QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1 , Section IX, ASME Boiler and Pressure Vessel Code)

Company Name:_____Mechanical Engineering__________By:___ _____M.ABDL GHOZI

Welding Procedure Specification No.: ________1______ Date: ___17 febuari 2020__________Supporting PQR No.
(s)_____1________

Welding process : SMAW Type : MANUAL

JOINTS (QW-402) Details

Joints Design: __V GROOVE_ ____________________
Backing: ____YES_______________________
Baking Material (Type) ______NA__________

Metal xx Nonfusing Metal

Nonmetallic Other

BASE METAL (QW-403)

P-No._____8_________ Group No. _____1________ to P-NO. ____8______ Group No. ____1__________
OR
Specification Type and Grade: SA 240 303______________________________________________________
to Specification Type and Grade: ___SA 240 Gr 304_______________________________________________
OR
Chem. Analysis and Mech. Prop.___________NA________________________________________________
to Chem. Analysis and Mech. Prop. ____________NA____________________________________________
Thickness Range:
Base Metal:10
Groove_______60____________________Fillet______NA_________________________
Other____________NA__________________________________________________________________

FILLER METALS (QW-404)

Spec. No. (SFA) _______5,4______________________________________________________________
AWS No. (Class) _E 308 L-17_______________________________________________________________
F-No. _______________5___________________________________________________________________
A-No. _________________8_________________________________________________________________
Size of Filler Metals _____2,5________________________________________________________________
Weld Metal
Groove _____V-GEROOVE___________________________________________________________
Fillet ____________________________________________________________________________
Electrode-Flux (Class) _______E 308 L-17______________________________________________________
Flux Trade Name ____________ESAB_________________________________________________________
Consumable Insert _______________________________________________________________________
Other _________________________________________________________________________________

WPS No. ________1_________Rev. ___________

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove ________3 G_________________ Temperature Range _____850-1100C_______________
Welding Progression: ____UP: YES________________ Time Range ___________________________________
Positions of Fillet ______NA____________________

PREHEAT (QW-406) Gas (QW-408)

Preheat Temp. Min. __________NA_______________ Percent Composition
Interpass Temp. Max. _________NA______________ Gas(es) Mixture Flow Rate
Preheat Maintenance _________NA______________ Shielding ____NA__ __NA______ ___NA_____
(Continuos of special heating, Where applicable, Should be recorded) Trailling ____NA__ ___NA_____ ____NA__
Backing ____NA_ _____NA____ _NA__
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC _______DC____________________Polarity ____EN(root)Dan EP_________________________
Amps (Ranged) ____45-120_____________________Volts (range) _____22-28_______________________
(Amps and volts range should be recorded for each electrode size, positions and thickness, etc. This information may be listed in a tubular form similar to that
shown below.)

Tungsten Electrode Size and type ____________________NA__________________________________________

Mode of Metal Transfer for SMAW ___________________NA__________________________________________
Electrode Wire Feed Speed Range _________________NA____________________________________________

TECHNIQUE (QW-410)
String or Weave Bead _________Stringer and weaving_______________________________________________
Orifice or Gas Cup Size ___________NA_________________________________________________________
Initial and Interpass Cleaning (Brushing, Grinding, etc.) ___________Grinding__________________________
Method of Back Gousing ___________NA________________________________________________________
Oscillation ______________________NA__________________________________________________________
Contact Tube to Work Distance ______NA________________________________________________________
Multiple or Single Pass (Per side) ___single pass_____________________________________________________
Travel Speed (Range) __________4-10cm/min__________________________________________________
Peening _____________________NA______________________________________________________
Other ______________________NA_____________________________________________________________
Filler Metal Current Other
(e.g.
Remarks,
Comments,
Weld Volt Travel Speed Hot Wire
Process Type / Amp
Layer(s) Class Diameter Range Range addition,
Polarity Range Technique,
Torch
Angle,
etc. )
1 Smaw E308L-17 2,4 DCEN
45,70 22-25 4-10CM/MIN
2 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10CM/MIN
3 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10CM/MIN
4 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10CM/MIN
5 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10CM/MIN
6 Smaw E308L-17 3,2 DCEP
70-120 22-28 4-10CM/MIN

Checked By Approved By

V.D.Waas,ST.MT Ir. W.M.E.WATTIMENA,MS.Eng

 For, A-Cast Alloy.

PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASM E Boiler and Pressure Vessel Code)

Company Name: ___Mechanical engineering_______ ______________ ____________

Procedure Qualification Record No. ___________1________________Date: ____________________________

WPS No. 1/WPS/STTL/2020_________________________________________

Welding Process(es) _______________SMAW_______________________________________________________

Type (Manual, Automatic, Semi-Automatic) _____________MANUAL__________________________________

JOINTS(QW420)

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec.: ________SA-240__________________
Type of Grade: ________340_____________________
P-No. _________8________to P-No. ________8_______
Thicknessof Test Coupo n ___10mm_______________
Diameter of Test coupon ___na__________________
Other _____________na________________________
FILLER METALS (QW-404)
SFA Specification ______________A.54_____________
AWS Classification ________E308L-17_______________
Filler Metal F-No. _______________5_______________
Weld Metal Analysis A-No. _________8______________
Size of Filler Metal ___________32________________
Other __________________na___________________
Weld Metal Thickness ___________na______________
POSITION (QW-405)
Position of Groove ______3G_____________________
Weld Progression ____Uphil______________________
Other _____________na________________________
PREHEAT (QW-406)
Preheat Temperature _na_______________________
Interpass temperature ___na____________________
Temperature: __________________________________
Time: _________________________________________
Other: ________________________________________
Gas (QW-408)
Percent Composition
Gas Mixture Flow rate
Shielding ___________ _____________ __________
Trailing ___________ _____________ __________
Backing ___________ _____________ __________
ELECTRICAL CHARACTERISTICS (QW-409)
Current___DC_______ Polarity ______DCEP_________
Amps. ____80________Volts _______24_____________
Tungsten Electrode Size _________na______________
Other ____________________na_________________
TECHNIQUE (QW-410)
Travel Speed ______70mm/min___________________
String or Weave Bead __stinger____________________
Other ______________na_______________________ Oscillation ________a_________________________
Multipass or Single Pass (Per Side _Multipass_______
Single or Multiple Electrodes ___Multi Electrode_____
Other ____________na_________________________

PQR No. _____________Rev. ________

Tensile Test (QW-150)

Specimen No. Width Thickness Area Ultimate total Ultimate Unit Type of
mm2 load , N Stress, MPa Failure and
Location
1 19.16 24.91 477.276 232910 488 Weld area
2 19.10 25.15 480.365 235520 190.3 Weld area
Guided – Bend Tests (QW-160)

Type and figure No. QW-462.3 Results

Side Bend Side Bend Side Bend Side Bend
SB-1 SB-2 SB-3 SB-4
Mendril Dia.
Fillet Weld Test (QW-180)

Result – Satisfactory : Yes________ No________ Penetration into Parent Metal: Yes ____________ No__________

Other Test

Visual examination of Completed Test: ______________________________________________________________

Radiography Test: _______________________________________________________________________________

Type of test: ___________________________________________________________________________________

Deposit analysis: ________________________________________________________________________________

Other: ________________________________________________________________________________________

Welder’s Name: ________________________________________ Stamp No: _______________________________

Test Conducted By: ______________________________________________________________________________

Laboratory Test report No.: _______________________________________________________________________

We certify that the statements in this record are correct and the test welds were prepared, welded and tested in
accordance with the requirements of section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

Checked By Approved By

V.D.Waas,ST.MT Ir. W.M.E.WATTIMENA,MS.Eng

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