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To cite this article: Juraidah Ahmad , Mohd Yusof Abdul Rahman , Mohd Rosli Hainin & Mustaque Hossain (2012) Comparative
evaluation of hot-mix asphalt design methods, International Journal of Pavement Engineering, 13:2, 89-97, DOI:
10.1080/10298436.2011.565765
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International Journal of Pavement Engineering
Vol. 13, No. 2, April 2012, 89–97
This study was done to evaluate superior performing asphalt pavements (Superpave) mixture design using local materials in
Malaysia. Comparison was also done with the conventional Marshall method-designed mixture conforming to the
specifications of the Malaysia Public Works Department (PWD). The experimental plan consisted of a matrix involving one
granite aggregate source, two different aggregate gradation and two different asphalt binder types. Local granite aggregates
being produced presently were found to conform to the consensus and source aggregate properties criteria of the Superpave
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mixture design system. Mixture volumetric properties showed that Superpave-designed mixture uses less asphalt binder than
the PWD Marshall mixture. Rutting and moisture susceptibility tests showed that Superpave-designed mixtures are more
resistant to rutting and moisture damage compared with the PWD mixture. Mixture characterisation tests showed that
Superpave mixtures have higher stiffness than the PWD mixture. These indicate that Superpave-designed mixtures are
superior to the PWD Marshall-designed mixture.
Keywords: Superpave-designed mixture; Marshall-designed mixture; permanent deformation; mixture characterisation
compliance with the stringent consensus and source Table 1. QS aggregate properties.
aggregate properties in the Superpave system. The
Property Results Criteria
applicable aggregate criteria for the Marshall mixture
design in the JKR specifications were also checked. Consensus properties
For comparison purposes, eight mixtures were designed Coarse aggregate angularity 75% 55 – 100%
Fine aggregate angularity 52% . 45
– four were Marshall-designed mixtures and the rest were Flat and elongated sand 6.75% 10 (max)
Superpave-designed mixture. Quarry QS, located in Equivalent 47.9% . 45%
Selangor which supplies aggregates for road construction Source properties
in the greater Kuala Lumpur area, was selected in this study. Soundness 6% .10 – 20%
The aggregate gradations for all mixtures were purposely Toughness 10% , 45%
Deleterious material 0.3% 0.2– 10%
selected to fall within the upper and lower limits in PWD requirements
compliance with the PWD and Superpave gradations. Aggregate impact value 19% , 30%
The climatic condition in Malaysia is fairly consistent Aggregate crushing value 21% , 30%
throughout the country and the supply of performance- 10% Fines 270 kN .100 kN
graded (PG) asphalt binder in this region is based on Water absorption 0.3% ,2%
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100
90 Marshall
upper limit
80
70
Percent passing
60
Superpave
50 upper limit
40 Marshall
lower limit
30
Superpave
20 lower limit
10
0
0.075
0.15
0.30
0.60
1.18
2.36
4.75
9.50
12.50
19.00
25.00
100
90
80
70 Superpave
Percent passing upper limit
60
Marshall
50 lower limit
Marshall
40 upper limit
Superpave
30 lower limit
20
10
0
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0.075
0.15
0.30
0.60
1.18
2.36
4.75
9.50
12.50
Sieve size (mm)
flow values. The Superpave-designed specimens, when acceptable volumetric properties at 4% air voids. The
blended at OBC, should yield acceptable volumetric volumetric properties are voids in mineral aggregates
properties based on the established Superpave criteria. The (VMA), VFA, air voids and dust proportion (DP). The
Superpave specimens were compacted using a Superpave volumetric properties of the design mixtures corresponding
Gyratory Compactor (SGC). The compactive effort was to OBC for both mixture types are tabulated in Table 2.
based on 6,000,000 ESALs and the compaction parameters The OBC of a Superpave-designed mixture was less
were initial compaction (Nini ¼ 8 gyrations), design than that of the PWD HMA mixture of the same nominal
compaction (Ndes ¼ 100 gyration) and maximum compac- maximum aggregate size. This agrees with the studies
tion (Nmax ¼ 160 gyrations). The dimension of each conducted by Asi (2007), Swami et al. (2004) and Wang
compacted specimen was 150 mm in diameter and was et al. (2000). Although both PWD and Superpave mixtures
approximately between 110 and 120 mm in height, met the criteria set by the individual mixture design
depending on the weight of mixtures. Each specimen was method, OBC of the PWD mixture is approximately 0.5%
compacted to Ndes gyrations and the estimated bulk specific higher than that of the Superpave mixture. This means that
gravity (Gmb) and theoretical maximum specific gravity for similar design aggregate structure, Superpave-designed
(Gmm) of the mixture were determined. The OBC for the mixtures need less asphalt binder. This phenomenon
Superpave-designed mixture was then established to obtain may be observed due to different compaction methods.
Mix design
properties 12.5-B1 12.5-B2 9.5-B1 9.5-B2 Criteria
PWD-designed mixtures
OBC (%) 5.6 5.9 6.1 6.2 –
Stability (kN) 10.2 10.1 10.2 11.0 . 8 kN
Flow (mm) 3.5 3.5 3.2 3.3 2 –4 mm
VFA (%) 75 75 75 77 70 – 80
Superpave-designed mixtures
OBC (%) 5.1 5.3 5.4 5.7 –
Air voids (%) 4.0 4.0 4.0 4.0 4%
VMA (%) 14.9 15.8 15.7 16.5 14 mina
VFA (%) 73.1 74.4 74.6 75.7 65 –76b
DP 0.8 0.8 0.8 0.7 0.6– 1.2
18
considering the freeze –thaw process being used. The
QS-Superpave specimens compacted have the same average air voids of
R2 = 0.9952
QS-PWD 7 ^ 0.5% and were divided into two subsets. As the
17
weather in Malaysia is consistent throughout the year, the
R2 = 0.9248
VMA (%)
The OBC of QS-9.5 mixtures is higher than that for QS-12.5 allowable loss-limit value according to the Superpave
mixture because the surface area of finer aggregates needs specifications (Asphalt Institute 2001). A schematic
more asphalt to coat the aggregates. The minimum VMA diagram of the moisture susceptibility test and setup is
requirement is an important indication to incorporate the as shown in Figure 4.
least minimum permissible binder into mixture to ensure
durability. A relationship using a correlation technique
was conducted to determine the existence of a linear
relationship between OBC and per cent VMA. The 4.2 Rutting test
R 2 values showed a strong linear relationship between Rutting test was conducted in dry condition at 608C using
OBC and VMA for these mixtures as shown in Figure 3. the Wessex wheel-tracking device and the tests were
conducted in accordance with BS 598 standard. The
specimens were subjected to simulated trafficking with a
4. Evaluation of HMA pavement performance simple harmonic motion by applying 525 N loads for 1 h.
The linear variable displacement transducer (LVDT)
Evaluation of pavement performance is very important to
monitors the rut depth at the centre of the slab. The
determine the susceptibility and resistance of HMA
Superpave specimens were prepared using SGC of
mixture towards permanent deformation. In this study,
diameter 150 mm and final height of 65 mm and the
rutting and moisture susceptibility tests were conducted
PWD specimens were prepared as slab with dimensions
to determine the resistance to permanent deformation
of 305 £ 305 £ 65 mm as shown in Figure 5. Although
and moisture damage, respectively. Resilient modulus
the preparation of rut specimens differs for both Marshall
and dynamic creep tests were also conducted to
and Superpave, the air voids were consistent and
characterise the mixtures.
controlled to vary between 7 ^ 0.5%. Furthermore, the
Wessex wheel-tracking device is the only available
device used by the local authority to evaluate rutting.
4.1 Moisture susceptibility test Superpave-designed mixtures showed higher resist-
Currently, in Malaysia, no specific procedure is used to ance to rutting than the PWD mixture. In general, it is
determine the moisture susceptibility of HMA. However, believed that higher permanent deformation results from
the test follows the AASHTO T283 procedure without excessive asphalt binder in a mixture which causes the
Table 3. Moisture susceptibility test results for Superpave and PWD mix.
loss of internal friction between aggregate particles and the IPC UTM-5 machine according to ASTM D4123
subsequently, the load-carrying capacity diminishes. This procedure and was conducted in a range of temperatures,
study shows that the QS Superpave mixtures are less loads, rest periods and axis of loading. The specimens were
susceptible to rutting than QS PWD mixture. It is also
evident that the QS Superpave mixtures using PG70 (B2)
QS Superpave QS PWD
asphalt binder type are the most resistant to rutting as
depicted in Figure 6. Results also show that 9.5-QS-B2 12 10.9
Superpave mixture performs the best and is the least 9.3
10
resistant to rutting. By comparing different mixtures in 8.4
Rut depth (mm)
3500
2500
2000
1500
1000
500
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0
1000 ms 2000 ms 3000 ms
25 Celcius
initially conditioned for approximately 2 h and tested at tested at 25 or 408C. At 258C, resilient modulus values
25 and 408C loaded along the vertical diameter at three obtained for the mixture are an indication of mixture
different pulse repetition periods of 1000, 2000 and resistance to fatigue, whereas at 408C these values give an
3000 ms. The pulse repetition of 1000 ms was chosen for indication of permanent deformation of mixture. Tempera-
high volume traffic and 3000 ms simulates the low volume ture greatly affects the performance of the mixture as shown
traffic (Tayfur et al. 2007). All test specimens were by the results obtained. The resilient modulus values
prepared at OBC at 4% air voids. The test sequence consists obtained for 9.5-B2 Superpave-designed mixture are the
of five counts of conditioning pulses followed by five highest followed by those obtained for 12.5-B2 Superpave
loading pulses where data acquisition takes place. The mixture. Resilient modulus values of 12.5-B1 and 9.5-B1
conditioning pulse ensured that the loading platen was Superpave-designed mixtures are also higher than those of
seated onto the specimen for consistency. all PWD mixtures. This also indicates that the effect of
A comparison of resilient modulus values showed that asphalt binder type used in a mixture and mixture design
Superpave mixtures have considerably higher resilient method is significant. Figures 7 and 8 show the resilient
modulus values than the PWD-designed mixture when modulus values obtained for both mixture types.
800
Resilient modulus (MPa)
600
400
200
0
1000 ms 2000 ms 3000 ms
40 Celcius
Microstrain
repeated pulse uniaxial stress on specimen as shown in the
schematic diagram of Figure 9. The resulting deformations y3/3 = 5.999x + 5136
were measured in the axial direction using LVDTs. Both 1000 (R2 = 0.846)
Superpave and PWD specimens were compacted to achieve
4% air voids and the replicates of three specimens were
prepared for each mixture type. The Superpave specimens
100
were cored and trimmed similar to Marshall specimen 1 10 100 1000
dimensions. The test specimens were first conditioned at Load cycles
408C prior to testing and pre-loaded for 120 s at 10 kPa as
the conditioning stress to ensure that the platen is loaded flat Figure 10. Linear relationship between strain and load cycle.
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SGC-Compactor Marshall-Compactor
12.5B2 PWD
Platen
9.5B2
Specimen
9.5B1
and; therefore, they are more resistant to permanent axial strain occurred during the densification process at
deformation. Results of the dynamic creep test analysis are the initial stage. A good correlation between the two
tabulated in Table 4. The CSS can be calculated using the parameters is depicted in Figure 12. The relationship
equation below: coefficient of the fitted curve, R 2, is 0.84. It is apparent
that CSS decreases with an increase in SCSM. Therefore,
log 13600 2 log 11200 enhancing SCSM will minimise the susceptibility of a
CSS ¼ ;
log 3600 2 log 1200 mixture to permanent deformation.
where 13600 denotes the strain at the 3600th cycle and 11200
denotes the strain at the 1200th cycle. 5. Conclusions and recommendations
Further evaluation of the secant creep stiffness This research was carried out to evaluate Superpave
modulus (SCSM) can be performed at the linear portion mixture design using local materials in Malaysia.
of the dynamic creep curve can reflect on the susceptibility Comparison was also done with the conventional Marshall
of mixture to permanent deformation using the equation method-designed mixture conforming to the specifications
below: of the Malaysia PWD. On the basis of the experimental
so results obtained, it was found that the granite aggregates
Ssecð408Þ ¼ ; used for local road construction satisfy the Superpave
1ð408C;curve2=3 Þ 2 1ð408C;curve3=3 Þ
consensus and source aggregate properties criteria and
where 1ð408C;curve2=3 Þ and 1ð408C;curve3=3 Þ are axial strains at can, therefore, be used in the Superpave mixture design
408C at two-thirds of the load cycles and full load cycles, system. The volumetric properties for the Superpave-
respectively, and so ¼ 200 kPa is the applied stress. designed mixtures showed that less binder is utilised than
The actual permanent deformation of mixture cannot the PWD mixtures. This is related to the compactive effort
be correctly calculated at transient modulus because initial using SGC which develops a better aggregate orientation
to produce higher mixture density. With regard to the
performance of these mixtures, results showed that all the
0.6 mixtures are resistant to moisture-induced damage;
however, the ITS is higher for all Superpave-designed
0.5
mixtures than the PWD mixtures. The pavement response
under repetitive loading from the resilient modulus test
Creep strain slope
0.4
R2 = 0.84
showed that Superpave-designed mixtures, especially
0.3 mixtures with higher PG binder grade, have higher
resilient moduli than the PWD mixtures. The Superpave
0.2 mixtures are more rut resistant than the PWD mixtures
when tested in the dynamic creep tests.
0.1 The Superpave system is being implemented in the
USA extensively. It is recommended that the PWD in
0
0 500 1000 1500 2000 2500 3000
Malaysia initiates a trial project to validate the presented
Secant creep stiffness modulus (MPa)
results to better understand the Superpave system and
how well these pavements performed compared with the
Figure 12. SCSM vs. CSS (pooled data). conventional method adopted currently. Future studies to
International Journal of Pavement Engineering 97
compare between the two different types of HMA mixture Asphalt Institute, 2001. Superpave mix design series No.2 (SP-2),
design methods should be extended with a long-term Lexington, KY: Asphalt Institute Research Center.
monitoring of field projects. He, G.P. and Wong, W.G., 2008. Effects of moisture on strength
and permanent deformation of foamed asphalt mix
incorporating RAP materials. Construction and Building
Materials, 22 (1), 30 – 40.
Notes Roberts, F.L., Mohammad, L.N. and Wang, L.B., 2002. History
1. Email: yusofr@salam.uitm.edu.my of hot mix asphalt design in the United States. Journal of
2. Email: mrosli@utm.my Material in Civil Engineering, 14, 279– 293.
3. Email: mustak@ksu.edu Swami, B.L., Mehta, Y.A. and Bose, S., 2004. A comparison of
the Marshall and Superpave design procedure for materials
sourced in India. The International Journal of Pavement
Acknowledgement Engineering, 5 (3), 163– 173.
Tayfur, S., Ozen, H. and Aksoy, A., 2007. Investigation of rutting
The authors would like to acknowledge the Ministry of Science, performance of asphalt mixtures containing polymer
Technology and Innovations (MOSTI), Malaysia, for funding modifiers. Construction and Building Materials, 21 (2),
this research study under the e-Science grant.
328– 337.
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