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Journal of Environmental Management 242 (2019) 440–449

Contents lists available at ScienceDirect

Journal of Environmental Management


journal homepage: www.elsevier.com/locate/jenvman

Review

A critical review of waste glass powder – Multiple roles of utilization in T


cement-based materials and construction products
Yi Jianga, Tung-Chai Linga,∗, Kim Hung Mob, Caijun Shia
a
Key Laboratory for Green & Advanced Civil Engineering Materials and Application Technology of Hunan Province, College of Civil Engineering, Hunan University,
Changsha, 410082, Hunan, China
b
Department of Civil Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur, 50603, Malaysia

A R T I C LE I N FO A B S T R A C T

Keywords: In light of concerns relating to improper waste disposal and resources preservation, reclamation of the discarded
Glass glass in construction materials had been extensively carried out since 1963. In the past decade, although more
Glass powder than 100 papers associated with the use of glass powder (GP) in the micron level scale were published, com-
Construction materials prehensive review of all practical applications in cement-based materials and construction products is not
Recycling
available. This paper therefore provides a summary of the body of knowledge on the interaction and effects of
Waste management
using GP in cement-based and extended construction materials. This review concludes that GP is an innovative
and promising eco-supplementary cementitious material. Beyond that, use of GP is demonstrated to be poten-
tially beneficial as a precursor in geopolymer and suitable for manufacturing eco-cement, artificial lightweight
aggregate and composite phase change material. The multiple applications of GP are seen as an important step
towards waste glass recycling as a sustainable construction material and for the overall betterment of the in-
dustry.

1. Introduction notable findings were that recycled glass cullet could be used as a
sustainable supply of aggregate in construction industry (Ling et al.,
Glass is one of the most versatile materials around the globe due to 2011). However, shortcomings and challenges were also revealed in
its excellent characteristics, such as optical transparency, chemical in- applications where glass cullet was used as coarse (Afshinnia and
ertness, high intrinsic strength and low permeability (Lu et al., 2017a). Rangaraju, 2016) and/or fine aggregates (Ali and Al-Tersawy, 2012;
Though glass can theoretically be completely recycled, there are still Ling and Poon, 2012) in cement mortar and concrete: i) the workability
limitations in terms of meeting the quality criteria for glass re- and strength of concrete were adversely affected (Ali and Al-Tersawy,
manufacturing. Thus, the non-recyclable fraction is usually discarded 2012; Taha and Nounu, 2009; Ling and Poon, 2012) and ii) destructive
and disposed in landfills. The estimated volume of landfilled glass alkali-silica reaction (ASR) expansion occurred (Park and Lee, 2004).
worldwide is about 200 million tons per year with very low recycling This limitation brought opportunities to the researches of using
rate (Mirzahosseini and Riding, 2015). Soda-lime glass, which has been waste glass by further grinding into powder form, where it quickly
widely used in beverage bottles, composes over 80% by weight of the gained acceptance. Generally, mechanically ground glass powder (GP)
total glass disposal (Shi and Zheng, 2007; Mohajerani et al., 2017). In had an angular shape and sharp edges with a particle size below 600 μm
Hong Kong, less than 10% of waste glass beverage bottles are recycled, (Liu, 2011; Mirzahosseini and Riding, 2015). These GP particles pos-
with the remaining 90% being landfilled (Lu et al., 2017b). sessed higher aspect ratios and smoother texture as compared to or-
Recycling waste glass in the construction industry not only reduces dinary Portland cement grain (Fig. 1) (Shi et al., 2005; Karamberi and
the burden on landfills but significantly contributes to resources pre- Moutsatsou, 2005; Lu et al., 2017b). They comprised of about 70%
servation and carbon footprint reduction. The first study of utilizing SiO2, 13% Na2O, 10% CaO (Table 1) and were amorphous in structure,
waste glass as construction materials was carried out in 1963 (Schmidt which enabled them to be easily dissolved in high alkalinity environ-
and Saia, 1963). The authors turned the discarded glass into useable ment and function as a reactive pozzolan in cement concrete (Liu et al.,
glass chips for making wall panels. Thereafter, extensive studies to 2015; Matos and Sousa-Coutinho, 2012). In some cases, GP was also
reuse waste glass in construction materials took place. From the studies, adopted as a precursor in geopolymer to develop cement-free materials


Corresponding author.
E-mail addresses: tcling611@yahoo.com, tcling@hnu.edu.cn (T.-C. Ling).

https://doi.org/10.1016/j.jenvman.2019.04.098
Received 26 November 2018; Received in revised form 23 April 2019; Accepted 23 April 2019
0301-4797/ © 2019 Elsevier Ltd. All rights reserved.
Y. Jiang, et al. Journal of Environmental Management 242 (2019) 440–449

and portlandite was observed to be radiated and needle-shaped ag-


glomerations on the surface of GP (see Fig. 2) (Shayan and Xu, 2006; Lu
et al., 2017a). As evidenced by the Energy Dispersive X-Ray (EDX)
analysis, the Ca/Si ratios of the newly formed CeSeH ranged from 0.6
to 1.4 while the Na/Si ratios were from 0.05 to 0.20 (Fig. 3, zone 3)
(Idir et al., 2011; Lu et al., 2017a; Maraghechi et al., 2014). This in-
dicated that the compositions of secondary CeSeH were obviously
different from the typical compositions of the primary CeSeH gener-
ated by cement hydration which had much higher Ca/Si ratios
(1.2–2.3). Due to the lower Ca/Si ratio, secondary CeSeH charge be-
came negative, promoting cations absorption (especially alkalis)
leading to higher Na/Si ratios than primary CeSeH (Lu et al., 2017a;
Bignozzi et al., 2015). However, among the secondary CeSeH gener-
ated by different silica-rich SCMs such as GP, fly ash (Wang et al.,
2008), GGBFS (Taylor et al., 2007) and silica fume (Shayan and Xu,
2006), no obvious difference was identified.

2.2. Influence of GP on cement hydration

Fig. 1. SEM images: a. cement grain, b. green glass 63–75 μm, c. green glass Promotion in early cement hydration reported by Mirzahosseini and
25–38 μm and d. Green glass 0–25 μm (Mirzahosseini and Riding, 2015). Riding (2014) found that the hydration heat released per gram of ce-
ment in GP-blended paste was higher than that of the control paste (see
(Redden and Neithalath, 2014) and as silica fume substitute or sup- Fig. 4), whereby the increased effective water to plain cement ratio was
plement which significantly improved the cost efficiency (Harbec et al., the major contributor (Mirzahosseini and Riding, 2014; Schwarz and
2017). Other interesting applications to utilize GP included the fabri- Neithalath, 2008; Lu et al., 2017b; Jawed and Skalny, 1978). Whereas,
cation of lightweight aggregates (LWAs) and composite phase change Idir et al. (2011) found a retarding effect of GP on early cement hy-
materials (PCMs), which took advantage of the phase change ability of dration and it was attributed to the presence of trace amount of phos-
glass (Ducman et al., 2002; Memon et al., 2013). phorous (P) and zinc (Zn) as retarders (Stephan et al., 1999; Bénard
As sustainability is becoming a priority in the construction industry et al., 2005). Only very fine glass particles (< 41 μm, > 540 m2/kg)
around the world, the potential of recycling waste to produce eco- could counteract the delay of early hydration, mainly due to the ger-
friendly cement-based or cement-less construction materials is given mination effect that offered nucleation sites of cement to hydrate (Idir
greater emphasis. In order to offer a comprehensive and practical guide et al., 2011).
for waste glass recycling and utilization, this paper is structured to re- It should be noted that besides the chemical, the physical char-
view the possibilities of GP utilization in common construction mate- acteristics of GP could also influence the behaviors of cement-based
rials, such as cement concrete, cement-based blocks and bricks, polymer construction products, and thus these were reviewed in the following
composite, alkali-activated materials, lightweight aggregate, etc., sections.
which highlights the versatility of GP as a sustainable material.
3. Properties of mortar and concrete containing GP

2. Pozzolanic reaction and microstructure 3.1. Fresh properties

2.1. Pozzolanic reaction of GP The basic physical characteristics of GP particles, e.g. water ab-
sorption, morphology and particle size may greatly influence the fresh
SCMs such as fly ash, silica fume, ground granulated blast furnace properties of mortar and concrete. As tabulated in Table 2, Lu et al.
slag (GGBFS) and metakaolin are among alternatives used to reduce the (2017b) reported a significant drop in flow value when relatively large
consumption of Portland cement. GP, being amorphous and containing GP particles (d50 = 204 μm) were adopted. They explained that the
relatively high amount of silica, was also recognized as a SCM with large particle size and the irregular shape of GP with high aspect ratio
ability to trigger pozzolanic reaction (Shi et al., 2005). The reactivity of were responsible for the reduced fluidity. Schwarz et al. (2007) used GP
GP relates closely to the particle size and 75 μm was generally regarded with 60% particles finer than 88 μm as cement replacement in the levels
as a threshold for noticeable pozzolanic reactivity (Idir et al., 2011; from 0% to 30%. An increase in flow value was observed due to the
Pereira-de-Oliveira et al., 2012). Further decreasing the particle size of non-absorbent nature of glass, while with a decrease in particle size, the
GP could significantly increase pozzolanic reactivity. As indicated in a favorable effect became less pronounced; GP with the average size
previous study (Mirzahosseini and Riding, 2015), GP with the particle passing 45 μm caused no obvious difference of slump value in the
size ranged between 0 and 25 μm showed higher strength activity index substitution level of 20% (Taha and Nounu, 2009). When super fine GP
and consumed more portlandite than GP with particle size of 25–38 μm (about 800 m2/kg with 88% particle size smaller than 10 μm) was used,
and 63–75 μm. slump value was observed to be lower and failed to meet the require-
In terms of color effect, glass in green color was found to have ment of field trial concrete slabs (Shayan and Xu, 2006). Therefore, a
higher pozzolanic reactivity (Du and Tan, 2013; Pereira-de-Oliveira proper selection of GP particle size is needed to take into account the
et al., 2012; Karamberi and Moutsatsou, 2005). This may due to the physical characteristics of GP. When favorable effect to workability is
coloration elements that participated in the reaction and structural obtained, it can be employed to reduce the effective water demand or
differences between the glasses (Karamberi and Moutsatsou, 2005). lower the cement content for minimizing the thermal and shrinkage
However, there was also conflicting result which pointed out that the issues (Schwarz et al., 2007; Schwarz and Neithalath, 2008).
influence of color was not significant (Özkan and Yüksel, 2008).
Therefore, verification concerning the effect of colors and the critical 3.2. Hardened properties
mechanisms involved are still to be explored.
Secondary CeSeH formed as a reaction product of amorphous silica Compressive strength development of mortars with respect to age,

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Table 1
Chemical compositions of glass with different colors.
Color Chemical Compositions References

SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O Cr2O3 TiO2 Others

Amber 71.20 1.90 0.35 10.35 2.60 0.30 13.15 0.60 0.06 Nil Nil Karamberi and Moutsatsou (2005)
Amber 70.01 3.20 Nil 10.00 1.46 0.06 15.35 0.82 Nil 0.11 0.04(MnO) Dyer and Dhir (2001)
Brown 71.19 2.38 0.29 10.38 1.70 0.04 13.16 0.70 Nil 0.15 Nil Sobolev et al. (2007)
Brown 72.21 1.37 0.26 11.57 0.46 0.10 13.75 0.20 0.026 0.041 Nil Shayan and Xu (2004)
Clear 72.42 1.44 0.07 11.50 0.32 0.21 13.64 0.35 0.002 0.035 Nil Shayan and Xu (2004)
White 70.39 2.41 0.32 6.43 2.59 0.19 16.66 0.23 Nil 0.08 0.04(MnO), 0.02(Cl) Dyer and Dhir (2001)
Flint 70.65 1.75 0.45 10.70 2.45 0.45 13.25 0.55 Nil Nil Nil Karamberi and Moutsatsou (2005)
Green 71.12 1.71 0.24 10.02 3.01 0.25 13.17 0.19 0.23 0.07 Nil Sobolev et al. (2007)
Green 70.50 1.80 0.45 10.15 2.75 0.25 12.95 0.45 0.25 Nil Nil Karamberi and Moutsatsou (2005)
Green 72.05 2.81 Nil 10.26 0.90 0.07 14.31 0.52 Nil 0.11 0.04(MnO) Dyer and Dhir (2001)
Green 72.38 1.49 0.29 11.26 0.54 0.07 13.52 0.27 0.13 0.04 Nil Shayan and Xu (2004)

Fig. 2. SEM image of paste near a reacted glass particle (Shayan and Xu, 2006).
Fig. 4. Heat of hydration per dry gram of cement (25% replacement)
(Mirzahosseini and Riding, 2014).

used in most cases were finer than 75 μm. The compressive strength
generally showed a declining trend with the increase in the replacement
ratio of GP. In the relatively high strength region (45–80 MPa), the
decrease was observed to be more obvious. However, exceptions can be
observed in some studies when the replacement level was 10%–20%,
which resulted in the highest strength of hardened mixtures. As can be
seen in Fig. 7, the long-term compressive strength at 90d followed the
same trend as the 28d compressive strength results. The strength de-
creased with increasing proportion of GP, but the slope was generally
smoother due to a more obvious pozzolanic effect at the later age.
In contrast, investigations on the influence of GP on flexural
Fig. 3. Compositions of new-formed hydrates produced by the reaction of strength were relatively limited compared to compressive strength.
glasses (Idir et al., 2011).
Most of the reported 28-day flexural strength were ranged within
4–8 MPa, and GP was found to have a negative impact on flexural
fineness and substitution level was systematically investigated by Idir strength. However, improvement in the flexural strength consistent
et al. (2011). Results shown in Fig. 5 demonstrated that the increasing with the trend of compressive strength by using GP was reported by a
GP dosage from 10% to 40% generally reduced the compressive few studies (Parghi and Alam, 2016; Kamali and Ghahremaninezhad,
strength. However, the pozzolanic reactivity of GP was observed after 2015) in which flexural strength could increase by up to 40% (Taha and
28 days, which compensated for the strength loss caused by the dilution Nounu, 2009; Parghi and Alam, 2016). Due to the possible densification
effect. Since the pozzolanic reaction could be dramatically enhanced of microstructure by pozzolanic reaction, the water absorption of the
upon particle size reduction, significant strength increments at later hardened mixture was found to decrease and the density was increased
ages were observed when the specific surface area increased. However, with the use of GP (Parghi and Alam, 2016; Patel et al., 2019). He et al.
for GP content of 10%, the effect of fineness and age on strength be- (2019) reported that the elastic modulus significantly decreased with
havior was limited because almost all GP particle sizes led to compar- the increasing GP content before 28 days. However, the use of 10% and
able relative strength which was over 0.9 in most cases. This means that 20% GP increased the elastic modulus at 90 days by 2%. Taha and
the cement can be replaced by 10% GP of any sizes without sig- Nounu (2008) concluded that the effect of GP on elastic modulus was
nificantly affecting the relative strength. not obvious and the main parameter that governed the elasticity
The 28-day compressive strength of mortars and concretes collected properties was believed to be the quality of concrete specimen. Effect of
from literature were analyzed and depicted in Fig. 6, noting that the GP GP on creep of concrete was also investigated and it wasfound that the

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Table 2
Influence of GP on the fresh properties.
References Fineness Replacement Fresh properties

Lu et al. (2017b) mean particle size equals to 204 μm 20% flow value significantly decreased
Schwarz et al. (2007) 60% particles finer than 88 μm 0%–30% flow value increased
Taha and Nounu (2009) average size passing 45 μm 20% no obvious difference
Shayan and Xu (2006) 88% particles finer than 10 μm (∼800 m2/kg) 20%, 30% slump value decreased

3.3. Durability

According to published studies (Jain and Neithalath, 2010; Matos


and Sousa-Coutinho, 2012; Schwarz et al., 2008; Du and Tan, 2017),
40%–90% of chloride ion penetration can be reduced with the inclusion
of 20%–30% GP as cement substitution. This may be attributed to the
pore refinement by the pozzolanic reaction, which decreased the por-
osity and pore connectivity for chloride transport, as well as chloride
binding by the aluminum phase to form Friedel's salt
(C3A·CaCl2·10H2O) (Jain and Neithalath, 2010; Thomas et al., 2012).
When compared with other SCMs, GP was more efficient in improving
chloride resistance than fly ash, but less efficient than silica fume
(Kamali and Ghahremaninezhad, 2015; Matos and Sousa-Coutinho,
2012). This may be attributed to the pore refinement ability of different
types of SCMs on the chloride permeability resistance at the same
substitution level. GP also helped to improve the resistance against
sodium sulfate attack due to the pozzolanic reaction. However, for a
high replacement ratio (> 50%) the sulfate resistance may be wea-
kened by dilution effect of cement (Matos and Sousa-Coutinho, 2012;
Özkan and Yüksel, 2008). The use of GP as cement replacement de-
graded the resistance to magnesium sulfate, since the transformation of
secondary CeSeH to magnesium silicate hydrate (M-S-H) gel resulted
in weaker binding property (Özkan and Yüksel, 2008). With respect to
Fig. 5. Relative strength (%) of mortars with different glass fineness (Idir et al., carbonation, a decrease of carbonation resistance was reported with the
2011). incorporation of GP (Matos and Sousa-Coutinho, 2012), owing to the
increased porosity at early ages and presence of less amount of carbo-
use of 20% GP can remarkably reduce the creep strain since GP in- natable phases (i.e., Ca(OH)2) in concrete. A consistent trend with those
creased the volume fraction of high-density CeSeH which had a high observed in other SCMs was reported by Ashraf (2016).
capacity to resist creep deformation (He et al., 2019). An interesting topic of GP-blended concrete was the performance
after exposure to fire (high temperatures) since glass could undergo
phase transformation at around 600–800 °C. Pan et al. (2017) studied

Fig. 6. Effect of GP replacement ratio on the 28d compressive strength of mortar and concrete (solid lines represent concrete samples and dotted lines represent
mortar samples) (Islam et al. (2017) and Shao et al. (2000)).

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Fig. 7. Effect of GP replacement ratio on the 90d compressive strength of mortar and concrete (solid lines represent concrete samples and dotted lines represent
mortar samples).

the mechanical strength of GP modified samples during exposure to were investigated; a comparable, if not enhanced resistance was re-
high temperature and found that the melting of GP in the hot state had ported for the concrete sidewalks incorporated with GP. For wall ele-
little influence on strength. On the other hand, Lu et al. (2017a) re- ment, 30% GP was used, but the shrinkage performance was inferior to
ported that GP could improve the residual strength of the cooled GP the reference wall element. Based on the results of in-situ field studies,
modified samples after heating to 800 °C. This was because the melted it was concluded that use of GP in building projects was feasible, and
GP could fill the pores and heal the microcracks in concrete, con- satisfactory properties for different applications could be achieved by
tributing to the higher residual strength compared with the control adopting performance-based mix design which considered the use of GP
group (Lu et al., 2017a). However, at a temperature range of (e.g. w/b ratios, binder content, water reducing agent, etc.). Recently,
600 °C–800 °C, extra shrinkage was caused by the softening of glass, GP was also used in roller-compacted concrete (RCC) which was pre-
which was three times as high as that of the control group without GP pared with a relatively dry mixture and compacted by vibrating rollers
(Pan et al., 2017). (Omran et al., 2017b). The preliminary study on such use indicates that
ASR expansion caused by glass is regarded as strongly size-depen- the inclusion of 20% GP to replace cement in RCC could continuously
dent (Bignozzi et al., 2015; Mohajerani et al., 2017). Studies have provide better mechanical properties and durability performances.
proved that finely ground glass particles did not contribute to the de-
leterious expansion due to ASR (Schwarz and Neithalath, 2008), and in 4. Utilization of GP in other cement-based materials
fact suppressed ASR (Zheng, 2016; Schwarz et al., 2008). One ex-
planation was that the generated secondary CeSeH had a lower Ca/Si 4.1. Engineered cementitious composites with GP
ratio, exhibiting better capacity to incorporate alkalis and inhibit the
ASR expansion (Lu et al., 2017a). Another explanation was that the Engineered cementitious composites (ECC) is a type of ultra-ductile
dissolution of GP could increase the concentrations of Si and Na in pore fiber-reinforced cementitious composite, with the unique feature of
solution which led to the decomposition of monosulfate, resulting in the having high tensile ductility and ability to restrain crack width
continuous release of Ca, Al and S. As compared to the reference mix, (< 100 μm). Therefore, it is an excellent material for developing self-
three times higher concentration of Al was identified (Zheng, 2016). healing property, whereby the generated healing products (CeSeH or
According to Chappex and Scrivener (2012), Al in the pore solution can CaCO3) can fill and heal microcracks. Siad et al. (2017) studied the
be absorbed on the surface of amorphous silica and limit its dissolution properties of ECCs consisting of cement, fly ash, fiber, water reducing
for ASR reactivity. agent, water and sand. GP (with the specific surface area of 382 m2/kg)
was used as fly ash replacement in the levels of 25%, 50%, 75% and
3.4. Performance of GP in field applications 100%. Basically, GP improved the 7-day compressive strength irre-
spective of the replacement ratio; 25% fly ash replacement level was
After years of experimental researches on GP modified concrete, found to be the optimal dosage, which favored the strength of the ECC
field performances of GP modified concrete for interior slabs, exterior at all ages. However, the incorporation of GP caused the ECCs to be
sidewalks and exterior structural walls were recently investigated by more sensitive to preloading and affected negatively the healing capa-
Omran and Tagnit-Hamou (2016; 2017a). For indoors slabs, concrete city of flexural strength, deformation, chloride permeability and elec-
was prepared with water to binder (w/b) ratios between 0.40 and 0.68 trical resistivity. This was attributed to the fact that the pozzolanic
and 20% GP was used to replace cement with an appropriate amount of property of GP was lower compared with the fly ash used. Micro-
water reducing agent added to control the workability. With regards to structural characterization showed that more silica and calcite ap-
the investigated performances such as short- and long-term strength, peared on the surface and core layer of GP-blended ECC, and the newly
elastic modulus, porosity and the resistance to chloride ion penetration, formed CeSeH tended to integrate Na and Al from GP and fly ash to
concrete with GP performed better than the control concrete. For out- form new compositions similar to C–(N, A)eSeH. Though the self-
door sidewalks, resistance to deicing-salt scaling and freeze-thaw cycles healing efficiency was reduced, the use of GP (< 10%) in ECC was still

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Fig. 8. Field emission gun scanning electron microscopy images of a) GF nanoparticles (97–98 wt%, 30–200 nm) and b) GF microparticles (2–3 wt%, 1–10 μm)
(Harbec et al., 2017).

feasible and provided good mechanical and physical properties as well 4.4. High- and ultra-high-performance concretes with GP
as self-healing ability.
It is known that UHPC is critically governed by the optimization of
4.2. Cement-based blocks and bricks with GP the packing density and the particle size distribution (Soliman and
Tagnit-Hamou, 2017b), hence in most cases a high amount of micro-
Blocks and bricks are widely used as building products. Blocks are filler is needed (e.g. 25–30% silica fume by weight of cement). There-
hollow or solid units, usually having a relatively larger size in dimen- fore, the feasibility of GP used as silica fume replacement was in-
sion than solid bricks. Several studies were undertaken to identify the vestigated in previous studies (Vaitkevičius et al., 2014; Soliman and
feasibility of using GP in cement blocks (Turgut, 2008a, 2013; Tagnit-Hamou, 2017b). In the study of Soliman and Tagnit-Hamou
Neithalath and Schwarz, 2009; Chidiac and Mihaljevic, 2011). The in- (2017b), GP with mean particle size of 3.8 μm was used to substitute
troduction of GP (dmax < 36 μm) in dry cast blocks as 10% or 25% silica fume as micro gap filler. It is interesting to notice that the use of
cement replacement led to the decreased density but also degraded such amount of GP (30%) contributed to an enhancement of rheological
performance (decreased compressive strength, increased water ab- performance and a 15% increase in compressive strength, which
sorption, etc.) (Chidiac and Mihaljevic, 2011). However, GP could re- reached 235 MPa after 2 days of steam curing.
place other wastes used in the fabrication process of blocks (e.g. lime- By varying particle sizes, GP could also be used to replace 10%
stone sawdust) (Turgut, 2008a). The resulting aircrete blocks (without (120–600 μm) or 50% (d50 = 275 μm) of quartz sand as well as 100%
aggregate) were found to have slightly lower water absorption and (d50 = 25.8 μm) quartz powder in HPC or UHPC for optimizing overall
better compressive/flexural strength (33MPa/7.4 MPa). Since the performance and cost (Liu, 2011; Soliman and Tagnit-Hamou, 2017a;
physio-mechanical properties of blocks could be easily satisfied, it was Vaitkevičius et al., 2014).
possible to produce cement-free block and it was reported that GP Another interesting option to utilize glass in HPC or UHPC was to
played an important role to enhance the strength development and produce nano-scale glass particles. This specialty glass was produced by
decrease the thermal conductivity because of its pozzolanic property the induction plasma spheroidization technology (Harbec et al., 2017).
and low thermal conductivity, respectively (Turgut, 2013). Compared to normal GP particles with sharp edges produced using ball
For the manufacture of cement-based bricks, Turgut (2008b) re- milling, a much finer spherically shaped glass named as glass fume (GF)
ported that there was a positive effect of GP on compressed bricks could be obtained (Fig. 8). The addition (1, 3 and 5%) of GF could
containing limestone dust and Portland cement. The compressive significantly improve the early and later ages compressive strength of
strength, flexural strength, abrasion resistance, elastic modulus, HPC. High early strength was mainly due to the high specific surface
thermal conductivity and freezing-thawing resistance of the bricks were area, since dissolved Ca2+ ions from cement preferentially nucleated on
greatly improved in the presence of GP. the GF nanoparticles before precipitating in pore solution, allowing the
further dissolution of anhydrous cement. Except as a nucleating agent,
4.3. Grout with GP for soil enhancement GF also released alkalis into the pore solution to promote dissolution
and hydration of calcium silicates and calcium aluminates (Jawed and
Deep mixing is one of the soil improvement techniques that can Skalny, 1978). In addition, GF was found to consume more calcium
combine in situ soil with cement-based grout by rotary mixing tools. hydroxide than silica fume, which in turn delayed the saturation of
The performance of the grout with varying constituents and the com- calcium hydroxide and thus favored cement hydration (Harbec et al.,
patibility of the grout with different soils were investigated (Canakci 2016). This explained well the reason for higher early strength of HPC
et al., 2018; Güllü et al., 2017). Based on their results, the formulated containing GF than that of HPC containing silica fume. At later age,
grout (w/b = 1.2 or 1.3) with 3% GP (d < 150 μm) as cement re- secondary hydration products from the pozzolanic reaction densified
placement produced more favorable responses with regards to un- cement paste and interfacial transition zone (ITZ), contributing to the
confined compressive strength, elastic modulus and ultrasonic pulse strength development (Fig. 9). The expansion associated with the ASR
velocity in soil conditions with different clay or water content. The and sulfate attack was only slightly lower with the control group for the
beneficial effect may be attributed to the enhanced cohesion and fric- first few days. When pozzolanic reaction of GF was triggered, the ex-
tion of soil particles as well as the pozzolanic reaction of GP. However, pansion started to stabilize and became much lower than the control
higher replacement levels (i.e. 6% and 9%) in the grout reduced the group. Presently, GF could be commercially produced in high volume
strength development due to the cement reduction. and at relatively low price, thus providing a viable and valuable option

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Fig. 9. SEM images of a) GF nanoparticles in ITZ and b) pozzolanic reaction of GF (Harbec et al., 2017).

Table 3
Different mix design of alkali-activated materials incorporating GP.
References Fineness of GP Mix information Alkali-activators Primary Curing regime Compressive
reaction strength
products

Redden and Neithalath d50 ≈ 25 μm Liquid/(binder + sand filler) = 0.5 NaOH (8 M) Sodium silicate 24 h (75 °C)+27 days ∼18 MPa
(2014) 40% paste volume fraction N-A-SeH; C-A- (moist curing) (Mortar)
50%GP+35%GGBFS+15%MK SeH
Martinez-Lopez and 400 m2/kg Water/solid = 0.3 2NaOH:1Na2CO3 Silica gel 28 days (60 °C) 45.9 MPa (Paste)
Escalante-Garcia, 25%GP+75%GGBFS 4% Na2O CeSeH
2016 C-(A)eSeH
Maraghechi et al. (2017) d50 ≈ 25 μm Sand/binder = 2.17 SiO2/Na2O (molar) = 1.6 C-A-S-H 24 h (60 °C steam ∼49 MPa
Liquid/binder = 0.45 pH = 14.37 curing)+27 days (moist (Mortar)
30%GP+70%GGBFS curing at 23 °C)
Sand/binder = 1.85 SiO2/Na2O (molar) = 1.8 N-A-SeH 24 h (60 °C steam curing) ∼20.8 MPa
Liquid/binder = 0.44 pH = 14.68 (Mortar)
20%GP+80%FA
Sand/binder = 2.02 NaOH (4 M) CeSeH 3 days (60 °C steam ∼19.2 MPa
Liquid/binder = 0.61 curing) (Mortar)
80%GP+20%CH
Abdollahnejad et al. ground for 1 h Sand/binder = 4 (Alkali NaOH (4 M) C-(A)eSeH 3 h (60 °C)+7 days ∼10.5 MPa
(2017) activators)/binder = 0.8 2Na2SiO3:1NaOH ettringite (25 °C,65%) (Mortar)
80%FA+10%GP+10%CH

for a more cost-efficient and environmentally-friendly high-perfor- 5. Utilization of GP in cement-less composites


mance concrete.
5.1. Alkali-activated materials with GP

4.5. Eco-cement production with GP Alkali-activated materials (AAMs) are cement-free alternatives, ex-
hibiting superior mechanical properties and durability. On account of
The possibility of using waste glass in the production of eco-cement the chemical compositions of GP, it could potentially be used as a
was explored by Sobolev et al. (2007). Based on high performance ce- precursor for alkali-activation. In alkali-activated blends containing GP,
ment technology (Sobolev, 2003), the eco-cement was produced with Al dissolved more easily from the solid precursor structure due to the
50% waste glass (dmax = 4 mm), 35% cement clinker, 10% supersilica lower binding energy of AleO compared with SieO bonds. Therefore,
and 5% gypsum by mixing and grinding. Waste glass was used as a the early reaction products could likely form Al-rich structures.
mineral additive and the supersilica played a role of reactive silica- Subsequently, Si was incorporated into the gel network, forming a more
based sorbent, effective surfactant and corrective component. With complete Si-rich structure. With higher GP dosage, soluble silica in pore
such a high amount of waste glass content, the flexural and compressive solution at early age existed as monomer instead of highly polymerized
strength (6.9–7.3MPa/44.5–66.7 MPa) of the waste glass-based cement species, which resulted in the lower initial average polymerization
still performed similarly as that of normal Portland cement. However, degree of the reaction products. However, the main band of reaction
since the alkali content contributed by the GP was not considered in the product shifted to higher wavenumber at later age (e.g. 28 days), in-
study, it was opined that the potential risk of ASR and flash setting due dicating a higher polymerization of reaction products within the
to the formation of 2CaSO4·K2SO4 should be further investigated before structure (Zhang et al., 2017). The reaction products formed in AAM
the specialized cement can be introduced to the industry (Khmiri et al., were C–(A)eSeH gel (from slag), N–A–SeH gel (from metakaolin), and
2013). Nevertheless, Chen et al. (2002) found that waste glass can sodium silicate gel (from GP) (Redden and Neithalath, 2014). Doping
otherwise be fed as a raw material to produce cement clinker in kiln at the precursors in the quantitative sequence of GP (> 50%), GGBFS
high temperature, which may have less adverse impact on the overall (> 25%) and metakaolin (< 25%) can maximize the dosage of GP and
quality of the produced cement. ensure the mechanical strength and the hydrolytically stable reaction
products, knowing that sodium silicate gel resulted from the activation
of GP underwent significant strength loss under moisture exposure
(Redden and Neithalath, 2014; Bădănoiu et al., 2015a). Recent in-
vestigations of utilizing GP in alkali-activated pastes or mortars are

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summarized in Table 3. Generally, GP facilitated the geopolymerization sludge (Tuan et al., 2013) were also found to be feasible to be in-
process (Zhang et al., 2017) and the main reaction product was calcium corporated to produce LWA along with GP. The combination of dif-
silicate hydrate (CeSeH) type gel substituted with Al and Na (C-(N)-A- ferent wastes could relieve the environmental burden while at the same
S-H type gel), while N-A-S-H gel could also be observed when pre- time improve the technical properties of the artificial GP-LWA.
cursors with a dominant fly ash content were used (Maraghechi et al.,
2017; Ismail et al., 2014). In terms of mechanical and durability 6.2. Fired bricks
properties, compressive strength of up to 55 MPa and 78 MPa could be
obtained after 3 and 28 days respectively with the presence of 30% GP As glass is one of the predominant constituents of vitrified ceramic
and no obvious ASR susceptibility was reported (Maraghechi et al., bodies, the investigation of GP in fired clay brick fabrication was con-
2017). The performance of drying shrinkage and sulfate resistance of ducted (Demir, 2009). The replacement of clay by GP (d50 = 20 μm) at
AAM was also considerably enhanced by the use of GP (Zhang and Yue, 2.5%, 5% and 10% was found to decrease the loss on ignition, dry
2018). More details regarding the feasible use of waste glass as pre- shrinkage and firing shrinkage. This is because glass contains less
cursors, activators and aggregates for the production of AAMs can be chemically bonded water and organics than clay and thus it is able to
referred to a recently published review paper (Liu et al., 2019). reduce internal strain during drying and firing. In addition, the waste
AAMs containing GP were successfully introduced to fabricate a glass particles dissolved in the clay body can contribute to the densi-
variety of construction products, such as tiles (Rivera et al., 2018), fication of the clay brick. As a result, GP decreased the water absorption
blocks (Lu and Poon, 2018) and foamed/cellular alkali-activated con- (from 14% to 11%) and significantly enhanced mechanical strength
crete (Bădănoiu et al., 2015b; Hajimohammadi et al., 2018; Xuan et al., (from 20 MPa to 29 MPa) by filling the internal pores with glassy phase,
2019). Utilization of GP in such applications not only significantly re- especially at firing temperatures of 950 and 1050 °C.
duced the use of cement, energy saving and waste recycling by in-
tegrating other wastes can be realized as well (Cristelo et al., 2019; 7. Utilization of GP in heat storage material
Xuan et al., 2019).
The building sector is the dominant energy consumer, which ac-
5.2. Polymer composites with GP counts for 30% of the total energy consumption and one-third of the
greenhouse gas emissions (Memon, 2014). The application of PCM in
Polymer concrete refers to the composites in which polymeric ma- construction materials is an efficient way to increase the thermal energy
terials are used to bind the aggregate instead of cement. Some excellent storage capacity and thus improve energy efficiency (Ling and Poon,
features, such as the high abrasion and corrosion resistance, im- 2013). Memon et al. (2013) investigated the feasibility of GP in form-
permeability as well as the outstanding mechanical behavior, have stable composite PCM. In the study, GP with the particle size finer than
promoted its use in precast components or as repair material for un- 150 μm was used as a supporting material for n-Octadecane to form a
derground projects (Abdel-Fattah and El-Hawary, 1999; Saribiyik et al., composite PCM by vacuum impregnation method. The physical inter-
2013). Saribiyik et al. (2013) used GP with the particle size less than action by capillary and surface tension forces ensured the compatibility
1 mm in polyester concrete as quartz sand replacement to act as filler. It of the composite PCM and prevented the leakage of n-Octadecane
was found that GP absorbed less polyester resin than quartz sand and during phase transition. The composite PCM was found to be thermally
thus improved the workability of the mixture. The granulometry of the stable and thermally reliable in building envelop, with the melting and
aggregate came closer to Fuller curve with the incorporation of GP, freezing temperature falling in the range of human comfort zone.
which contributed to the increase in compactness, flexural strength (by Thermal performance test showed that the indoor temperature was
78%) and compressive strength (by 29%). reduced by 3 °C with the use of composite PCM-modified panel.

6. Utilization of GP in sintering products 8. Summary and perspectives

6.1. Lightweight aggregates This paper critically reviewed possible functions of soda-lime glass
powder (GP) in construction products:
Another option of waste glass recycling lies in the manufacturing of
artificial lightweight aggregate (LWA). In previous studies, LWA was • GP (0–75 μm), recognized as a reactive pozzolan and ASR inhibitor,
produced with GP (< 100 μm) and an expansive agent by applying can be utilized as a SCM in various cement-based products. A proper
granulation and sintering technology (Ducman et al., 2002). The sin- dosage (< 20%) can considerably enhance the performances as well
tered GP-LWA possessed an average apparent density of 0.18 kg/m3 and as reduce the cement usage.
water absorption of 11.0 wt%. In the sintering process, the melted glass • GP (nanoscale-600μm) can be used as filler in HPC or UHPC to re-
with appropriate viscosity trapped the gases released by the decom- place silica fume, quartz powder or quartz sand for better perfor-
posed expansive agent, leading to porous structure and low density. mance and cost optimization.
Tuan et al. (2013) found that the addition of 30%–50% GP effectively • GP has the potential to be used as a mineral additive for the pro-
reduced the water absorption of LWA to as low as 0.9%. The application duction of eco-cement. In the AAMs system, alkali and silica from
of glass-LWA in lightweight mortar or concrete was also successfully GP can facilitate geopolymerization process.
tested (Ducman et al., 2002; Nemes and Józsa, 2006; Petrella et al., • GP is applicable in the production of LWAs and fired bricks, taking
2007; Tuan et al., 2013), obtaining excellent 28-d compressive strength advantage of its phase change ability for gas trapping and pores
(i.e. 49 MPa), corrosion resistance, thermo-insulation properties and no filling, respectively. GP can also be suitably used as a container for
detrimental cracks due to ASR. PCM to produce a thermal energy storage composite for use in
According to Nemes and Józsa (2006), commercially available LWA building envelope.
products produced with GP can be tailor-made based on requirements.
For example, LWAs with high water absorption (> 50 wt%) and low The review concludes that waste glass could be suitably used in
density can be produced and used in filler layer in green roof structure, various construction materials application upon appropriate particle
while LWAs with low water absorption (< 10 wt%) and high crushing size reduction. This could significantly facilitate the recycling of waste
resistance can also be produced with a special coating for structural glass and contribute to a more intact circular economy. However, more
purposes. Other wastes such as lignite coal fly ash (Kourti and attention should be paid in future regarding a) glass color effect on
Cheeseman, 2010), harbor sediment (Wei et al., 2011), and sewage pozzolanic and ASR reactivity, b) durability of AAMs containing GP, c)

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Y. Jiang, et al. Journal of Environmental Management 242 (2019) 440–449

the performance of glass fume in UHPC, and d) utilization of GP in Idir, R., Cyr, M., Tagnit-Hamou, A., 2011. Pozzolanic properties of fine and coarse color-
sintering products and PCMs. This would help to form a more com- mixed glass cullet. Cement Concr. Compos. 33 (1), 19–29.
Islam, G.S., Rahman, M.H., Kazi, N., 2017. Waste glass powder as partial replacement of
prehensive body of knowledge regarding the influence of GP and fa- cement for sustainable concrete practice. Int. J. Sustain. Built Environ. 6 (1), 37–44.
cilitate the extended usage of GP in construction industry. Ismail, I., Bernal, S.A., Provis, J.L., San Nicolas, R., Hamdan, S., van Deventer, J.S., 2014.
Modification of phase evolution in alkali-activated blast furnace slag by the in-
corporation of fly ash. Cement Concr. Compos. 45, 125–135.
Declarations of interest Jain, J.A., Neithalath, N., 2010. Chloride transport in fly ash and glass powder modified
concretes–influence of test methods on microstructure. Cement Concr. Compos. 32
The authors declare that there is no conflict of interest regarding the (2), 148–156.
Jawed, I., Skalny, J., 1978. Alkalies in cement: a review: II. Effects of alkalies on hy-
publication of this paper. dration and performance of Portland cement. Cement Concr. Res. 8 (1), 37–51.
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Kamali, M., Ghahremaninezhad, A., 2015. Effect of glass powders on the mechanical and
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The research funding from the Young Talent Program of Hunan Khmiri, A., Chaabouni, M., Samet, B., 2013. Chemical behaviour of ground waste glass
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