You are on page 1of 30

SUMMARY & CONCLUSIONS

DIESEL FEED (N 1):

Material: SA-516 Gr 70N.


Thickness: 0,6299 in.
Elevation: 435”
Orientation: 355°
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 70,000 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 38,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 26,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2 , 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

Pl+Pb+Q = 32,758 psi

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 32,758 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the " DIESEL FEED (N 1)" has been validated, by means of a Finite
Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021
with the previous configurations in FEPipe Version 14.0, it can be seen that the maximum
stress that is exerted on the nozzle is 32,758 psi and the allowable limit on the primary plus
secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
32,758 psi

𝑓𝑑 = 1.95

Therefore, it can be said that it is an optimal design, and " DIESEL FEED (N 1)" will not fail as
long as the operating parameters are within the design parameters
Overhead Vapor From T2652 (N 2):

Material: SA-516 Gr 70N.


Thickness: 0,6299 in.
Elevation: 188”
Orientation: 0°
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 70,000 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 38,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 26,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 30,198 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 32,349 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the " OVERHEAD VAPOR FROM T2652 (N 2)" has been validated, by
means of a Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII
DIV II Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that
the maximum stress that is exerted on the nozzle is 32,349 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
32,349 psi

𝑓𝑑 = 1.98

Therefore, it can be said that it is an optimal design, and " OVERHEAD VAPOR FROM T2652
(N 2)" will not fail as long as the operating parameters are within the design parameters.
Vapor Outlet (N 3):

Material: SA-516 Gr 70N.


Thickness: 0,6299 in.
Projection: 18”
Orientation: Top
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 70,000 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 38,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 26,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 35,576 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 31,071 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the " VAPOR OUTLET (N 3)" has been validated, by means of a Finite
Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021
with the previous configurations in FEPipe Version 14.0, it can be seen that the maximum
stress that is exerted on the nozzle is 35,576 psi and the allowable limit on the primary plus
secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
35,576 psi

𝑓𝑑 = 1.88

Therefore, it can be said that it is an optimal design, and " VAPOR OUTLET (N 3)" will not fail
as long as the operating parameters are within the design parameters
Bottom Outlet (N 4):

Material: SA-106 Gr B N.
Thickness: 1 in.
Projection: 40.87” from Tangent Line.
Orientation: 270°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

Pl+Pb+Q = 28,372 psi

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 28,372 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the " BOTTOM OUTLET (N 4)" has been validated, by means of a Finite
Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021
with the previous configurations in FEPipe Version 14.0, it can be seen that the maximum
stress that is exerted on the nozzle is 28,372 psi and the allowable limit on the primary plus
secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
28,372 psi

𝑓𝑑 = 2.25

Therefore, it can be said that it is an optimal design, and " BOTTOM OUTLET (N 4)" will not
fail as long as the operating parameters are within the design parameters
Pump Around Draw (N 5B):

Material: SA-106 Gr B N.
Thickness: 1 in.
Elevation: 615.375”.
Orientation: 0°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q = 46,165 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 48,554 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the "PUMP AROUND DRAW (N 5B)" has been validated, by means of a
Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 48,554 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
48,554 psi

𝑓𝑑 = 1.32

Therefore, it can be said that it is an optimal design, and "PUMP AROUND DRAW (N 5B)" will
not fail as long as the operating parameters are within the design parameters.
Pump Around Draw (N 5A):

Material: SA-106 Gr B N.
Thickness: 1 in.
Elevation: 615.375”.
Orientation: 180°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q = 46,161 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 48,550 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the "PUMP AROUND DRAW (N 5A)" has been validated, by means of a
Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 48,550 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
48,550 psi

𝑓𝑑 = 1.32

Therefore, it can be said that it is an optimal design, and "PUMP AROUND DRAW (N 5A)" will
not fail as long as the operating parameters are within the design parameters
Pump Around Return (N6):

Material: SA-106 Gr B N.
Thickness: 1 in.
Elevation: 748”.
Orientation: 90°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 27,709 psi

16) Q < SPS (OCC,Outside) Case 6

Q = 29,289 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “PUMP AROUND RETURN (N6)” has been validated, by means of a
Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 29,289 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
29,289 psi

𝑓𝑑 = 2.18

Therefore, it can be said that it is an optimal design, and “PUMP AROUND RETURN (N6)”
will not fail as long as the operating parameters are within the design parameters.
Overhead Vapor From T2654 (N 7):

Material: SA-106 Gr B N.
Thickness: 0.906 in.
Elevation: 748”.
Orientation: 145°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

17) Pl+Pb+Q < SPS (OCC,Inside) Case 6

Pl+Pb+Q = 37,827 psi

18) Pl+Pb+Q < SPS (OCC,Outside) Case 6

) Pl+Pb+Q = 39,736 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “OVERHEAD VAPOR FROM T2654 (N 7)” has been validated, by
means of a Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII
DIV II Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that
the maximum stress that is exerted on the nozzle is 39,736 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
39,736 psi

𝑓𝑑 = 1.61

Therefore, it can be said that it is an optimal design, “OVERHEAD VAPOR FROM T2654 (N
7)” will not fail as long as the operating parameters are within the design parameters
Condenser Reflux (N 8):

Material: SA-106 Gr B N.
Thickness: 0.719 in.
Elevation: 1026”.
Orientation: 270°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 31,097 psi

16) Q < SPS (OCC,Outside) Case 6

Q = 33,354 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “CONDENSER REFLUX (N 8)” has been validated, by means of a
Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 33,354 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
33,354 psi

𝑓𝑑 = 1.92

Therefore, it can be said that it is an optimal design, and “CONDENSER REFLUX (N 8)” will
not fail as long as the operating parameters are within the design parameters.
Steam-Out (N 9):

Material: SA-106 Gr B N.
Thickness: 0.438 in.
Elevation: 6”.
Orientation: 345°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

4) Pl+Pb+Q < SPS (SUS,Outside) Case 2

Pl+Pb+Q = 22,490 psi

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 22,490 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “STEAM-OUT (N 9)” has been validated, by means of a Finite Element
Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021 with the
previous configurations in FEPipe Version 14.0, it can be seen that the maximum stress that is
exerted on the nozzle is 22,490 psi and the allowable limit on the primary plus secondary
stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
22,490 psi

𝑓𝑑 = 2.85

Therefore, it can be said that it is an optimal design, and “STEAM-OUT (N 9)” will not fail as
long as the operating parameters are within the design parameters.
Vent (N10):

Material: SA-106 Gr B N.
Thickness: 0,438 in.
Projection: 39” from Tangent Line.
Orientation: Top.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 70,000 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 38,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 26,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

7) Pl+Pb+Q < SPS (OPE,Outside) Case 4

Pl+Pb+Q= 13,003 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 10,276 psi

Conforming with ASME Section VIII Division 2 , 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the " VENT (N10)” has been validated, by means of a Finite Element
Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021 with the
previous configurations in FEPipe Version 14.0, it can be seen that the maximum stress that is
exerted on the nozzle is 13,003 psi and the allowable limit on the primary plus secondary
stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
13.003 psi

𝑓𝑑 = 4.93

Therefore, it can be said that it is an optimal design, and " VENT (N10)” will not fail as long as
the operating parameters are within the design parameters
Future Kerosene Draw (N11):

Material: SA-106 Gr B N.
Thickness: 0.719 in.
Elevation: 865.625”.
Orientation: 270°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 29,527 psi

18) Pl+Pb+Q < SPS (OCC,Outside) Case 6

Q = 59,802 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “FUTURE KEROSENE DRAW (N11)” has been validated, by means
of a Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 59,802 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
59,802 psi

𝑓𝑑 = 1.07

Therefore, it can be said that it is an optimal design, and “FUTURE KEROSENE DRAW
(N11)” will not fail as long as the operating parameters are within the design parameters.
Internal Reflux (N12):

Material: SA-106 Gr B N.
Thickness: 0.531 in.
Elevation: 598”.
Orientation: 315°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 30,470 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 30,894 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “INTERNAL REFLUX (N12)” has been validated, by means of a Finite
Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021
with the previous configurations in FEPipe Version 14.0, it can be seen that the maximum
stress that is exerted on the nozzle is 30,894 psi and the allowable limit on the primary plus
secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
30,894 psi

𝑓𝑑 = 2.07

Therefore, it can be said that it is an optimal design, and “INTERNAL REFLUX (N12)” will not
fail as long as the operating parameters are within the design parameters.
Steam Injection (N13):

Material: SA-106 Gr B N.
Thickness: 0.531 in.
Elevation: 188”.
Orientation: 325°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 30,512 psi

16) Q < SPS (OCC,Outside) Case 6

Q= 30,914 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “STEAM INJECTION (N13)” has been validated, by means of a Finite
Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II Edition 2021
with the previous configurations in FEPipe Version 14.0, it can be seen that the maximum
stress that is exerted on the nozzle is 30,894 psi and the allowable limit on the primary plus
secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
30,914 psi

𝑓𝑑 = 2.07

Therefore, it can be said that it is an optimal design, and “STEAM INJECTION (N13)” will not
fail as long as the operating parameters are within the design parameters.
Start-Up Heating (N14):

Material: SA-106 Gr B N.
Thickness: 0906 in.
Elevation: 188”.
Orientation: 35°.
Design Pressure: 50 psi.
Temperature Pressure: 760 °F.
Tensible Strength: 17,100 PSI Per ASME Section II Part D,
2021 Edition (Table 1A).
Yield Strength: 35,000 PSI Per ASME Section II Part D, 2021
Edition (Table 1A).
Yield Strength At 760 °F: 24,100 PSI Per ASME Section II Part
D, 2021 Edition (Table Y-1).
According to ASME Section VIII Division 2, 2021 Edition Table 5.1 “Stress Categories and
Limits of Equivalent Stress”, the highest magnitude of the loads used in this analysis were
obtained as follows:

3) Pl+Pb+Q < SPS (SUS,Inside) Case 2

Pl+Pb+Q = 22,214 psi

6) Pl+Pb+Q < SPS (OPE,Inside) Case 4

Pl+Pb+Q = 22,214 psi

Conforming with ASME Section VIII Division 2, 2021 Edition part 6.6.6 “RATCHETING
ASSESSMENT — ELASTIC STRESS ANALYSIS”:

SPS=64,100 psi

Once the design of the “START-UP HEATING (N14)” has been validated, by means of a
Finite Element Analysis by Fatigue analysis method according to ASME SEC. VIII DIV II
Edition 2021 with the previous configurations in FEPipe Version 14.0, it can be seen that the
maximum stress that is exerted on the nozzle is 30,894 psi and the allowable limit on the
primary plus secondary stress range is 64,100 psi.

Then,

𝐹𝑑 = design factor

allowable limit on the primary plus secondary stress range


𝑓𝑑 =
maximum stress

64,100 psi
𝑓𝑑 =
22,214 psi

𝑓𝑑 = 2.88

Therefore, it can be said that it is an optimal design, and “START-UP HEATING (N14)” will
not fail as long as the operating parameters are within the design parameters.

You might also like