PROCEDURE QUALIFICATION RECORD (PQR)

AWS D1.2 Sixth Edition-2014

BE-PQR-04
Procedure Qualification Record no.______________________________________ 11 October 2020
Date ___________________
BE-WPS-04
WPS no. _____________________________ Process(es) GTAW
1. ___________________ 2. ___________________
Process(es) 1. ___________________ 2. ___________________
_______________________________________________________________________________________________
Design Sketch Welding Sequence Sketch

_______________________________________________________________________________________________

Base metals
Pass Process Travel
M21
Group no. ______________ M21
To _________________ No. No. Amps Volts Speed
1060
Alloy and Temper ________ 1060
To _________________ 1ST GTAW 86 12 15 ~ 20 cm/min

2 mm
Thickness ______________ 2 mm
To _________________
Filler metals
F23
F-number ____________________________________
ER4043
AWS class ___________________________________
2.4 mm
Diameter ____________________________________
Argon
Shielding gas(es) ______________________________
99.9%
Percent composition____________________________
15 Lit/Min.
Flow rate ____________________________________ 3 Phase
Type of welding power source _____________________
2.4mm-2%Thoriate
Tungsten electrode (GTAW) ______________________ _____________________________________________
2.4 mm
Size ________________________________________ Single
Single or multiple electrode _______________________
2%Thoriate
Type ________________________________________ Weave
Stringer or weave bead __________________________
N/A
Backup type __________________________________ AC
Welding current ________________________________
ac or dc
N/A
Alloy ________________________________________ Polarity ______________________________________
AC

Grinding
Backgouging _________________________________ Vertical (3G)
Position of groove ______________________________
_______________________________________________________________________________________________

Cleaning procedure initial Preheat

Grinding & Brushing
Oxide removal method __________________________
Solvent
Degreasing agent______________________________
Brushing
Cleaning procedure interpass __________________
Grinding
Smut removal _________________________________
Solvent
Dye penetrant removal ________________________
N/A
Preheat temperature ____________________________
N/A
Interpass temperature ___________________________
_____________________________________________
N/A
Postweld heat treatment ________________________
N/A
Original temper_________________________________
N/A
Final temper ___________________________________
N/A
Temperature ___________________________________
N/A
Time _________________________________________
N/A
Quench_______________________________________

Date: 11/10/2020 Doc. No. QA&QC/PQR-04

Page: 1 of 2 Rev.: 00
AWS D1.2/D1.2M:2008 ANNEX F
PROCEDURE QUALIFICATION RECORD (PQR)

AWS D1.2 Sixth Edition-2014

GROOVE WELD TEST

Specimen Ultimate Tensile Ultimate Unit Character of Failure

Width Thickness Area
No. Load, lb Stress, psi and Location

GUIDED BEND TEST

Type of Bend Bend Jig Fig. No. Result Type of Bend Bend Jig Fig. No. Results

Face Bend Figure 3.12 Pass

Face Bend Figure 3.12 Pass
Root Bend Figure 3.12 Pass
Root Bend Figure 3.12 Pass

Pass
Visual examination _____________________________ Pass __________________ Fail __________________
N/A
Type and character of failure _________________________________________________________________________

FILLET WELD TEST

Fracture test N/A

__________________________________ N/A
Root fusion ____________________________________
Pass or fail Yes or no
N/A
Macro test: Weld size and contour _________________ N/A
Penetration ____________________________________
Sat. or Unsat. Sat. or Unsat.
HESHAM HUSSEIN AHMED HASSAN ELSHEMY
Welder’s name ________________________________ 2364247136
Clock no. ______________ Stamp no.____________
BAHRA CABLES
Tests conducted by: ______________________________________________________________________ Laboratory

Test number __________________________________ Per:__________________________________________

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4, AWS D1.2/D1.2M, Structural Welding Code—Aluminum.

Signed _______________________________________
Manufacturer
11 October 2020
Date ________________________________________ By ___________________________________________

Title _________________________________________

Date: 11/10/2020 Doc. No. QA&QC/PQR-04

Page: 2 of 2 Rev.: 00