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WELDING PROCEDURE SPECIFICATION (WPS)

According to ISO_15614_2

Welding Procedure
SGB-WPS-AL-01
Specification No. _______________ 22-09-2021
Date _________________________ Ahmed Abd EL Baset
Approved _______________________
0
Revisions _____________________ 22-09-2021
Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
Revisions _____________________ Date _________________________ Approved _______________________
SGB-PQR-AL-01
Supporting PQR Numbers ________________ 22-09-2021
_______________ ________________ ________________
Supporting PQR Numbers ________________ _______________ ________________ ________________
_______________________________________________________________________________________________
Joint Filler Metal
Gr.No. 23
_________________ ER4043
Wire No. ____________
Class
Size of electrode _______________________________
1.2 mm

Solid Filler Wire


Type of electrode _______________________________
Other ________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
_____________________________________________
Shielding Gas
Argon
Shielding gas(es) _______________________________
99.9%
Percent composition_____________________________
15 Lit/Min.
Flow rate______________________________________
Other ________________________________________
_____________________________________________
_____________________________________________
Backing _____________________________________________
N/A
Type ________________________________________ Position
N/A
Permanent ___________________________________ Position All positions for Fillet weld Except PG and J-L045
_______________________________
N/A
Removed ____________________________________ N/A
Welding progression_____________________________
Other _______________________________________ Fillet welds of plate or pipe
Other ________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
____________________________________________ _____________________________________________
Base Metals Preheat
Gr.No. 21
___________ Thickness 1.5 mm to 6_______
________ mm Preheat temperature N/A
____________________________
1100 Al Family, 6061 Al
Alloy and Temper ______________________________ N/A
Interpass temperature ___________________________

Date: 22/09/2021 Doc. No. QA&QC/WPS-01


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WELDING PROCEDURE SPECIFICATION (WPS)

According to ISO_15614_2

Cleaning
Pass Welding Travel
Grinding & Brushing
Initial cleaning oxide____________________________ No. Process Amps Volts Speed
Solvent
Initial cleaning oil and dirt________________________ 1ST GMAW 120-180 18-22 30 ~ 40 cm/min

Grinding & Brushing


Interpass cleaning _____________________________

____________________________________________

Postweld Heat Treatment


N/A
Original temper ________________________________
N/A
Final temper __________________________________
N/A
Temperature __________________________________
N/A
Time ________________________________________
N/A
Quench ______________________________________

____________________________________________

Process(es)
GMAW
Process _______________ MIG
Type*_______________
Process _______________ Type*_______________
N/A
Electrode (GTAW) _____________________________

____________________________________________

Technique
Weave
Stringer or weave bead _________________________
0.5''
Orifice or gas cup size __________________________
N/A
Oscillation ___________________________________
N/A
Contact tube to work distance ____________________
single or multipass
Single pass or multipass ________________________
per side
Tungsten extension ____________________________
N/A

Grinding
Method of backgouging _________________________

Other _______________________________________

____________________________________________

____________________________________________

____________________________________________

____________________________________________

*Manual, automatic, polarity, pulse, etc.

Sketch of Welding Sequence

Date: 22/09/2021 Doc. No. QA&QC/WPS-01


Page: 2 of 2 Rev.: 00

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