Professional Documents
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I. Mục lục:
7. Dự án tham khảo........................................................................................9-10
9. Phụ lục:..........................................................................................................10
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1. Tổng quan về keo cấy thép RE500-SD
Keo cấy thép RE500-SD có xuất xứ từ Đức, được phân phối khắp nơi trên thế giới.
Đây là loại keo hai thành phần có nguồn gốc là epoxy được trộn với nhau theo tỷ lệ
1:3, nên cường độ dính bám giữa keo với betong và cốt thép là rất lớn khoảng 13-15
N/mm2, tùy thuộc vào đường kính cốt thép và mác betong.
Keo RE500-SD có thể sử dụng với thanh ren để làm bulong neo cho các liên kết giữa
kết cấu thép và kết cấu betong cốt thép, hoặc có thể sử dụng với cốt thép để làm cốt
thép chờ cho các hạng mục như liên kết giữa sàn tầng hầm và tường vây hay giữa
dầm tầng hầm và tường vây... để khách phục cho những nơi mà cốt thép đặt sẵn
không khả thi hay bị thiếu.
Keo RE500-SD có thể áp dụng cho những công trình được thiết kế động đất hay chịu
sự va đập mạnh của các yếu tố bên ngoài như xe chạy trên cầu hay những bến cảng
nơi có những con tàu có tải trọng rất lớn.
Ngày nay có rất nhiều loại keo dùng để khoan cấy thép, tuy nhiên không phải loại keo
nào cũng có thể đáp ứng được các tiêu chuẩn liên quan đến ứng dụng khoan cấy thép
trong xây dựng công trình như EC2 (Euro code 2) hay ACI-318. Trong khi đó keo
RE500-SD được đánh giá và xác nhận bởi các tổ chức uy tín nhất trên thế giới hiện
này như EOTA hay ICC-ES cho sự phù hợp với hầu hết các tiêu chuẩn trên đối với
các ứng dụng khoan cấy thép trong kết cấu betong cốt thép hiện nay.
Ngoài vấn đề trên, thì hiện nay vấn đề liên quan đến điều kiện làm việc của lỗ khoan
ngày càng trở nên được quan tâm nhiều hơn đối với các nhà thiết kế, tư vấn giám sát
hay chủ đầu tư khi mà họ không thể kiểm soát được hết tất cả các công việc ngoài
công trường như keo được người công nhân bơm trong điều kiện lỗ khoan khô hay
ướt, lỗ khoan bị ngập trong nước hay betong bị bão hòa nước hay không. HILTI hiểu
được mối quan tâm này của khách hàng, nên đã tiến hành thí nghiệm và được sự
đánh giá của các tổ chức như ICC-ES hay EOTA cho keo RE500-SD có thể sử dụng
trong nhiều điều kiện lỗ khoan khác nhau như khô, ướt ,ngập trong nước hay betong bị
bão hòa nước.
Mặt khác trong lĩnh vực khoan cấy thép ngày nay một vấn đề vô cùng quan trọng và
ngày càng trở nên được quan tâm nhiều hơn đó khả năng làm việc của keo trong môi
trường hỏa hoạn, bởi việc phòng cháy và chữa cháy là yêu cầu bắt buộc trong tất cả
các tòa nhà hiện nay. Do đó keo RE500-SD đã được thí nghiệm và được đánh giá bởi
một tổ chức uy tín của Châu Âu –MFPA, cho khả năng làm việc trong môi trường hỏa
hoạn.
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Keo RE500-SD có thời gian làm việc rất phù hợp cho trường hợp thi công khoan cấy
đại trà với số lượng lớn, bởi người công nhân có thể bơm keo cho nhiều lỗ khác nhau
mà không cần phải cắm cây thép vào ngay sau khi bơm. Điều này giúp cho người
công nhân thi công được nhanh hơn và tiết kiệm được nhiều thời gian hơn, đáp ứng
được tiến độ của dự án.
Keo RE500-SD được thiết kế đóng gói dạng bịch nên giúp cho việc giảm hao hụt khi
thi công nhiều hơn 5% so với keo được thiết kế đóng gói dạng chai nhựa. Ngoài ra với
kiểu đóng gói như vậy giúp cho việc tiêu hủy dễ dàng hơn và ít làm ảnh hưởng đến
môi trường hơn.
Cùng với kiểu đóng gói dạng bịch thì hệ thống súng bơm keo của HILTI được thiết kế
giúp cho việc thi công được nhanh hơn, giảm bớt thời gian trong quá trình thay keo
cũng như giảm bớt các ảnh hưởng đến khớp cổ tay của người công nhân.
Keo RE500-SD rất dễ dàng thi công cho các vị trí ngược trần.
Keo RE500-SD có thể sử dụng trong các dự án liên quan đến nước sạch hay nước
sinh hoạt. Nó được đánh giá và xác nhận của một tổ chức của Mỹ - NSF về vấn đề
này.
Keo RE500-SD có thể áp dụng trong các công trình giao thông của Mỹ.
Ứng xuất dính bám của keo (N/mm2), ứng với mác betong C20/25:
Ø (mm) 10 12 14 16 20 25 28 32
fbd 15 15 14 14 14 13 13 13
Ø (mm) 10 12 14 16 20 25 28 32
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Thời gian làm việc và bảo dưỡng của keo
Nhiệt độ trong betong (oC) Thời gian làm việc (phút) Thời gian bảo dưỡng (h)
40oC 12‘ 4h
Ø 10 12 14 16 20 25 28 32
do 14 16 18 20 25 32 35 40
Đơn vị: mm, hef,min là chiều sâu tối thiểu, hef,max là chiều sâu chôn tối đa, hef là chiều sâu chôn
thưc tế, Smin là khoảng cách tối thiểu, Cmin là khoảng cách mép tối thiểu, do là đường kính lỗ
khoan.
Hiện nay, HILTI có rất nhiều chứng chỉ trên thế giới trong đó phải kể đến chứng chỉ ICC-ES
của Mỹ, chứng chỉ ETA của Châu Âu, chứng chỉ CSTB của Châu Âu và chứng chỉ MFPA của
Châu Âu.
a. Chứng chỉ ICC-ES của Mỹ là chứng chỉ đánh giá khả năng
làm việc của keo cho các kết cấu được thiết kế theo tiêu
chuẩn ACI-318. Trong đó nêu rất rõ phạm vi ứng dụng của
keo có dùng được cho cốt thép hay không. Mọi thông tin chi
tiết, xin vui lòng xem trong phụ lục A.
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b. Chứng chỉ ETA của Châu Âu là chứng chỉ đánh giá và xem
xét khả năng làm việc của cốt thép cấy sau làm việc như cốt
thép đặt sẵn cho các kết cấu betong cốt thép được thiết kế
theo tiêu chuẩn EC2. Ngoài ra nó cũng đánh giá phạm vi ứng dụng của keo có dùng
được với cốt thép hay không. Mọi thông tin chi tiết, xin vui lòng xem trong phụ lục B.
c. Chứng chỉ CSTB của Châu Âu là chứng chỉ đánh giá và xem
xét khả năng làm việc của cốt thép cấy sau trong các công
trình được thiết kế động đất theo tiêu chuẩn EC8. Mọi thông
tin chi tiết, xin vui lòng xem trong phụ lục số C.
d. Chứng chỉ MFPA của Châu Âu là chứng chỉ đánh giá và xem xét
khả năng làm việc cốt thép cấy sau trong các điều kiện có hỏa hoạn
xẩy ra từ 1h cho đến 4h. Mọi thông tin chi tiết, xin vui lòng xem
trong phụ lục số D.
e. Chứng chỉ NFS-International của Mỹ là chứng chỉ đánh giá và chấp
thuận cho keo RE500-SD sử dụng trong các công trình sử lý nước
sạch hay nước sinh hoạt. Mọi thông tin chi tiết, xin vui lòng xem
trong phụ lục số E.
do 14 16 18 20 25 32 35 40
ii. Dùng chổi cọ để làm sạch bụi khoan còn bám trên bề mặt lỗ khoan.
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iii. Tiếp tục thổi hết bụi trong lỗ khoan sau khi cọ
c. Lắp keo vào trong súng bơm sau đó bơm ra ngoài 3 đến 4 lần
e. Cốt thép được đưa vào trong lỗ khoan một cách từ từ, vừa xoay vừa đưa sâu vào bên
trong lỗ khoan. Lưu ý thời gian làm việc của keo như trong bảng ở phía dưới. Trong
trường hợp keo để trong lỗ khoan lâu quá thời gian quy định, thì cần làm vệ sinh lại lỗ
40oC 12‘
f. Cốt thép sau khi cấy cần được bảo dưỡng trong một khoảng thời gian nhất định như
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Nhiệt độ trong betong (oC) Thời gian bảo dưỡng (h)
40oC 4h
30oC – 39oC 8h
g. Sau khoảng thời gian bảo dưỡng ở trên, sẽ tiếp tục làm các công việc tiếp theo như
liên kết cốt thép, dựng ván khuôn để đổ betong.
5. Thiết bị kéo tải tại công trường
Hiện nay HILTI Việt Nam được trang bị đẩy đủ các thiết bị nhằm phục vụ cho công tác kéo tải
tại công trường. Các thiết bị hiện nay của HILTI Việt Nam bao gồm:
a. Kích thủy lực 60T của hãng Enerpac có thể kéo thép lên đến Ø32
b. Kích thủy lực 30T của hãng Enerpac có thể kéo thép lên đến Ø25
c. Kích thủy lực 20T của hãng Enerpac có thể kép thép lên đến Ø20
d. DPG-100 (10T) của HILTI dùng đển kéo bulong.
DPG-100
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Thời gian kiểm định của tất cả các thiết bị trên là 1 năm một lần, do các trung tâm uy tín hàng
đầu Việt Nam hiện nay như Quatest 3, Quatest 1 đánh giá và xác nhận độ chính xác của thiết
bị. HILTI sẽ cung cấp đầy đủ các chứng nhận của các tổ chức trên khi tiến hành kéo tải tại
công trường hoặc khi khách hàng yêu cầu.
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a. Kiểm tra chất lượng của thiết bị kéo tải thông qua các giấy kiểm định của các trung tâm
c. Xác định số lượng cốt thép cần kéo cho mỗi chủng loại thép, tối đa là 3%.
f. Lực kéo thực tế đạt tối đa 85% lực thiết kế, để có thể tận dụng lại được sự làm việc
của cốt thép. (Điều này còn tùy thuộc vào yêu cầu của khách hàng)
g. Nếu như các vị trí cần kéo mà không đạt yêu cầu, thì sẽ yêu cầu cấy lại và kiểm tra
toàn bộ các cây thép còn lại của hạng mục đó.
h. Kết quả thí nghiệm sẽ được gửi lại cho các bên liên quan để tham khảo và xem xét.
7. Dự án tham khảo
Số TT. Tên dự án Nhà thầu Ứng dụng
1 SSG-Tower Phú Cường-TPT Liên kết sàn tầng hầm và tường vây
2 15 Lê Thánh Tôn Hòa Bình Liên kết sàn tầng hầm và tường vây
3 Delta River Coteccons Liên kết sàn tầng hầm và tường vây
4 Happy Valley SPCC Ramroc, sàn với tường vây ở tầng hầm
5 New Pearl Kumho Liên kết sàn tầng hầm và tường vây
6 VietBank Dũng Tiến Liên kết sàn tầng hầm và tường vây
7 Sunrise City 2 Hòa Bình Liên kết giữa dầm móng và đài cọc
8 Star Hill Hòa Bình Liên kết sàn tầng hầm và tường vây
9 Reviera Point Ssang Yong Liên kết sàn tầng hầm và tường vây
10 Vietcombank Tower Cofico Liên kết giữa sàn và lõi thang máy
11 VietinBank Hòa Bình Liên kết sàn tầng hầm và tường vây
13 Xổ Số Miền Đông Miền Đông Liên kết sàn tầng hầm và tường vây
9
14 EximBank-Đồng Nai Tân Vạn Hưng Thang Bộ
10
PHỤ LỤC A
ICC-ES Evaluation Report ESR-2322
Reissued February 1, 2012
This report is subject to renewal April 1, 2014.
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
1000
with ASTM B 633 SC 1 or must be hot-dipped galvanized with Section 1605.2.1 of the IBC and ACI 318 Section 9.2.
complying with ASTM A 153, Class C or D. Threaded steel Strength reductions factors, , described in ACI 318
rods must be straight and free of indentations or other Section D.4.5 must be used for load combinations
defects along their length. The ends may be stamped with calculated in accordance with Appendix C of ACI 318.
identifying marks and the embedded end may be blunt cut
This section provides amendments to ACI 318 Appendix
or cut on the bias (chisel point).
D as required for the strength design of adhesive anchors.
3.2.4.2 Steel Reinforcing Bars: Steel reinforcing bars In conformance with ACI 318, all equations are expressed
are deformed bars (rebar). Tables 23, 27 and 31 and in inch-pound units.
Figure 5 summarize reinforcing bar size ranges. See Table
Modify ACI 318 D.4.1.2 as follows:
6 for specifications of common reinforcing bar types and
grades. The embedded portions of reinforcing bars must D.4.1.2—In Eq. (D-1) and (D-2), Nn and Vn are the
be straight, and free of mill scale, rust and other coatings lowest design strengths determined from all appropriate
that may impair the bond with the adhesive. Reinforcing failure modes. Nn is the lowest design strength in
bars must not be bent after installation, except as set forth tension of an anchor or group of anchors as determined
in Section 7.3.2 of ACI 318 with the additional condition from consideration of Nsa, either Na or Nag, and either
that the bars must be bent cold, and heating of reinforcing Ncb or Ncbg. Vn is the lowest design strength in shear of
bars to facilitate field bending is not permitted. an anchor or a group of anchors as determined from
3.2.4.3 HIS-N and HIS-RN Inserts: Hilti HIS-N and HIS- consideration of Vsa, either Vcb or Vcbg, and either Vcp
RN inserts have a profile on the external surface and are or Vcpg. For adhesive anchors subject to tension resulting
internally threaded. Mechanical properties for HIS-N and from sustained loading, refer to D.4.1.4 for additional
HIS-RN inserts are provided in Table 4. The inserts are requirements.
available in diameters and lengths as shown in Tables 15 Add ACI 318 D.4.1.2 as follows:
and 19 and Figure 5. HIS-N inserts are produced from
carbon steel and furnished either with a 0.005-millimeter- D.4.1.4— For adhesive anchors subjected to tension
thick (5 m) zinc electroplated coating complying with resulting from sustained loading, a supplementary design
ASTM B 633 SC 1 or a hot-dipped galvanized coating analysis shall be performed using Eq. (D-1) whereby Nua is
complying with ASTM A 153, Class C or D. The stainless determined from the sustained load alone, e.g., the dead
steel HIS-RN inserts are fabricated from X5CrNiMo17122 load and that portion of the live load acting that may be
K700 steel conforming to DIN 17440. Specifications for considered as sustained and Nn is determined as follows:
common bolt types that may be used in conjunction with D.4.1.4.1—For single anchors: Nn = 0.75 Nao.
HIS-N and HIS-RN inserts are provided in Table 5. Bolt
grade and material type (carbon, stainless) must be D.4.1.4.2—For anchor groups, Equation (D-1) shall be
matched to the insert. Strength reduction factors, , satisfied by taking Nn = 0.75 Nao for that anchor in an
corresponding to brittle steel elements must be used for anchor group that resists the highest tension load.
HIS-N and HIS-RN inserts. D.4.1.4.3—Where shear loads act concurrently with the
3.2.4.4 Ductility: In accordance with ACI 318 Appendix sustained tension load, interaction of tension and shear
D, in order for a steel element to be considered ductile, the shall be analyzed in accordance with ACI 318 Section
tested elongation must be at least 14 percent and D.4.1.3.
reduction of area must be at least 30 percent. Steel 4.1.2 Static Steel Strength in Tension: The nominal
elements with a tested elongation less than 14 percent or a strength of an anchor in tension as governed by the steel,
reduction of area less than 30 percent, or both, are Nsa, in accordance with ACI 318 Section D.5.1.2 and
considered brittle. Values for various common steel strength reduction factors in accordance with ACI 318
materials are provided in Tables 2, 3 and 5 of this report. Section D.4.4 are given in the tables outlined in Table 1 for
3.3 Concrete: the corresponding anchor steel.
4.1.3 Static Concrete Breakout Strength in Tension:
Normal-weight concrete must comply with Section 1903
The nominal concrete breakout strength in tension, Ncb or
and 1095 of the IBC. The specified compressive strength
Ncbg, must be calculated in accordance with ACI 318 D.5.2
of concrete must be from 2,500 psi to 8,500 psi (17.2 MPa
with the following addition:
to 58.6 MPa).
4.0 DESIGN AND INSTALLATION D.5.2.9—(2006 IBC) or D.5.2.10 (2009 IBC) – The
limiting concrete strength of adhesive anchors in tension
4.1 Strength Design: shall be calculated in accordance withD.5.2.1 to D.5.2.9
under the 2009 IBC or D.5.2.1 to D.5.2.8 under the 2006
4.1.1 General: Anchor design strengths, Nn and Vn, IBC where the value of kc to be used in Eq. (D-7) shall be:
must be determined in accordance with ACI 318-08 (2009
IBC) or ACI 318-05 Appendix D and this report. A design kc,cr = 17 where analysis indicates cracking at
example is given in Figure 4 of this report. Design service load levels in the anchor vicinity
parameters are provided in Tables 5 through 10 of this (cracked concrete)
report. Design strengths must be determined in kc,uncr = 24 where analysis indicates no cracking at
accordance with ACI 318-08, as an alternative to the 2000 service load levels in the anchor vicinity
and 2003 IBC, and Section R301.1 of the IRC. Design (uncracked concrete)
parameters are based on the 2009 IBC (ACI 318-08)
unless noted otherwise in Sections D.4.1.1 through 4.1.11 Additional information for the determination of the
of this report. The anchor design must satisfy the nominal concrete breakout strength (Ncb or Ncbg) is given in
requirements of ACI 318 Sections D.4.1.1 and D.4.1.2. the tables outlined in Table 1 for the corresponding anchor
Strength reduction factors, , described in ACI 318 Section steel. The value of f c must be limited to a maximum of
D.4.4, and noted in Tables 5 through 10 of this report, must 8,000 psi (55 MPa) in accordance with ACI 318 Section
be used for load combinations calculated in accordance D.3.5.
ESR-2322 | Most Widely Accepted and Trusted Page 3 of 44
D.5.3.10—The modification factor for the influence of the where cac must be determined in accordance with
failure surface of a group of adhesive anchors is Section 4.1.10 of this report.
0.5 For all other cases: p,Na = 1.0
s
g,Na
= g,Na0
+ 1- g,Na0
(D-16g)
scr,Na Additional information for the determination of nominal
bond strength in tension is given in Section 4.1.8.
where:
4.1.5 Static Steel Strength in Shear: The nominal static
1.5 strength of an anchor in tension as governed by the steel,
g,Na
= n- n-1 k,cr
≥1.0 (D-16h) Vsa, in accordance with ACI 318 Section D.6.1.2 and
k,max cr
strength reduction factors are given in the tables outlined in
where: Table 1 for the corresponding anchor steel.
n = the number of tension-loaded adhesive 4.1.6 Static Concrete Breakout Strength in Shear: The
anchors in a group. nominal concrete breakout strength of a single anchor or
ESR-2322 | Most Widely Accepted and Trusted Page 4 of 44
group of anchors in shear, Vcb or Vcbg, must be calculated must be multiplied by the associated strength reduction
in accordance with ACI 318 Section D.6.2 based on factor φnn.
information given in the tables outlined in Table 1 for the
corresponding anchor steel. The basic concrete breakout 4.1.9 Minimum Member Thickness hmin, Anchor
strength of a single anchor in shear, Vb, must be calculated Spacing smin and Edge Eistance cmin: In lieu of ACI 318
in accordance with ACI 318 Section D.6.2.2 using the Section D.8.3, values of cmin and smin described in this
values of d and hef given in the tables as outlined in Table report must be observed for anchor design and installation.
1 for the corresponding anchor steel in lieu of do and e, Likewise, in lieu of ACI 318 Section D.8.5, the minimum
respectively. In no case must hef exceed 8do. The value of member thicknesses, hmin, described in this report must be
f c must be limited to a maximum of 8,000 psi (55 MPa) in observed for anchor design and installation. In determining
accordance with ACI 318 Section D.3.5. minimum edge distance, cmin, the following section must be
added to ACI 318:
4.1.7 Static Concrete Pryout Strength in Shear: In lieu
of determining the nominal pryout strength in accordance D.8.8—For adhesive anchors that will remain untorqued,
with ACI 318 Section D.6.3.1, nominal pryout strength in the minimum edge distance shall be based on minimum
shear must be calculated in accordance with the following cover requirements for reinforcement in Section 7.7. For
sections added to ACI 318: adhesive anchors that will be torqued, the minimum edge
distance and spacing shall be taken as 6do and 5do,
D.6.3.2—The nominal pryout strength of a single respectively.
adhesive anchor Vcp or group of adhesive anchors Vcpg
shall not exceed: 4.1.10 Critical Edge Distance cac: For the calculation of
Ncb, Ncbg, Na and Nag in accordance with ACI 318 Section
(a) for a single adhesive anchor: D.5.2.7 and Section 4.1.4 of this report, the critical edge
distance, cac, must be taken as follows:
Vcp = min kcp ⋅ Na; kcp ⋅ Ncb (D-30a)
i. cac = 1.5.hef for h/hef ≥ 2
(b) for a group of adhesive anchors:
ii. cac = 2.5.hef for h/hef ≤ 1.3
Vcpg = min kcp ⋅ Nag; kcp ⋅ Ncbg (D-30b)
For definition of h and hef, see Figure 1.
where:
kcp = 1.0 for hef < 2.5 in. (64 mm)
kcp = 2.0 for hef ≥ 2.5 in. (64 mm)
Na shall be calculated in accordance with Eq. (D-16a)
Nag shall be calculated in accordance with Eq. (D-16b)
Ncb,Ncbg are determined in accordance with D.5.2.1 to
D.5.2.9.
4.1.8 Bond Strength Determination: Bond strength
values are a function of concrete condition (cracked,
uncracked), drilling method (hammer drill, core drill) and
installation conditions (dry, water-saturated, etc.). Bond
strength values must be modified with the factor nn for
cases where holes are drilled in water-saturated concrete
( ws), where the holes are water-filled at the time of anchor Linear interpolation is permitted to determine the ratio of
installation ( wf), or where the anchor installation is cac/hef for values of h/hef between 2 and 1.3, as illustrated
conducted underwater ( uw) as follows: in the graph above.
C H PERMISSIBLE BOND ASSOCIATED For edge distance ca1=1.75 inch (45 mm) Tmax must be
R O INSTALLATION STRENGTH STRENGTH reduced according to the table provided below:
A L CONDITIONS REDUCTION
C C E FACTOR Edge distance, Element spacing, s, Tmax
O K ca1, in. (mm) in. (mm)
Dry concrete k,cr φd
N E D
C D R Water-saturated
1.75 (45) 5φ 0.30 Tmax
k,cr · ws φws
R I 1.75 (45) 16 (406) 0.50 Tmax
E L Dry concrete k,uncr φd
T U L Water-saturated k,uncr · ws φws 4.1.11 Design Strength in Seismic Design Categories
E N I C, D, E and F: In structures assigned Design Category C,
C N Water-filled hole k,uncr · wf φwf D, E or F under the IBC or IRC, the anchor strength must
T R G Underwater
Y A k,uncr · uw φuw be adjusted in accordance with 2009 IBC Section 1908.1.9
application or 2006 IBC Section 1908.1.16. The nominal steel shear
P C M
E K E Dry concrete k,uncr φd strength, Vsa, must be adjusted by V,seis as given in the
S E T tables summarized in Table 1 for the corresponding anchor
D H steel. The nominal bond strength k,cr must be adjusted by
O Water saturated k,uncr · ws φws
N,seis as given in the tables summarized in Table 1 for the
D corresponding anchor steel.
Figure 3 presents a selection flowchart. Where 4.1.12 Interaction of Tensile and Shear Forces: For
applicable, the modified bond strength values must be designs that include combined tension and shear, the
used in lieu of k,cr and k,uncr in Equations (D-16d), (D-16f), interaction of tension and shear loads must be calculated
(D-16h) and (D-16j). The resulting nominal bond strength in accordance with ACI 318 Section D.7.
ESR-2322 | Most Widely Accepted and Trusted Page 5 of 44
4.2 Allowable Stress Design: concrete thickness, anchor embedment, and tightening
torque. The special inspector must verify the initial
4.2.1 General: For anchors designed using load installations of each type and size of adhesive anchor by
combinations in accordance with IBC Section 1605.3 construction personnel on site. Subsequent installations of
(Allowable Stress Design), allowable loads must be the same anchor type and size by the same construction
established using the equations below: personnel must be permitted to be performed in the
Nn absence of the special inspector. Any change in the anchor
Tallowable,ASD = product being installed or the personnel performing the
installation must require an initial inspection. For ongoing
and installations over an extended period, the special inspector
Vn must make regular inspections to confirm correct handling
Vallowable,ASD = and installation of the product.
5.12 The minimum anchor embedment for threaded rods anchors subjected to fatigue or shock loading is
(Tables 2 and 3) is limited to the following values: unavailable at this time, the use of these anchors
under such conditions is beyond the scope of this
d 3 1 5 3 7 1 1 report.
/8 /2 /8 /4 /8 1 1 /8 1 /4
[in.]
5.16 Use of zinc-plated carbon steel anchors is limited to
hef,min 3 3 1 1 1 dry, interior locations.
2 /8 2 /4 3 /8 3 /2 3 /2 4d 4d 4d
[in.]
5.17 Periodic special inspection must be provided in
accordance with Section 4.4 of this report. Continuous
d special inspection for overhead installations (vertical
8 10 12 16 20 24 27 32 up) that are designed to resist sustained tension loads
[mm]
must be provided in accordance with Section 4.4 of
hef,min this report.
60 60 70 80 90 4d 4d 4d
[mm]
5.18 Hilti HIT-RE 500-SD adhesives are manufactured
The maximum anchor embedment for all anchor by Hilti GmbH, Kaufering, Germany, with quality
materials is limited to maximum of 20 times the outer control inspections by UL LLC (AA-668).
diameter d of the fastening element. 5.19 Hilti HIS-N and HIS-RN inserts are manufactured by
5.13 Prior to installation, calculations and details Hilti (China) Ltd., Guangdong, China, with quality
demonstrating compliance with this report must be control inspections by UL LLC (AA-668).
submitted to the building official. The calculations and 6.0 EVIDENCE SUBMITTED
details must be prepared by a registered design
professional where required by the statutes of the Data in accordance with the ICC-ES Acceptance Criteria
jurisdiction in which the project is to be constructed. for Post-installed Adhesive Anchors in Concrete (AC308),
dated November 2009, including but not limited to tests
5.14 Anchors are not permitted to support fire-resistive under freeze/thaw conditions (Table 4.2, test series 6).
construction. Where not otherwise prohibited in the
code, Hilti HIT-RE 500-SD adhesive anchors are 7.0 IDENTIFICATION
permitted for installation in fire-resistive construction 7.1 Hilti HIT-RE 500-SD adhesive is identified by
provided that at least one of the following conditions is packaging labeled with the manufacturer's name (Hilti
fulfilled: Corp.) and address, anchor name, evaluation report
• Anchors are used to resist wind or seismic forces number (ICC-ES ESR-2322), and the name of the
only. inspection agency (UL LLC).
• Anchors that support gravity load–bearing structural 7.2 HIS-N and HIS-RN inserts are identified by packaging
elements are within a fire-resistive envelope or a labeled with the manufacturer's name (Hilti Corp.) and
fire-resistive membrane, are protected by approved address, anchor name, evaluation report number
fire-resistive materials, or have been evaluated for (ICC-ES ESR-2322), and the name of the inspection
resistance to fire exposure in accordance with agency (UL LLC).
recognized standards. 7.3 Threaded rods, nuts, washers, bolts, cap screws, and
deformed reinforcing bars are standard elements and
• Anchors are used to support nonstructural
must conform to applicable national or international
elements.
specifications.
5.15 Since an ICC-ES acceptance criteria for evaluating
data to determine the performance of adhesive
ESR-2322 | Most Widely Accepted and Trusted Page 7 of 44
BOLT OR
c
STUD
Tmax
ALL-THREAD Tmax HILTI HIS/HIS-R
OR REBAR s INTERNALLY
THREADED
INSERT
c
hs
d
hef hef
d
h
h
dbit
dbit
Steel Nsa, Vsa Table 7 Table 11 Table 15 Table 19 Table 23 Table 27 Table 31
hammer-drilled
Table 9 Table 13 Table 17 Table 21 Table 25 Table 29 Table 33
holes
2
Bond Na, Nag
diamond cored
Table 10 Table 14 Table 18 Table 22 Table 26 Table 30 Table 34
holes
1
Ref. ACI 318-05 D.4.1.2
2
See Section 4.1 of this evaluation report
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1
TABLE 2—SPECIFICATIONS AND PHYSICAL PROPERTIES OF COMMON CARBON STEEL THREADED ROD MATERIALS
Minimum
Minimum Reduction
specified Elongation,
specified of Area, 6
THREADED ROD SPECIFICATION yield strength futa/fya min. Specification for nuts
ultimate 5 min.
0.2 percent percent
strength, futa percent
offset, fya
2 psi 125,000 105,000
ASTM A 193 Grade B7
1.19 16 50 ASTM A 194
≤ 2 /2 in. (≤ 64 mm)
1
(MPa) (862) (724)
3
ASTM F 568M Class 5.8 MPa 500 400 DIN 934 (8-A2K)
1
M5 ( /4 in.) to M24 (1 in.) 1.25 10 35 7
(equivalent to ISO 898-1) (psi) (72,500) (58,000) ASTM A 563 Grade DH
MPa 500 400
4
ISO 898-1 Class 5.8 1.25 22 - DIN 934 (8-A2K)
(psi) (72,500) (58,000)
MPa 800 640
4
ISO 898-1 Class 8.8 1.25 12 52 DIN 934 (8-A2K)
(psi) (116,000) (92,800)
1
Hilti HIT-RE 500-SD must be used with continuously threaded carbon steel rod (all-thread) have thread characteristics comparable with ANSI
B1.1 UNC Coarse Thread Series or ANSI B1.13M M Profile Metric Thread Series. Values for threaded rod types and associated nuts supplied
by Hilti are provided here.
2
Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service
3
Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
4
Mechanical properties of fasteners made of carbon steel and alloy steel – Part 1: Bolts, screws and studs
5
Based on 2-in. (50 mm) gauge length except for A 193, which are based on a gauge length of 4d and ISO 898, which is based on 5d.
6
Nuts of other grades and styles having specified proof load stresses greater than the specified grade and style are also suitable. Nuts must
have specified proof load stresses equal to or greater than the minimum tensile strength of the specified threaded rod.
7
Nuts for fractional rods.
1
TABLE 3—SPECIFICATIONS AND PHYSICAL PROPERTIES OF COMMON STAINLESS STEEL THREADED ROD MATERIALS
Minimum
Minimum specified Reduction
specified yield Elongation, of Area, 4
THREADED ROD SPECIFICATION futa/fya Specification for nuts
ultimate strength 0.2 min. percent min.
strength, futa percent percent
offset, fya
1
Hilti HIT-RE 500-SD must be used with continuously threaded stainless steel rod (all-thread) that have thread characteristics comparable with
ANSI B1.1 UNC Coarse Thread Series or ANSI B1.13M M Profile Metric Thread Series. Values for threaded rod types and associated nuts
supplied by Hilti are provided here.
2
Standard Steel Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs
3
Mechanical properties of corrosion-resistant stainless steel fasteners – Part 1: Bolts, screws and studs.
4
Nuts of other grades and styles having specified proof load stresses greater than the specified grade and style are also suitable. Nuts must
have specified proof load stresses equal to or greater than the minimum tensile strength of the specified threaded rod.
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TABLE 4—SPECIFICATIONS AND PHYSICAL PROPERTIES OF U.S. CUSTOMARY UNIT AND METRIC HIS-N AND HIS-RN INSERTS
Minimum
Minimum
specified Reduction
BOLT, CAP SCREW OR STUD specified Elongation, Specification for
yield strength futa/fya of Area, 6
SPECIFICATION ultimate min. nuts
0.2 percent min.
strength futa
offset fya
psi 120,000 92,000
3
SAE J429 Grade 5 1.30 14 35 SAE J995
(MPa) (828) (634)
1
Minimum Grade 5 bolts, cap screws or studs must be used with carbon steel HIS inserts.
2
Only stainless steel bolts, cap screws or studs must be used with HIS-RN inserts.
3
Mechanical and Material Requirements for Externally Threaded Fasteners
4
Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
5
Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service
6
Nuts must have specified minimum proof load stress equal to or greater than the specified minimum full-size tensile strength of the specified
stud.
7
Nuts for stainless steel studs must be of the same alloy group as the specified bolt, cap screw, or stud.
1
psi 90,000 60,000
ASTM A 615 Gr. 60
(MPa) (620) (414)
1
psi 60,000 40,000
ASTM A 615 Gr. 40
(MPa) (414) (276)
2
MPa 550 500
DIN 488 BSt 500
(psi) (79,750) (72,500)
3
MPa 540 400
CAN/CSA-G30.18 Gr. 400
(psi) (78,300) (58,000)
1
Standard Specification for Deformed and Plain Carbon Steel Bars for Concrete Reinforcement
2
Reinforcing steel; reinforcing steel bars; dimensions and masses
3
Billet-Steel Bars for Concrete Reinforcement
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1
TABLE 7—STEEL DESIGN INFORMATION FOR U.S. CUSTOMARY UNIT THREADED ROD
strength
Vsa
(kN) (12.5) (27.5) (43.7) (64.7) (89.3) (117.2) (187.5)
Reduction for seismic
αV,seis - 0.70
shear
governed by steel
strength lb 3,875 8,515 13,560 17,060 23,545 30,890 49,425
Vsa
(kN) (17.2) (.37.9) (60.3) (75.9) (104.7) (137.4) (219.8)
Reduction for seismic
αV,seis - 0.70
shear
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Bond strength values are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only such as
wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
ESR-2322 | Most Widely Accepted and Trusted Page 13 of 44
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For 4,500 psi < f c ≤ 6,500 psi,
1
tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated characteristic bond
strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads such
as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
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1
TABLE 11—STEEL DESIGN INFORMATION FOR METRIC THREADED ROD
strength
Vsa
(lb) (2,057) (3,260) (5,685) (10,588) (16,523) (23,807) (30,956) (37,835)
Vsa
(lb) (3,291) (5,216) (9,097) (16,942) (26,438) (38,092) (49,530) (60,537)
Nominal strength as (lb) (5,760) (9,127) (13,266) (24,706) (38,555) (55,550) (51,594) (63,059)
governed by steel
strength kN 12.8 20.3 35.4 65.9 102.9 148.3 137.7 168.3
Vsa
(lb) (2,880) (4,564) (7,960) (14,824) (23,133) (33,330) (30,956) (37,835)
Reduction for seismic
αV,seis - 0.70
shear
3
mm 40 50 60 80 100 120 135 150
Min. anchor spacing smin
(in.) (1.6) (2.0) (2.4) (3.2) (3.9) (4.7) (5.3) (5.9)
3
mm 40 50 60 80 100 120 135 150
Min. edge distance cmin
(in.) (1.6) (2.0) (2.4) (3.2) (3.9) (4.7) (5.3) (5.9)
mm hef + 30
Minimum member thickness hmin 1
hef + 2do
(in.) (hef + 1 /4)
Critical edge distance –
splitting cac - See Section 4.1.10 of this report.
(for uncracked concrete)
Strength reduction factor for
tension, concrete failure φ - 0.65
2
modes, Condition B
Strength reduction factor for
shear, concrete failure φ - 0.70
2
modes, Condition B
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
1
Additional setting information is described in Figure 5, installation instructions.
2
Values provided for post-installed anchors installed under Condition B without supplementary reinforcement.
3 3
For installations with 1 /4 inch edge distance refer to Section 4.1.10 for spacing and maximum torque requirements.
ESR-2322 | Most Widely Accepted and Trusted Page 16 of 44
strength and minimum (psi) (1,092) (1,092) (1,092) (1,044) (972) (877) (831) (768)
Temperature range A
anchor embedment in mm
cracked concrete hef,min See Section 5.12
(in.)
MPa 15.5 15.5 15.5 15.0 14.0 13.5 13.5 13.0
Characteristic bond τk,uncr
strength and minimum (psi) (2,264) (2,264) (2,264) (2,142) (2,039) (1,974) (1,927) (1,880)
anchor embedment in mm
uncracked concrete hef,min See Section 5.12
(in.)
MPa 3.0 3.0 3.0 2.5 2.5 2.0 2.0 2.0
Characteristic bond τk,cr
(psi) (444) (444) (444) (379) (336) (303) (287) (268)
3
anchor embedment in mm
2
cracked concrete hef,min See Section 5.12
(in.)
MPa 5.5 5.5 5.5 5.0 5.0 4.5 4.5 4.5
Characteristic bond τk,uncr
strength and minimum (psi) (781) (781) (781) (739) (704) (681) (665) (649)
anchor embedment in mm
2
uncracked concrete hef,min See Section 5.12
(in.)
Dry concrete φd - 0.65 0.65 0.65 0.65 0.65 0.55 0.55 0.55
Permissible installation conditions
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
ESR-2322 | Most Widely Accepted and Trusted Page 17 of 44
1,4
TABLE 14—BOND STRENGTH DESIGN INFORMATION FOR METRIC THREADED ROD IN HOLES DRILLED WITH A CORE DRILL
anchor embedment in mm
uncracked concrete hef,min See Section 5.12
(in.)
MPa 4.0 4.0 4.0 3.5 3.5 3.0 3.0 3.0
Temperature
anchor embedment in mm
2
uncracked concrete hef,min See Section 5.12
(in.)
Dry concrete φd - 0.65 0.65 0.65 0.55 0.55 0.55 0.45 0.45
Permissible
installation
conditions
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For short-term loads including wind and seismic, bond
strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
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1
TABLE 15—STEEL DESIGN INFORMATION FOR U.S. CUSTOMARY UNIT HILTI HIS-N AND HIS-RN INSERTS
TABLE 17—BOND STRENGTH DESIGN INFORMATION FOR U.S. CUSTOMARY UNIT HILTI HIS-N
1,4
AND HIS-RN INSERTS IN HOLES DRILLED WITH A HAMMER DRILL AND CARBIDE BIT
concrete
2 (MPa) (2.6) (2.3) (2.0) (1.9)
Characteristic bond psi 735 700 670 660
strength in uncracked τk,uncr
concrete
2 (MPa) (5.1) (4.8) (4.6) (4.5)
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
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Characteristic bond
strength in uncracked τk,uncr
concrete
(MPa) (10.6) (9.7) (8.8) (8.5)
Temperature
Characteristic bond
strength in uncracked τk,uncr
2
concrete
(MPa) (3.7) (3.3) (3.1) (2.9)
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
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1
TABLE 19—STEEL DESIGN INFORMATION FOR METRIC HILTI HIS-N AND HIS-RN INSERTS
3
mm 63 83 102 127 140
Min. anchor spacing smin
(in.) (2.5) (3.25) (4.0) (5.0) (5.5)
3
mm 63 83 102 127 140
Min. edge distance cmin
(in.) (2.5) (3.25) (4.0) (5.0) (5.5)
mm 120 150 170 230 270
Minimum member thickness hmin
(in.) (4.7) (5.9) (6.7) (9.1) (10.6)
Critical edge distance –
splitting cac - See Section 4.1.10 of this report.
(for uncracked concrete)
Strength reduction factor for
tension, concrete failure φ - 0.65
2
modes, Condition B
Strength reduction factor for
shear, concrete failure φ - 0.70
2
modes, Condition B
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
1
Additional setting information is described in Figure 5, installation instructions.
2
Values provided for post-installed anchors installed under Condition B without supplementary reinforcement.
3 3
For installations with 1 /4 inch edge distance refer to Section 4.1.10 for spacing and maximum torque requirements.
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TABLE 21—BOND STRENGTH DESIGN INFORMATION FOR METRIC HILTI HIS-N AND
1,4
HIS-RN INSERTS IN HOLES DRILLED WITH A HAMMER DRILL AND CARBIDE BIT
concrete
2 (psi) (433) (374) (330) (292) (278)
Characteristic bond MPa 5.5 5.0 5.0 4.5 4.5
strength in uncracked τk,uncr
concrete
2 (psi) (775) (733) (701) (672) (659)
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
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Characteristic bond
strength in uncracked τk,cr
concrete
(psi) (1,712) (1,534) (1,403) (1,282) (1,235)
Temperature
Characteristic bond
strength in uncracked τk,cr
2
concrete
(psi) (591) (530) (484) (442) (426)
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
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1
TABLE 23—STEEL DESIGN INFORMATION FOR U.S. CUSTOMARY UNIT REINFORCING BARS
Bar size
DESIGN INFORMATION Symbol Units
#3 #4 #5 #6 #7 #8 #9 #10
3 1 5 3 7 1 1
in. /8 /2 /8 /4 /8 1 1 /8 1 /4
Nominal bar diameter d
(mm) (9.5) (12.7) (15.9) (19.1) (22.2) (25.4) (28.6) (31.8)
2
Bar effective cross-sectional in. 0.11 0.2 0.31 0.44 0.6 0.79 1.0 1.27
Ase
area (mm )
2
(71) (129) (200) (284) (387) (510) (645) (819)
lb 6,600 12,000 18,600 26,400 36,000 47,400 60,000 76,200
Nsa
Nominal strength as (kN) (29.4) (53.4) (82.7) (117.4) (160.1) (210.9) (266.9) (339.0)
governed by steel
lb 3,960 7,200 11,160 15,840 21,600 28,440 36,000 45,720
ASTM A 615 Gr. 40
strength
Vsa
(kN) (17.6) (32.0) (49.6) (70.5) (96.1) (126.5) (160.1) (203.4)
Vsa
(kN) (26.4) (48.0) (74.5) (105.7) (144.1) (189.8) (240.2) (305.1)
TABLE 24—CONCRETE BREAKOUT DESIGN INFORMATION FOR U.S. CUSTOMARY UNIT REINFORCING BARS
Bar size
DESIGN INFORMATION Symbol Units
#3 #4 #5 #6 #7 #8 #9 #10
Bar size
DESIGN INFORMATION Symbol Units
#3 #4 #5 #6 #7 #8 #9 #10
psi 1,090 1,075 1,045 1,000 915 855 800 730
Characteristic bond τk,cr
3
Dry concrete φd - 0.65 0.65 0.65 0.65 0.55 0.55 0.55 0.55
Permissible installation conditions
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
ESR-2322 | Most Widely Accepted and Trusted Page 29 of 44
Bar size
DESIGN INFORMATION Symbol Units
#3 #4 #5 #6 #7 #8 #9 #10
psi 1,740 1,705 1,555 1,440 1,355 1,280 1,225 1,170
Temperature
Dry concrete φd - 0.65 0.65 0.55 0.55 0.55 0.45 0.45 0.45
Permissible
installation
conditions
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
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1
TABLE 27—STEEL DESIGN INFORMATION FOR EU METRIC REINFORCING BARS
Bar size
DESIGN INFORMATION Symbol Units
8 10 12 14 16 20 25 28 32
mm 8.0 10.0 12.0 14.0 16.0 20.0 25.0 28.0 32.0
Nominal bar diameter d
(in.) (0.315) (0.394) (0.472) (0.551) (0.630) (0.787) (0.984) (1.102) (1.260)
2
Bar effective cross-sectional mm 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2
Ase
area (in. )
2
(0.078) (0.122) (0.175) (0.239) (0.312) (0.487) (0.761) (0.954) (1.247)
kN 27.5 43.0 62.0 84.5 110.5 173.0 270.0 338.5 442.5
Nsa (13,98 (19,03 (24,86 (38,84 (60,69 (76,13 (99,44
Nominal strength as (lb) (6,215) (9,711)
4) 4) 0) 4) 4) 5) 1)
governed by steel
DIN 488 BSt 550/500
strength kN 16.5 26.0 37.5 51.0 66.5 103.0 162.0 203.0 265.5
Vsa (11,42 (14,91 (23,30 (36,41 (45,68 (59,66
(lb) (3,729) (5,827) (8,390)
0) 6) 7) 6) 1) 5)
Bar size
DESIGN INFORMATION Symbol Units
8 10 12 14 16 20 25 28 32
3
mm 40 50 60 70 80 100 125 140 160
Min. bar spacing smin
(in.) (1.6) (2) (2.4) (2.8) (3.1) (3.9) (4.9) (5.5) (6.3)
3
mm 40 50 60 70 80 100 125 140 160
Min. edge distance cmin
(in.) (1.6) (2) (2.4) (2.8) (3.1) (3.9) (4.9) (5.5) (6.3)
mm hef + 30
Minimum member thickness hmin 1
hef + 2do
(in.) (hef + 1 /4)
Critical edge distance –
splitting cac - See Section 4.1.10 of this report.
(for uncracked concrete)
Strength reduction factor for
tension, concrete failure φ - 0.65
2
modes, Condition B
Strength reduction factor for
shear, concrete failure φ - 0.70
2
modes, Condition B
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
1
Additional setting information is described in Figure 5, installation instructions.
2
Values provided for post-installed anchors installed under Condition B without supplementary reinforcement.
3 3
For installations with 1 /4 inch edge distance refer to Section 4.1.10 for spacing and maximum torque requirements.
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Bar size
DESIGN INFORMATION Symbol Units
8 10 12 14 16 20 25 28 32
MPa 7.5 7.5 7.5 7.5 7.0 6.5 6.0 5.5 5.0
Characteristic bond τk,cr
3
(psi) (1,092) (1,092) (1,092) (1,068) (1,044) (972) (862) (806) (732)
Temperature range A
Dry concrete φd - 0.65 0.65 0.65 0.65 0.65 0.55 0.55 0.55 0.55
Permissible installation conditions
φws - 0.55 0.55 0.55 0.45 0.45 0.45 0.45 0.45 0.45
Water-saturated
concrete
κws - 1.00 1.00 1.00 1.00 1.00 1.00 0.97 0.94 0.94
φwf - 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
Water-filled hole
κwf - 1.00 1.00 1.00 0.96 0.93 0.87 0.82 0.79 0.79
φuw - 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
Underwater
application
κuw - 0.95 0.95 0.94 0.94 0.93 0.92 0.92 0.91 0.91
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
ESR-2322 | Most Widely Accepted and Trusted Page 33 of 44
Bar size
DESIGN INFORMATION Symbol Units
8 10 12 14 16 20 25 28 32
MPa 12.0 12.0 12.0 11.5 10.5 9.5 9.0 8.5 8.0
Temperature
Dry concrete φd - 0.65 0.65 0.65 0.55 0.55 0.55 0.45 0.45 0.45
Permissible
installation
conditions
φws - 0.55 0.55 0.55 0.45 0.45 0.45 0.45 0.45 0.45
Water-saturated
concrete
κws - 1.0 1.0 1.0 1.0 1.0 1.0 0.92 0.88 0.88
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
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1
TABLE 31—STEEL DESIGN INFORMATION FOR CANADIAN METRIC REINFORCING BARS
Bar size
DESIGN INFORMATION Symbol Units
10 M 15 M 20 M 25 M 30 M
mm 11.3 16.0 19.5 25.2 29.9
Nominal bar diameter d
(in.) (0.445) (0.630) (0.768) (0.992) (1.177)
2
Bar effective cross-sectional mm 100.3 201.1 298.6 498.8 702.2
Ase
area (in. )
2
(0.155) (0.312) (0.463) (0.773) (1.088)
kN 54.0 108.5 161.5 270.0 380.0
Nsa
Nominal strength as (lb) (12,175) (24,408) (36,255) (60,548) (85,239)
governed by steel
strength kN 32.5 65.0 97.0 161.5 227.5
Vsa
(lb) (7,305) (14,645) (21,753) (36,329) (51,144)
CSA G30
Bar size
DESIGN INFORMATION Symbol Units
10 M 15 M 20 M 25 M 30 M
3
mm 57 80 98 126 150
Min. bar spacing smin
(in.) (2.2) (3.1) (3.8) (5.0) (5.9)
3
mm 57 80 98 126 150
Min. edge distance cmin
(in.) (2.2) (3.1) (3.8) (5.0) (5.9)
mm hef + 30
Minimum member thickness hmin 1
hef + 2do
(in.) (hef + 1 /4)
Critical edge distance –
splitting cac - See Section 4.1.10 of this report.
(for uncracked concrete)
Strength reduction factor for
tension, concrete failure φ - 0.65
2
modes, Condition B
Strength reduction factor for
shear, concrete failure φ - 0.70
2
modes, Condition B
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
1
Additional setting information is described in Figure 5, installation instructions.
2
Values provided for post-installed anchors installed under Condition B without supplementary reinforcement.
3 3
For installations with 1 /4 inch edge distance refer to Section 4.1.10 for spacing and maximum torque requirements.
ESR-2322 | Most Widely Accepted and Trusted Page 35 of 44
Bar size
DESIGN INFORMATION Symbol Units
10 M 15 M 20 M 25 M 30 M
MPa 7.5 7.0 7.0 6.0 5.5
Characteristic bond τk,cr
3
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
For structures assigned to Seismic Design Categories C, D, E or F, bond strength values must be multiplied by αN,seis = 0.65.
ESR-2322 | Most Widely Accepted and Trusted Page 36 of 44
Bar size
DESIGN INFORMATION Symbol Units
10 M 15 M 20 M 25 M 30 M
MPa 12.0 10.5 10.0 9.0 8.5
Temperature
For SI: 1 inch 25.4 mm, 1 lbf = 4.448 N, 1 psi = 0.006897 MPa.
For pound-inch units: 1 mm = 0.03937 inches, 1 N = 0.2248 lbf, 1 MPa = 145.0 psi
Bond strength values correspond to concrete compressive strength in the range 2,500 psi ≤ f c ≤ 4,500 psi. For the range 4,500 psi < f c ≤
1
6,500 psi, tabulated characteristic bond strengths may be increased by 6 percent. For the range 6,500 psi < f c ≤ 8,000 psi, tabulated
characteristic bond strengths may be increased by 10 percent.
2
Characteristic bond strengths are for sustained loads including dead and live loads. For load combinations consisting of short-term loads only
such as wind and seismic, bond strengths may be increased 40 percent.
3
Temperature range A: Maximum short term temperature = 110°F (43°C), Maximum long term temperature = 80°F (26°C).
Temperature range B: Maximum short term temperature = 162°F (72°C), Maximum long term temperature = 110°F (43°C).
Short term elevated concrete temperatures are those that occur over brief intervals, e.g., as a result of diurnal cycling. Long term concrete
temperatures are roughly constant over significant periods of time.
4
Bond strength values applicable to Seismic Design Categories A and B only.
do hef
(in.) (in.) (psi) (-) (-) (-) (lb) (lb)
3 3
/8 2 /8 2,500 24 1.48 0.65 4,392 1,928
1 3
/2 2 /4 2,500 24 1.48 0.65 5,472 2,403
5 1
/8 3 /8 2,500 24 1.48 0.65 6,629 2,911
3 1
/4 3 /2 2,500 24 1.48 0.65 7,857 3,450*
7 1
/8 3 /2 2,500 27 1.48 0.65 8,840 3,882
1 4 2,500 27 1.48 0.65 10,800 4,743
1
1 /4 5 2,500 30 1.48 0.65 16,771 7,365
For SI: 1 lb = 4.45 kN, 1 psi = 0.00689 MPa, 1 in. = 25.4 mm
Design Assumptions:
1. Single anchor with static tension load only; ASTM A 193 Grade B7 threaded rod
2. Vertical downward installation direction
3. Inspection Regimen = Periodic
4. Installation temperature = 41 – 104°F
5. Long term temperature = 80°F
6. Short term temperature = 110°F
7. Dry hole condition – carbide drilled hole
8. Embedment depth = hef min
9. Concrete determined to remain uncracked for the life of the anchorage
10. Load combination from ACI 318 Section 9.2 (no seismic loading)
11. 30% Dead Load (D) and 70% Live Load (L); Controlling load combination 1.2 D + 1.6 L
12. Calculation of based on weighted average: = 1.2 D + 1.6 L = 1.2 (0.30) + 1.6 (0.70) = 1.48
13. Normal weight concrete: f c = 2,500 psi
14. Edge distance ca1 = ca2 > cac
15. Member thickness h ≥ hmin
* Verify capacity
ACI
Capacity Formula Calculation φ φNn
318 Section
Steel D.5.1 Nsa = n Ase,N futa Nsa = 0.3345 · 125,000 0.75 31,360 lb
0. 5 1. 5 0. 5 1. 5
Concrete D.5.2 Ncb = k (f’c) hef Ncb = 24 · (2,500) · 3.5 0.65 5,107 lb
a
Bond D.5.3 Na = d hef τ Na = π · 3/4 · 3.5 · 2,065 0.65 11,069 lb
k ,uncr
5,107 lb
Nn = 5,107 lb (concrete) is decisive hence the ASD value will be calculated as = 3,450 lb
1.48
a
Design equation provided in Section 4.1.4 Eq. (D-16f)
ESR-2322 | Most Widely Accepted and Trusted Page 38 of 44
ca,min
A N A
1/2-IN. A193 B7 A
ANa
ALL-THREAD Tmax ccr,Na
A
ANc
s/2
s/2
d
d N
N s
hef
s/2
s/2
h
d
dbit c cr,Na
ccr,Na ca,min
-
A-A
Dimensional Specifications/assumptions:
parameters:
ASTM A193 Grade B7 all-thread rods, UNC thread, A 563 Grade HD hex nuts.
hef = 9.0 in. Normal weight concrete, f c = 4,000 psi.
s = 4.0 in. Seismic Design Category (SDC) B
ca,min = 2.5 in. No supplementary reinforcing in accordance with ACI 318-05 D.1 will be provided.
h = 12.0 in. Assume maximum short term (diurnal) base material temperature ≤ 100° F.
1
d = /2 in. Assume maximum long term base material temperature ≤ 80 ° F.
Assume installation in dry concrete and hammer-drilled holes.
Assume concrete will remain uncracked for service life of anchorage.
Calculation in accordance with ACI 318-05 Appendix D and this report ACI 318 Code Ref. Report Ref.
Step 1. Check minimum edge distance, anchor spacing and member thickness: -
ASTM A 193 Grade B7 rods comply as ductile. ∴ φ = 0.75 D.1 and D.4.4a) -
ANc = ( 3 ⋅ hef + s )( 1.5 ⋅ hef + ca ,min ) = (27 + 4)(13.5 + 2.5) = 496 in2 - -
2 2
ANc 0 = 9 ⋅ hef = 729 in D.5.2.1 and Eq. (D-6) -
Calculation in accordance with ACI 318-05 Appendix D and this report ACI 318 Code Ref. Report Ref.
ψ ec,N = 1.0 no eccentricity of tension load with respect to tension-loaded anchors D.5.2.4
2.5
∴ψ ed,N = 0.7 + 0.3 ⋅ = 0.76 - -
1.5 ⋅ 9
ψ c,N = 1.0 uncracked concrete assumed (kc,uncr = 24) D.5.2.6 Table 8
Determine cac:
0.75 0.75
hef + 5 ( ca ,min ) = 9 .0 + 5 ( 2 .5 ) = 18.9 in. > 12.0 in. ∴ cac = 2.5 ⋅ hef D.5.2.7 Section 4.1.3
cac = 2.5 ( 9.0 in.) = 22.5 in.
max ca,min ; 1.5 ⋅ hef max 2.5 ;1.5 ⋅ 9 D.5.2.7 and
For ca,min < cac ψ = = = 0.60 -
cp,N
cac 22.5 Eq. (D-13)
1.5
Nb = kc ,uncr f ' c ⋅ hef 1.5 = 24 4 , 000 ⋅ ( 9.0 ) = 40 , 983 lb D.5.2.2 and Eq. (D-7) -
496
Ncbg = ⋅ 1.0 ⋅ 0.76 ⋅ 1.0 ⋅ 0.60 ⋅ 40,983 = 12,715 lb - -
729
φ Ncbg = 0.65 ⋅ 12 , 715 = 8 , 265 lb = 8.3 k D.4.4c) -
τ k,uncr 2,235
Scr,Na = min 20 ⋅ d ⋅ ; 3hef = 20 ⋅ 0.5 ⋅ = 12.4 in.
1,450 1,450
-
Section 4.1
Table 9
c
For ca,min < ccr.Na : ψ ed,Na = 0.7 + 0.3 ⋅ a,min - Section 4.1
c cr,Na
2.5
ψ ed,Na = 0.7 + 0.3 ⋅ = 0.82 - Section 4.1
6.2
kc,uncr 24 Section 4.1
τ k,max,uncr = hef ⋅ f' c = 9.0 ⋅ 4,000 = 2,899 psi -
Table 8
π ⋅d π ⋅ 0.5
τ k,uncr
1.5
2,235
1.5
Section 4.1
g,Na0 =
n – n – 1⋅ = 2 – ( 2 – 1) ⋅ = 1.13 -
τ k,max,uncr 2,899 Table 9
Calculation in accordance with ACI 318-05 Appendix D and this report ACI 318 Code Ref. Report Ref.
ANa
N ag = ⋅ ψ ed,Na ⋅ ψ g,Na ⋅ ψ ec,Na ⋅ ψ p,Na ⋅ N a0
ANa0 Section 4.1
-
Eq. (D-16h)
143.0
Nag = ⋅ 0.82 ⋅ 1.06 ⋅ 1.0 ⋅ 0.28 ⋅ 31,610 = 7,134 lb
154.2
φ = 0.65 - Table 9
www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ®
DIVISION: 03 00 00—CONCRETE
Section: 03 16 00—Concrete Anchors
REPORT HOLDER:
HILTI, INC.
5400 SOUTH 122ND EAST AVENUE
TULSA, OKLAHOMA 74146
(800) 879-8000
www.us.hilti.com
HiltiTechEng@us.hilti.com
EVALUATION SUBJECT:
ICC-ES Evaluation Reports are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed
as an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICC Evaluation Service, LLC, express or implied, as
to any finding or other matter in this report, or as to any product covered by the report.
1000
Diese Zulassung ersetzt ETA-07/0260 mit Geltungsdauer vom 09.11.2012 bis 09.11.2017
This Approval replaces ETA-07/0260 with validity from 09.11.2012 to 09.11.2017
1 This European technical approval is issued by Deutsches Institut für Bautechnik in accordance
with:
- Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws,
regulations and administrative provisions of Member States relating to construction
products1, modified by Council Directive 93/68/EEC2 and Regulation (EC) N° 1882/2003 of
the European Parliament and of the Council3;
- Gesetz über das In-Verkehr-Bringen von und den freien Warenverkehr mit Bauprodukten zur
Umsetzung der Richtlinie 89/106/EWG des Rates vom 21. Dezember 1988 zur Angleichung
der Rechts- und Verwaltungsvorschriften der Mitgliedstaaten über Bauprodukte und anderer
Rechtsakte der Europäischen Gemeinschaften (Bauproduktengesetz - BauPG) vom
28. April 19984, as amended by Article 2 of the law of 8 November 20115;
- Common Procedural Rules for Requesting, Preparing and the Granting of European
technical approvals set out in the Annex to Commission Decision 94/23/EC6;
- Guideline for European technical approval of "Metal anchors for use in concrete - Part 5:
Bonded anchors", ETAG 001-05.
2 Deutsches Institut für Bautechnik is authorized to check whether the provisions of this European
technical approval are met. Checking may take place in the manufacturing plant. Nevertheless,
the responsibility for the conformity of the products to the European technical approval and for
their fitness for the intended use remains with the holder of the European technical approval.
4 This European technical approval may be withdrawn by Deutsches Institut für Bautechnik, in
particular pursuant to information by the Commission according to Article 5(1) of Council
Directive 89/106/EEC.
6 The European technical approval is issued by the approval body in its official language. This
version corresponds fully to the version circulated within EOTA. Translations into other
languages have to be designated as such.
1
Official Journal of the European Communities L 40, 11 February 1989, p. 12
2
Official Journal of the European Communities L 220, 30 August 1993, p. 1
3
Official Journal of the European Union L 284, 31 October 2003, p. 25
4
Bundesgesetzblatt Teil I 1998, p. 812
5
Bundesgesetzblatt Teil I 2011, p. 2178
6
Official Journal of the European Communities L 17, 20 January 1994, p. 34
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extreme chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing
materials are used).
Elements made of high corrosion resistant steel (threaded rods HIT-V-HCR):
The element made of high corrosion resistant steel 1.4529 or 1.4565 may be used in structures
subject to dry internal conditions and also in structures subject to external atmospheric
exposure, in permanently damp internal conditions or in other particular aggressive conditions.
Such particular aggressive conditions are e.g. permanent, alternating immersion in seawater or
the splash zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with
chemical pollution (e.g. in desulphurization plants or road tunnels where de-icing materials are
used).
Elements made of reinforcing bars:
Post-installed reinforcing bars may be used as anchor designed in accordance with the EOTA
Technical Report TR 029 only. Such applications are e.g. concrete overlay or shear dowel
connections or the connections of a wall predominantly loaded by shear and compression forces
with the foundation, where the reinforcing bars act as dowels to take up shear forces.
Connections with post-installed reinforcing bars in concrete structures designed in accordance
with EN 1992-1-1:2004 are not covered by this European technical approval.
The provisions made in this European technical approval are based on an assumed working life
of the anchor of 50 years. The indications given on the working life cannot be interpreted as a
guarantee given by the producer, but are to be regarded only as a means for choosing the right
products in relation to the expected economically reasonable working life of the works.
7
The technical documentation of this European technical approval is deposited at the Deutsches Institut für Bautechnik
and, as far as relevant for the tasks of the approved bodies involved in the attestation of conformity procedure, is
handed over to the approved bodies.
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3.2 Responsibilities
3.2.1 Tasks for the manufacturer
3.2.1.1 Factory production control
The manufacturer shall exercise permanent internal control of production. All the elements,
requirements and provisions adopted by the manufacturer shall be documented in a systematic
manner in the form of written policies and procedures, including records of results performed.
This production control system shall insure that the product is in conformity with this European
technical approval.
The manufacturer may only use initial/raw/constituent materials stated in the technical
documentation of this European technical approval.
8
Official Journal of the European Communities L 254 of 08.10.1996
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The factory production control shall be in accordance with the control plan which is part of the
technical documentation of this European technical approval. The control plan is laid down in the
context of the factory production control system operated by the manufacturer and deposited at
Deutsches Institut für Bautechnik.9
The results of factory production control shall be recorded and evaluated in accordance with the
provisions of the control plan.
3.2.1.2 Other tasks for the manufacturer
The manufacturer shall, on the basis of a contract, involve a body which is approved for the
tasks referred to in section 3.1 in the field of anchors in order to undertake the actions laid down
in section 3.2.2 For this purpose, the control plan referred to in sections 3.2.1.1 and 3.2.2 shall
be handed over by the manufacturer to the approved body involved.
The manufacturer shall make a declaration of conformity, stating that the construction product is
in conformity with the provisions of this European technical approval.
3.2.2 Tasks for the approved bodies
The approved body shall perform the
- initial type-testing of the product,
- initial inspection of factory and of factory production control,
- continuous surveillance, assessment and approval of factory production control,
in accordance with the provisions laid down in the control plan.
The approved body shall retain the essential points of its actions referred to above and state the
results obtained and conclusions drawn in a written report.
The approved certification body involved by the manufacturer shall issue an EC certificate of
conformity of the product stating the conformity with the provisions of this European technical
approval.
In cases where the provisions of the European technical approval and its control plan are no
longer fulfilled the certification body shall withdraw the certificate of conformity and inform
Deutsches Institut für Bautechnik without delay.
3.3 CE marking
The CE marking shall be affixed on each packaging of the anchor. The letters "CE" shall be
followed by the identification number of the approved certification body, where relevant, and be
accompanied by the following additional information:
- the name and address of the producer (legal entity responsible for the manufacture),
- the last two digits of the year in which the CE marking was affixed,
- the number of the EC certificate of conformity for the product,
- the number of the European technical approval,
- the number of the guideline for European technical approval,
- use category (ETAG 001-1, Option 1, seismic performance category C1),
- size.
9
The control plan is a confidential part of the European technical approval and only handed over to the approved body
involved in the procedure of attestation of conformity. See section 3.2.2.
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4 Assumptions under which the fitness of the product for the intended use was favourably
assessed
4.1 Manufacturing
The European technical approval is issued for the product on the basis of agreed
data/information, deposited at Deutsches Institut für Bautechnik, which identifies the product that
has been assessed and judged. Changes to the product or production process, which could
result in this deposited data/information being incorrect, should be notified to Deutsches Institut
für Bautechnik before the changes are introduced. Deutsches Institut für Bautechnik will decide
whether or not such changes affect the approval and consequently the validity of the CE marking
on the basis of the approval and if so whether further assessment or alterations to the approval
shall be necessary.
10
The Technical Report TR 029 "Design of Bonded Anchors" is published in English on EOTA website www.eota.eu.
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PHỤ LỤC C
Technical Application Document
Technical Evaluation Report 3/10-649
Subject to European
ATE-09/0295
Technical Approval
Holder of HILTI France SA
approval: 1 rue Jean Mermoz
Rond-Point Mérantais
F-78778 Magny-les-Hameaux Cedex
Tel. : 0825 01 05 05
Fax: 0825 02 55 55
Internet: www.hilti.fr
Manufacturer: Hilti AG
Business Unit Anchors
9494 Schaan
Principality of Liechtenstein
Technical evaluation reports are published by the Secrétariat des Avis Techniques, following the approval by the CSTB. The certified versions are available free of charge on the CSTB homepage
(http://www.cstb.fr) This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein.
The Technical Department no. 3 of the Technical Evaluation Commission examined
on April 13, 2010 the injection system for rebar connection HIT-RE 500-SD
presented by the company Hilti. This document, together with the attached
Technical Documentation prepared by the applicant, represents the evaluation
issued by the Technical Department, which summarises the complementary
information for the user of the system, such as intended use as well as planning
and installation instructions that are needed to ensure normal behaviour of the
structures concerned. This report has been prepared for use in the European
territory of France.
1. Brief definition
2.23 Manufacturing
1.1 Brief description
The manufacturer, the company Hilti, shall implement a permanent
The subject of this approval is the setting, by anchoring or overlap factory production control schedule to supervise the production of the
connection joint, of reinforcing bars (rebars) in existing structures sealing resins. The manufacturer shall ensure the continued validity of
made of normal weight concrete, using the Hilti injection system HIT- the CE certificate of conformity by facilitating the application of an in-
RE 500-SD in accordance with the regulations for concrete structures. house quality control system.
2.24 Installation
1.2 Placing on the market The system shall be installed by a skilled worker who is under on-site
supervision.
With regard to being placed on the market, the products that are the
subject of this evaluation are subject to the regulations of the
ordinance of December 24, 2004 on the application of specific anchor 2.3 Particular technical specifications
bars of decree no. 92-647 of July 8, 1992 relating to the fitness for use
of construction materials, as amended by the decrees no. 95-1051 of 2.31 Design conditions for use outside of seismic zones
September 20, 1995 and no. 2003-947 of October 3, 2003.
In order to be used outside seismic zone, the injection system for
post-installed rebars HIT-RE 500-SD shall be designed to meet the
1.3 Identification of the components requirements described in European Technical Approval ATE-09/0295;
in particular the issues described in section 4.1 of the technical
The injection system Hilti HIT-RE 500-SD is delivered in 330 ml, 550 documentation shall be checked.
ml or 1400 ml cartridges. The product marking is in accordance with
the specifications provided in European Technical Approval ETA- 2.32 Planning conditions for use in seismic zones
09/0295.
The products carry CE marking which contains all information specified
When planning the structural works the design office shall review the
in the European Technical Approval ETA-09/0295.
specific properties of the system and calculate the reinforcements with
a view to ensuring the transfer of loads within the structure.
The reinforcements for reinforced concrete shall have a specific
2. ATTESTATION elasticity limit which is lower than or equal to 500 MPa.
To ensure that the reinforcements have a specific elasticity limit below
500 MPa, the calculation of lb,rqd,seism as defined in the technical
2.1 Approved field of application documentation shall be made using fy=500MPa in order to ensure that
the anchoring length of the reinforcement is not reduced.
The product may be used only for the execution of new works or major
The resistance of the concrete structure in a seismic zone shall be
repair works of classes A, B or C according to the PS92 rules, or of
C20/25 minimum and C45/55 maximum.
classes I, II, III according to Eurocode 8, for all seismic zones.
In the critical zones of primary structural parts of DCH classified
structures the reinforcement bars must be class C according to Table
2.2 Assessment of the system C1 of EN 1992-1-1.
Anchoring in existing structures that are subject to large-scale repair
2.21 Compliance with all applicable laws and regulations work shall be limited to the newly built parts.
and other requirements relating to fitness for use The combination of cast-in rebars and post-installed rebars is not
admissible as it might lead to displacement compatibility problems.
Use in seismic zones
The shear forces shall be taken up by steel tie bars cast on site; the
The system may be used for the execution of principal structural
system that is the subject of this document may only be used for
elements of buildings subject to the provisions of § 2.3 of this
absorbing tensile or compression forces.
document and using the design method described in the technical
documentation. When the normal force in a column is a tensile force, the anchor
lengths must be increased by 50 % with reference to the lengths
Fire protection specified in EN 1992-1-1 for the part that is situated in the critical
The system as such is not required to meet a fire protection criterion. zone.
It is however possible to provide fire resistance by integrating an Whenever possible, overlaps in the critical zone shall be avoided. In
additional means of fire protection. the overlap zones the transversal reinforcements shall comply with the
tie bar measure resulting from the transmission of forces between the
Thermal insulation longitudinal bars.
The HIT-RE 500-SD injection system has no effect on the thermal The design load in the reinforcement bar sd,seism shall be calculated
performance of an existing conventional system using in-situ cast under combined seismic assumptions, with particular attention to
reinforcements. compliance with § 4.4 - Verification of safety of EN 1998-1-1
(Eurocode 8).
Acoustic insulation
The HIT-RE 500-SD injection system has no effect on the noise control 2.33 Conditions of installation
rates of an existing conventional system using in-situ cast The installation of the injection system for post-installed rebars HIT-RE
reinforcements. 500-SD shall be in accordance with the specifications provided in
European Technical Approval ETA-09/0295.
2.22 Durability / maintenance
The durability of the injection system HIT-RE 500-SD is equivalent to
that of conventional systems used under comparable conditions.
2 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 3/10-649
The holder of this attestation shall offer a training programme on how
to use the injection system, in particular to the companies which install
the system (distribution of approvals, observance of the enclosed
provisions, ...).
Conclusions
Global assessment
The examination of the use of the system in the proposed field of
application has produced a favourable assessment.
Validity
Same as European Technical Approval ETA-09/0295, i.e. until May
8 2013.
The design anchoring length is the result of both structural and seismic
engineering calculations. Moreover, the design load in the
reinforcement bar shall be calculated under combined seismic
assumptions; it cannot simply be deduced from static design.
Despite the fact that structures can be designed in accordance with
Eurocode 8, only the PS 92 rules are applicable as of today. In both
cases, the design method, based on tests, can be used.
Bore holes are made with hammer drilling or compressed air drilling,
and holes are cleaned with compressed air using the equipment listed
in ETA-09/0295.
The structure in which the rebar is set shall be designed for seismic
action and the reinforcement shall be designed to pick up the forces
that are generated by the subsequently post-installed rebars.
The concrete connections shall be executed by roughening the joints
until the aggregates protrude.
3/10-649 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 3
Technical documentation
prepared by the applicant
The resin HIT-RE 500-SD is manufactured in the Hilti plant of lb,min = minimum anchorage length according to EN 1992-1-1
Kaufering with the aid of an automated production line. The plant has = Max (0.3 lb,rqd; 10 ds; 100mm) under tension
been certified acc. to ISO 9001 and ISO 14001 by the Swiss = Max (0.6 lb,rqd; 10 d s; 100mm) under compression
Association for Quality Management Systems.
The permissible maximum anchoring length is specified in European
Technical Approval ETA-09/0295.
3.2 Marking The design lap length lbd shall be determined acc. to EN 0-1992-1,
section 1.8.7:
The resin HIT-RE 500-SD is identified by a marking affixed to its
packaging. l0 = 0 1 2 3 5 lb,,rqd ≥ lb,min
The marking indicates the name of the product, the production date where:
and time, the expiry date, the number of the European Technical 1 = 1.0 for straight bars
Approval and the number of the CE marking.
2 = between 0.7 and 1.0 as calculated acc. to EN 1992-1-
All cartridges containing HIT-RE 500-SD resin are individually packed 1.Table 8.2.
in plastic bags containing both the mixing nozzle and the setting
instructions. 3 = 1.0 in the absence of transverse reinforcement
5 = between 0.7 and 1.0 for influence of transverse pressure
acc. to EN 1992-1-1.Table 8.2.
3.3 Controls
6 = between 1.0 and 1.5 for influence of percentage of lapped
The manufacturing of the resin HIT-RE 500-SD builds on an internal length relative to total cross-section area according to EN 1992-1-1
production control system. All requirements and provisions applicable Table 8.3.
to the production process are systematically adopted in operating The product verifies (2.3.5) ≥ 0.7
procedures and written rules. The manufacturing plant is audited by an
l0,min = minimum lap length according to EN 1992-1-1
independent body once a year within the framework of the follow-up
audits for the CE marking. = Max (0.3.6.lb,rqd; 15 ; 200mm)
The permissible maximum anchorage length is specified in European
4. Design Technical Approval ETA-09/0295.
4 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 3/10-649
The calculation of the post-installed rebar and the determination of 5. Installation
the internal forces shall be performed in accordance with EN 1992-
1-1 (Eurocode 2) and EN 1998-1-1 (Eurocode 8), and shall coincide
with the design of the structure. 5.1 Construction site phases
The loads applied to the reinforcements taking account of the
The decision to design for seismic zone is taken by the site supervisor,
acceleration shall be the responsibility of the design office. The office
who commissions the design office.
may decide to set additional reinforcements or greater anchorage
lengths. The design office calculates the stresses acting on the bars (taking
account of the acceleration applicable to the respective zone) and
The verification of the local transfer of loads in the concrete shall be
determines the anchorage length of the post-installed rebars using the
performed.
formulas quoted in this DTA. The office is free to contact the company
The verification of the transfer of anchored loads in the structure Hilti for dimensioning support.
shall be performed.
The design office checks the structure for its aptitude to pick up the
The distance between the reinforcement bars shall be greater than loads and the tie bars for proper design engineering.
the maximum of 5ds and 50mm acc. to European Technical Approval
The inspection body validates the study prior to the setting of the
ATE-09/0295.
anchors.
ds= diameter of rebar
The basic anchorage length lb,rqd, seism required for transferring force
As.fyd in the reinforcement bar where a hypothetical constant load 5.2 Setting procedure
equal to fbd, seism over the length of the bar is equal to:
The installation of the injection system for rebar connection HIT-RE
lb,rqd,seism=(ds/4).(sd,seism/fbd,seism) 500-SD shall be performed according to the setting instructions
provided by the manufacturer and the annexes 10 to 19 of ETA
09/0295.
where:
Bore holes are made with hammer drilling or compressed air drilling,
ds = diameter of the rebar
and holes are cleaned with compressed air using the equipment listed
sd,seism = design stress in the reinforcement bar in ETA-09/0295.
calculated acc. to § 4.4 - Verification of safety of EN 1998-1-1
(Eurocode 8)
fbd,seism = design bond strength in seismic zones as listed in
5.3 Operating procedure
table 2 of this DTA The installation of the reinforcement bars shall be performed by a
The design anchorage length lbd,seism shall be determined using the skilled worker who is subject to on-site supervision.
following formula: Hilti may provide training for workers via Hilti representatives or key
lbd,seism = 1 2 3 4 5 lb,rqd,seism ≥ lb,min,seism project managers having the required expertise and a license to
provide training courses on post-installed rebars in concrete.
where:
Participants in these training courses are required to sign an
1 = 1.0 for straight bars
attendance list which will be forwarded to the quality department of
2 = between 0.7 and 1.0 as calculated acc. to EN 1992-1- Hilti France, which will then issue training certificates.
1.Table 8.2.
Training will cover the following issues:
3 = 1.0 even in the presence of transverse reinforcement
Drilling of bore holes of appropriate diameter and length (indicated
4 = 1.0 in the absence of welded transverse reinforcement on the plans)
5 = between 0.7 and 1.0 for influence of transverse pressure Cleaning the bore hole in compliance with the requirements of ETA
acc. to EN 1992-1-1.Table 8.2. 09/0295 (proper use of tools and accessories and observance of
The product verifies (2.3.5) ≥ 0.7 procedure)
lb,min, seism= minimum anchorage length Injection of the resin in compliance with the requirements of ETA
09/0295 (proper use of tools and accessories and observance of
lb,min, seism == Max (0.3 l b,rqd,seism; 10 d s; 100mm) under tension
procedure)
= Max (0.6 lb,rqd,seism; 10 d s; 100mm)
under compression
5.4 Aspects to observe for proper setting
The permissible maximum anchorage depth is specified in European
Technical Approval ETA 09/0295. Table 4 of this DTA offers a checklist of items to be checked in order to
ensure the correct settings of reinforcement bars inside and outside a
The design lap length lbd shall be determined acc. to EN 1992-1-1,
seismic zone.
section 8.7.3:
lbd,seism = 0 1 2 3 5 lb,rqd,seism ≥ lb,min,seism
where:
1 = 1.0 for straight bars B. Experimental results
2 = between 0.7 and 1.0 as calculated acc. to EN 1992-1- Within the framework of the issuance of ETA 09/0295, the system HIT-
1.Table 8.2. RE 500-SD has been the subject of test reports of the university of
3 = 1.0 even in the presence of transverse reinforcement Stuttgart nos. H 174/05-06/03 and H 154/01-05/21 (laboratory IAS-
accredited under no. TL-230). These tests were performed in
5 = between 0.7 and 1.0 for influence of transverse pressure
accordance with the European Technical Approval Guideline ETAG001
compression acc. to EN 1992-1-1.Table 8.2.
+ Technical Report TR023 relating to post-installed rebars and the
6 = between 1.0 and 1.5 for influence of percentage of lapped American code AC308 (Acceptance Criteria for Post-Installed Adhesive
length relative to total cross-section area according to EN 1992-1-1 Anchors in Concrete Element) for the part relating to seismic tests.
Table 8.3.
l0,min, seism= minimum lap length
l0,min,seism = Max (0.3.6.lb,rqd,seism; 15 ; 200mm)
The permissible maximum anchorage depth is specified in European C. References
Technical Approval ETA-09/0295. The system HIT-RE 500-SD which is the subject of this technical
When the normal force in a column is a tensile force, the anchorage documentation has been in production since 01/12/2007. By
length shall be increased by 50 % with reference to the lengths 31/12/2009, this accounted for more than 474,000 cartridges with a
specified in EN 1992-1-1 for the part that is situated in the critical volume of 203,222,600 ml used in the United States and 67,000
zone. cartridges with a volume of 32,728,040 ml in Europe.
A table with pre-calculated values is provided in Table 3 of this DTA.
3/10-649 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 5
Description of product and intended use
The post-installed rebar connection consists of the injection system Hilti HIT-RE 500-SD and a straight reinforcement bar with properties
corresponding to classes B and C in accordance with annex C of Eurocode 2 (EC2).
Foil pack:
330 ml, 500 ml and 1400 ml
Covered are post-installed rebar connections in non-carbonated concrete on the assumption only that the design of post-installed rebar
connections is done in accordance to EN 1992-1-1.
Installation in dry or wet concrete, it must not installed in flooded holes
Temperature range: -40 °C to +80 °C
(maximum long term temperature +50 °C and maximum short term temperature +80 °C)
6 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 3/10-649
Design bond strength
Table 1: Design values of bond strength fbd in N/mm² outside seismic zones
hammer drilling or compressed air drilling acc. to EC 2 for good bond conditions
(for all other bond conditions, multiply the values by 0.7)
hammer drilling or compressed air drilling acc. to EC 2 for good bond conditions
(for all other bond conditions, multiply the values by 0.7)
3/10-649 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 7
Pre-calculated values
Table 3: Pre-calculated values for post-installed rebars using Hilti HIT-RE 500-SD in seismic zone
Examples of C20/25, good bond conditions, rebar yield strength 500 N/mm² with hammer drilling for all drilling methods
mm mm daN mm ml daN mm ml
All = 1 One of the = 0.7
NOTE: The required volume of resin, calculated by increasing the theoretical volume by 20% in order to account for any losses occurring on site
during the setting.
For small diameters (10, 12 and 14), the bracketed values correspond to the minimum drilling diameter where the anchor length is below 250
mm.
8 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 3/10-649
Table 4: Aspects to observe for proper setting
There is a certain number of parameters which cannot be controlled subsequently. It is recommended that such parameters are checked prior to
the injection of the resin. If this is not possible, the table below offers recommendations for subsequent control.
ds
Nominal diameter of HA bar 8 10 12 14 16 20 25 32* 40*
(mm)
Drilling with hammer drill (mm) 12 14 16 18 20 25 32 40 55
All drill holes with lengths of
10 12 14 - - - - - -
anchoring below 250 mm
3. Quantity of injected resin The resin must spill over the hole
4. Verification of the availability of tools Drills and machines for the required drilling Diameter of bar, bore hole and depth of
and accessories required for setting diameter and injection depth injection
and cleaning
Compressed air, air nozzle and metal brush Cleaning using compressed air is mandatory
of appropriate diameter
Injection nozzle If injection depth greater than 250 mm
3/10-649 This report has been translated from French to English by Hilti Corporation in Schaan, Liechtenstein. 9
PHỤ LỤC D
~ MFPA Leipzig GmbH
Structural Fire Protection
Assessment
GS 111/8-07-070 17.04.2008
The assessment is to serve as a basis for application for a construction supervisory authority
certificate of fitness for use for the Hilti HIT-RE 500-S0 injection system.
[2] European Technical Approval ETA-07/0260 dated 08.11.2007 issued by OIBt Berlin:
"Hilti HIT-RE 500-S0 injection system for cracked concrete; chemically-bonded anchor in the
sizes (0 8 mm to (0 32 for use in concrete";
[3] Test report no. (3565/4595)-CM dated 29-10-2006 from MPA Braunschweig: "Test and
evaluation of Hilti HIT-RE 500 injection adhesive anchors in connection with HAS (-E)-R anchor
rods (dimensions M8 to M39) and HIS-RN sleeves with internal thread (dimensions M8 to M20)
made of stainless steel (material nos.: 1.4401; 1.4404; 1.4571) and Hilti HIT-RE 500 in
connection with HAS (-E)-HCR anchor rods (dimensions M8 to M39) made of stainless steel
(material no.: 1.4529) placed in the tension zone of RC floor slab sections, strength class
~ C20/25, and subjected to centric tensile forces to be tested and assessed for their fire attack
behavior to determine their fire resistance time";
[4] Test report no. (3588/4825)-CM dated 15.11.2005 from MPA Braunschweig: "Testing and
evaluation of Hilti HIT-RE 500 in conjunction with HAS (-E) anchor rods (dimensions M8 to
M39) and HIS-N internally-threaded sleeves (dimensions M8 to M20) made from
electrogalvanized steel (5.8 to 8.8 grade) as weil as Hilti HIT-RE 500 in conjunction with HAS (
E)-R or HAS (-E)-HCR anchor rods (dimensions M8 to M39) and HIS-RN internally-threaded
sleeves (dimensions M8 to M20) made from stainless steel (material no.: 1.4401; 1.4571 or
1.4529) for fire attack behavior for the purpose of determining their fire resistance time when set
in the tension zone of steel reinforced concrete roof/deck sections made frorn con6"~~;cl~,
~ C20/25 g r a d e . : r~~fPI
(' \ Leipzig GmbH
\
bl MFPA Leipzig GmbH
Structural Fire Protection
Assessment
GS III/B-07-070 17.04.2008
[5] Investigatory report no. (3357/0550-5)-Nau, dated 30.07.2002 issued by MPA Braunschweig:
"Testing and assessment of the Hilti HIT-RE 500 injection system in conjunction with BSt 500 S
steel rebars set in concrete of the ~ B25 grade in the form of small test specimens (concrete
cylinder in a steel jacket) for behavior on exposure to high temperatures and flre as per
OIN 4102-2: 1977-09 while under centric tensile loading, for the purpose of determining puli-out
behavior and with a view to drawing up a fire protection design concept applicable to the use of
rebar joints.
[6] Injection mortar for the HIT-RE 500 chemical anchor system
[7] Injection mortar for the HIT-RE 500-S0 chemical anchor system
In addition to these documents, the extensive testing experience of the MFPA Leipzig regarding the
behavior of fastenings on exposure to fire and with steel-reinforced concrete structures has
contributed to this tlre behavior assessment.
4.1 Rebar connections made using the Hilti HIT-RE 500-50 injection system
Verification of fitness for use of BSt 500 5 steel rebar in anchor application
ti] MFPA Leipzig GmbH
Structural Fire Protection
Assessment
GS III/B-07-070 17.04.2008
The characteristic value under fire attack with BSt 500 S steel rebar used as an anchor in case of pull
out failure mode FR,k,P,fi(t), was determined on the basis of integration of the critical temperature
dependent bond stress 'tcrit,T as a function of rebar anchorage depth hef and fire resistance time. The
characteristicvalues are listed in appendix 1. The partial safety factor in case of fire attack can be
found in the design specification and, as a rule, the factor is YFi = 1.0 .
4.2 Anchoring HIT-V-... threaded rods using Hilti HIT-RE 500-50
At the request of the client, a table of design values showing the relationship between anchorage
depth hef of the steel component and fire resistance time is to be drawn up for HIT-V-... threaded rads
in the nominal diameters (2) 8 to (2) 30 rnm and for fire resistance time of 30 up to 120 min.
The characteristic values for fire attack for the pull-out failure mode FR,k,P,fi(t) and steel failure mode
FR,k,s,fi(t) for the anchorage of HIT-V-... threaded rads using Hilti HIT-RE 500-S0 were determined on
the basis of the results of tests carried within the scope of [3] and [4] and on the basis of experience
gained with tests carried out with lengths of steel rebar [5], taking the threaded rod anchorage depth
hef and fire resistance time into account. The characteristic values are listed in appendices 2 and 3.
The partial safety factor in case of fire attack can be found in the design specification and, as a rule,
the factor is YFi = 1.0.
4.3 Anchoring HIS-(R )N internally threaded sleeves using Hilti HIT-RE 500-50
At the request of the client, a table of design values showing the relationship between anchorage
depth hef of the steel component and fire integrity rating is to be drawn up for HIS-(R)N internally
threaded sleeves in the nominal diameters (2) 8 to (2) 20 mm and for fire exposure durations of 30 to
120 min.
For this purpose, the corresponding values were adopted trorn [3] and [4] and Iisted in appendix 4.
The partial safety factor in case of fire attack can be found in the design specification and, as a rule,
the factor is YFi = 1.0.
5 Special notes
The assessment presented here applies only to installations made using the Hilti HIT-RE 500-S0
injection system for cracked concrete, under observance of the conditions for use listed in the
document ETA-07/0260 [2].
The assessment covers anchors with fire attack fram one side only. If the fire attack is from more than
one side, the design method may be taken only if the edge distance of the anchor is c ~ 300 mm and
~ 2 hef . The determination is valid for unprotected anchors.
tl MFPA Leipzig GmbH
Structural Fire Protection
Assessment
GS 111/8-07-070 17.04.2008
This assessment is no substitute for an official German Construction Supervisory Authority Certificate
of Fitness for Use.
Oipl.-Ing. C. Sint
Responsible
List of appendices
Appendix 1: Characteristic tensile load for BSt 500 S steel rebar anchor application on exposure to
fire, depending on fire resistance time t
Appendix 2 Characteristic values for centric tensile loading of Hilti HIT-RE 500-S0 injectable
adhesive with HIT-V-5.8(F) and HIT-V-8.8(F) threaded rods, on exposure to fire
Appendix 3: Characteristic values for centric tensile loading of Hilti HIT-RE 500-S0 injectable
adhesive with HIT-V-R and HIT-V-HCR threaded rods, on exposure to fire
Appendix 4: Characteristic values for centric tensile loading of Hilti HIT-RE 500-S0 injectable
adhesive with HIS-I\J and HIS RN internally threaded sleeves, on exposure to fire
Page 5
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 1.1 of assessment GS 111/8-07-070
17.04.2008
Nominal Hole Characteristic Anchorage Characteristic tensile load for eSt 500 S steel
diameter diameter tensile load depth rebar anchor application on exposure to fire
(yield strength f Yk FR,k,P,fi(t), depending on fire resistance time t 1)
= 500 N/mm 2}
\'\,'~-"~::...J! L....._I.
J' eS
.c:>
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 1.2 of assessment GS III/B-07-070
17.04.2008
Nominal Hole Characteristic Anchorage Characteristic tensile load for BSt 500 S steel
diameter diameter tensile load depth rebar anchor application on exposure to fire
(yield strength f Yk FR,k,p,fi(t), depending on fire resistance time t 1)
= 500 N/mm 2 )
Page 7
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 1.3 of assessment GS 111/8-07-070
17.04.2008
Nominal Hole Characteristic Anchorage Characteristic tensile load for BSt 500 S steel
diameter diameter tensile load depth rebar anchor application on exposure to fire
(yield strength f Yk FR,k,P,fi(t), depending on fire resistance time t 1)
= 500 N/mm2}
Nominal Hole Characteristic Anchorage Characteristic tensile load for BSt 500 S steel
diameter diameter tensile load depth rebar anchor application on exposure to fire
(yield strength f yk FR,k,P,ti(t)' depending on fire resistance time t 1)
= 500 N/mm2}
Nominal Hole Characteristic Anchorage Characteristic tensile load for BSt 500 S steel
diameter diameter tensile load depth rebar anchor application on exposure to fire
(yield strength f yk FR,k,p,fi(t), depending on fire resistance time t 1)
= 500 N/mm2)
Page 10
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 2.1 of assessment GS 111/8-07-070
17.04.2008
2) FR,k,p,fi(t): characteristic resistance value on exposure to fire for puli-out failure mode
3) FR,k,s,fi(t): characteristic resistance value on exposure to fire for steel failure mode (gray background)
Note: Interpolation of intermediate values is permissible. Extrapolation is not permissible. The c...baFaetef:j~ic
resistance values apply to tensile, shear and combined loads at any load direction.
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Page 12
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 3.1 of assessment GS 111/8-07-070
17.04.2008
HIT-V-R
HIT-V-HCR do hef F30 F60 F90 F120
[mm] [mm] [mm] [kN] [kN] [kN] [kN]
40 0.49 0.12 0.00 0.00
50 0.79 0.28 0.00 0.00
60 1.18 0.48 0.13 0.00
70 1.71 0.74 0.29 0.12
80 2.42 1.08 0.50 0.28
M8 10 90 2.42 1.52 0.77 0.47
100 2.42 1.88 1.11 0.72
110 2.42 1.88 1.34 1.03
120 2.42 1.88 1.34 1.07
160 2.42 1.88 1.34 1.07
40 0.54 0.15 0.00 0.00
50 0.85 0.35 0.00 0.00
60 1.28 0.60 0.16 0.00
70 1.85 0.93 0.37 0.15
80 2.62 1.35 0.63 0.35
M10 12 90 3.84 1.90 0.96 0.59
100 3.84 2.61 1.39 0.90
110 3.84 2.98 1.93 1.28
130 3.84 2.98 2.12 1.69
200 3.84 2.98 2.12 1.69
48 0.68 0.36 0.00 0.00
60 1.12 0.72 0.19 0.00
70 1.62 1.11 0.44 0.18
80 2.30 1.62 0.76 0.42
90 3.21 2.28 1.16 0.71
M12 14 100 4.44 3.13 1.67 1.08
110 6.50 4.24 2.32 1.54
140 6.50 5.50 4.50 3.80
160 6.50 5.50 4.50 4.00
240 6.50 5.50 4.50 4.00
1)
2)
3)
tiJ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 3.2 of assessment GS 111/B-07-070
17.04.2008
HIT-V-R
HIT-V-HCR do hef F30 F60 F90 F120
[mm] [mm] [rnm] [kN] [kN] [kN] [kN]
64 1.63 1.14 0.37 0.04
80 2.90 2.16 1.01 0.55
100 5.60 4.18 2.22 1.43
M16 18 125 12.10 8.65 4.84 3.28
140 12.10 10.24 7.43 5.07
160 12.10 10.24 8.37 7.44
320 12.10 10.24 8.37 7.44
80 2.08 1.22 0.75 0.52
90 2.90 1.72 1.15 0.89
100 4.01 2.37 1.66 1.36
M20 24 110 5.51 3.20 2.30 1.94
120 7.53 4.28 3.13 2.68
170 18.88 15.98 12.22 10.51
200 18.88 15.98 13.07 11.61
400 18.88 15.98 13.07 11.61
96 6.05 2.60 1.36 1.36
120 13.02 5.37 2.99 2.99
M24 28 150 24.80 12.33 6.91 6.91
180 27.21 23.02 15.06 15.06
210 27.21 23.02 18.83 16.73
480 27.21 23.02 18.83 16.73
1) It must be checked whether the permissible cold loads given in the tables in ETA-07/0260 may be applied.
2) FR,k,p,fi(I): characteristic resistance value on exposure to fire for puli-out failure mode
3) FR,k,s,fi(I): characteristic resistance value on exposure to fire for steel failure mode (gray background)
Note: Interpolation of intermediate values is permissible. Extrapolation is not permissible. The characteristic
resistance values apply to tensile, shear and combined loads at any load direction../" "'~-~-'-"""''''''''''''''''''''''
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Page 14
~ MFPA Leipzig GmbH
Structural Fire Protection
Appendix 3.3 of assessment GS 111/8-07-070
17.04.2008
HIT-V-R
HIT-V-HCR do hef F30 F60 F90 F120
[mm] [mm] [mm] [kN] [kN] [kN] [kN]
108 5.66 2.39 1.30 0.86
120 8.27 3.41 1.90 1.28
150 15.76 7.83 4.39 3.00
M27 30 180 23.24 15.24 9.57 6.44
200 28.23 20.23 14.56 10.50
240 35.38 29.93 24.48 21.75
480 35.38 29.93 24.48 21.75
120 11.23 4.63 2.58 1.74
150 21.40 10.63 5.96 4.07
180 31.56 20.69 12.99 8.75
M30 35 200 38.34 27.47 19.77 14.26
230 43.24 36.58 29.92 24.43
270 43.24 36.58 29.92 26.59
600 43.24 36.58 29.92 26.59
1) It must be checked whether the permissible cold loads given in the tables in ETA-07/0260 may be applied.
2) FR,k,p,fi(I): characteristic resistance value on exposure to fire for pull-out failure mode
3) FR,k,s,fi(I): characteristic resistance value on exposure to fire for steel failure mode (gray background)
Note: Interpolation of intermediate values is permissible. Extrapolation is not permissible. The ~,D,araeter1stJc""
resistance values apply to tensile, shear and combined loads at any load direction.
'
Page 15
tl MFPA Leipzig GmbH
Structural Fire Pratection
Appendix 4.1 of assessment GS 111/8-07-070
17.04.2008
Table A 4.2: Characteristic values for centric tensile loads of Hilti HIT
RE 500-S0 injectable adhesive with HIS-RN internal threaded stalnless
steel sleeves (material 1.4401; 1.4404; 1.4571) 5) on exposure to fire
Should the edge spacing c selected be large enough for steel failure to be effective, the load values in table A
4.1 respectively table A 4.2 can also be transferred to the anchors subjected to shear loads.
The behavior of the anchors in the event of combined tensile and shear stress under fire conditions may be
assessed on the basis of the interactions at standard temperature in accordance with ETAG 001, Annex C, #"'''''·,,,...·~''''''''''''''c,'',
5.2.4 due to regard being given to the resistance values established for the different directions under fire,'C~on-
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ditions. (./\!f:mbH\l\)\.,
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PHỤ LỤC E
NSF International
OFFICIAL LISTING
NSF International Certifies that the products appearing on this Listing conform to the requirements of
NSF/ANSI Standard 61 - Drinking Water System Components - Health Effects
Hilti AG
Feldkircherstrasse 100
FL-9494
Liechtenstein
423 234 2111
Facility: Kaufering, Germany
Joining and Sealing Materials
Water Water
Contact Contact
Trade Designation Size Temp Material
Adhesives
Hilti HIT-CT 1[2] NA CLD 23 ADH
Hilti HIT-HY 150[2] NA CLD 23 ADH
Hilti HIT-HY 150 Adhesive [2] NA CLD 23 ADH
Anchoring System
Hilti HIT-HY 150 Max[2] NA D. HOT ADH
Hilti HIT-HY 150 Max Adhesive [2] NA D. HOT ADH
Anchoring System
Hilti HIT-HY 150 Max-SD[2] NA D. HOT ADH
Hilti HIT-RE 500[2] NA D. HOT EPOXY
Hilti HIT-RE 500 Adhesive [2] NA D. HOT EPOXY
Anchoring System
Hilti HIT-RE 500 SD[2] NA D. HOT EPOXY
Hilti HIT-RE 500 SD Adhesive [2] NA D. HOT EPOXY
Anchoring System
Hilti HIT–HY 150-FR[2] NA CLD 23 ADH
Hilti HIT–HY 150-FR Adhesive NA CLD 23 ADH
Anchoring System
Hilti HVU Anchoring Adhesive[2] NA CLD 23 ADH
HIT-HY200[1] NA D. HOT ADH
HIT-HY200-A[1] NA D. HOT ADH
HIT-HY200-R[1] NA D. HOT ADH
[1] Certified for use as an anchoring adhesive for installing threaded rods (less than or
equal to 32 mm in diameter) in concrete for water treatment applications.
[2] Product is Certified for use as an anchoring adhesive for installing threaded rods (less
than or equal to 1.3 inches in diameter) in concrete for water treatment applications.
Mechanical Devices
Water Water
Contact Contact
Trade Designation Size Temp Material
Miscellaneous Process Devices/Components
HVA Adhesive Anchoring System 3/8" - 1 1/4" CLD 23 MLTPL
Note: Additions shall not be made to this document without prior evaluation and acceptance by NSF International.
1 of 1
46240
789 N. Dixboro Road, Ann Arbor, Michigan 48105-9723 USA
1-800-NSF-MARK / 734-769-8010
www.nsf.org