INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR3646-03
January 2003

320C, 320C U, and 322C Excavators

Hydraulic System - Attachment
System 5: Two Way/One Pump/Pedal
320C: 320C U: 322C:
FBA1-UP APA1-UP BKM1UP
GAA1-UP FBB1-UP CAM1-UP
MAA1-UP GAB1-UP BPH1-UP
PAA1-UP MAC1-UP BKJ1-UP
ANB1-UP PAC1-UP BLP1-UP
MAB1-UP CLM1-UP
ALX1-UP
PAB1-UP
CLZ1-UP
AMC1-UP
BDC1-UP
ALF1-UP
AKH1-UP
SBN1-UP
BER1-UP
RAW1-UP

This attachment schematic is to be used in conjunction with the Standard Schematic in this Service Manual.

© 2003 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Valve GP - Pilot Control 206-3336 1 F-7
Valve GP - Relife Work Tool 116-3600 2 C-3
Valve GP - Relife Work Tool 116-3600 3 C-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

SWING
(1) VALVE GP
MOTOR
PILOT CONTOL
206-3336
RD P

F PG F

DR
Pp3 Pp3
1 2 MU
T T

BUCKET
STICK CYLINDER CYLINDER BOOM CYLINDER

TRAVEL(L) TRAVEL(R)
A B B A

B A
E E
SWIVEL

BP2 BPi
APi AP2
ADr BDr
BP3
AP3
BR5
Di4 aR2
D AP1 AT aL3 BL2 AL2 BL1 aL1 Pi4 PST aR1 BR1 AR1 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 BP1 BT AR5 aR5 R3 D
T AL4 aL4 BL3 R2 AL3 AL1 BR4 R1
aL2

(IN)
(Dimensions: 39 inches x 28 inches)
RENR3646-03

C C
BOOM(2) STICK (1) SWING
TRAVEL(L) ATCH BUCKET BOOM(1) STICK(2)
TRAVEL(R)
PL PR HR
HL bL4 Di2 Pi2 bL3 Pi3 Di3 bL2 bL1 DST bR1 bR2 bR3 bR4 Di1 bR5
(2) VALVE GP (3) VALVE GP
RELIFE WORK TOOL RELIFE WORK TOOL
116-3600 116-3600
30 Page,

B B
M2 G2
PB4 DB4
PB2 PB6 PB1
A2 B1 A1 Pn2
DB2 DB6 DB1 P1 P2 Pi1 Pi2 PSA1 PSA2 DR
A8 B8 NO1 (SW NO3 PAC A2 Ps2
BUCKET (TRAVEL) PARKING) (LOCK)
STICK SWING BOOM
A7 B7 B2 PsM2
S3
G4
P2 P1
A6 B6
LINE PATTERNS
S1 Dr2
OUT R CLOSE DOWN A5 B5 Pressure Line
IN L OPEN UP Dr1
C Pilot / Load Sensing Pressure

A4 B4 G3 Drain / Return Lines

Component Group
DR1 DR2 DR3 DR4 DR5 DR6 TOUT1 TOUT2 PIN PsM1
A3 B3 CALLOUTS
Ps1
YY Taps (Pressure, Sampling, Sensor - by letter)
A A2 B2
A1
Callout Number Component
A
(Machine Location from (52) VALVE GP - CONTROL Name
C Component LocationsTable)
A1 B1 OUT IN Pn1 138-1234 Part Number

B G THIS SCHEMATIC IS FOR THE 320 C, 320C U AND 322C EXCAVATORS

A T Pi HYDRAULIC SYSTEM
D E
A3 M1 G1 Pm ATTACHMENT: TWO WAY / ONE WAY PUMP / PEDAL
F
MEDIA NUMBER: RENR3646-03
SCHEMATIC PART NUMBER (320C): 177-2741, CHANGE: 04, VERSION: HE
SCHEMATIC PART NUMBER (322C): 185-0439, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS - 320C AND 322C
VIEW ALL CALLOUTS

2 3
MACHINE COMPONENT LOCATIONS - 320C U
VIEW ALL CALLOUTS

2 3