QW-112 PROCEDURE QUALIFICATION RECORDS (PQR)

Records Actual Variables Used to Weld Test Coupon

E: ____JTOM CONSTRUCTION __________

Procedure Qualification Record No. JTOM-003-19TR Date:
WPS No. __ JTOM-003-19__________ ____
Welding Process __ GTAW _______________ _______
Type (Automatic, Manual, Machine, or Semi- Automatic) ______MANUAL_____________________________________________

JOINTS (QW-402)

JOINT DESIGN: __BUTT, GROOVE, FILLET________

BACKING ________WITH OR WITHOUT_______

A = 30˚±5
B = 3.05mm
C = 2 to 4mm
D = 1.2mm
Groove Design Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Specification _____ASTM, 240, A304, A312, tp 316L___ Temperature _______ _N/A____________________________
Type/Grade or UNS Number _____or EQUIVALENT________________ Time _________ N/A____________________________
P-No _8 _ Group No _1 _ to P-No _8 _ Group No _1 _ Other ________ N/A____________________________
Thickness of Test Coupon _____3.05mm______________________
Diameter of Test Coupon _____2” DIA._______________________ GAS (QW-408)
Maximum Pass Thickness ____ <1/2 inch(13mm)_______________
Other ____ NONE___________________________________ Percent Composition
(GAS) (Mixture) Flow Rate
1 2 Shielding _ARGON __99.99%____ _8-22cfh___
Trailing __N/A__ __N/A_____ __ N/A_ ___
SFA 5.9
Backing _ARGON __99.99%____ _8-28cfh___
ER316L Others _NONE_ __N/A_____ __ N/A_ ___
F6
N/A
2.4mm ELECTRICAL CHARACTERISTICS (QW-409)
Current ____ DIRECT CURRENT________________
N/A Polarity ____ _DCSP_________________________
N/A Amps. 80-120_ Volt: 10-28______________________
N/A Tungsten Electrode Size ____2.4mm_ _____________
Mode of Metal Transfer of GMAW, FCAW N/A_______
N/A
Head Input ____ N/A________________________
N/A Other ____ N/A__________________________
3.05mm
NONE TECHNIQUE (QW-410)
FILLER METALS (QW-404) Travel Speed ____ GTAW 50-100mm/sec.______
String or Weave Bead _ String or Weave _______
SFA Specification
Oscillation ____ _____ N/A_______________
AWS Classification Multipass or Single Pass (per side) _ Multiple___
Single or Multiple Electrodes _ Single_______
Filler Metal F No Other ____ NONE______________________

Weld Metal Analysis A-No

Size of Filler Metal

Filler Metal Product Form

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 Supplemental Filler Metal

Electrode Flux Classification

Flux Type

Flux Trade Name

Weld Metal Thickness

Other
POSITION (QW-405)
Position of Groove ____ ____ _ 6G______________________
Weld Progression (Uphill, Downhill) ____ ___UPHILL__________
Other ___________ __________________NONE___________

PREHEAT (QW-406)
Preheat Temperature _____________ 0˚C___________________ BACK WELDING CAN BE DONE ACCESIBLE JOINTS & WHEN
Interpass Temperature ______ _____150˚C___________________ NECESSARY. GRIND TO SOUND METAL PRIOR TO BACK WELDING

QW-483
PQR NO: EAT-002-18
TENSILE TEST

CHARACTER OF FAILURE AND

SPECIMEN NO. WIDTH THICKNESS ULTIMATE TENSILE ULTIMATE UNIT
LOCATION
T1
T2

GUIDED BEND TEST (QW-160)

SPECIMEN NO. BEND ANGLE RESULT LOCATION

ROOTBEND-1 180º
ROOTBEND-2 180º
FACEBEND-1 180º
FACEBEND-1 180º

NOTCH IMPACT VALUES

SPECIMEN SPECIMEN TEST
LOCATI Mils (in. or DROP WEIGHT BREAK (Y/N)
NO. SIZE TEMPERATURE Ft-lv or J % Shear
ON mm)

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 Comments ______________________________________________________________________________________________________
Butt Weld Test (QW-180)

Result-Satisfactory YES NO Penetration into Parent Metal YES NO

Micro Results ___________________________________________________________________________________________________

Other Tests

Type of Test ____________RADIOGRAPHY - ____________

Deposit Analysis _________________________________________________________________________________________________
Other __________________________________________________________________________________________________________
Welder’s Name ____________ ___________________________________
Test Conducted by: __Inwelco Laboratory Services_ Date: __ _ Laboratory Test: __ _
__ _
We, the undersigned, certify that the statement in this record are correct and the test welds were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code

_ COMPANY JTOM___ ___COMPANY : JTOM___ ___ ___

Welding Inspector Manufacturer/ Contractor Fabrication Head

__Engr. FRED T. PARUNGAO___ ___Engr. OLIVER CASTRO___ ___Engr. JONATHAN TUMNOB___

Test and Conducted by: Prepared by: Approved by:

(Details of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the code.)

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