Wdi

Assembly Line
(LASI Model)
Introduction
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Production system
Operation Flow Production System
(Fixed plan)
Cust. Planning Daily O/R Assembly
(O/R) (Shoot plan) Line
Monthly

Wdi : Assembly Line

LASI Model
LED Marker 2 Tail Lamp 3 Side Lamp 4 LED Signal 5 Tail Lamp 6 Tail Lamp 7 Head Lamp
1 Lamp (PU) (PUR) Lamp (Spare Part) ( Hot plate) ( PU)
Product

Lens Lens Lens Lens Lens Lens

Main Component

PCB housing PCB

housing housing housing

Packing Lamp Reflector

Lamp Holder
U-Tube
1 Assembly Line : LED Marker Lamp 2/7

Forecast Total Model

Item
(Avg.) (LASI)
Avg. 10,355 Pcs./M.
Order /Month 10,355Pcs. 2,035 Pcs.

CT. 35 Sec. 28 Sec.

Max Cap.
21,394Pcs
(26D.)
MP. 5 Per. 5 Per.

OA.(%) 80% 80%

Lay Out Process Line (LED. Marker lamp) Op. Process Sec.
ประกอบชุด กันแสง + PCB เข ้ากับ
1 18
เลนส ์ กดด ้วย Hand Press
5
2 หยอด Epoxy 20
1
4 3 Finishing and App. Insp. 28
Conveyor Oven 4 Test lamp and Bag 20
5 Seal and packing 22
2 CT. 28
3
Oven Cont.
1. อุณภูม ิ 55 C
2. speed 8 min / M.
bottleneck
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2 Assembly Line : Tail Lamp ( PU ) 4/7
Total Model
Forecast Item
Avg. 14.923 Pcs./M (Avg.) (LASI)

Order/Month 14,923 Pcs. 7,653 Pcs.

CT. 61 Sec. 18 Sec.

Max Cap.
12,275Pcs.
(26D.)
MP. 6 Per. 6 Per.

OA.(%) 80% 80%

Lay Out Process Line (Tail lamp Kubota) Op. Process Sec.
1 หยอดกาว,ประกบเลนส ์ 18

2 กดเลนส ์ + เตรียม Housing 17

5 3 ประกอบหลอดไฟ + Test leak 17
M/C

4 ใส่ U-Tube + teat Lamp 17

1 2 3 4 6
5 Pack 1 16
FG
6 Pack 2 16
CT. 18
bottleneck
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3 Assembly Line : Side Lamp ( PUR ) 6/7
Total Model
Item
Forecast
( Avg.) (LASI)
Avg.11,938 Pcs./M.
Order /Month 11,938 Pcs. 7,350 Pcs.

CT. 59 Sec. 30 Sec.

Max. Cap.
12,691Pcs.
(26D.)
MP. 4 Per. 4 Per.

OA.(%) 80% 80%

Lay Out Process Line (Side lamp) Op. Process Sec.

1 ใส่ PCB เข ้าแป้ น,ทดสอบไฟ 21

2 ประกบเลนสเ์ ข ้าชุดแป้ น 20
Conveyor 3 หยอดกาว,Stamp วันทีผลิต 21

4 Test Leak and Pack 30

M/C

CT. 30
1 2 3 4

bottleneck
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