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INSTALATION OF NEW 8' PIPELINE

FROM NGL-1200 TO MANIFOLD-900


National Iranian South
Oil Company
Client Project No.: 91303 Client Document No.: Project No.: 91303
Document Description: Document No.: Rev: 00
Pipeline Wall Thickness Calculation Report(check) 91303-G1-PL-RE-401 Page: 1 OF 5

Pipeline Wall Thickness Calculation Report(check)

0 0 15/9/92 ISSUED FOR COMMENT A.MOASHERI F.PARVIN F.PARVIN

Rev Date Description Prepared Checked Approved Authorized


INSTALATION OF NEW 8' PIPELINE
FROM NGL-1200 TO MANIFOLD-900
National Iranian South
Oil Company
Client Project No.: 91303 Client Document No.: Project No.: 91303
Document Description: Document No.: Rev: 00
Pipeline Wall Thickness Calculation Report(check) 91303-G1-PL-RE-401 Page: 2 OF 5

TABLE OF CONTENTS

1. General ...........................................................................................................................................3
2. Applicable Codes And Standards ..................................................................................................3
3. Scope...............................................................................................................................................3
3.1. General………………..................................................................................................................3
3.2. Pipeline Pu1 To Lpcs1………………. ........................................................................................4
3.3. Design Calculation………………… ............................................................................................4
3.3.1. Design Formula……………….. ...........................................................................................4
3.3.2. Calculation Results………………........................................................................................5
3.4. Pipe Line Class……………….. ...............................................................................................5
INSTALATION OF NEW 8' PIPELINE
FROM NGL-1200 TO MANIFOLD-900
National Iranian South
Oil Company
Client Project No.: 91303 Client Document No.: Project No.: 91303
Document Description: Document No.: Rev: 00
Pipeline Wall Thickness Calculation Report(check) 91303-G1-PL-RE-401 Page: 3 OF 5

1. GENERAL
This document covers the wall thickness calculation for pipeline from NGL 1200 to 900
MANIFOLD for National Iranian South Oil Company (NISOC) in KOHGILUYEH-VA-
BOYERAHMAD in Iran.
APPLICABLE CODES AND STANDARDS

The following codes and standards and legal requirements shall form an integral part of this
specification.
International Codes and Standards
 ANSI B 31.4 : Pipeline Transportation Systems for Liquid Hydrocarbons and
Other Liquids
 API 5L : Specification For Line Pipe
National Codes and Standards
 IPS-E-PI-140 : Engineering Standard For Onshore Transportation Pipelines
Units of Measurements
The international unit system (SI) shall be generally applied for measuring systems and physical
variables, except where noted in this Specification.

2. SCOPE
2.1. General
This document presents the pressure design wall-thickness requirements for pipelines NGL 1200 to
900 MANIFOLD. Refer to Process calculation, the type, size, design pressure, operating
temperature, corrosion allowance and length of pipelines are according to following table:

Design Operating
Length
No Pipelines Type NPS pressure Temp. (C) C.A(mm)
(m)
(Psig) max

From NGL 1200 to 900


1 A/G 8 33000* 1330 38 ºC 2.0
MANIFOLD

*10 % over is considered for all flow lines length


INSTALATION OF NEW 8' PIPELINE
FROM NGL-1200 TO MANIFOLD-900
National Iranian South
Oil Company
Client Project No.: 91303 Client Document No.: Project No.: 91303
Document Description: Document No.: Rev: 00
Pipeline Wall Thickness Calculation Report(check) 91303-G1-PL-RE-401 Page: 4 OF 5
2.2. Pipeline PU1 to LPCS1
3.2.1.1 Size
 NPS 8

3.2.1.2 Design Temperature and Pressure

 Design temperature : 80 ºC
 Design pressure : 1330 psig

3.2.1.3 Material and Grade

 API 5L Grade X52

3.2.1.4 Corrosion Allowance


 2.0 mm

3.2.1.5 Service Condition


Sour as defined by NACE standard MR-0175/ISO 15156.

2.3. Design Calculation


2.3.1. Design Formula
P  dO
t
2( FESY )

tn = t*1.125 + A
Where:
S Y = Minimum Yield Stress for pipe (psi).
P = internal pressure in pipe (psi).
d O = outside diameter of pipe (in).
t c= minimum design wall thickness(in).
INSTALATION OF NEW 8' PIPELINE
FROM NGL-1200 TO MANIFOLD-900
National Iranian South
Oil Company
Client Project No.: 91303 Client Document No.: Project No.: 91303
Document Description: Document No.: Rev: 00
Pipeline Wall Thickness Calculation Report(check) 91303-G1-PL-RE-401 Page: 5 OF 5
A = sum of allowances such as corrosion, etc.
t n= nominal wall thickness satisfying requirements for pressure and allowances.
E = longitudinal weld-joint factor: 1 (Per ANSI B31.4 Table 403.2.1-1).
F = design factor: 0.65 (Per ANSI B31.4 Table 403.3.1-1).
Thickness tolerance, Mill =: 12.5 %
2.3.2. Calculation Results
The result of calculation is listed in bellow table:

Max. Max.
NO Pipelines Type
Size
D(in)
C.A.
S(psig)
Design Design
t n (mm) t (mm) Unit Weight
Length (m)
(in) (mm) Pressure Temp. (kg/m)
(psig) (C)

1 A/G 8 8.625 2 52000 1330 80 ºC 4.82 6.82 36.61 33000*

*10 % over is considered for all flow lines length.

2.4. Pipe Line Class


Considering design pressure P =1330 psig and design temperature T=80ºC class rating 600# is selected for
Valves and fittings according to standard ANSI B16.5.

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