Professional Documents
Culture Documents
DELCOS Pro
electronics for stationary
rotary screw compressor
1
German basis BA 100013595/03
1
Contents
Cont en ts
2
1. Operator controls / arrangement
1st row / 2nd row / 3rd row 1.2 Status indicator (display / light
signals)
The control system is fitted with a three-row display.
1st row:
73°C 10.4bar 10.3bar The final compression temperature, final -
TOTAL RUNNING 4711h
ON-LOAD
compression pressure and network pressure are
permanently displayed here.
Light signals
3
1. Operator controls / arrangement
The status messages are shown in the 3rd row of the alternating with
display. With longer texts, the indication may 'alternate'.
... AFTER DRYER PRE-RUN
Status messages:
The unit has been switched on and is ready. The unit
READY TO START starts automatically after the dryer pre-run (see section
5.1.3).
The unit is ready to start and can be switched on (see
section 3.1).
alternating with The unit has been switched on and the motor is starting
The unit has been switched on and is ready. The unit SOFT STOP TIME in xxs
starts automatically following the pressure requirement
The system has been switched off. The unit stops after
from your system.
the soft-stop time of xx seconds.
alternating with
MAINTENANCE ELAPSED
... TIMER CONTROL
A maintenance interval is about to lapse or has already
The unit has been switched on and is ready. The done so, you will find more details in section 4.
compressor is now waiting for start approval from the
timer (see section 5.3)
ON-LOAD
alternating with
OFF-LOAD
... REMOTE OPERATION
The unit has been switched on and is ready. Remote The compressor is off-load (see section 3.4).
unit operations have been activated in the control menu.
The unit starts via a remote signal (see section 5.8).
RUN-ON TIME xxs
The unit has been switched off and is now in off-load for
WARNING START IN xxs xx seconds. After xx seconds the unit automatically
shuts down and is ready to start again.
alternating with
+
TIMER CONTROL
p2 TIMER CONTROL
OFF
OFF
AUTO RESTART OFF
POWER LOSS TIME 2s
START-UP DELAY 5s
DRYER PRE-RUN 0min
RS485-ProTOCOL ModBus
RS485-BAUDRATE 19200
RS485-ADDRESS 1
+
:
:
TH 08.02.07 13:55:41
[ TIMER CONTROL ] 1 ____________ 00:00 00:00
+
:
7 ____________ 00:00 00:00
:
p2 1 __________ 00:00 00:00
:
p2 7 __________ 00:00 00:00
MIN START TEMP
RUN-ON TIME
1°C
90s
SOFT STOP 30s
STAR/DELTA TIME 6s
SOFTWARE: DPro-L-x.xx
5
1. Operator controls / arrangement
To then fully exit the main menu, you must again press
the
+ keys at the same time.
Then press the key, the value flashes. You can now
press or
to change the value. You must then
press the key again to confirm the value.
6
2. Default settings
Example:
If the network pressure then falls to 9.8 bar, the Fig. 1 Block diagram
machine is switched back into on-load.
The CUT-OUT POINT menu item now appears on the Press the + keys at the same time. Use to go
display. Again pressing the – key causes the value to to the [ TIMER CONTROL ] sub-menu and press the
flash. You can now correct (increase or decrease) this key. The date and time are displayed there in the
value using or
. Then confirm the value set by following format:
pressing the key.
TU 30.10.07 12:10:34
Note
If you press the key, the left-hand value (day of the
The control system checks whether the value set can week) starts to flash. You can now use the or
be used. The maximum network pressure CUT- keys to set this. Then confirm the value by pressing the
OUT POINT must be at least 0.2 more than the key.
minimum network pressure CUT-IN POINT. You may
All values can now be set in succession using this
therefore have to first set the minimum network
pressure point. To prevent your compressor suffering procedure. When the last value (seconds) has been
from excess wear, the difference between the CUT- set, the timer is fully set and you can exit the menu by
OUT POINT and CUT-IN POINT should not be too twice pressing the + keys at the same time.
small.
7
3. Operations
3 Oper at io ns
8
4. Maintenance ([MAINTENANCE SCHED.] sub-menu)
9
5. Extended functions
5 Exten de d f un cti on s
5.1 [ CONTROL MENU ] sub-menu You can activate / deactivate the second pressure
range using an external potential-free contact (see
The most important parameters of the section 5.5).
[ CONTROL MENU ] menu have already been explained
Section 5.3.2 contains a description of how to set the
in section 2 Default settings. This section simply
timer for the second pressure range.
contains an overview and explanation of additional
(extended) functions. Note
You can choose from two operating modes: To set the pre-run time, please go to the
[ CONTROL MENU ] sub-menu. From there use the
AUTOMATIC OPERATION key to go to the DRYER PRE-RUN 0min menu item.
Once you have pressed the key, the 0min value
AUTOMATIC OPERATION is the most economical of
starts to flash. You can now use the or
keys to
your compressor's operating modes. If there is no need
set the pre-run time you want. Then confirm your entry
for compressed air in your system, the compressor is
using the key.
shut down after the RUN-ON TIME. The control system
automatically recognises when compressed air is
needed again. The unit then starts up straight away.
5.1.4 RS 485 communication
CONTINUOUS OPERATION
You can perform the settings for RS 485
CONTINUOUS OPERATION is only needed for some communication in the [ CONTROL MENU ] sub-menu.
special applications. When in this operating mode, the The
motor is not shut down if there is no longer any need for
pressure. The compressor stage now runs continually RS485-ProTOCOL ModBus
in off-mode when there is no need for pressure. RS485-BAUDRATE 19200
RS485-ADDRESS 1
10
5. Extended functions
After a power loss that has not exceeded the preset In this operating mode, the compressor may start
time, the unit can re-start automatically. automatically at any time and after an unlimited -
length of power loss. Check the safety notices
The settings needed must be undertaken in the (e.g. EN1012-1, EN60204) that apply in your country
[ CONTROL MENU ] sub-menu. The relevant menu
to find out whether you can run an unlimited autom.
items are:
re-start and what safety precautions must be taken.
AUTO RESTART OFF Always fit the compressor with warning signs, lock
POWER LOSS TIME Xs the room containing the compressor and instruct
START-UP DELAY Xs your staff.
You will find more details about the code in section 5.6
11
5. Extended functions
d) Fault occurred at 100 running hours. When programming in standby, the machine may
start up at any time.
12
5. Extended functions
a) b) c)
ON-LOAD
13
5. Extended functions
Seven timer units are again available here for the 5.4 [Limit values] sub-menu
setting (programming). The values that you have set for
the second pressure range supersede the values for The [ LIMIT VALUES ] sub-menu is for information
CUT-OUT POINT and CUT-IN POINT as soon as a only. Here you can access the parameters set in the
switching unit is active. The 1st row on the display then factory. The following are shown:
shows the p2 symbol in front of the final compression
a) DESIGN PRESS 13.0bar
temperature. If the switching unit becomes inactive, the
b) START ProTECT 0.8bar
values for CUT-OUT POINT and CUT-IN POINT are c) HEAVY STARTUP 3.5bar
again used. d) FINAL TEMP WARN 110°C
e) FINAL TEMP MAX 120°C
The status line of each switching unit is as follows:
f) MIN START TEMP 1°C
a) b) c) d) e) g) RUN-ON TIME 90s
h) SOFT STOP 30s
i) STAR/DELTA TIME 6s
j) SOFTWARE: DPro-L-x.xx
p2 1 _______ 00:00 00:00
Note
a) 2nd pressure range
The values shown are examples only. The limit values
b) Unit no. in your unit may be different.
c) Days of the week [SMTWTFS] = Sunday, Monday... a) This is your unit's operating pressure. This is also
stamped on the compressor's name plate.
d) Switch-in point
b) To protect the compressor stage, the compressor
e) Switch-out point
only starts up when the compressor's internal
When the is pressed, the first underscore _ starts to pressure is less than or equal to the set value. If the
flash. You can now use the key to set the first day of compressor's internal pressure is higher when
the week (Sunday). Then use the key to confirm the starting up, the following appears in the display's
day of the week. The next underscore _ now flashes. If third row:
you do not want to confirm a day of the week as set,
immediately press . You can run through all seven WARNING START AFTER ...
days of the week in this way. Once you have confirmed
the last day of the week (Saturday), the first unit of the alternating with
switch-in point starts to flash. You can either set this ... DE-PRESSURISE
using or . Once the last unit of the switch-out
point has been confirmed, the whole switching unit is c) If the internal pressure builds up too quickly when
activated. the compressor starts up, there is an error in the
unit. To protect the motor in the case of an error, the
Go to the [ CONTROL MENU ] sub-menu and then the machine shuts down if pressure builds up too
p2 TIMER CONTROL menu item. You will now see the quickly. FAULT HEAVY STARTUP appears in the
p2 TIMER CONTROL OFF default setting. If you press third row on the display.
the key, the OFF value starts to flash. You can now
use the key to change the value to ON. Then please d) If the final compression temperature reaches
press the key again to confirm the entry. The timer is 110 °C, WARNING HIGH TEMP appears in the
now switched on for the second pressure range. Please display's third row.
refer to section 5.1.2 for how to set the parameters for
e) If the final compression temperature reaches
the 2nd pressure range.
120 °C, the compressor shuts down. FAULT
COMP TEMP then appears in the third row on the
display
14
5. Extended functions
RTC OVERRIDE
The timer can be overridden using this input.
ENABLE REMOTE-START
For use and examples, see section 5.8.3.
15
5. Extended functions
FAULT Unlocking
The output (relay) is activated when there are no faults
If the code is to be unlocked again, this either done by:
on the compressor.
* pressing (for 5 seconds) the key when not in the
WARNING
menu or
The output (relay) is activated when there are no
warnings on the compressor. * pressing (for 5 seconds) the key when attempting
to change a protected value in a sub-menu.
MAINT. ELAPSED
The output (relay) is activated when there are no The code prompt then appears:
maintenance messages on the compressor.
CODE: LOCK (for 1 second)
CODE INPUT 0000 (0000 value flashes)
16
5. Extended functions
Sticker
17
5. Extended functions
Danger You can also use this contact to take the programmed
timer for the second pressure range out of service.
In this operating mode, the compressor may start
automatically at any time.
Attention
p2 TIMER CONTROL
Input X:
2nd pressure range
ON-LOAD
18
5. Extended functions
5.8.2 On-load/off-load remote control REMOTE LOAD function. The unit can now be switched to
on-load or off-load using these two inputs.
Danger
You will find a circuit diagram in Fig. 6. In our
In this operating mode, the compressor may start
explanation, we have assigned the inputs as follows:
automatically at any time.
INPUT 1:ENAB.REM.LOAD
Attention
INPUT 2:REMOTE LOAD
Only potential-free contacts may be connected to
the terminal strip. External voltages will destroy the You can of course program the inputs any way you
DELCOS Pro. choose.
The potential-free contacts must not be more than If input 1 is activated, the unit can only be switched into
20 metres away from the terminal strip. on-load or off-load by remote control. Both pressure
If necessary coupling relays must be fitted in the ranges and time control mode are interrupted
control cabinet. (decoupled). If input 2 is now activated, the machine is
in on-load. If input 2 is not activated, the machine is in
The DELCOS Pro control system allows the operator to
off-load.
switch the compressor into on-load or off-load from a
remote point through the connection of two potential- If the supply pressure exceeds the preset operating
free contacts. This function is needed when using an pressure of 0.5 bar, the WARNING LINE PRESS
external control for example. indication appears on the display. Remote control is
deactivated at the same time. The unit now runs again
To do this, go to the [OPTIONAL IN-/OUTPUTS]
using one of the preset pressure ranges until the
menu where you must program one input with the
WARNING LINE PRESS is acknowledged.
ENAB.REM.LOAD function and another with the
p2 TIMER CONTROL
INPUT X:
2nd PR. RANGE
INPUT X: WARNING
ENAB.REM.LOAD LINE PRESS
ON-LOAD
19
5. Extended functions
1st option
20
6. Error rectification
6 Er r or r ectifica tio n
- Order number
6.2 Faults
- Circuit diagram drawing no. and ID
In order to protect the unit, all detected faults result in - Information about the unit's operating conditions
the compressor shutting down immediately or do not
permit the compressor to be started. - Information about the accessories your fitted
later on (remote controls etc.)
The faults are shown in the third display row. The red
light signal on the DELCOS Pro also flashes quickly. - Other conversions/add-ons on your unit
undertaken later on
Faults have to be rectified before the start and then
acknowledged using the key. The unit can now be - An accurate description of the fault that has
started again. occurred.
21
6. Error rectification
22
6. Error rectification
WARNING INPUT 1 One of the reserve inputs 1..5 has been Check the assignment of the input in
(3)
WARNING INPUT 2 activated, but is programmed as FREE. question.
WARNING INPUT 3
WARNING INPUT 4
WARNING INPUT 5
*** COMPAIR *** DELCOS Pro hardware error DELCOS electronics must be replaced,
SETUP-CODE 1:____? as an emergency remedy: enter setup
codes, check all settings and reset if
(2)(3)(4)(5)
necessary
A fault/warning cannot be Fault/warning still in place Find cause and remedy
acknowledged
No indication on the display Machine not energised Check fuses, replace if necessary
(4)
Unit not automatically starting AUTO RESTART function not activated Activate
after power loss (4)
Power loss lasted too long
23
6. Error rectification
Unit runs continuously in off- CONTINUOUS OPERATION operating mode Select AUTOMATIC OPERATION
(4)
load without independently selected operating mode
switching to readiness (standby)
Very brief pressure requirements during the
run-on time
No compressed air Pressure changeover by timer or
(5)
requirements within the external contact active
(4)
switching points set
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Gardner Denver Deutschland GmbH
Argenthaler Str. 11
55469 Simmern
Germany
www.compair.com
e-mail: sales@compair.com