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Journal of Cleaner Production 254 (2020) 120149

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Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Microscopic characterizations of pervious concrete using recycled


Steel Slag Aggregate
Xueqin Chen a, Guotong Wang b, Qiao Dong c, *, Xiaokang Zhao b, Yangyang Wang d
a
Department of Civil Engineering, College of Science, Nanjing University of Science and Technology, Nanjing, Jiangsu, 210094, China
b
Southeast University, 2 Southeast University Road, 521 School of Transportation, Jiangning District, Nanjing, Jiangsu, 211189, China
c
Southeast University, 2 Southeast University Road, 405 School of Transportation, Jiangning District, Nanjing, Jiangsu, 211189, China
d
Zhejiang Scientific Research Institute of Transport, Hangzhou, Zhejiang, 311305, China

a r t i c l e i n f o a b s t r a c t

Article history: Pervious concrete using Steel Slag Aggregate (SSA) is a promising Low Impact Development (LID) and
Received 31 October 2019 sustainable pavement material solution. This study investigated the enhancing mechanism using SSA
Received in revised form instead of limestone in pervious concrete from the perspective of microscopic characterizations. Nano-
19 December 2019
indentation, Backscatter Electrons - Scanning Electron Microscope (BSE-SEM), and Energy Dispersive
Accepted 12 January 2020
Available online 13 January 2020
Spectroscopy (EDS) tests were conducted to obtain the micro-mechanical, micro-morphological and
element composition of the interfacial transition zone (ITZ) and adjacent cement paste. The nano-
Handling editor: Baoshan Huang indentation tests showed that the modulus and hardness of the ITZ in SSA pervious concrete were 44%
and 68% higher than those of limestone concrete, and the contour plots showed that ITZ thickness of SSA
Keywords: pervious concrete was around 18 mm, narrower than the 25 mm thickness of limestone samples. The BSE-
Steel slag aggregate(SSA) SEM tests showed that the ITZ of SSA pervious concrete had more hydration products and were more
Interfacial transition zone(ITZ) compacted. Specifically, denser flower-shape polyhedral crystals were observed, which was coalesced
Microscopic characterization hydration products including calcium silica hydrates (CSH), calcium hydroxide (CH) and ettringite. The
Nanoindentation test
EDS results showed that not only were the contents of silicon and calcium in ITZ of SSA pervious concrete
Scanning electron microscope
were higher, the silicon and calcium (S/C) ratio of SSA pervious concrete was also 42% higher, indicating
Energy dispersive spectroscopy
that more CSH gel was formed. Based on the change of element composition, the estimated width of the
ITZ in SSA pervious concrete was also smaller than that of the limestone sample. In all, the ITZ enhancing
mechanism of using SSA includes improved strength, reduced width and densified structure.
© 2020 Elsevier Ltd. All rights reserved.

1. Introduction Due to the large volume material consumption of infrastructure


construction, recycling industrial wastes in concrete has also been
1.1. Background demonstrated to be a LID solution by reducing natural resources
consumption as well as the landfill and pollution (Zhou et al., 2019).
Pervious concrete is a high porosity cement concrete using Steel slag is a type of byproduct produced during the steel
single-size coarse aggregate and little fines. The essence of pervious manufacturing process. It can be grinded into powder and used as
concrete pavement is its interconnected air voids and can rapidly supplementary materials for cement due to the high content of
discharge rainwater (Schokker, 2010), improve friction in rainy amorphous SiO2 . It can also be directly used as coarse or fine
days, reduce heat island effect (Golden and Kaloush, 2006), absorb aggregate (Abu-Eishah et al., 2012; Biskri et al., 2017; Monosi et al.,
tire noise (Marolf et al., 2004; Park et al., 2005) and purify rainwater 2016; Netinger et al., 2011; Roslan et al., 2016). Considering the high
(Park and Tia, 2004). It is a Low Impact Development (LID) solution LID benefit, pervious concrete incorporating Steel Slag Aggregate
and has been widely used in parking lot, roadways and etc. (SSA) is a promising sustainable pavement system solution.

1.2. Pervious concrete including SSA


* Corresponding author.
E-mail addresses: xueqinchen@njust.edu.cn (X. Chen), wgtseu111@163.com
(G. Wang), qiaodong@seu.edu.cn (Q. Dong), kronchd@126.com (X. Zhao), One drawback for using pervious concrete is the relatively lower
1048386064@qq.com (Y. Wang). strength due to the large interconnected air voids (15%e25%), less

https://doi.org/10.1016/j.jclepro.2020.120149
0959-6526/© 2020 Elsevier Ltd. All rights reserved.
2 X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149

bond (Arribas et al., 2015). The ITZ of basic oxygen furnace SSA is
slightly more pervious than that of electric arc furnace SSA (Brand
and Roesler, 2018). In addition, the resistance to freeze-thaw
cycling is also improved due to the hydration and increased ITZ of
SSA (Pang et al., 2016). In recent researches, SSA were added into
pervious concrete and both higher strength and satisfactory water
permeability can be achieved (El-Hassan et al., 2019; Yeih and
Chang, 2019). Pervious concrete is a heterogeneous composites
composed of aggregate, mortar, ITZ and air voids and therefore the
interfaces between different phases are critical for the performance
of the material.
However, little attention has been paid on the ITZ of pervious
concrete. Some researches aimed to improve the strength of
pervious concrete by using additives or enhancing aggregates. The
researchers believed the ITZ is improved but it still need more ar-
guments (Lori et al., 2019; Yang et al., 2020). In fact, The ITZ in
concrete is mainly determined by material properties, especially
Fig. 1. Nanoindentation grid. the cement, supplementary materials and additives (Scrivener
et al., 2004) but not the gradation of aggregate. In general, Con-
crete with satisfactory properties usually has a 15e30 mm thick ITZ
cement mortar and loosely packed skeleton. When using as the
while the ITZ of weaker concrete such as recycled aggregate con-
pervious concrete pavement for parking lot, low volume road or
crete is 30e50 mm thick (Ko € nigsberger et al., 2013; Guo et al., 2018).
pedestrian way, the major distress for pervious concrete is the loss
The ITZ of pervious concrete is similar but not same as that of the
of aggregate or raveling which is mainly due to the weak bonding
traditional concrete. Therefore, it is of great interest to characterize
between coarse aggregate. Some studies focused on evaluating its
the microscopic properties of SSA pervious concrete to understand
abrasion resistance (Dong et al., 2012; Shu et al., 2011; Wu et al.,
the enhancing effects of SSA on ITZ.
2010). Many studies have been carried out to improve the
strength of pervious concrete by adding water reducer
(Chandrappa and Biligiri, 2016), steel fiber (Anastasiou et al., 2014), 1.3. Micro-scale characterization
supplementary materials such as fly ash or silica fume (Chen et al.,
2019; Saboo et al., 2019), and latex (Giustozzi, 2016; Wu et al., The multi-scale characterization including macro, meso and
2016). Using reinforcing fiber improves the skeleton of the con- micro scales have been widely adopted to study cement compos-
crete. Adding water reducer and supplementary materials increase ites. Generally, the macro-scale characterization treats concrete as a
the strength of cement mortar. Using latex can fill the micro pores homogeneous material and mainly evaluates the macroscopic
in the cement paste and also enhances the strength of cement properties through laboratory tests, such as strength properties,
mortar. Therefore, stronger cement mortar is of great importance fatigue performance, water permeability and corrosion resistance
for improving the bonding strength of pervious concrete. (Chen et al., 2019; Saboo et al., 2019). At meso-scale, concrete is
When slag is used as aggregate substitution, its high surface regarded as a heterogeneous material composed of aggregate,
friction and resistance to crushing are beneficial for the perfor- mortar, ITZ and pores, because the macroscopic properties of ma-
mance of concrete. Concrete incorporating SSA can achieve satis- terials are determined by the properties of mortar and interfaces, as
factory compressive and flexural strengths (Biskri et al., 2017; well as the shape and distribution of aggregates and pores (Cai
Monosi et al., 2016; Netinger et al., 2011). One concern for SSA is the et al., 2019; Ding et al., 2018; Zhao et al., 2017). At micro-scale,
high content of free-CaO/MgO which causes excessive expansion in hydration products in cement matrix, the microstructure of
concrete (Abu-Eishah et al., 2012; Roslan et al., 2016). Long time or aggregate surface and the composition of ITZ can be observed,
accelerated carbonation and other measures are usually taken to whichfurther help to understand the properties of different phases
reduce the content of free-CaO/MgO and the risk of expansion at meso-scale, and the mechanical properties at macro-scale
(Bodor et al., 2016). It is also found that the slag-aggregate Inter- (Khedmati et al., 2018). Therefore, microscopic characterize of the
facial Transition Zone (ITZ) is enhanced due to the active SiO2 on mortar and ITZ in pervious concrete is of essential to understand its
the surface of SSA which can react with CaðOHÞ2 and increase the macroscopic properties.

Fig. 2. Indent area for limestone (left) and SSA (right) pervious concrete.
X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149 3

Fig. 3. Normal and invalid load-depth curves.

A number of microscopic characterization methods have been Scanning Electron Microscope (SEM) or Backscattered Electrons
used to characterize the mechanic, morphology and chemical (BSE) SEM. A number of studies have been conducted to evaluate
composition of cement composites. (1) The micro-mechanical the morphology of surface testure for slag, micro cracks, pores and
property can be characterized by nano-indentation. From the hydration products in cement concrete (Rostami and Behfarnia,
load-displacement curve at each indentation point, the modulus 2017). (4) The chemical elements composition can be analyzed by
and hardness can be calculated and have been used to identify Energy Dispersive Spectroscopy (EDS) or X-ray Diffraction (XRD)
cement mortar composition and cement hydration products methods (Faleschini et al., 2016; Jiang et al., 2018).
(Richardson, 2004; Xiao et al., 2013). (2) The microstructure can be
captured by X-ray Computed Tomography (CT) scanning. The dis- 1.4. Objective and scope
tribution and morphology of aggregates and air voids in pervious
concrete can be accurately captured using the 3D X-ray CT (Long To investigate the enhancing effect of SSA on ITZ in pervious
et al., 2017). (3) The micro morphology can be characterized by concrete, the micro mechanical, morphology and element compo-
sition of aggregate, ITZ and cement paste were investigated using
nanoindentation, BSE-SEM and EDS tests, respectively. Limestone
and SSA were used as the coarse aggregate. The modulus, hardness,
size, compatibility and composition of the ITZ were evaluated based
on microscopic characterization results.

2. Methods

2.1. Materials

Single sized limestone and 2-year aged SSA with particle size of
4.75e9.5 mm were selected to prepare pervious concrete samples.
Portland cement with 28-day compressive strength of 42.5 MPa
was used. Superplasticizer was added at 0.8% by the weight of
cement. Water-cement ratio was 0.29. For the target porosity of
15%, the aggregate-cement ratio was controlled at 3.8. The 28-day
compressive strength and 28-day split tensile strength of lime-
stone pervious concrete were about 18 MPa and 2 MPa, while those
of SSA pervious concrete were 24 MPa and 3 MPa approximately. In
addition, the former permeability is about 4.5 mm/s, as well as
4.0 mm/s of the latter. And the f-CaO content of SSA was 1.8%
measured by the results of Ethanol-Edta method.

2.2. Testing methods

2.2.1. Nanoindentation test


Nanoindentation technology can obtain the local micro-
mechanical properties of the materials by measuring the load on
the indenter and the penetration depth on the sample surface. The
load and depth during loading and unloading can be recorded
continuously and to calculate modulus, hardness and viscoelastic
properties (Del Bosque et al., 2017; Rossignolo et al., 2017; Sakulich
and Li, 2011). In this study, the Nano-Materials Testing System
Nano-Test-TM (Micro Materials Company, USA) was used for grid
nanoindentation test.
Fig. 4. Modulus and hardness at different distances to the aggregate edge. The preparation process of nanoindentation test specimens was
4 X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149

Fig. 5. Contour plot of indentation modulus and hardness.

as follows: Firstly, 20 mm thick slices were taken from the pervious An area including aggregate, ITZ and paste matrix was selected
concrete and 10 mm  10 mm slices with a thickness of 5e10 mm for indentation test as shown in Fig. 1. The indentation area was
were then cut from the 20 mm thick slices with a diamond saw. The 50 mm  100 mm. Spacing between each indent was 10 mm to avoid
slices were dried in an oven at 105  C for 24 h to remove moisture influence from adjacent indentations. Since the thickness of ITZ is
and then put into a 15 mm  15 mm  15 mm rubber mold. Epoxy generally 20e60 mm, the indentation area covered aggregate, ITZ
was injected into the rubber mold to coat the slices. Then, slices and paste matrix. Additionally, the selected interface between
were taken out and polished multiple time. The accuracy of cement matrix and aggregate should be straight, dense, flat and no
nanoindentation tests can be influenced by many factors such as cracking. Indentation depth is of critical to evaluate cement com-
the micro-pores and micro-cracks in cement matrix and the posites. If the indentation depth is too small, it will be hard to
porosity on the surface of aggregate. Due to the strict requirement differentiate phases. If the indentation depth is too large, the results
on the smoothness of specimen surface, coating slices with epoxy will only show the overall performance of the composites. Ac-
resin and polishing are of great importance (Xiao et al., 2013). cording to previous findings (Brown et al., 2018), the initial load
Emery papers with different grit sizes including 120 mm, 61 mm, was 0.05 mN and the increasing rate was 0.1 mN/s. The maximum
23 mm, 11 mm and 6.4 mm were used to polish the specimens. After load was 2 mN and lasted for 10 s, followed by a 20 s unloading
each 3 min polishing with different size emery papers, the W2.5 process. The maximum indentation depth was from 150 nm to
(1.4 mm) diamond spray polishing agent was utilized to polish the 450 nm, which can be considered as a rational range scope for
samples for 20 min. The whole polishing operation was conducted cementitious materials.
with an automatic polishing machine to keep the top and bottom
surfaces parallel. In particular, the surface needs to be lubricated 2.2.2. BSEM and EDS test
and cooled with water. Polished samples were then cleaned in an BSE-SEM obtains the mm to nm scale image from the beam
ultrasonic cleaner to remove all dust and diamond particles, and electrons that are reflected from the sample by elastic scattering.
then dried in an oven at 75  C for 12 h. Chemical components of high electron density have high
X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149 5

Fig. 6. BSE-SEM images of SSA and limestone.

Fig. 7. BSE-SEM images of ITZ.


6 X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149

the sample surface should be smooth, straight and free from de-
fects. The micro-pore, defects or impurities within the indentation
area caused abnormal load-depth curves which could not be used
for modulus and hardness calculation. Fig. 3 shows the normal and
two invalid load-depth curves. In Fig. 3 (b), the flat area at the
beginning of loading was mainly due to the unstable contact be-
tween the indenter and the surface. In Fig. 3 (c), the shoulder shape
was due to the fracture and collapse of surrounding solids, leading
to the sharp increase in depth.
After eliminating a few of abnormal data points, the indentation
modulus and hardness of each effective indentation were calcu-
lated according to the Oliver and Pharr methods (Brown et al.,
2018). Fig. 4 shows the average modulus and hardness at
different distance to the aggregate edge for both SSA and limestone
pervious concrete. Generally, aggregate has highest modulus and
hardness, followed by cement paste and ITZ, based on which the
width of ITZ could also be estimated. It can be clearly seen that the
modulus and hardness of ITZ in SSA concrete were higher than
those of limestone concrete. Using SSA, the average modulus of ITZ
was improved by 44%, from 25 GPa to 36 GPa, and the average
hardness was improved by 63%, from 1.1 GPa to 1.8 GPa. The
modulus and hardness of cement paste adjacent to the ITZ were
also improved by 16% and 18%, respectively. The significant
improvement of the modulus and the hardness indicates that the
active cementitious material on the surface of SSA hydrated and
enhanced the ITZ. In addition, the thickness of ITZ in SSA pervious
concrete was about 18 mm, narrower than that of limestone
pervious concrete at about 25 mm, which also indicated a more
compacted cement paste near the surface of aggregate and the
enhancing effects of SSA. Further, the modulus and hardness of SSA
were also higher than those of limestone.
Fig. 5 shows the contour plot of modulus and hardness from
nanoindentation tests. The red area representing higher modulus
or hardness. The left red area with high modulus and hardness
represents the aggregate, the middle blue area with low modulus
Fig. 8. Microscopic images for EDS spot and line scanning.
and hardness represents ITZ, and the right green area with mod-
erate modulus and hardness represents paste matrix. It can be
backscatter coefficients, and appear bright in the images. The clearly seen that the ITZ of SSA concrete was narrower than that of
cement hydration products usually have lower electron density limestone concrete. It can also be seen that the transition of
with lower backscatter coefficients and appear less bright modulus and hardness between aggregate and ITZ are more sig-
(Diamond, 2004). BSE-SEM has been used to characterize the nificant indicated as parallel contour lines, while the transition
chemical composition of phases in cement pastes (Jiang et al., 2019; between ITZ and paste matrix shows an irregular shape. It is related
Rossen and Scrivener, 2017). EDS is a chemical characterization to the heterogeneity of cement and calcium ion migration effect in
method based on the interaction of X-ray excitation and the ma- ITZ (Prokopski and Halbiniak, 2000).
terial since each element has a unique atomic structure allowing a From the results of nanoindentation test, it can be seen that not
unique set of peaks on its electromagnetic emission spectrum. It is only were the mechanical performance of ITZ and adjacent cement
usually coupled with SEM and also widely used to analyze the paste enhanced by SSA, the compatibility of ITZ was also improved
composition of ITZ and paste matrix (Nguyen et al., 2019; Szela˛ g, indicated as reduced width. There are two reasons for the
2019). enhancing effect of SSA. Firstly, the cementitious materials on the
The samples used in this study were about 1 cm3 in size, and the surface SSA hydrated. Secondly, the rough texture, pores and an-
surface was coated by AuePd to enhance the conductivity. It is gularity on the surface of SSA also improved the bonding between
noted that the sample must be dried before coating to reduce SSA and paste matrix.
interference. The FEI Inspect F50 SEM-EDS system was utilized to
conduct the test. Point- and line-scanning were conducted to 3.2. Microscopic morphology
obtain the element composition and variation with location. The
microstructure and chemical composition of SSA and limestone Fig. 6 shows the microscopic morphology of limestone and SSA
pervious concrete can be compared. obtained from BSE-SEM. It can be clearly seen that the SSA has
rougher surface texture and more micro pores which could
improve the bonding with cement paste, while the limestone has
3. Results and discussions smoother surface and few pores.
Fig. 7 shows the microscopic images at the ITZ obtained from
3.1. Nanoindentation test BSE-SEM, which shows the material morphology and provides
evidence of cement hydration products. Cement hydration prod-
The nanoindentation test area covered aggregate, ITZ, and ucts mainly include Calcium Silicate Hydrate (CSH), Calcium Hy-
cement paste as shown in Fig. 2. To ensure the quality of test results, droxide (CH), and aluminum sulfate hydrate including ettringite
X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149 7

(AFt), and monosulfide hydrated aluminum sulfate (AFm). AFt, AFm penetrating and embedding each other.
and CH are needle-shape, rod-shape and plate-shape crystals
respectively while CSH is an amorphous-like gel. AFt, AFm and CH 3.3. EDS analysis
cannot form compacted and stable structure, while CSH can
incorporate fibers and aggregates to form a cluster structure and is EDS coupled with BSE-SEM was adopted to investigate the
the main contributor of the strength of concrete. distribution of chemical elements in the ITZ. Two spot scanning and
It can be seen from Fig. 7 (a) that the cement paste is mainly line scanning were performed on each sample. The first spot
composed of clusters of CSH gel, and the ITZ includes more needle- scanning was used to roughly calibrate the measurement position,
shape AFt and plate-shape CH crystals. The micro structure of ITZ is and the second spot scanning focused on the ITZ for chemical el-
loose due to the irregular arrangement of the crystals with more ements quantitative analysis. The line scanning was then per-
voids, and lack of cohesion due to less CSH gel. Therefore, the formed covering aggregate, ITZ, and paste matrix, so as to observe
compatibility and strength of ITZ is significantly lower. It also noted the changes of chemical elements. Fig. 8 shows the test area for the
that the SSA pervious concrete has less needle-shape crystals but two samples.
more flower-shape polyhedral crystals in the ITZ area and adjacent Due to the water film on the aggregate surface during concrete
paste matrix. The active SiO2 and CaO on the surface of SSA hy- mixing, calcium ions tends to migrate to aggregate surface and
drated and formed CSH. The dispersed CSH then coalesced with CH more CH crystals generate in ITZ. However, the CSH is the major
and Aft into actinomorphic crystals, forming a denser, regular and contributor of concrete strength through adhesion, and excessive
highly packed micro structure. Fig. 7 (b) shows the 10000x CH crystal accumulation will lead to a decrease in strength
magnification images, focusing the cavity region in ITZ. It can also (Prokopski and Halbiniak, 2000). High ratio of silica to calcium (S/C)
be seen that the microstructure of SSA pervious concrete is more indicates more CSH content, less difference between ITZ and paste
compacted than that of limestone. matrix and stronger bond between aggregate and cement paste.
In fact, the flower-shape polyhedral crystals is rare in cement Therefore, the S/C ratio was used as a rational indicator of the
concrete. Some researcher added graphene oxide (GO) nanosheet performance in ITZ.
into cement paste to induce hydration products to form crystals and Fig. 9 shows the element concentration obtained from the EDS
similar flower-shape crystals were found (Lv et al., 2018). Therefore, spot scanning at ITZ. Clearly, the contents of silicon and calcium in
it is estimated that the metal oxides in SSA coalesced AFm, AFt, CSH the ITZ of limestone pervious concrete were only about 82% and
and CH to form hydration polyhedral crystals by weaving, 75% of those of SSA. The S/C ratio of SSA pervious concrete was 0.17,

Fig. 9. Element composition at ITZ obtained from EDS spot scanning.


8 X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149

lower than that of limestone at 0.12. The higher S/C ratio at the ITZ decreased rapidly, indicating leaving the SSA. At the same region,
of SSA indicated that more CSH gel was formed in the ITZ, implying silica content increased rapidly, indicating approaching the paste
that active SiO2 on the surface of SSA hydrated. This observation is matrix. The ITZ width can be estimated to be around 13 mm for the
consistent with the increased strength obtained through nano- SSA sample. Therefore, the EDS line scanning results also showed
indentation tests, and the compacted structure observed from the more compacted ITZ of SSA sample.
BSE-SEM images.
Fig. 10 shows the variation of elements composition in desig- 4. Conclusion
nated area through line scanning. Limestone contains little silicon
while SSA contains silicon. In both limestone and SSA, the content As a sustainable pavement material solution, it is of great in-
of calcium is higher than silicon. The content of silicon in cement terests to understand the enhancing mechanism of using SSA in
paste is significantly higher than that in aggregate. Therefore, the pervious concrete. Based on the nanoindentation, BSE-SEM, and
dramatic change of these two elements can be used to identify the EDS tests, the microscopic mechanical, morphological and element
interfaces for aggregate, ITZ and paste matrix. Increasing S/C ratio composition of the aggregate surface, ITZ and adjacent cement
indicates approaching cement paste, while decreasing S/C ratio paste were evaluated. Findings from those tests valid each other
indicates approaching aggregate. In Fig. 10 (a), limestone is on the and consistent conclusions can be drawn as follows:
left side of the sample. At around 20 mm, calcium content decreased
rapidly, indicating leaving the limestone. From 20 mm to 35 mm, all 1. Results of the nanoindentation tests showed that aggregate has
elements decreased indicating a void. From 30 mm to 36 mm, the highest modulus and hardness, followed by cement paste and
increase of calcium content may be caused by an impurity. From ITZ. Generally, the modulus and hardness of the ITZ in SSA
39 mm to 49 mm, the rapid increase of silica content indicated concrete were 44% and 68% higher than those of limestone
approaching the paste matrix. The ITZ width can be estimated as concrete, while the modulus and hardness of the adjacent
about 25 mm for the limestone sample. In Fig. 10 (b), SSA was on the cement paste were 16% and 18% higher. The contour plots
right side of the sample. From 33 mm to 20 mm, calcium content showed that ITZ thickness of SSA pervious concrete was around

Fig. 10. Variation of elements composition obtained from EDS line scanning.
X. Chen et al. / Journal of Cleaner Production 254 (2020) 120149 9

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