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CL451 : Process Dynamics and Control Lab 17’ Aug

CL 451

Process Dynamics and Control Lab

Exp2: Thermowell-Pseudo First Order Over-damped


System

Group A:

1. Aditya Shekhar Sinha 19110002


2. Akhilesh Chauhan 19110003
3. Akshay Chourasiya 19110004

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CL451 : Process Dynamics and Control Lab 17’ Aug

Aim: To find the time constant of a Thermowell system when subjected to a step change.

Observations AND Calculations:

• Room Temperature = T room = 310C


• Initial Temperature = T ini = 900C / 950C
• Time Constant of a thermometer= τ1=111 s.
• Step Change = A= 90-35 = T ini-Troom =550C

For Initial Temperature = 90 0C

Time (s) Temp 1st Order T square error 2nd Order T square error
0 90 90 0 90 0
72.5 85 83.28129502 2.953946798 88.18002964 10.11258853
146.82 80 77.24493862 7.590363233 84.12043925 16.97801962
235.53 75 71.01965525 15.84314434 78.35321463 11.24404835
328.78 70 65.46218876 20.59173085 72.34407814 5.494702336
447.82 65 59.59543126 29.20936322 65.48167373 0.232009586
570.75 60 54.7202205 27.87607155 59.55403962 0.198880663
720.69 55 50.0622103 24.38176713 53.79470426 1.452737828
922.19 50 45.48636148 20.37293268 48.09600775 3.625186501
1220.69 45 41.13275687 14.9555694 42.66070726 5.472290535
1515.04 40 38.61347958 1.922438875 39.51388176 0.236310941
1735.45 38 37.43166146 0.323008695 38.0375884 0.001412888
2168.03 36 36.11760713 0.013831438 36.396096 0.15689204
2367.52 35 35.78089748 0.609800868 35.97548399 0.95156902
Sum 166.6439691 Sum 56.15664883

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CL451 : Process Dynamics and Control Lab 17’ Aug

For Initial Temperature = 95 0C

Predicted 1st Predicted 2nd


Time (s) Temp order Temp Error order Temp Error
0 95 95 0 95 0
53.67 90 88.88588372 1.241255076 95.36288217 28.76050512
118.51 85 82.32431496 7.159290424 91.28150693 39.45732925
189.35 80 76.06534965 15.48147339 85.74781996 33.03743433
269.38 75 69.98438683 25.1563755 79.09647468 16.78110484
359.09 70 64.23172286 33.27302118 72.28303462 5.212247092
464.49 65 58.66950245 40.07519919 65.33426746 0.111734735
589.62 60 53.42319163 43.25440833 58.66278935 1.788132314
722.73 55 49.11238731 34.66398318 53.14164875 3.453469365
908.17 50 44.73475998 27.72275249 47.51678364 6.166363468
1143.54 45 41.07612091 15.39682713 42.81272871 4.784155699
1465.23 40 38.19047951 3.27436439 39.10235395 0.805768426
1624.26 38 37.32032716 0.46195517 37.98350437 0.000272106
1841.24 36 36.50260204 0.252608812 36.93206367 0.868742693
Sum 247.4135143 141.2272594

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CL451 : Process Dynamics and Control Lab 17’ Aug

Graphs:

Plot 1: Temperature vs Time plot of Thermometer reading from Initial temperature = 90 degC

Plot 2: Temperature vs Time plot of Thermometer reading from Initial temperature = 95 degC

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CL451 : Process Dynamics and Control Lab 17’ Aug

Plot 3: Predicted temperature vs Time from Initial temperature = 90 degC (First and Second
order response)

Plot 4: Predicted temperature vs Time from Initial temperature = 95 degC (First and Second
order response)

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CL451 : Process Dynamics and Control Lab 17’ Aug

Results:

Time constant of the thermowell (1st order) = τ1 = 626.655

Time constant of the thermowell (2nd order)

τ1 = 111: τ2 = 527.9113175

Simulink:

Figure 1: Simulink Model depicting the experiment

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CL451 : Process Dynamics and Control Lab 17’ Aug

Figure 2: Control Response of First Order and Second Order Systems

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