Module 4: Activity No.

2
Exercises Problem on Shafts

Name: HUGO, JOSE CHRISTIAN E.

Student No. 20190155158

Problem:
A round steel shaft transmits 60 HP at 150 rpm and subjected to loadings as shown.
What minimum diameter is acceptable if shaft weight is 10 lb/ft?
a. For an allowable stress for flexure and shear are 12 ksi & 10 ksi respectively
b. For commercial shaft with keyway; suddenly applied load with minor shock
c. For AISI C1095 normalized; gradually applied load
d. For AISI C1030 as rolled; gradually applied load. Use ASME Code with keyway.

SOLUTION :

FIND M:

C
lb
𝑆ℎ𝑎𝑓𝑡 𝑊𝑒𝑖𝑔ℎ𝑡, 𝑊s = 10 ¿
ft

48
24 12 𝑆ℎ𝑎𝑓𝑡 𝑊𝑒𝑖𝑔ℎ𝑡, 𝑊𝑠 = 10 ( ) 𝑙𝑏𝑠
12
∑M1= 0
48
3000(10)+2000(30)+1500(48)−R2 (36)+[10( )](24)=0
12
R2 = 4 526 .67 lbs

∑ 𝑀2 = 0
48
−3000(26)−2000(6)+1500(12)+ R1 (36)−[10( )](12)=0
12
𝑅1 = 2 013.33 𝑙𝑏s

𝐶ℎ𝑒𝑐𝑘𝑖𝑛𝑔:
∑ F V =0

−3000−2000−1500+ 4 526.67+2013.33−10 ( 4812 )=0

0 = 0 ; 𝐶𝑜𝑟𝑟𝑒𝑐𝑡 𝑣𝑎𝑙𝑢𝑒𝑠 !

𝑺𝒉𝒆𝒂𝒓:
V 1=R1 =2013.33lbs
C

[
V 1 A =2013.33− 10 ( 1012 )]=2 005
V A =2 005−3000=−995

24 12 [
V AB=−995− 10 ( 2012 )]=−1 011.67
V B=−1 011.67−2000=−3 011.67

V B 2=−3 011.67− 10
[ ( )] 6
12
=−3016.67

V 2=−3016.67 +4526.67=1510

[ ( )]
V 2 C =1510− 10
12
12
=1500

V C =1500−1500=0
2013.33 2005
1510

𝑴𝒐𝒎𝒆𝒏𝒕:
-995
-99 𝑀1 = 0
-1011.67
1
M A = (2013.33+ 2005 )( 10 )
2
-3011.67 -3016.67
¿ 20 091.65 lb−¿
1
M B =20 091.65− ( 995+1011.67 )( 20 )
2
20 091.65
¿ 24.95 lb−¿
1
24.95 M 2=24.95− (3011.67+ 3016.67 ) ( 6 )
2
¿−18 060.07 lb−¿
1
M c =−18 060.07+ ( 1520+1500 ) ( 12 )
2
-18 060.07
¿ Approximately ,0

Hence , use M =20 091.65 lb−¿ .

ALSO, FIND T:

Tn
P=
63025

rev
T (150 )
min
60 HP=
63025

T =25 210 lb−¿

For Shaft under Combined loads:

a) For an allowable stress for flexure and shear are 12 ksi & 10 ksi respectively

For Ductile :
τ d=τ max

16
τ d=
πD
√
3 (
2
M K m ) +( T K S )
2

lb 16
10 000 2
= 3
√¿¿¿
in π D

Sinceno nature of load ,( K ¿¿ m=1)∧( K s=1 ) ; ¿

lb 16
10 000 =
i n π D3
2 √ [(20 0 91.65)(1)] +¿ ¿ ¿
2

D=2.54∈.

For Brittle :

σ d=
32 1
πD 2
3 [ √
(M K m + ( M K m )2+ ( T K S )2) ]
12 000
lb
2
=
in π D
32 1
3
2[ √ 2 2
(200 91.65 K m + ( 20 0 91.65 K m ) + ( 25210 K S ) )
]
Since no nature of load ,( K ¿¿ m=1)∧( K s=1 ) ; ¿

12 000
lb
=
32 1
in π D 2
2 3 [
( 200 91.65+ √( 20 0 91.65 )2+ ( 25 210 )2 ) ]
D=2.81∈.

Therefore , choose the bigger ¿ be the minimum acceptable shaft diameter ,

D=2.81∈.

15
Hence , use commercial ¿ D=2 ; p . 269
16
b. For commercial shaft with keyway; suddenly applied load with minor shock

For commercial shaft ;

τ d=8000 psi(without keyway )

τ d=(0.75)(8000 psi)

τ d=6000 psi(with keyway)

σ d=16 000 psi(without keyway )

σ d=(0.75)(16 000 psi)

σ d=12 00 psi(with keyway)

For Ductile :

τ d=τ max

16
τ d=
πD
3 (√M K m )2 + ( T K S )2

lb 16
6 000 = √¿ ¿ ¿
in π D3
2

For suddenly applied load with minor shock , p .279 ,(K ¿¿ m=2)∧( K s=1.5 ) ; ¿

lb 16
6 000 2
=
in π D
3 √[( 20 0 91.65)(2)] +¿ ¿ ¿
2

D=3.6 ∈.
 For Brittle :

σ d=σ max

σ d=
32 1
πD 2
3 [ √
(M K m + ( M K m )2+ ( T K S )2)
]
12 000
lb
2
=
in π D
32 1
3
2 [ √
((20 0 91.65) K m+ ( 200 91.65 K m )2+ ( 25 210 K S )2 )
]
For suddenly applied load with minor shock , p .279 ,(K ¿¿ m=2)∧( K s=1.5 ) ; ¿

12 000
lb
=
32 1
in π D 2
2 3 [
((20 0 91.65)(2)+ √( 20 0 91.65 x 2 )2 + ( 25 210 x 1.5 )2 )
]

12 000
lb
2
=
in π D
32 1
3
2 [
( 200 91.65+ √( 20 0 91.65 )2+ ( 25 210 )2 )
]
D=3.4 3∈.

Therefore , choose the bigger ¿ be the minimum acceptable shaft diameter ,

D=3.6 ∈.

15
Hence , use commercial ¿ D=3 ; p . 269
16
C. For AISI C1095 normalized; gradually applied load

Using Faires at Table 7 ; for AISI C 1045 as rolled :

Ductile with elong .> 5 % ; therefore use Sy=80 ksi

FS=3; p . 20

For good design:

τ d=τ max

16
τ d=
πD
√
3 (
2
M K m ) +( T K S )
2

0.5 Sy 16
= √¿¿¿
FS π D3

For gradually applied , p .279 ,(K ¿¿ m=1.5)∧( K s=1.0 ) ; ¿

0.5(80 000 psi) 16

3
=
πD
3 √[(20 0 91.65)(1.5)] +¿ ¿ ¿
2

D=2.47∈.

15
Hence , use commercial ¿ D=2 ; p . 269
16
d) For AISI C1030 as rolled; gradually applied load. Use ASME Code with
keyway.

Using Faires at Table 7 ; for AISI C 1030 as rolled :

Sy=51 ksi
Su=80 ksi

By ASMECode :

τ d=0.3 ( Sy )=0.3( 51000 psi)=15300 psi

τ d=0.18(Su)=0.18(80 000 psi)=14 400 psi

Hence , use the smaller ;τ d =14 400 psi ( without keyway )

τ d=0.75(14 400 psi)

τ d=10 800 psi(with keyway)

Using Faires at Table 7 ; for AISI C 1030 as rolled :

Ductile with elong .> 5 %;

For good design:

τ d=τ max

16
τ d=
πD
√
3 (
2
M K m ) +( T K S )
2

16
10 800 psi= 3
√¿¿ ¿
πD
For gradually applied , p .279 ,(K ¿¿ m=1.5)∧( K s=1.0 ) ; ¿

16
10 800 psi=
πD
3 √ [ ( 20 0 91.65 ) (1.5)] + ¿¿ ¿
2

D=2.65∈¿

15
Hence , use commercial ¿ D=2 ; p . 269
16