APPLIED HYDRAULIC POWER

SYSTEMS COURSE
O N L I N E V E R S I O N

Last updated APR1st,2020

Powered by
 Applied Hydraulic power systems course - online version 2

INTRODUCTION
OVERVIEW OBJECTIVES
HYDRAULIC POWER SYSTEMS ARE SYSTEMS USE - UNDERSTAND THE DEFINITION OF HYDRAULIC VIDEO DURATION 20 MIN
FLUIDS TO TRANSMIT POWER. POWER SYSTEMS.
- BROAD THE HORIZON OF HYDRAULIC POWER REQUIRED STUDYING
30 MIN
IN THIS CHAPTER WE WILL DISCUSS THIS DEFINITION SYSTEMS APPLICATIONS. TIME
AND UNDERSTAND THE LIMITATION, POSSIBILITIES, - STATE THE ADVANTAGE AND DISADVANTAGE OF
AND APPLICATIONS OF HYDRAULIC SYSTEMS. ALSO HYDRAULIC POWER SYSTEMS.
WE WILL DISCUSS THE ADVANTAGE AND
DISADVANTAGE OF HYDRAULIC POWER SYSTEMS,
COMPARING IT WITH OTHER POWER SYSTEMS.
 Applied Hydraulic power systems course - online version 3

FUNDAMENTALS
OVERVIEW OBJECTIVES
UNDERSTANDING FLUIDS BEHAVIOR IS ESSENTIAL TO - UNDERSTANDING PRESSURE, FLOW RATE, AND VIDEO DURATION 45 MIN
UNDERSTAND HYDRAULIC POWER SYSTEMS. HYDRAULIC POWER MATHEMATICS RELATIONS.
FROM OUR EXPERIENCE, %70 OF THE TRAINEES - USING BASIC RELATION TO EXPECT THE BEHAVIOR REQUIRED STUDYING
60 MIN
HAVE MISCONCEPTIONS ABOUT FLUIDS. OF HYDRAULIC SYSTEM, AND ANALYSIS THE TIME
UNDERSTANDING PRESSURE, FLOW RATE, POWER PROBLEMS OF IT.
AND ORIFICES EFFECT WILL HELP US ANALYZING - UNDERSTAND HOW RESTRICTIONS AFFECT THE
HYDRAULIC SYSTEMS AND EVEN FLOW AND THE DEFERENCE BETWEEN SERIES AND
TROUBLESHOOTING IT. PARALLEL CONNECTIONS OF RESTRICTIONS.

IN THIS CHAPTER WE WILL DISCUSS THE

FUNDAMENTALS OF FLUIDS SHOWING THE DIRECT
EFFECTS OF IT IN OUR DAILY HYDRAULIC TASKS.
 Applied Hydraulic power systems course - online version 4

HYDRAULIC FLUIDS
OVERVIEW OBJECTIVES
THE ROOT CAUSE OF %80 OF HYDRAULIC SYSTEMS - BEING ABLE TO IDENTIFY THE FUNCTIONS OF VIDEO DURATION 110 MIN
PROBLEMS IS HYDRAULIC FLUIDS. HYDRAULIC POWER SYSTEMS AND THE SYMPTOMS
FLUIDS ARE RESPONSIBLE OF TRANSMISSION OF THE RELATED WITH THE FAILURE OF EACH ON OF THEM. REQUIRED STUDYING
4 HRS
HYDRAULIC POWER; THE FLUIDS ARE THE ONLY - UNDERSTANDING OIL CLASSIFICATIONS AND TIME
THING THAT GO THROUGH THE WHOLE HYDRAULIC TYPES
SYSTEMS’ COMPONENTS; WHICH MAKES IT THE - STATE THE DIFFERENT PROPERTIES OF FLUIDS AND
MOST IMPORTANT PART IN THE SYSTEM. THEIR EFFECTS ON FLUID FUNCTIONS
STATE THE MEANING OF VISCOSITY AND VISCOSITY
IN THIS CHAPTER, WE WILL DISCUSS THE FUNCTIONS, INDEX.
PROPERTIES, TYPES OF HYDRAULIC FLUIDS ALSO WE - UNDERSTANDING CAVITATION AND IT’S CAUSES
WILL DISCUSS THE CONTAMINATION, SYMPTOMS STATE THE DIFFERENT TYPES OF FLUID
RELATED TO FLUID FAILURE AND OIL ANALYSIS TEST CONTAMINATIONS
AND SAMPLING PROCESS.
 Applied Hydraulic power systems course - online version 5

TANK
OVERVIEW OBJECTIVES
HYDRAULIC OIL TANKS IS ESSENTIAL TO STORAGE - IDENTIFY THE DIFFERENT TYPES OF TANKS. VIDEO DURATION 16 MIN
THE HYDRAULIC FLUID, COOLING AND RESTING THE - STATE THE DIFFERENCES BETWEEN PRESSURIZED
FLUID, FAILURE IN ONE OF THESE DEPEND ON AND VENTED TANK. REQUIRED STUDYING
20 MIN
DESIGN OF UNPROPER MAINTENANCE. I- DENTIFY THE ACCESSORIES ATTACHED TO TANKS. TIME
STATE THE PROPER THE TREATMENTS IN CLEANING
IN THIS CHAPTER WE WILL COVER THE DEFERENT TANKS.
TYPES OF TANKS, ACCESSORIES RELATED TO TANKS
AND PROPER TANK TREATMENTS
 Applied Hydraulic power systems course - online version 6

FILTERS
OVERVIEW OBJECTIVES
CONTAMINATION CONTROL IS ESSENTIAL TO KEEP - IDENTIFY DEFERENT FILTER TYPES. VIDEO DURATION 20 MIN
HYDRAULIC SYSTEM RUNNING EFFICIENT FOR LONG - DENTIFY DEFERENT SERVICE KITS RELATED TO FILTER
LIVE. FILTRATION IS THE CORE OF THIS PROCESS. STATE THE IMPORTANCE OF FILTER AND FILTRATION REQUIRED STUDYING
30 MIN
PROCESS TIME
IN THIS CHAPTER WE DISCUSS FILTER TYPES, - STATE THE PROCESS OF FLUSHING
OPERATION, SERVICE KIT AND FLUSHING PROCESS.
 Applied Hydraulic power systems course - online version 7

HYDRAULIC PUMPS & MOTORS

OVERVIEW OBJECTIVES
HYDRAULIC PUMPS ARE THE TRANSFORMERS OF - STATE THE FUNCTION AND CLASSIFICATION OF VIDEO DURATION 3 HRS
MECHANICAL POWER TO HYDRAULIC POWER. HYDRAULIC PUMPS
PUMPS ARE THE MAIN COMPONENT AT ANY - UNDERSTANDING HOW TO RATE THE PERFORMANCE REQUIRED STUDYING
6 HRS
HYDRAULIC SYSTEM. OF HYDRAULIC PUMPS TIME
- STATE DIFFERENT TYPES OF PUMP’S TEST
IN THIS CHAPTER WE WILL DISCUSS THE FUNCTION, STATE THE OPERATION OF DIFFERENT TYPE OF
CLASSIFICATION, AND TYPES OF HYDRAULIC PUMPS. HYDRAULIC PUMPS
ALSO WE WILL DISCUSS HOW TO RATE THE - STATE THE DIFFERENT CHARACTERISTICS OF
PERFORMANCE OF HYDRAULIC PUMPS. HYDRAULIC PUMPS
THERE IS ONLY LITTLE DIFFERENCE BETWEEN - STATE THE PURPOSE OF VARIABLE DISPLACEMENT
HYDRAULIC MOTORS AND PUMPS WE WILL DISCUSS PUMPS
THESE DIFFERENCES. - STATE THE DIFFERENCE BETWEEN HYDRAULIC PUMPS
AND MOTORS
- IDENTIFY THE ISO SYMBOLS FOR PUMPS AND MOTORS.
 Applied Hydraulic power systems course - online version 8

DIRECTIONAL CONTROL VALVES

OVERVIEW OBJECTIVES
DIRECTIONAL CONTROL VALVES USED TO DIRECT - STATE THE FUNCTION OF SIMPLE CHECK VALVE VIDEO DURATION 2 HRS
FLOW INTO DIFFERENT PARTS OF CIRCUIT. AND PILOT OPERATED CHECK VALVE.
DIRECTIONAL CONTROL VALVES ARE MAIN - STATE THE FUNCTION OF SPOOL DIRECTIONAL REQUIRED STUDYING
4 HRS
COMPONENTS OF THE HYDRAULIC POWER SYSTEM. CONTROL VALVE. TIME
- SHOW THE PURPOSE OF DIFFERENT CENTER
IN THIS CHAPTER WE WILL DISCUSS DIRECTIONAL POSITION TYPES IN DIRECTIONAL CONTROL
CONTROL VALVES TYPES, OPERATION AND - IDENTIFY THE ISO SYMBOLS FOR THE VARIOUS
DIFFERENT FUNCTIONS OF THESE VALVES, ALSO WE DIRECTIONAL CONTROL VALVES.
WILL DISCUSS THE SELECTION PARAMETERS OF THE - STATE THE SELECTION PARAMETERS OF THE VALVES.
VALVES AND SYMPTOMS RELATED TO THE FAILURE - STATE THE DIFFERENT WAYS TO CONTROL THE
OF ANY OF THEM. VALVES
 Applied Hydraulic power systems course - online version 9

PRESSURE CONTROL VALVES

OVERVIEW OBJECTIVES
PRESSURE WILL BE CONVERTED TO FORCE ON THE - STATE THE FUNCTIONS OF THE RELIEF VALVE, RELIEF VIDEO DURATION 90 MIN
ACTUATORS. WITHOUT CONTROL THE PRESSURE WE VALVE WITH UNLOADING, MULTI STAGES RELIEF
CAN’T CONTROL THE FORCES HYDRAULIC SYSTEM VALVE, SEQUENCE VALVE, COUNTER-BALANCE, REQUIRED STUDYING
4 HRS
GENERATES. PRESSURE REDUCING VALVE AND THE PRESSURE TIME
DIFFERENTIAL VALVE.
IN THIS CHAPTER WE WILL DISCUSS HOW TO - IDENTIFY THE ISO SYMBOL FOR THE PRESSURE
CONTROL PRESSURE, DIFFERENT PRESSURE CONTROL VALVES.
CONTROL VALVES, THE DIFFERENT FUNCTIONS OF - STATE THE CONSTRUCTION AND THE DIFFERENCE
THESE VALVES, HOW TO ADJUST IT, AND THE BETWEEN DIRECT AND PILOT PRESSURE RELIEF VALVE
COMMON ISSUES RELATED TO IT. - DISCUSS THE COMMON FAILURE RELATED TO
PRESSURE CONTROL VALVES
- STATE HOW TO ADJUST PRESSURE CONTROL
VALVES
 Applied Hydraulic power systems course - online version 10

FLOW CONTROL VALVES

OVERVIEW OBJECTIVES
FLOW RATE WILL EFFECT THE VELOCITY OF THE - STATE HOW ORIFICE CONTROL FLOW RATE VIDEO DURATION 30 MIN
ACTUATORS. NAIVE FLOW RATE CONTROL WILL - STATE THE DIFFERENT BETWEEN ORIFICE AND FLOW
CAUSE LOW EFFICACY AND HEAT GENERATION IN CONTROL VALVES REQUIRED STUDYING
2 HRS
THE SYSTEM. - STATE THE DIFFERENT TYPES OF FLOW CONTROL TIME
VALVE
IN THIS CHAPTER WE WILL DISCUSS HOW TO - STATE THE DIFFERENT WAYS TO USE FLOW
CONTROL FLOW RATE IN HYDRAULIC SYSTEMS AND CONTROL (METER IN, METER OUT AND BLEED OFF)
TYPES OF FLOW CONTROL VALVE. - IDENTIFY THE ISO SYMBOLS FOR THE VARIOUS
FLOW CONTROL VALVES.
 Applied Hydraulic power systems course - online version 11

ACTUATORS
OVERVIEW OBJECTIVES
ACTUATORS FUNCTION IS TO CONVERT HYDRAULIC - IDENTIFY THE BASIC TYPES OF HYDRAULIC VIDEO DURATION 30 MIN
POWER TO MECHANICAL POWER. WE HAVE TWO CYLINDERS.
TYPES OF MECHANICAL MOTIONS; HYDRAULIC - STATE THE FUNCTION OF THE BASIC TYPES OF REQUIRED STUDYING
60 MIN
CYLINDERS ARE THE LINER MOTION ACTUATORS, HYDRAULIC CYLINDERS. TIME
MOTORS AND ROTARY ACTUATORS ARE FOR THE - IDENTIFY THE BASIC CYLINDER COMPONENTS.
ROTARY MOTION. - STATE THE REGENERATIVE CIRCUIT.
IDENTIFY THE BASIC TYPES OF HYDRAULIC ROTARY
IN THIS CHAPTER WE WILL DISCUSS HYDRAULIC ACTUATORS.
CYLINDER CONSTRUCTION, TYPES AND REPAIR.
ALSO WILL DISCUSS DIFFERENT TYPES OF
HYDRAULIC ROTARY ACTUATOR FOR SEMI ROTARY
MOTION.
 Applied Hydraulic power systems course - online version 12

ACCUMULATORS
OVERVIEW
STORAGE POWER IS A HUGE ADVANTAGE ON VIDEO DURATION 30 MIN
HYDRAULIC SYSTEMS. IT ALLOW US TO DECREASE
REQUIRED POWER, INCREASING EFFICIENCY AND REQUIRED STUDYING
40 MIN
HELPS TO ACHIEVE MANY APPLICATIONS. TIME

IN THIS CHAPTER WE DISCUSS ACCUMULATOR THE

HYDRAULIC POWER STORAGE DEVICE AND ITS
VARIOUS APPLICATION, TYPES AND IT’S TESTING AND
MAINTENANCE.
 Applied Hydraulic power systems course - online version 13

PIPES & HOSES

OVERVIEW OBJECTIVES
HYDRAULIC SYSTEMS WORKS UNDER HUGE - UNDERSTAND HOW TO DESCRIBE HOSES AND VIDEO DURATION 30 MIN
PRESSURES AND VARIOUS FLOW RATES. PIPES
TRANSMISSION LINES SHOULD HOLD THIS PRESSURE - KNOW HOW TO SELECT THE PROPPER PIPE OR REQUIRED STUDYING
45 MIN
AND ALLOW THE FLOW WITHOUT ADDING MUCH HOSE TIME
RESTRICTION. - BB E ABLE TO DO FAILURE ANALYSIS TO HOSES

IN THIS CHAPTER WE DISCUSS PIPES AND HOSES

TYPES, CLASSIFICATION, CONNECTIONS.
 Applied Hydraulic power systems course - online version 14

CASE STUDY-1 BAR TRIMMING MACHINE

OBJECTIVES
- IMPROVE READING HYDRAULIC SCHEMATIC
DIAGRAM SKILL
- USE LOGICAL TROUBLESHOOTING TO DIAGNOSE
SYSTEMS FAILURES

VIDEO DURATION 60 MIN

REQUIRED STUDYING
120 MIN
TIME
 Applied Hydraulic power systems course - online version 15

CASE STUDY-2 RDF CRUSHER

OBJECTIVES
- IMPROVE READING HYDRAULIC SCHEMATIC
DIAGRAM SKILL.
- USE LOGICAL TROUBLESHOOTING TO DIAGNOSE
SYSTEMS FAILURES.
- STATING HIGH-LOW PUMP SYSTEM
I- MPROVE MANUAL SEARCHING AND USING SKILLS

VIDEO DURATION 2 HRS

REQUIRED STUDYING
3 HRS
TIME
 Applied Hydraulic power systems course - online version 16

CASE STUDY-3 RDF CRUSHER 2

OBJECTIVES
- IMPROVE READING HYDRAULIC SCHEMATIC
DIAGRAM SKILL.
- USE LOGICAL TROUBLESHOOTING TO DIAGNOSE
SYSTEMS FAILURES.
- COMPARING BETWEEN HIGH-LOW PUMP AND
VARIABLE DISPLACEMENT PUMP
- IMPROVE MANUAL SEARCHING AND USING SKILLS

VIDEO DURATION 30 MIN

REQUIRED STUDYING
60 MIN
TIME
 Applied Hydraulic power systems course - online version 17

CASE STUDY 928 -3G WHEEL LOADER

OBJECTIVES
- IMPROVING READING HYDRAULIC SCHEMATIC
DIAGRAM SKILL.
- USING LOGICAL TROUBLESHOOTING TO
DIAGNOSE SYSTEMS FAILURES.
- IMPROVING MANUAL SEARCHING AND USING
SKILLS
- STATING THE DIFFERENCES BETWEEN INDUSTRIAL
AND MOBILE HYDRAULICS

VIDEO DURATION 2 HRS

REQUIRED STUDYING
4 HRS
TIME
ENROLL NOW!
PhoneNo.: 0103 333 7611
Copyright Developed Mechanics Co. All rights Reserved