Professional Documents
Culture Documents
SYSTEMS
TRACTOR-IMPLEMENT
SYSTEMS
Ralph Alcock
•
aVI AVI PUBLISHING CO., INC.
Westport, Connecticut
© Copyright 1986 by
Softcover reprint of the hardcover 1st edition 1986
THE AVI PUBLISHING COMPANY, INC.
250 Post Road East
P.O. Box 831
Westport, Connecticut 06881
Alcock, Ralph.
Tractor-implement systems.
ABCDE 5432109876
Contents
Preface ix
Acknowledgments xi
1 Fundamental Considerations
1.1 Introduction
1.2 Systems 5
1.3 Energy and Principles of Dynamics 6
1.4 The Conservation of Energy 8
References 9
2 Thermodynamics
3 Power Measurement
3.1 Power 24
3.2 Torque 25
3.3 Indicated Power (IP) 27
3.4 Energy Balance 30
3.5 Measurement of Fuel Flow 33
3.6 Measurement of Air Flow 34
3.7 Tractor Performance 35
3.8 Drawbar Pull (F D ) 36
3.9 Nebraska Tractor Tests 41
References 42
4 Traction
6 Machinery Management
7 Vehicle Performance
Index 159
Preface
xi
1
Fundamental
Considerations
1.1 INTRODUCTION
Farm
system --------1---
I
I
+
Crop
profitability
I
I
I
I
I
Timeliness
Labor costs
Task costs
Implement availability
Tractor availability
Tractor-implement
costs ------+------
Minimal system
cost
ance of the tractor, then tractor size or type is determined as that which
will minimize system cost while meeting the field capacity require-
ments. The figure shows the important decision steps to be made and
incorporates the factors likely to influence these processes. Despite its
versatility, the tractor and associated implement must compete with
the increasing availability of specialized self-propelled equipment. The
implement size required will be dictated not only by the field capacity
but also by the availability ofthe implement based on competing crops,
activities, and downtime. The same reasoning can be applied to the
tractor; however, it is important to recognize that the tractor may be
required to supply hydraulic power to the selected equipment.
In order to minimize system costs, or in order to compare custom
operation and leasing costs, it may be necessary to iterate the selection
process, using modified input criteria. The tractor is a complex and
expensive item of farm equipment, and as such it must provide the
performance required at a minimum level of cost to the system. Farm-
ers have little control over the price of tractors and implements; they
can, however, resort to logical selection methods, and adopt operating
and management procedures that will maximize return on investment.
Tractor designers have two basic options: (1) They can design for a
specialized market (for example, the row crop tractor; the small garden-
sized vehicle; or the large articulated four-wheel drive field vehicle).
(2) They can design tractors that provide for versatility in that they
can be used for a wide spectrum of tasks ranging from low-speed field
work to road transport. A unique example of the second option is the
Trantor® vehicle, which is manufactured in England. This dual-purpose
tractor is capable of traveling at a road speed of 80 km hr- I and has
a minimum field speed of approximately 1.5 km hr- I. The cab is sus-
pension mounted and capable of carrying three people. It is fitted with
a three-point linkage system, a two-speed' 'live" power take off (PTO) ,
and a pneumatically sprung drawbar. An earlier attempt at versatility
was the fitting of two tractors in a tandem arrangement so as to provide
for a greater power range and yet retain the flexibility provided by the
smaller individual units.
The Trantor® vehicle concept is somewhat against the recent trends
of increased tractor size, both in terms of mass and power. Yahya and
Goering (1977) analyzed the available Nebraska tractor test reports
over the period 1920-1975 and identified some key parameters with
respect to tractor design trends. Their results showed that, although
tractors became smaller and lighter in the 1920s and 1930s, since the
4 1. Fundamental Considerations
end of World War II tractor mass and power have risen rapidly. They
also showed that the power-to-mass ratio has been rising steadily in
this same period. In 1920, a typical tractor mass was 5600 kg, with a
drawbar power of 28 kW. The power-to-mass ratio was approximately
5.9 W kg - I . By 1940, the typical tractor mass had dropped to 3100 kg,
and a typical drawbar power was 22 kW. The power-to-mass ratio had
risen to approximately 6.5 W kg-I. In the period 1950-1970, tractor
mass increased rapidly. By 1970, the typical tractor mass was 6500 kg,
and the typical drawbar power had risen appreciably to a value of 58
kW. The power-to-mass ratio was now approximately 9 W kg-I.
Buchele (1959) suggested that a manufacturer with only two models
of tractor could effectively meet the majority of farm power require-
ments by spanning the 22-67 kW power range. At the opposite end of
the spectrum, specialization may result in power units that bear little
or no resemblance to the tractors currently used. Powered gantries
capable of spanning 15-20 m of crop have been proposed by a number
of researchers. For example, Matthews (1982) envisaged such a system
with a capability of supplying an intricate array of information to the
operator, such as depth, seed spacing and population, and soil mois-
ture. Chamen et ai. (1980) proposed that the gantry would be equipped
with a power unit of 100-150 kW, and be fitted with associated hy-
draulics and electrics. Implements would then be matched to the gantry
in modular form.
The applicability and feasibility of such systems is likely to be
strongly influenced by the efficiency with which they use fossil fuel
energy, or perhaps by their efficiency and flexibility in being adaptable
to electrical energy. Appropriate technology is defined by that overlap
between what is technically feasible and what is socially desirable.
The agricultural industries ofthe world's developed nations consume
a small portion of their commercial energy usage. A typical estimate
for the amount of energy used by the agricultural industry in the United
States is 2.8%, with figures ranging from 1.8 to 5.6% for other devel-
oped countries (Stout, 1979). It is therefore perhaps unreasonable that
the agricultural industry has to pay world market prices for finite re-
sources such as fossil fuel when it contributes relatively little to their
depletion. The agricultural industry does, however, have obligations,
both social and economic, to examine its current usage of energy and
by processes of systematic analysis to increase its energy efficiency
where possible.
1.2 Systems 5
1.2 SYSTEMS
Energy
~---Energy
System boundary
Fixed mass
Closed system
Mass
They might also be apparent rather than structural. The scope of the
problem and the method of analysis will impose boundaries that are
dictated by limitations of analysis time and perhaps by overall objec-
tives. The tractor engine could be viewed as a complete system. In
order to cause the engine to function, energy in the form of fuel must
cross the system boundary, and in order to make use of the available
engine power, the work output must also be transmitted across the
boundary. If we increased the boundary limits, we could then encom-
pass the entire vehicle as a system for analysis. The positioning of the
boundary depends on the objectives of the analysis, and also on the
analytical tools available and our ability to analyze the sets of inter-
acting system components.
Figure 1.2 illustrates what are envisaged as open and closed systems.
The open systems have flows, which can either enter or leave the
system by traveling across the system boundary. Figure 1.3 is a sche-
matic of a much larger system: that of mass, energy, and information
transfers within our world. Two key interacting components are shown,
one representing the natural systems of the environment, and the other
the imposed component due to human establishment of technological
and nontechnological groups in society. Thus the scope of a system is
dictated only by the boundaries of the system and by the goals of the
analysis or investigation.
------------,
"\
,\
/
/
System boundary
L_
Fig. 1.3. Mass, energy, and information transfers. Solid lines indicate mass/energy
transfers; dashed lines indicate information transfers.
Fy = my
with respect to time. If the point of application of the force moves from
x and y to (x + dx, y + dy), then the work done by the force is
FAx + dx) and
If the point of application moves along a curve between points a,b and
c,d, then the total work done is integrated along the curve as
iX==ac Fx dx + J:==bdFy dy
When a change in state from position 1 to position 2 occurs because
of the application of a force, then the energy of the particle is the work
done by an equal and opposite force to that producing the original
8 I. Fundamental Considerations
change. Forces producing energy must be such that the network is zero
when the particle is brought back to its original state. Some forces
(friction, for example) do no mechanical work on the particle and there-
fore do not produce mechanical energy.
In any given system, the sum of the energy inputs is equal to the
sum of the energy outputs. Not all the energy inputs can go to producing
useful work in the form of a desired output. Losses will occur that are
in reality the transformation of energy into a nonuseful form. The fuel
energy input to a tractor is partly converted to mechanical energy and
also partly to other, nonuseful energy forms such as noise, heat, and
vibration. However, the total energy of the system remains constant.
Energy cannot be created nor can it be destroyed, it can only be
changed in form.
The potential energy of a particle is the energy due to its elevation
above some reference level. Thus for a mass m, the force acting down-
ward is mg, where g is the acceleration of gravity. For an elevation of
distance h, the potential energy (PE) is given by
PE = mgh
The kinetic energy is the work done by a force in overcoming the
inertia of a particle when its speed is changed from Vi to V.
The force is given by F = mx, and the element of work is F?'>x. Thus,
the total kinetic energy KE is
KE = f mx dx f: mx dx
=
or
. di . dy
mx- my-
dx dy
Integrating and adding,
-J (Fx dx + Fy dy)
REFERENCES
Buchele, W. F. (1959). Design and operation of the M.S. U. tandem tractor. Trans. ASAE
2(2), II, 12, 15.
Chamen, W. T. C., Collins, T. S., Hoxey, R. P., and Knight, A. C. (1980). Mechanization
opportunities likely to be provided by engineering in the 21st century. Agric. Engr.
35(3),63-70.
Matthews, J. (1982). The mechanical farm of 2030. Agric. Engr. 37(1), 30-32.
Stout, B. A. (1979). "Energy for World Agriculture." FAO, Rome.
Yahya, R. K., and Goering, C. E. (1977). Some trends in fifty-five years of Nebraska
test data. ASAE paper MC-77-503.
2
Thermodynamics
w System
Entry
conditions
P,v,u,C,
Q
x,
Exit
conditions
The steam-flow rate is 100 kg sec - I, and the heat lost from the system
is 30 kJ kg- I. Determine the power output.
Solution. Changes in potential energy are likely to be negligible and
therefore will not be considered. Using Eq. (2-1),
gX I + hI + !Ci + Q = gX2 + h2 + !C~ + W
and neglecting potential energy change,
hI + !Ci + Q = h2 + K~ + W
Heat is lost from the system, and therefore Q is negative.
2.2 The Nonflow Energy Equation 13
Example
A piston in a cylinder compresses a working fluid and in doing so
consumes 80 kJ kg - I of energy. The heat lost to the surroundings is
40 kJ kg-I. Find the change in internal energy.
Solution. This is a closed system since the working fluid does not
14 2. Thermodynamics
cross the system boundary. The nonflow energy equation (2-3) is ap-
plicable:
Q = flu + W
and so
flu Q- W
-40 - (-80) = 40 kJ kg-I
The process has produced a gain in the internal energy of the working
fluid, because of the work done on the system and despite the heat
loss from the system.
The law of conservation of energy states that all forms of energy are
mutually convertible. The nonflow energy equation defines this law,
that is, Q = fl U + W. The equation shows that heat and work are
related. However, not all heat energy will be converted into work. As
Eq. (2-4) shows, some energy will be attributable to a change in internal
energy.
This law states that heat will not transfer up a temperature gradient
of its own accord. In order for heat transfer from a low-temperature
source to a higher temperature sink to occur, energy must be added
to facilitate the transfer. However, heat will naturally flow from a high-
temperature source to a lower temperature sink. A practical interpre-
tation of this law is that when the temperature ofthe heat energy supply
to a system becomes the same as the system temperature, no heat
exchange can take place. Thus, when a body reaches the temperature
of the coldest surrounding objects, no further unaided extraction of
heat is possible. Engines used for power generation require a source
of fuel that will, when ignited, raise the temperature of the working
substances in the engine above those of the surroundings. The heat
energy generated can then be converted into work.
Whereas the first law of thermodynamics deals with the accounting
of energy by making it equivalent in its various forms, the second law
2.5 The Thermodynamic Engine 15
Figure 2.2 shows the work and heat energy transfers relative to some
hypothetical thermodynamic engine. The heat energy supplied from
the source (Q) will be converted into work (W) and to other, nonuseful
energy forms, which are represented by (Q - W). The fraction of heat
energy supplied that is converted into useful work is called the thermal
efficiency and is given the symbol 11TH:
11TH = WIQ
16 2. Thermodynamics
Source
1----- W
(Q-W)
Sink
The work done by a heat engine results from the changes in volume
ofthe working gas contained in the system. If the mass and temperature
of the gas remain constant, then the volume will vary inversely with
pressure. This relationship was first established by the English scientist
Robert Boyle, and is referred to as Boyle's law. Thus,
P1V 1 = P 2 V 2 = PnVn = C
where C is a constant. A plot of P against l!V will be a straight line,
passing through the origin and having slope C.
If a fixed mass of gas has constant pressure, then the relationship
between volume and temperature is such that the volume will vary in
proportion to the absolute temperature of the gas. This is called
Charles' law, after the French scientist Jacques Charles. Thus
where C is a constant.
A plot of volume V against absolute temperature T will give a straight
line of slope C with an intercept at the origin.
2.6 Gas Laws 17
Oxygen O2 32 21
Nitrogen N2 28 78.07
Carbon dioxide CO2 44 0.03
Argon A 40 0.9
For a closed system, the nonflow energy equation applies. Thus for
the expansion or compression of a gas in a cylinder
Q=tJ.V+W
where Q is the heat added or rejected, tJ. V the change in internal energy,
and W the work done by or added to the system.
W = ~ PdV
VI
The work done is given by the area under the pressure-volume dia-
gram:
W = C I
VI
V2
V-ndV
c
- - - v-n+' _ Vl"n+'
-n + 1
Substituting C = Pvn,
W = PIV, - P 2 V2
n - 1
The adiabatic process will obey the polytropic law; however, the index
will have a value that will satisfy the adiabatic requirement of no heat
loss or gain. The adiabatic index 'Y will thus apply:
PV-Y = C or P = CV--Y
The work done is given by
W = P, V, - P 2 V 2
'Y - 1
p Isothermal PV = C
Adiabatic
pvy=C
v
Fig. 2.3. Camot cycle, pressure-volume diagram.
Since W = - b. U,
mR(T, - T 2 )
- [mC V (T2 - T.)]
'Y - 1
and thus
R
Cv =
'Y - 1
Substituting R Cp - C v gives
Cp - Cv
Cv
'Y - 1
'Y =
Cv Cv
Thus the adiabatic index 'Y is given by the ratio of specific heat ca-
pacities at constant pressure (C p ) and constant volume (Cv ). For air,
'Y = 1.4.
References 23
T
Isothermal
Adiabatic
Adiabatic
Isothermal
s
Fig. 2.4. Camot cycle, temperature-entropy diagram.
REFERENCES
Dyson, F. J. (1971). Energy in the universe. In "Energy and Power" (Scientific American
Editors, editors). W. H. Freeman, San Francisco, CA.
Joel, R. (1966). "Basic Engineering Thermodynamics." Longman, London.
Tribus, M., and Mcirvine, E. C. (1971). Energy and information. In "Energy and Power"
(Scientific American Editors, editors). W. H. Freeman, San Francisco, CA.
3
Power Measurement
3.1 POWER
Power is the rate of doing work. The power output from a tractor
can be measured at several locations. The power developed at the
power takeoff (PTO) shaft is one location that is commonly used in
determining tractor power level. Tests can also be conducted to de-
termine the power output at the drawbar and at the flywheel of the
tractor engine. For a given tractor, output power at the PTO will be
less than that at the engine flywheel because of power losses in driving
the transmission components. Power is also lost at the tire-ground
interface, in driving the engine components, as heat to oil and other
coolants, and to the exhaust. The maximum measurable power ob-
tainable from an engine is that developed inside the cylinders. This
power level is referred to as indicated power (IP).
The power output at the flywheel is referred to as brake power (BP),
and
mechanical efficiency = BP/IP
A measure of transmission efficiency is obtained by comparing PTO
power (PTOP) with BP:
transmission efficiency = PTOP/BP
24
3.2 Torque 25
The power developed at the axles (axle power, AP), can be compared
with the drawbar power (DBP) to give the efficiency of traction, or
tractive efficiency. Thus
tractive efficiency = DBP/AP
3.2 TORQUE
Speed
Ungoverned range
Power
Engine speed
Rated engine
speed
Torque
----------1-
Torque back-up
__ L_
No-load
speed
Rated
speed
Pressure
Swept I
volume ----,
TDC BDC
Volume
Fig. 3.4. Indicator diagram. [TDC and BDC are, respectively, top and bottom dead
center, the upper- and lowermost positions reached by the piston.]
Then for a four-stroke engine, there is one power stroke every other
revolution of the crankshaft, i.e.,
f = 112
For a two-stroke engine, there is one power stroke every revolution,
and so
f = 1
The mean force F m acting on the piston is
Fm = PmA
The work done is
W = PmLA
and considering the number of working strokes, the indicated power
is given by
IP = PmLANf
3.3 Indicated Power (IP) 29
The brake power (BP) is less than the indicated power (lP) because
of losses to friction and to driving auxiliaries such as the alternator and
oil pump. The ratio between BP and IP was given in Section 3.1 as the
mechanical efficiency. The difference between BP and IP is often
termed the friction power FP:
IP - BP = FP
An alternative method of determining IP is to use the Morse test. This
approach allows the IP to be determined by using the above relationship
between IP, BP, and FP. The brake power (BP) of the engine is de-
termined at a suitable load and operating speed. One cylinder of the
engine is isolated so that it no longer performs any useful function.
This can be accomplished by removing a spark plug lead in the case
of a spark ignition engine or by slackening the appropriate injector fuel
supply line in the case of a compression ignition engine. The load is
then adjusted so as to restore the engine speed to the setting for all
cylinders functioning. The BP output is then recorded. Let BP be the
brake power with all cylinders functioning, ii, i2 , • • • , in the indicated
power of each cylinder, and II, I2, ... , in the friction power of each
cylinder. Then the total IP and BP are given by
n
IP = BP - ~ in (3-1)
n
IP(n-1) = BP(n-l) + ~ in (3-2)
1
Example
Let
Pm = 620 k Nm- 2 , N = 30 sec-I, A = 0.12 m2 , L = 0.15 m
Determine the IP of this four-stroke, four-cylinder engine.
Solution. For n the number of cylinders
IP = PmLANfn = 620 x 0.15 x 0.12 x 30 x 0.5 x 4
= 67.0 kW
Under test, the engine develops a brake power output BP of 54 kW
at a speed of 35 rps (revolutions per second).
Thus the mechanical efficiency is
BP = 54 = 081 or 81%
IP 67 .
Each cylinder was isolated in turn and the load adjusted so as to main-
tain the set engine speed of 30 rps (1800 rpm).
The following results (kW) were obtained:
I 39 54 - 39 = 15
2 37 54 - 37 = 17
3 36 54 - 36 = 18
4 37 54 - 37 = 17
and IP = 67 kW. The Morse test method thus gives a value for IP that
is in agreement with that obtained by considering the MEP and the
engine dimensions.
Fuel c:; c:
Gasoline 43,800 46,800
Diesel 42,700 45,400
Kerosene 43,300 46,200
The energy input results from the rate of fuel supplied. This energy
input is given by
where in is the mass flow rate (kg sec - I) and C v the calorific value (J
kg-I). Two values for the calorific (or heating) value of a fuel con-
taining hydrogen can be obtained. The higher (or gross) calorific value
C:: is obtained when the water formed by combustion is condensed.
The lower (or net) calorific value C:; is obtained when the water formed
by combustion is in the vapor state. The difference between the
C:: and the C:; is the latent heat of vaporization of water at the given
temperature. In practice it is likely that the water vapor is not con-
densed as a result of fuel combustion in an internal combustion engine,
so that it may be considered as leaving the system along with the ex-
haust gases. Thus C:; is more appropriate for determining the fuel
energy input to an engine. Calorific values are given in Table 3.1.
The BP can be expressed in terms of energy units as kJ sec - I. The
energy that goes to the coolant water can be determined, if the mass
flow rate and temperature rise of the coolant are known, by
in w C(t2 - tl) J sec-I
where inw is the mass flow rate of coolant water (kg sec - I), C the
specific heat capacity of water (=4.18 kJ kg-I K- 1 ), and t2 - tl the
temperature rise CC) of the coolant water.
Energy to the exhaust is determined in a similar manner if the mass
flow rate of exhaust gas in known in addition to the specific heat ca-
pacity of the exhaust gas and the difference between the exhaust gas
and ambient temperatures (tE - tA):
inECE(tE - tA) J sec-I
32 3. Power Measurement
Exhaust heat
80
Friction losses
o L -_ _ _- - '_ _ _ _..J
o 50 100
Percentage of load
Fig. 3.5. Heat balance of a typical diesel engine. [Reproduced from Liljedahl et al.
(1979) with the kind permission of John Wiley & Sons, copyright 1979.]
Figure 3.5 shows how the fuel energy is dissipated to the principal
energy sinks that have been considered in the above analysis. This
energy balance shows that, at full load, approximately 28% of the fuel
energy goes to the cooling water, about 26% is lost to the exhaust,
about 35% is converted into useful work, and the remainder, approx-
imately 11%, is lost to friction and radiation (Liljedahl et al., 1979).
PI - P 2 the pressure difference across the orifice, 'Y the specific mass
of air, and g the acceleration due to gravity.
For a sharp-edged orifice, and for dID ratios in the range 0.2-1.0,
Cd = 0.601 (Spink, 1967). For air, 'Y = 1.131 kg m- 3 . Thus
Q = [0.799AdVO - m 2 )]V(P I - P2)
A fuller account of fluid-metering principles can be obtained by con-
sulting the many texts dealing with fluid mechanics, such as Spink
(967) and Barna (971).
I Maximumsustained
I drawbar pull
Drawbarpull
H = T/r
where T is the driving wheel input torque and r the rolling radius of
the driving wheels.
The coefficient of rolling resistance p is given by
p = R/W
3.8 Drawbar Pull (FD ) 37
1[\
v..... Engine control
system (governor)
~
Speed Torque Speed
change
\I
Transmission / Transmission
I' Gear control
selection
I, 1
Torque Load
\11 Tractive
effort
'I
1[\
Vertical Draft
load
.....
",
Implement Implement control
", system
......
Lift/lower
where R is the motion or rolling resistance. The weight Won the tractor
driving axle is composed of components due to the tractor weight, the
implement weight, and the vertical soil forces acting on a soil-engaging
implement.
The draft force on an implement can be defined as the horizontal
component of forces resisting the forward motion of an implement. The
difference between the drawbar pull and the draft forces gives the force
that is available to accelerate the tractor and implement combination.
Thus, the forward motion of a tractor and implement can be described
by
~ Table 3.2. Nebraska Tractor Test 1447-Allis Chalmers 8030 Powershift 12-Speed Diesel
61.84 2500 5.657 0.638 10.93 180 65 74 ENGINE: Make Allis Chalmers Diesel Type
(46.11) (21.414) (0.388) (2.153) (82.2) (18.3) (23.3)
six cylinder vertical with turbocharger Serial No.
133.77 2300 8.857 0.462 15.10 188 65 74 70-2290 I Crankshaft lengthwise Rated rpm
(99.75) (33.527) (0.281) (2.975) (86.7) (18.3) (23.6)
2300 Bore and stroke 4.25" x 5.00" (107.9 mm x
31.34 2534 4.315 0.960 7.26 175 66 76 127.0 mm) Compression ratio 15.5 to I Displace-
(23.37) (16.334) (0.584) (1.431) (79.4) (18.9) (24.7)
ment 426 cu in (6981 ml) Starting system 12 volt
91.43 2464 6.995 0.534 13.07 182 65 75 Lubrication pressure Air cleaner two paper ele-
(68.18) (26.479) (0.325) (2.575) (83.6) (18.3) (23.9)
ments Oil filter two full flow cartridges Oil cool·
Av 73.04 2467 6.199 0.592 11.78 181 65 75 29.010 er engine coolant heat exchanger for crankcase
Av (54.47) (23.466) (0.360) (2.321) (82.6) (18.5) (24.1) (97.962)
oil, radiator for hydraulic and transmission oil
Fuel filter two paper cartridges Muffler under-
hood Exhaust vertical Cooling medium temper-
ature control two thermostats.
DRAWBAR PERFORMANCE CHASSIS: Type standard with duals Serial
Power Drawbar Speed Crank- Slip Fuel Consumption Temp. 'F("C) No. S0305 1422 Tread width rear 59" (1499 mm)
Hp pull mph shaft % gal/hr lblhp.hr Hp.hr/gal Cool- Air Air Barom. to 123" (3124 mm) front 62" (1574 mm) to 90" (2286
(kW) lb. (kmlh) speed (Uh) (kg/kW.h) (kW.hll) ing wet dry inch Hg
(W) rpm med bulb bulb (kE'a)
mm) Wheel base 106" (2692 mm) Center of grav-
ity (without operator or ballast, with minimum
Maximum Available Powel'-Two Hours 7th (2F) Gear
115.22 6816 6.34 2299 4.67 8.908 0.539 12.93 189 71 75 29.045 tread, with fuel tank filled and tractor serviced for
(85.92) (30.32) (10.20) (33.721) (0.328) (2548) (86.9) (21.4) (23.6) (98.081) operation) Horizontal distance forward from cen-
75% of Pull at Maximum Powel'-Ten Hours 7th (2F) Gear ter-line of rear wheels 2S.4" (721 mm) Vertical dis-
93.86 5165 6.81 2440 3.52 7.904 0.587 11.87 186 72 75 28.872 talice above roadway 41.2" (1047 mm) Horizontal
(69.99) (22.98) (10.97) (29.921) (0.357) (2.339) (85.3) (21.9) (24.1) (97496) distance from center of rear wheel tread 0" (0 mm)
50% of Pull at Maximum Powel'-Two Hours 7th (2F) Gear to the rightlleft Hydraulic control system direct
64.17 3443 6.99 2470 2.18 6.417 0.697 10.00 185 73 79 29.005 engine drive Transmission selective gear fixed
(47.85) (15.32) (11.25) (24.290) (0.424) (1.970) (85.0) (22.8) (26.1) (97.946) ratio with partial (6) range operator controlled
50% of Pull at Reduced Engine Speed-Two Hours 9th (3F) Gear powershift Advertised speeds mph (kmlh) first
64.16 3443 6.99 1792 2.18 5.431 0.590 11.81 189 76 82 28.980 I.S (2.9) second 2.5 (4.0) third 3.5 (5.6) fourth 4.4
(47.84) , (15.32) (11.25) (20.558) (0.359) (2.327) (87.2) (24.2) (27.5) (97.86J)
(7.1) fifth 4.9 (7.9) sixth 5.4 (8.7) seventh 6.S
MAXIMUM POWER IN SELECTED GEARS (1l.0) eighth 6.S (1l.0) ninth 9.3 (15.0) tenth 1l.S
(19.0) eleventh 14.6 (23.5) twelfth IS.4 (30.0) re-
103.58 13348 2.91 2315 14.93 3rd (35) Gear 185 66 71 28.680
(77.24) (59.37) (4:68) (85.0) (18.9) (21.7) (96.848) verse 2.9 (4.7),7.9 (12.7) Clutch multiple wet disc
112.81 10791 3.92 2301 8.47 4th (45) Gear 187 68 70 29.070
hydraulically power actuated and operated by foot
(U13) (48.00) (6.31) (85.8) (20.0) (21.1) (98.165) pedal Brakes multiple wet disc hydraulically pow-
116.52 9743 4.48 2302 7.03 5th (IF) Gear 187 68 70 29.070
er actuated and operated by two foot pedals which
(86.89) (43.34) (7.22) (85.8) (20.0) (21.1) (98.165) can be locked together Steering hydrostatic
110,36 8273 5.00 2300 5.85 6th (55) Gear 186 68 69 29.070
Turning radius (on concrete surface with brake
(82.29) (36.80) (8.05) (85.6) (20.0) (20.6) (98.165) applied) right 149.7" (3.80 m) left 149.7" (3.80 m)
116.65 6886 6.35 2299 4.63 7th (2F) Gear 187 68 69 29.070
(on concrete surface without brake) right 167.5"
(86.99) (30.63) (10.22) (85.8) (20.0) (20.6) (98.165) (4.25 m) left 16S.4" (4.28 m) Turning space dia-
111.64 6526 6.42 2302 4.32 8th (65) Gear 186 67 68 29.070 meter (on concrete surface with brake applied)
(83.25) (29.03) (10.32) (85.6) (19.4) (20.0) (98.165) right 320.0" (8.13 m) left 320.0" (8.13 m) (on con-
114.69 4837 8.89 2301 3.07 9th (3F) Gear 186 67 68 29.070
crete surface without brake) right 355.5" (9.03 m)
(85.53) (21.51) (14.31) (85.6) (19.4) (20.0) (98.165) left 357.0" (9.07 m) Power take-off 540 rpm at
2230 engine rpm and 1000 rpm at 2252 engine
Ul
rpm.
CD
(continued)
Table 3.2. (continued)
FD - D
I dN Hr
T= - - +-
g dt T]n
The Nebraska tractor tests have, since 1920, provided a unique basis
for the evaluation of the performance of agricultural tractors. The bill
requiring tractors sold in the state of Nebraska to be tested by a board
ofthree test engineers was enacted on July 15, 1919. This bill had been
introduced by a Nebraska farmer who was concerned about the lack
of knowledge pertaining to tractor performance in those early days of
their development.
The aim of the Nebraska test has been to provide a procedure that
allows comparisons to be made between test results. As a consequence
the drawbar tests are all carried out with the tractor ballasted and
operating on a concrete test track for a specified duration and at a pre-
established percentage of maximum engine power. The draw bar per-
formance tests are in two parts: varying power (at 100, 75, and 50%
of maximum power) and maximum power in selected gears.
42 3. Power Measurement
REFERENCES
Bacon, D. H. (1980). Fluid mechanics. In "Mechanical Engineer's Reference Book,"
Section 2 (A. Parrish, ed.). Butterworths, London.
Barna, P. S. (1971). "Fluid Mechanics for Engineers," 3rd Ed. Butterworths, London.
Bedri, A. R., Marley, S. J., and Buchele, W. F. (1981). Tractor performance monitor
based on a single chip microprocessor. ASAE Paper No. 81-1578. Am. Soc. Agric.
Eng., St. Joseph, MI.
Beppler, D. C., and Shaw. M. D. (1980). Tractor instrumentation package for field energy
studies. ASAE Paper No. 80-1522. Am. Soc. Agric. Eng., St. Joseph, MI.
Clark, J. H., and Gillespie, J. R. (1979). Development of a tractor performance meter.
ASAE Paper No. 79-1616. Am. Soc. Agric. Eng., St. Joseph, MI.
Dwyer, M. J. (1970). The dynamic performance of tractor-implement combinations.
Proc. Instr. Mech. Engr. 184, Part 3Q, 68-82.
Frisby, J. C., and Summers, J. D. (1979). Energy-related data for selected implements.
Trans. ASAE 22,1010-1011.
Grevis-James, I. W., DeVoe, D. R., Bloome, P. D., and Batchelder, D. G. (1981). Micro-
computer based data acquisition system for tractors. ASAE Paper No. 81-1578. Am.
Soc. Agric. Eng., St. Joseph, MI.
Liljedahl, J. B., Carleton, W. M., Turnquist, P. K., and Smith, D. W. (1979). "Tractors
and Their Power Units," 3rd Ed. Wiley, New York.
Lin, T. W., Clark, R. L., and Adsit, A. H. (1980). A microprocessor based data acqui-
sition system to measure performance ofa small four-wheel drive tractor. ASAE Paper
No. 80-5525. Am. Soc. Agric. Eng., St. Joseph, MI.
Reid, J. T. (1979). A system for measuring tractor fuel use on small plots. Trans. ASAE
22, 57-59, 62.
Smith, L. A., Barker, G. L., and Colwick, R. F. (1981). Instrumentation used to monitor
References 43
energy requirements for agriculture and field operations. ASAE Paper No. 81-1043.
Am. Soc. Agric. Eng., St. Joseph, MI.
Spink, L. K. (1967). "Principles and Practice of Flow Meter Engineering," 9th Ed.
Foxboro Co., Foxboro, MA.
Tomkins, F. D., and Carpenter, R. G. (1980). Fuel consumption during selected tillage
operations. Tenn. Farm Home Sci. 114, Agricultural Experiment Station, Univ. of
Tennessee.
Wilkes, J. M. (1982). Personal communication. Wye College, London University, Kent,
England.
4
Traction
Soils, like metals, can behave both elastically and plastically. Elastic
deformation refers to the ability of the deformed material to return to
its original dimensions. Plastic deformation refers to a condition of
permanent deformation. For a soil in the elastic condition, a given
applied force causes a known deformation. On removal of the force,
recovery takes place.
If, however, the force is continually increased, a loading condition
will occur that will cause the soil to deform permanently, i.e., it will
behave plastically. The onset of this plastic condition is generally con-
sidered to be induced by shear failure, i.e., the sliding of one particle
over another. In this case, the ability of a particular soil to support a
given load before a permanent change to the soil structure occurs is
called the shear strength of the soil.
Bulk
shear
strength
Sandy soils, however, have little cohesion but have larger values for
the angle of internal shearing resistance. Thus for a sandy soil,
T = IT tan <!>
An agricultural soil is composed of both sand and clays, and therefore
has properties intermediate between those for sand and clay alone. The
typical agricultural soil has therefore both cohesive and frictional prop-
erties. Figures 4.2 and 4.3 show the shear versus normal stress char-
acteristics for clay and sand soils, and for agricultural soils, respec-
tively.
4.4 Coulomb and Micklethwaite Equations 47
Cohesive soil
T T=c+atan¢
Cohesion
a
Agricultural soil
Fig. 4.3. Shear stress T VS. normal stress C7 for typical agricultural soil.
where W is the vertical load on the wheel, b the width of the wheel,
and d the wheel diameter. The rolling resistance can be considered as
principally due to the work done in forming the wheel rut.
The distance moved is the sinkage Z, and the work done is given by
ER = 5.7cbz
where ER is the energy required to form the rut. Thus the rolling re-
p = (~ + k~ )zn
where ke is the cohesive modulus of sinkage, k~ the frictional modulus
of sinkage, and n an exponent reflecting the hyperbolic shape of the
load sinkage curve.
The values of ke, k~, and n can be determined for any given soil by
conducting load sinkage studies on two plates with different areas.
Log-log plots of pressure against sinkage will give straight-line rela-
tionships of slope n. Two equations for p at z = 1 enable values for
ke and k~ to be obtained.
The horizontal shear stress is given by a modification of the Cou-
lomb-Micklethwaite equation. For plastic soils, the following rela-
tionship is given by Bekker (1969):
,. = (c + p tan <1»(1 - e-j / k )
50 4. Traction
.J:::
C,
c
~ Plastic
(j) soil
(ij
Q)
.J:::
C/) Brittle
soil
- - - - - - <..
- J
Soil deformation
Fig. 4.5. Shear stress-deformation curves for plastic and brittle soils [from Bekker
(1969)].
Shear T
stress
Deformation j
than the bearing capacity of the soil, the shear stress may continue to
rise with deformation without giving any exact yield point. This situ-
ation requires correction of the previous equation for 'T. The extension
of the equation is not described here, but is fully discussed by Bekker
(1969) in his authoritative text dealing with terrain vehicle mechanics.
Slip i can be expressed in terms of the deformation} and the distance
x measured from the start of the ground contact area and some location
along the ground contact area:
} = ix
The thrust H at a particular slip can be found by using the above re-
lationship and the equation for horizontal shear stress. Integration over
the track length I gives
x (I + ~e-il/K
it
-~)
it
where Hi is the thrust at slip i.
The rolling resistance RJ is determined by considering the work done
in making a rut of length I and of depth z:
RJ = hi LZ p dz
52 4. Traction
T
Rwheel
X [~ 2n +2)/(2n + I)
where I is the length of the contact area (= 2[a(d - a)p/2), a the tire
deflection, d the tire diameter, and K the tangent modulus of defor-
mation from the ring shear test.
TF = 1.2W 004
W Clbd + .
2. Pull parallel to the ground (thrust, P)
g = 0.75(1 - e- O. 3 Cni)
rW
The following assumptions are pertinent to the Wismer and Luth
equations: Axle torque was assumed to be zero for towed (i.e., non-
driven) wheels. Nominal tire pressure was assumed and is defined as
the pressure that produces tire deflections of approximately 20% of the
undeflected section height. The equations were developed for a width
to diameter ratio bid = 0.3.
Cone index, determined from cone penetrometer tests (ASAE, 1982),
was used as the measure of soil strength. Although this is a less accurate
method than the shear tests, it can be used quickly and easily in the
area in which vehicle traffic is to occur. In order to quantify the soil
strength adequately in terms of cone index, it is necessary to take a
number of individual measurements. The wheel numeric Cn is obtained
by obtaining the average cone index in the 0-150 mm layer.
54 4. Traction
The tractive efficiency is the ratio between the output power obtained
from a wheel to the input power required to drive the wheel. It can be
expressed as follows:
1']0 = Fo V t (1 - i)IQw
where Fo is the pull force, V t the theoretical speed (= wr), w the angular
velocity of the wheel, r the rolling radius of the tire on a hard surface,
and i the slip.
For a two-wheel drive vehicle, the expression for tractive efficiency
is given by (Alcock, 1983)
x [0.75(1 - e( -O.3(C2)(R,h P )] - I
Tractive
efficiency
.------...
.... .... tr ---~---.....-~-:.-:;:~
-
'-=:-;;...:>&,
0.6 ,
/ ....-- ~
----.. .......
,I ,,/ - .......... __ ...::::.,
<I ...... ... ...- .......::--.. .
,: ... -.... :::-........ ' .
1 --....
0.4 I
!
/
i - Cn =10
.--C n=20
0.2 J +--~ Cn=30
. -.. Cn=40
&-~Cn=50
_-.. Cn =60
o 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Wheelslip
Thus,
0.9.,-------.r------------------,
;,I,;!1~~
Tractive
~/"...-..--·--.. .~t
efficiency
0.8 //,1/
'T-::_ ~
:~~
t ,~ '-
/1, ,
~,t:
0.7 '"
1/:
,,:
./ :
0.6
Ii
f:
6:,,
, I
,: .. - . C, =30, C2=35
e--e C, =35, C2=40
f .... --... C, =40, C2=45
0.4 •
W the tire load, h the tire section height, and athe tire deflection under
load.
Wismer and Luth plotted the dimensionless term PIW against slip,
whereas Gee-Clough et al. plotted the same term against mobility num-
ber. It should be noted that the dimensionless quantity PIW is referred
to as the "coefficient of traction" in Europe, whereas the American
Society of Agricultural Engineers (ASAE) has adopted the expression
"pull ratio," symbol /-L, for the same term.
The empirical relationship for the pull ratio (coefficient of traction)
C T established by Gee-Clough et al. (1978) is of the form
C T = (CT)max(1 - e- ki )
where i is the slip, k the rate constant, and (CT)max the maximum
coefficient of traction, and the maximum coefficient of traction was
found to be
(CT)max = 0.796 - 0.921M
For the rate constant,
k(CT)max = 4.838 + 0.061M
Wismer and Luth used the dimensionless ratio TFIW in predicting
the required towed force (TF). This ratio is also referred to as the
"coefficient of rolling resistance" (CRR ). Gee Clough et al. (1978) gave
the following relationship between the coefficient of rolling resistance
and mobility number:
C RR = 0.049 + 0.2871M
There are obvious similarities between the equations developed by
Gee-Clough et al. and those developed by Wismer and Luth. The trac-
tive efficiency 'YjD relationship to slip can be established as follows:
CT (1 - i)
'YjD =
CT + C RR
It must be pointed out that the relationships developed by Gee-
Clough et al. are for field conditions such as stubble, ploughed, and
cultivated ground. They do not apply to hard, dry surfaces, which give
higher tractive results, or to very slippery conditions, which give poor
tractive performances.
Traction and tractive performance is a fundamentally important as-
58 4. Traction
REFERENCES
Alcock, R. (1983). Battery powered vehicles for field work. Trans. ASAE 26(1), 10-13.
ASAE (1982). Soil cone penetrometer. ASAE Standard S.313. Am. Soc. Agric. Engr.
Bekker, M. G. (1956). "Theory of Land Locomotion." Univ. of Michigan Press, Ann
Arbor.
Bekker, M. G. (1960). "Off-the-Road Locomotion." Univ. of Michigan Press, Ann
Arbor.
Bekker, M. G. (1969). "Introduction to Terrain Vehicle Systems." Univ. of Michigan
Press, Ann Arbor.
Gee-Clough, D., McAllister, M., Pearson, G., and Evernden, D. W. (1978). The empirical
prediction of tractor-implement field performance. 1. Terramech. 15(2), 81-94.
Micklethwaite, E. W. E. (1944). Soil mechanics in relation to fighting vehicles. Military
College of Science, Chertsey, England.
Reece, A. R. (1966). Principles of soil-vehicle mechanics. Proc. Inst. Mech. Engr. 180,
Part 2A(2), 45-66.
Uffelmann, F. L. (1961). The performance ofrigid cylindrical wheels on clay soil. Proc.
1st Int. Conf. Mechanics of Soil-Vehicle Systems, Turin.
Voorhees, M. L., and Walker, P. N. (1977). Tractionability as a function of soil moisture.
Trans. ASAE 20(5),806-809.
Wismer, R. D. (1982). Soil dynamics: A review of theory and applications. SAE paper
no. 820656. SAE, Warrendale, PA.
Wismer, R. D., and Luth, H. J. (1974). Off-road traction prediction for wheeled vehicles.
Trans. ASAE 17(1),8-10, 14.
5
Tires and Ballasting
for Agricultural Tractors
2. absorb shock loads and cushion the vehicle against minor surface
irregularities,
3. provide traction (and braking),
4. provide for steering and directional stability,
5. resist the abrasive action of the various surfaces on which it is
expected to operate.
The prefix R has been adopted by ASAE (1983) as the code for rear,
or drive, tires. The prefixes F and I have been adopted for steering
tires (or front tires) and for implement tires, respectively. The "reg-
ular" agricultural drive tire is coded R-l. There are three other cate-
gories of drive tire: cane and rice (R-2), industrial and sand (R-3), and
industrial tractors (R-4). Front or steering tires are coded F-l for single-
rib tires, F-2 for "regular" agricultural tires, and F-3 for industrial
multiple-rib tires. Implement tires are coded 1-1 for ribbed, 1-2 for mod-
erate traction, 1-3 for traction, and 1-6 for smooth implement tires.
Tire sizing is based on the tire section width and the rim diameter.
Thus a 18.4-26 drive tires has a section width of 18.4 in. and a rim
diameter of 26 in. Early tire designs had tire section widths equal to
the tire section height. The aspect ratio of these tires, as defined by
h/b, where h is the tire section height and b the tire section width, was
thus equal to 1.0. The length of the contact patch is given by
1= 0.31d (5-1)
where I is the length of the contact patch and d the diameter of the
unloaded tire. The contact patch can be regarded as elliptical in shape,
and the cross-sectional area of the patch is given by
A = 'ITlb (5-2)
where b is the width of the contact patch.
Today's tires have wider section widths, and aspect ratios of 0.85
or even 0.75 are found (Inns and Kilgour, 1978).
The ply rating of a tire is used to indicate its load-carrying ability.
The ply rating was once used to specify the number of plies built into
the construction of the tire. This is no longer the case, but the term
has been retained as an index of the tire strength. There are three types
of casing construction: cross ply, radial ply, and belted bias (Anslow
5.4 Ballas ling 61
5.4 BALLASTING
power, weight, speed, and draft force. For a two-wheel drive tractor,
Gee-Clough et al. (1982) cite Reece (1970) as given the relationship
W*/P = 1.17/V (5-3)
and for four-wheel drive tractors
W*/P = 0.82/V (5-4)
where W* is the total tractor weight in kilo Newtons (kN), P the engine
power (kW), and V the forward speed (m sec-I).
Dwyer (1978) gave a relationship of the form
W/p* = 1.79/V (5-5)
where W is the dynamic weight on the drive wheels (kN) and P* the
total axle power (kW). This expression was obtained using average
values from field tests. The equation is intended to give the weight on
the drive tires per unit of axle power to ensure operation at maximum
efficiency. Dwyer suggested operating at a slip of 0.1 (10%) and a coef-
ficient of traction of 0.4.
If PTO power is to be used instead of axle power, then the losses
between the axle and the PTO must be taken into account. Since PTO
power levels are readily available from test reports, there is some prac-
tice value in relating dynamic weight to PTO power output. For a trac-
tive efficiency of 0.7 and a coefficient of traction of 0.4, the PTO power,
weight on the driving wheels, and the vehicle speed can be related as
follows (Bloome et al. 1983):
0.7(PTO power) = O.4(weight on drive wheels)(vehicle speed) (5-6)
This gives the relationship WV = 1.79 P* of Eq. (5-5). Other values
for coefficient of traction and tractive efficiency can be used to give
different relationships. If a 4% loss is assumed between the PTO power
and the axle power, then the relationship given in Eq. (5-5) can be
written as
km hr- 1 kN (PTO kW) - 1 = 6.20 (5-7)
Bloome et al. (1983) suggest that this equation is applicable to deter-
mining the optimum ballast for power-limiting conditions. The under-
ballasted tractor is traction limited, and at a wheelslip of 20% and good
soil conditions, a coefficient of traction of 0.5 is typical.
Assuming a tractive efficiency of 0.7 gives an expression
W/p* = 1.4/V (5-8)
5.4 Ballasting 63
or
km hr- I kN (PTO kW) - I = 4.84 (5-9)
Bloome et al. (1983) discussed ballasting recommendations for two-
and four-wheel drive tractors. Dwyer (1978) and a tractor manufacturer
recommend the same mass-to-power relationships for two- and four-
wheel drive tractors operating at the same speed. There is also a case
for having a slightly greater mass-to-power ratio for two-wheel drive
tractors, since some axle force must be maintained on the unpowered
front wheels to provide steering control. Alternatively, it can also be
argued that four-wheel drive tractors can use slightly greater mass-to-
power ratios since there is no rolling resistance loss associated with
unpowered wheels. Bloome et al. (1983) conclude that ballasting rec-
ommendations should be the same for two- and four-wheel drive trac-
tors operating at the same speed. The ballast recommendations based
on Dwyer (1978) are for utilization of full engine power. Tractors op-
erating at less than full rated power will require some reduction in
tractor ballast. This is perhaps best achieved for these part-load con-
ditions by assuming appropriate values for tractive efficiency, coeffi-
cient of traction, and forward speed, and subsequently modifying Eqs.
(5-7) and (5-9) in accordance with Eq. (5-6).
Gee-Clough et al. (1982) developed ballast recommendations based
on the traction prediction equations developed by Gee-Clough et al.
(1978). These equations were discussed in Chapter 4 and predict coef-
ficient of traction and coefficient of rolling resistance, based on mobility
number M. Using these equations, Gee-Clough et al. (1982) developed
an approach for estimating the theoretical loss in tractive efficiency
resulting from having drive tire loads greater or smaller than the op-
timum value.
The power transmitted by the drive wheels, PI (kN), is given by
(5-10)
where W is the dynamic load on the drive wheels (kN), CT the coef-
ficient of traction, and V the forward speed (m sec - I). The maximum
power that the wheels are able to transmit, P 2 (kW), at any value of
slip is given by
(5-11)
where T) is the tractive efficiency and P* the total axle power (kW).
64 5. Tires and Ballasting for Agricultural Tractors
P2 = 1]P* = CT (1 - i) P* (5-17)
CT + CRR
and
(5-18)
5.4 Ballasting 65
1.0
/
/
""
I " "-
I
"" ,M=3
0.9
I
I
,,
I
,,
'l/'loPt I
,
,
I
0.8 I
I
I
0.7 I
I
I
I
0.6
Fig. 5.1. Ratio 1l!1lopt vs. W!WoPt for mobility number M = 3 and M = 30 [from Gee-
Clough et al. (1982)].
(5-22)
where RI is the front dynamic load, W the vehicle weight, Q3 the total
axle torque ( = QI + Qz), and Po the resultant drawbar pull.
The front static weight is given by the term W(XdX z ) and the load
transfer component is given by
Q3 - (X4P o)IXz
The ballast requirement can be determined from the coefficient of trac-
tion. Equations for coefficient of traction (which is also referred to as
5.4 Ballasting 67
a,
Veh icle
net
tract ion
Fig. 5.2. Forces acting on a four-wheel drive tractor [from Peters (1983)].
the "dynamic ratio" and "pull ratio") were given in Chapter 4. The
general expression for coefficient of traction is (Leviticus and Reyes,
1983)
and
(5-23)
where P is the drawbar pull, W the dynamic weight on the tire, b the
tire section width, d the tire diameter, i the slip, (CT)max the constant
equivalent to the maximum coefficient of traction, and K a constant
related to the tire resilience (kN/m 2 ). For a tire moving on soil, the K
factor is taken to be equivalent to the cone index.
Leviticus and Reyes (1983) developed an expression termed the
"tractive quotient" (TQ) from Eq. (5-23):
TQ = A - PIW
A
and thus
TQ = e-K(bdlW)i (5-24)
This expression was used to evaluate the tractive response for dif-
68 5. Tires and Ballasting for Agricultural Tractors
Correction factor
Traction
Effect conditions (CT)max K CRR
Tractive
conditions (CT)max k(CT)max C RR 1lmax
The slope of the coefficient of traction versus slip curve at the origin
is
K(CT)max = 4.838 + 0.061M = 4.838 + 0.061(2.85) = 5.01
The slip at maximum efficiency was shown by Gee-Clough (1980) to
vary little with mobility number M over the range of mobility numbers
encountered for agricultural soils. It was therefore suggested that a slip
value of 0.10 would represent a useful average figure for slip at max-
imum efficiency.
The tractive efficiency T) was given in Chapter 4 as
where K = k(CT)max/(CT)max'
For the example given, K = 5.01/0.47 = 10.66. Thus,
0.308(1 - 0.1)
CT = 0.47(1 - = 0.308,
e-IO.66XO.l)
T)max = 0.308 + 0.15 = 0.61
The predicted tractive performance parameters for bad, average, and
good traction conditions are given in Table 5.2.
Tire selection for drive tires can be made on the basis of tires that
meet the load specifications and provide the highest tractive efficiency
under the ground conditions expected. This necessitates repeating the
5.5 Tire Selection 71
previous calculations for each tire option. If the tires are towed, then
the selection is on the basis of that tire size providing the minimum
coefficient of rolling resistance CRR • Tire options available will, how-
ever, be limited by the range of tire sizes commercially available, and
by design limitations imposed by the machine size, etc. Single and dual
tires can be compared by calculating the mobility numbers for each
situation (Gee-Clough, 1980). If the duals are assumed to act indepen-
dently of each other, to have width b, and to carry a load W12, with
diameter d, the mobility number is given by
MI =
Cbd
WI2
(5)h 112
1
I
+ (bl2d)
For the same tire width, the single tire will have a width 2b, diameter
d, and carry load W. The mobility number is given by
MI = 1 + bid> 1
M2 1 + bl2d
The ratio is greater than 1, and thus duals will perform better than
singles of the same overall dimension.
This approach can also be used to compare large single tires with
smaller duals.
For duals of diameter d l , width b l , and load W12, the mobility number
is
MI -
_ Cbldl (~)1/2
WI2 h I
___
+
_ (btl2d l )
If
2b 1 d 1
bzdz > (1 + b 1/2dd(1 + bz/2dz)
then MdM2 will be greater than 1. In this case, the duals will have
better tractive performance than the single tire.
REFERENCES
Anslow, B. J., and Warrilow, B. J. (1970). Tractor tires. Proc. Inst. Mech. Engr. 184,
Part 3Q, 170-182.
ASAE (1983). Tire selection table for agricultural machines of future design. ASAE
Standard S.220.4. Am. Soc. Agric. Eng. Yearbook, St. Joseph, ML
Bloome, P. D., Summers, J. D., Khalilian, A., and Batchelder, D. G. (1983). Ballasting
recommendations for two wheel and four wheel drive tractors. ASAE Paper No. 83-
1067. Am. Soc. Agric. Engr., St. Joseph, ML
Dwyer, M. J. (1978). Some aspects of tyre design and their effect on agricultural tractor
performance. Proc. Inst. Mech. Engr. Conf. Off-Highway Vehicles, Tractors and
Equipment. Institute of Mechanical Engineers, London.
Gee-Clough, D. (1980). Section of tire sizes for agricultural vehicles. J. Agric. Engr.
Res. 25,261-278.
Gee-Clough, D. McAllister, M., Pearson, G., and Evernden, D. W. (1978). The empirical
prediction of tractor-implement field performance. J. Terramech. 15(2), 81-94.
Gee-Clough, D., Pearson, G., and McAllister, M. (1982). Ballasting wheeled tractors to
achieve maximum power output in frictional-cohesive soils. J. Agric. Engr. Res. 27,
1-19.
Inns, F. M., and Kilgour, J. (1978). "Agricultural Tyres." Dunlop Ltd., London.
Leviticus, L. I., and Reyes, J. F. (1983). Traction on concrete. I, dynamic ratio and
tractive quotient. ASAE Paper No. 83-1558. Am. Soc. Agric. Engr., St. Joseph, ML
Peters, B. (1983). Weight transfer analysis on four-wheel drive tractors. ASAE Paper
No. 83-1068, Am. Soc. Agric. Engr., St. Joseph, ML
Reece, A. R. (1970). The shape of the farm tractor. Proc. Ins!. Mech. Engr. 184, Part
3Q,125-131.
Wong, J. Y. (1978). "Theory of Ground Vehicles." Wiley, New York.
6
Machinery Management
those that vary with the amount of use of the machine, and would
include items such as fuel, tires, labor, lubrication, and repairs.
A number of methods for calculating the costs of owning farm ma-
chinery are available. Of importance to this text is not the method of
calculating, but how this information is then utilized to assist in farm
machinery decisions. Hunt (1973) uses a fixed-cost percentages factor
in determining the annual cost of operating a machine. He lists the
value of the fixed-cost percentage as a function of service life, where
service life is defined as the length of time (in years) until the machine
is only of value for salvage. The fixed-cost percentage is then applied
(as a product) to the purchase price of the machine, thus providing a
relatively simple method of determining fixed costs.
The fixed-cost percentage (FC%) can be determined from (ASAE,
1983a)
FC% = [1-
lOOP - n -S + (1- 2+ -s i) + (s - i) ]
f K
D = ~
n~ I
t?n
(l - k) (l - gy
where Dn = dS(n-l) is the depreciation allowance in year n, with d
the allowable diminishing-value depreciation rate and S(n-I) the de-
preciation value at the end of the previous year.
The effect of reselling or trading-in the machine in year m is given
by
R = Rm(l + g)m + t{Sm - [Rm(l + g)m]}
(l + k)m(l + g)m (l + k)m(l + g)m
where Sm is the written-down value and Rm the resale price in year m.
The estimated resale price can be obtained from
Values for constants f and K are given in Table 6.1 (ASAE, 1983a).
The annuity factor I for converting a net present value, or cash outlay,
to an equivalent annual charge is given by
I = k(l + k)m
(l + k)m - 1
OC = (1 _ t) ~ Fn + Ln + Mn + Rn
n-=1 (1 + kt I
where
I = k(1 + k)m
(1 + k)m - 1
is the annuity factor, Rn the annual repair cost, Mn the annual main-
tenance cost, Ln the annual labor cost, Fn the annual fuel cost, t the
average, or marginal, tax rate, k the after-tax cost of capital, and k =
i(1 - t) with i the interest rate and m the number of periods.
per unit time when one maintenance check is carried out per unit time.
Differentiating,
d (Mn)) = A'(n) = -k
dn n2
The total downtime D(n) per unit of time will be a function of the
maintenance frequency, and so
D(n) = downtime due to repairs per unit time
+ downtime due to maintenance per unit time
The proportion of time the equipment spends being repaired is given
by Mn)/f.L and the downtime due to maintenance per unit time is n/i.
Thus
D(n) = Mn) +~
f.L I
Let the average number of breakdowns per week when one mainte-
nance routine is conducted be 2. Then k = 2. Let the mean time to
failure be 1/f.L = 16 hr or 0.095 weeks. Maintenance/inspection times
have a mean of lIi = 4 hr or 0.024 weeks. Then
6.3 RELIABILITY
As t ~ 00, R(t) ~ O.
The failure rate is an important statistical characteristic used in re-
liability studies. It is the ratio of the number of items that fail in an
interval of time to the number of items that constituted the original
population. The probability of an item failing in time interval ot, given
that it has survived to time t, is represented by r(t)dt.
The failure rate in interval ot is
( )
<:: _ F(t + ot) - F( t)
r t ut - 1 _ F(t)
r(ll
in period for a new machine and would ideally occur within the ma-
chine's warranty period. The middle part of the bathtub curve shows
a constant failure rate with time. Failures in this region occur randomly,
and this period can be taken as representing the useful operating life
of the machine. The instantaneous failure rate ret) in this region can
be assumed to follow a negative exponential distribution
ret) = A
where A is the mean arrival rate (of breakdowns).
The latter part of the curve represents the period when the failure
rate is increasing. The machine or component can now be regarded as
being beyond its useful operating life. It would be replaced or given a
major overhaul. This aging or wearing out effect might follow a normal
distribution, or some other distribution indicating an increase in the
instantaneous failure rate.
The general definition of reliability is that a device will perform as
intended, without failure, for a specified period of time under given
operating conditions. In order to conduct an assessment of reliability,
the definition of failure, as well as the operating period and the op-
erating conditions must be given. For example, a failure need not be
just the condition that prevents operation of a machine-it could also
include those situations in which the machine's performance falls below
some acceptable level. The Weibull distribution is often used in failure
6.3 Reliability 81
lfthe data fit the Weibull distribution, then plotting In In {11[1 - F(t)]}
as the ordinate and In a as the abscissa will give a straight-line rela-
tionship. The parameters a and 13 can then be determined.
The data required are the times between failures. This can be plotted
as a histogram of number of observations and times between failures.
Kumar et al. (1977) used the Weibull distribution, developing equa-
tions for predicting the reliability of a combine harvester. They col-
lected data on six combine harvesters of the same make and model.
Calculated values of parameters a and 13 for the combine harvester
were
13 = 1.735, a = 961.609
Thus, the distribution predicting the time between failures for the com-
bine harvesters studied is given by
F(t) = 1 - exp[ - t1.735/961.609]
If Xl = 1, X 2 = 0,
<1>(1,0) = 1, <1>(0, 1) = 1, <1>(1, 1) = 1
The probability with which a series or parallel system of components
will operate can be expressed in terms of the above equations by con-
sidering the probability of the successful operation of an individual
component over the specified time period. If Pi is the probability of
successful operation of component i, then the reliability of the system
Rs is
n
Rs = 1- (1- i~ Pir
The costs associated with reliability decisions can be incorporated into
the models by considering the economic penalty associated with a
breakdown, and the costs of providing back-up equipment.
Further consideration of reliability is beyond the scope of this text,
but the interested reader is referred to operations research texts such
as Hillier and Leiberman (1974), and also to those sections of such
texts that deal with queueing theory (waiting-line analysis). Many of
the problems associated with queueing theory, such as multiple-server
analysis of the repair facilities necessary to reduce machine downtime,
are applicable to machinery management decisions encountered in ag-
riculture.
where S is the field speed (km/hr), w the implement width (m), and e
the field efficiency (decimal). The field capacity that is required can
be estimated by considering the time available for field work. This
capacity is given by
C = AlDhp
where A is the area to be worked (ha), D the number of days available,
h the expected number of hours available per day, and p the probability
of a working day.
This approach represents an initial starting point, but of more im-
portance is the machine capacity that represents the lowest net cost.
where A is the annual area over which the machine is used (ha), FC%
the fixed-cost percentage (as a decimal) of the purchase price, p the
purchase price of the machine expressed per unit of effective operating
width ($/m) , S the forward operating speed (km/hr) , e the field effi-
ciency (decimal), L the labor cost ($/hr), T the tractor use cost ($/hr)
(T = 0 for self-propelled machines), K a linear timeliness coefficient,
and Yv is the value of the gross crop yield ($/ha).
The Hunt model provides a fairly simple approach to determining
the optimum width of machine. It assumes, however, that the purchase
price can be reasonably expressed on a per-un it-width basis, and uses
a straight-line depreciation method for determining the fixed costs.
Annual
capital
cost
operating width. Tullberg breaks down the major costs of owning and
operating farm machinery into three categories: fixed, time, and task
costs.
1. Fixed costs are those related to ownership of machine capacity.
They are largely independent of utilization of the machine. Costs in
this cateogry include depreciation, interest, housing, and insurance.
They can be calculated by any of the accepted methods, and are ex-
pressed in cost ($) per annum.
2. Time costs are those related only to the time for which the ma-
chine is operating. Costs in this category including labor and penalty
costs associated with untimely operations ($/hr).
3. Task costs are those related to utilization or amount of work
carried out by the machine. Examples in this category include main-
tenance and repairs, and costs of consumables such as fuel ($/ha).
In this way, variable costs are divided between those related to the
time (time costs) and those related to the task (task costs). The annual
capital cost of machinery ownership might be linearly related to the
machine capacity, as shown in Fig. 6.2. Annual time costs will be
inversely related to machine capacity as shown in Fig. 6.3. Task costs
Annual
time
costs
Total
annual
cost
H G
Cost
o"'-____ ______'____
~
s T
Time
dividual item is small (Ackoff and Sasieni, 1968; Riggs, 1978). Many
agricultural machines may be fitted with items that fall into this clas-
sification, for example, the nozzle tips on sprayer booms or the tines
on cultivators.
A group replacement model assumes that items that fail within a
given period are replaced individually, and that all items are replaced
at some interval, irrespective of when an individual item was previously
replaced. The system considered must be analyzed to determine (1) if
group replacement is worthwhile (Le., beneficial relative to individual
replacement), and (2) the appropriate group replacement interval that
minimizes the costs. The information required for such an analysis is
given as follows:
Let P k be the probability of a new item failing in the interval kt to
(k - 1)t, and let ik be the replacement at time kt. Initially, the system
is comprised of N new items (i.e., at t = 0), and at time nt all items
are replaced. The replacements made at time (k - 1)t will have a
fraction Po that fail by time kt; the replacements made at time (k -
2)t will have a fraction p\ that fail between (k - 1)t and kt; the re-
placements made at (k - 3)t will have a fraction P 2 that fail between
(k - 1)t and kt, etc. Thus
L fi
k-\
C[ L fi + foCo
k~\
Cost
A ~---------------------------------
Time (n periods)
Cost
B ~-----------------------------------
Time (n periods)
less than any other minimum. Figure 6.6A shows a cost curve that has
its first minimum below the individual replacement cost, showing that
periodic group replacement would be preferable to individual replace-
ment. Figure 6.6B shows a cost curve that does not justify group re-
placement.
The cost of individual replacement is determined from NC;/average
life. The average life is given by
Po + 2P 1 + 3P 2 + 4P 3 + ...
This cost must be compared with the first minimum cost resulting from
group replacement.
References 91
REFERENCES
Ackoff, R. L., and Sasieni, M. W. (1968). "Fundamentals of Operations Research."
Wiley, New York.
ASAE (I 983a). "Agricultural Engineers Yearbook, 1982-83," D.230.3 Section 6.1, p.
218. Am. Soc. Agric. Engr. St. Joseph, MI.
ASAE (l983b). "Agricultural Engineers Yearbook, 1982-83," D.230.3 Section 3.3, p.
213. Am. Soc. Agric. Engr. St. Joseph, MI.
ASAE (l983c). "Agricultural Engineers Yearbook, 1982-83," D.230.3 Section 6.1, p.
219. Am. Soc. Agric. Engr. St. Joseph, MI.
Bartholomew, R. B. (1976). The economics of acquiring farm machinery. Tech. Bull. 9.
Department of Primary Industries, Queensland, Australia.
Dunford, W. J., and Rickard, R. C. (1961). The timing of farm machinery replacement.
J. Agric. Econ. 14, 348-358.
Fox, A. H. (1957). A theory of second-hand markets. Economics XXIV(94), May.
Hillier, F. S., and Lieberman, G. J. (1974). "Operations Research." Holden-Day, San
Francisco.
Hunt, D. R. (1964). "Farm Power and Machinery Management," 4th ed. Iowa State
Univ. Press, Ames, IA.
Hunt, D. R. (1973). "Farm Power and Machinery Management," 6th ed. Iowa State
Univ. Press, Ames, IA.
Jardine, A. K. S. (1973). "Maintenance, Replacement and Reliability." Pitman, Bath,
England.
Kumar, R., Goss, J. R., and Studer, H. E. (1977). A study of combine harvester reli-
ability. Trans. ASAE 20,30-34.
Ozkan, E., and Edwards, W. (1983). U sing microcomputers for machinery management.
ASAE Paper No. MCR 83-132. Am. Soc. Agric. Engr. St. Joseph, MI.
Pitt, R. E. (1980). Risk assessment as a decision making tool for agricultural engineers.
ASAE Paper No. NAR 80-102. Am. Soc. Agric. Engr., St. Joseph, MI.
Riggs. J. L. (1978). "Production Systems: Planning Analysis and Control." Wiley, New
York.
Tullberg, J. N. (1978). Farm machine capacity selection. Proc. 1978 Conf Agric. Engr.
pp. 134-137. Toowoomba, Queensland, Australia.
Von Bargen, K., and Cunney, M. B. (1974). Activity ratios for farm machinery operations
analysis. Trans. ASAE 17,225-227.
7
Vehicle Performance
where ~o is the gear ratio between the flywheel and the component i.
7.1 Drawbar Performance 95
RJ = dV(m + LIe)
dt r2
where r is the rolling radius of the tire.
The term 'i.Ie!r represents the equivalent mass of the rotating com-
ponents assumed to be located at the rolling radius r of the vehicle
drive tires. This equivalent mass can be added to the vehicle mass to
give the total equivalent inertia mass:
m l = m + me
where m is the effective inertia mass and me the equivalent mass. The
l
and therefore
'Y
96 7. Vehicle Performance
Ra = !CDPV/ A
where CD is a dimensionless drag coefficient, p the air density (kg m - 3)
Vr the velocity of the body relative to the air (m sec - I ), and A the
projected surface area of the body in the direction of travel (m2 ).
The drag coefficient can be determined by using scale models in wind
tunnels. The drag force for a particular vehicle shape and air velocity
can then be determined and thus a value for the drag coefficient ob-
tained.
A general prediction equation for the drag force is as follows (Mur-
phy, 1950):
Ra/p V2(l = f(xll, R)
where I is a length dimension, x other pertinent lengths, and R the
Reynolds number.
However, in order to maintain scaling of the Reynolds number, the
required model air velocity is usually extremely high. The Reynolds
number remains fairly constant at the low velocities encountered for
vehicle applications, and its effects can be ignored.
7.3 Vehicle Speed 97
where F is the thrust (N), £0 the overall gear ratio, 1")1 the overall trans-
mission efficiency, and r the rolling radius of the drive tires (m).
The vehicle speed can be determined from the engine speed, the
overall gear ratio, the rolling radius of the drive tires, and the wheel
slip:
V = Nr(1 - i)
£0
98 7. Vehicle Performance
where V is the actual speed of the vehicle (m sec - I) and N the engine
speed (rads sec - I)
where MA is the torque available for acceleration and I tot the total
moment of inertia of the vehicle.
If the moment of inertia is referred to the engine flywheel and the
torque available for acceleration is that provided by the engine, then
ae = dNldt = MAlltot E
NL)2
Ie = h ( Ne Ie = h
(1 )2
~o
where h is the inertia of the load (kg m2 ), NL the load speed, Ne the
engine speed, and ~o the overall gear ratio between the engine and the
load.
The total inertia (reflected to the engine output shaft) is given by
I tot = translatory inertia of the vehicle + inertia of the wheels
+ inertia of the rotating components + inertia of the engine.
In a computer simulation model, Dwyer et al. (1974) ignored the
7.5 Longitudinal Stability 99
Q sin (j + Q a....-------
9
from the acceleration of the vehicle in the drive direction and the ac-
celeration of the loader bucket in lifting or lowering the load.
It is useful to consider the worst possible case. This results from the
situation where the vehicle is being decelerated on a downward slope
and the load is being decelerated as it is lowered from an elevated
position. This is illustrated in Fig. 7.1. The acceleration of the vehicle
is a and the acceleration of the load is al. The height of the center of
gravity of the vehicle above the surface is h, and the height of the
center of gravity of the load carried by the bucket is hi. The other
pertinent dimensions are shown in Fig. 7.1.
For the balance condition, taking moments about point F gives
c = a(Wh + Qhl)
gLfW cos e
4. The moments due to load acceleration are
7.6 Tractor Dynamics 101
1
(J = -------------
A+B+C+D
Note that on level ground, the stability factor is given by
(J = LfWILqQ
This analysis allows the longitudinal stability to be analyzed in terms
of the static and dynamic forces acting. An acceptable value for the
load lifted on an arm extending beyond the wheelbase can be deter-
mined from the stability factor.
the engine and the front axle. Figure 7.3 is a free-body diagram of the
rear axle subsystem.
The inertia coordinates are parallel (x) and normal to the plane (Y),
as shown in Fig. 7.3. For the subsystem consisting of the rear wheels
and axle, the equations of motion are:
W
~
g
x= F - TF - W w sin e- H (7-1)
W
~
g
y = N + W w cos e- R (7-2)
Iw ~ = M - (F - TF)r - Re (7-3)
From Fig. 7.3,
H
Hr = Re or e = -r
R
However, HIR = HIW = fL (coefficient of traction), and so
Iw~ = M - (F - TF)r - H
Since F - TF = H, then
Iw~ = M - H(r - 1) (7-4)
7.7 Tractor-Implement Forces 103
For the body of the tractor, the equations of motion are as follows:
W
H = Wb sin e- (TF)f - P cos ex = ~i
g
(7-5)
W B ..
W B cos e+ P sin ex - N - Rf = - y
g
(7-6)
where P is the drawbar pull acting from the implement onto the chassis
of the tractor. Taking moments about the center of gravity of the body
of the tractor,
RAL - Lr) + M - NLf + H(h - r)
+ P (sin ex)C - P(cos ex)h/ = 0 (7-7)
vhp
itational forces acting passes through the virtual hitch point (vhp). This
resultant is denoted by R in Fig. 7.4. In this situation, all external forces
on the implement will be in equilibrium. If, at any time, the resultant
R passes above the vhp, the implement will penetrate into the ground.
Adding weight to the implement will cause R to be steeper, thereby
increasing the distance from the line of action of R to the vhp. This
will have the effect of increasing the rate of penetration. Equilibrium
conditions are restored when the implement penetrates to such a depth
that R passes through the vhp.
With hydraulic pressure, the linkage no longer acts as a free-link
system, and the forces in the lower links cannot be assumed to pass
through the vhp. However, when the implement is being lowered, the
hydraulic system pressure is usually negligible, and the forces in the
links intersect at the vhp (Cowell and Len, 1967).
I = dN + Hr = fl(N) (7-8)
dt Tj~
WT + WI dV =P _ D
g dt
where V is the actual forward speed of the tractor (m sec-I) and D
the implement draft force (N)
3. The dynamic performance of the tractor-implement depth or
draft control system was described by Dwyer (1969). The draft force
is given by
D = Qd
where Q is the draft force per unit of implement depth (Nm - I) and d
the depth (m). Thus, in this analysis, the draft force is assumed to be
proportional only to the depth of the implement.
The soil vertical forces acting (Sy) are the sum of the steady-state
and dynamic soil forces. The steady-state soil force can be defined as
the mean vertical force at a certain depth. The dynamic vertical soil
force component is only present when the implement is moved verti-
cally relative to the soil surface. Thus
dy
Sy = Qd dx + Rd
where R is the increase in steady-state vertical soil force with depth
(Nm- I), y the vertical movement relative to the ground, and x the
forward movement.
Figure 7.5 shows a three-point mounted implement. For top-link sen-
sing, the sensed force T is obtained by taking moments about point X:
Db SyC Wle
T=-----
a a a
where T is the horizontal component of the top-link force and D the
draft force. Thus
W,
of the forces acting at the front fixing pins of the lower links. Resolving
forces in the horizontal direction gives
x + R cos e = L
where R is the force acting in the lift rods.
Taking moments about the front fixing pins,
R(sin e)j cos <I> - R(cos e)j sin <I> = (WI + Sv) h cos <I> - Lh sin <I>
and so
R = ..:....(W~I_+_S..:....v)_h_c_o_s_<I>'-..--_L_h_s_in---'..<I>
j sin(e - <1»
Dwyer (1969) simplified this equation by assuming that angle <I> would
be relatively small and could be assumed to be zero. Also, angle e was
assumed to be a constant.
108 7. Vehicle Performance
REFERENCES
Becker, M. J. (1969). "Introduction to Terrain Vehicle Systems." Univ. of Michigan
Press, Ann Arbor, MI.
Cowell, P. A., and Len, S. C. (1967). Field performance of tractor draught control sys-
tems. 1. Agric. Engr. Res. 12(3), 305-221.
Dwyer, M. J. (1969). The dynamic performance of tractor-implement combinations.
Proc. Inst. Mech. Engr. 184(3Q), 68-82.
Dwyer, M. J., Crolla, D. A., and Pearson, G. (1974). An investigation of the potential
for improvement of tractor draught controls. 1. Agric. Engr. Res. 19, 147-165.
Liljedahl, J. B., Carleton, W. M., Turnquist, P. K., and Smith, D. W. (1979). "Tractors
and Their Power Units," 3rd ed. Wiley & Sons, New York.
McCarthy, T. T., and Kolozski, Z. (1974). The measurement of tractor transmission
losses. 1. Agric. Engr. Res. 19,71-75.
Murphy, G. (1950). "Similitude in Engineering." Ronald Press, New York.
Taborek, J. J. (l957a). Vehicle resistance forces. Machine Design, August 8, 101-107.
Taborek, J. J. (1957b)) Longitudinal stability. Machine Design, September 5,109-114.
Wong, J. Y. (1978). "Theory of Ground Vehicles." Wiley & Sons, New York.
8
Connecting Tractor and
Implement*
The working unit for both field work and transportation consists of a
tractor and the implement, which are connected together by compo-
nents which are called the hitches. The tractor and the implement in-
fluence each other with regard to function, and consequently the
method of connecting them has important influences on the effective-
ness of the entire working unit.
Basically the function of the hitching elements is to transfer forces
between implement and tractor and to govern the movement and po-
sition of the implement relative to the tractor. A third function of the
hitch components is to permit replacing one implement by another.
When selecting or designing a hitching system the following factors
should be considered:
1. Maximum efficiency in power utilization should be achieved for
the entire working unit.
2. Switching from one implement to another should be performed
as easily as possible.
109
110 8. Connecting Tractor and Implement
3. The hitching system should ':Je effective both during work and
during transport.
4. The hitching system should be capable of accommodating a wide
range of implements on the same tractor.
With regard to hitching, the implements may be of the pull type (Fig.
8.1), fully mounted (Fig. 8.2), or semimounted (Fig. 8.3). These are
the most common methods of hitching the implements but for special
implements other forms of mounting are also used. The difference be-
tween the three methods is basically a difference in the vertical forces
that are transferred between the implement and the tractor and in the
amount of control that the tractor operator has on the implement. Pull-
type implements always have means for supporting their weight and
other vertical forces. A fully mounted implement does not have any
support devices of its own and depends entirely on the tractor for
balancing vertical forces. The semimounted implement is partially sup-
ported by its own wheels and partially by the tractor.
The selection of the type of hitching is influenced by the type of
implement and the size of implement and tractor. Normally, fully
mounted implements are used on small tractors, where the implement
is close to the tractor and therefore can be effectively supported by
the tractor. Large implements have the center of gravity so far behind
the tractor that they cannot practically be carried by the tractor.
Because relatively smaller vertical forces can be transmitted between
When the implement and the tractor are connected in only one point
and this point is flexible in all directors, the resultant of all forces
transferred between the implement and the tractor has to pass through
this point at all times. This defines the hitch point for the system (Fig.
8.4).
The hitch point also determines how the implement wiII turn relative
to the tractor during turns or when passing over uneven ground. The
112 8. Connecting Tractor and Implement
Relative motion
vhp
pull (Fo ), slope (8), and forward acceleration (i) are added. The force
and moment equilibrium equations become
Wi
- Wx - - + H - R - Fo(x) = 0 (8-3)
g
- Wy + N2 + N\ - Fo(y) = 0 (8-4)
Center of gravity
The linear dimensions XI, X2, X3, X4 and YI, Y2 are as defined in Fig.
8.8.
The distances X2 and X3 can be calculated from the laws for motion
resistance (rolling resistance). The difference X3 - X2 is often very
nearly equal to the wheelbase, t.
The selection of positive sign for the variables in Eqs. (8.3)-(8.5)
corresponds to the most common directions of these vectors for a rear-
wheel driven tractor. Attention must be given to the signs when using
Eqs. (8.3)-(8.5) for cases other than those shown.
The load transfer is, by definition,
LT2 = N2 - N 2(s) (8-6)
LTI = Nl(s) - NI (8-7)
where LT2 is the load transfer to rear axle, LTI the load transfer from
front axle, N 2(s) the static rear wheel reaction, NI(s) the static front
wheel reaction. The load transfer may be calculated combining Eqs.
(8.1)-(8.7).
Fo
~------~~~----------~~T-----------
becomes difficult to steer. If the load transfer from the front end is
equal to the static load on the front axle, the tractor becomes unstable
and may tip over backward or at least the front wheels may rise up in
the air. Both conditions are undesirable, and a limit should therefore
be set on the load transfer from the front wheels such that 10-20% of
the tractor weight remains on the front wheels at all times.
If the load transfer from the implement is very high, it may be difficult
for the implement to maintain a constant working depth or perform its
desired function.
70%
A
B
Fig. 8.10. A, Static-load; B, dynamic-load distribution, two-wheel drive.
powered wheels. For a rear-wheel driven tractor this means that the
load should be concentrated on the rear wheels and only the necessary
minimum left on the front wheels for stability and steering. Static load
distribution between front and rear axle, as shown in Fig. 8.10A, is then
desirable. The dynamic load distribution is also shown in Fig. 8.lOB.
A consequence of this arrangement is that only a little additional pull
can be produced by powering the front wheels on a tractor built with
this type of load distribution, since little vertical load remains on the
8.4 Effect of Load Transfer 119
40% 60%
B
Fig. 8.11. A, Static; B, dynamic load distribution, four-wheel drive.
front wheels when the tractor is pulling under normal conditions. This
fact has been established through practical tests.
In order for this amount of load transfer to occur, the draft force
must be located as shown (Fig. 8.9) and be of such a magnitude that
it gives the required load transfer. Under some circumstances, this does
not happen. Consequently it may be justified to provide power also to
the front wheels for normally rear-wheel driven tractors. Examples of
such cases are as follows:
1. When the load from the implement comes in front of the tractor,
as for instance when using a front-end loader: In this case, considerable
load transfer occurs from the rear to the front axle.
120 8. Connecting Tractor and Implement
~------ X6 --------~
where WI is the weight of the implement, L the lift force at the end of
the link, X6 the distance of the load behind the vhp, and Xs the distance
of the end of the link behind the vhp.
It would be noticed that if the vhp is located far ahead of the tractor,
the implement load may be located far behind the tractor and the hy-
draulic system will still be able to lift it. This will make the tractor
unstable and consequently require an improvement of the tractor sta-
bility by added front-end ballast.
- -:: .....
sition where its bottom is parallel to the forward motion and the land
surface.
In addition, the three-point hitch may give a self-adjusting motion
to sideways movement, as shown in Fig. 8.15.
This self-adjusting effect naturally becomes more pronounced if the
vhp is closer to the implement. If it is far out ahead of the tractor, there
is no self-adjusting tendency and the implement gets a parallel motion
instead.
mum is exceeded when the implement is lifted and does not maintain
proper working depth. Variations in the ability of the implement to
permit load transfer happen very fast in field operations due to the
uneveness of the soil; consequently it is not possible to adjust the load
transfer manually, but an automatically controlled load transfer system
has to be incorporated.
One of the earliest and still a fairly common system for automatically
controlling the working depth is the draft-sensing system. Instead of
measuring or sensing the working depth of the implement and adjusting
the action of the hydraulic system accordingly, draft-sensing systems
sense the pull force and determine the amount of load transfer. If the
pull becomes greater than a set level the system considers this as a
sign of the implement working too shallow and lowers the implement.
On soils with reasonably uniform specific resistance this system also
provides an even working depth for an uneven field surface, permitting
the implement to move up and down relative to the tractor in order to
maintain the constant working depth. If on the other hand, the specific
soil resistance varies in the field with some portions being soft and
others being hard, the draft-sensing system will give an uneven plowing
depth with a deeper working depth on the soft soil and a shallower
working depth on the hard soil.
The draft-sensing element in the three-point hitch is normally a spring
than can be located either in the top link (most often for small tractors)
or in the lower links (for the larger tractors). If the sensing element is
located in the lower links it can be used to maintain constant working
depth also for semimounted implement which normally do not have a
top link attached.
for an uneven soil surface, for instance, if the rear wheels go down in
a depression or if the rear wheels dig in due to high slippage.
Modern tractors are often equipped with combination of draft-sen-
sing and position-sensing capability such that the operator can decide
to what extent the implement position should be determined by draft
and or by the relative position. In this way he can find the combination
that gives the best result.
The hydraulic pump and the pressure control valve in the system
have to be designed such that sufficient power is always available for
the operation of the implement when needed. When power is not
needed for the operation of the implement, the pump still delivers the
same amount of oil per unit time, the same flow rate. If the control
valve to the cylinder is closed the pressure in the rest of the system
will automatically go up to the value set by the relief valve. This would
126 8. Connecting Tractor and Implement
require considerable power from the engine and produce rapid heating
of the hydraulic oil.
The most common way of alleviating this problem is to use an open-
center control valve in the system. At the same time as the lines to
the cylinder are closed, a passage is opened for the oil from the pump
back to the tank with very little back pressure. The open center system
is a simple system and is commonly used if only one or two hydraulic
cylinders are used in the entire hydraulic system.
A common trend in modern practice has been to use the hydraulic
power for a number of functions other than raising and lowering a single
implement. Hydraulic power has been used for steering, for shifting
the transmission, for braking, and for operating remote cylinders from
the tractor. An open-center system may be used also for such cases
but has a number of operational disadvantages. Such systems are there-
fore often built as closed-center systems. In a closed-center system the
oil is not permitted to return directly to the reservoir at idling. Pressure
is maintained in the system and power loss and overheating of the
system is prevented by reducing the flow from the pump. The pump
is normally a variable-displacement pump, which is more complicated
than the fixed-displacement pump used in an open-center system.
A modern trend is to use electrohydraulic control valves for the oil
flow to the various cylinders and motors. These valves can be located
in the shortest path from pump to actuator. The oil does not have to
be taken up to the operator's platform, thereby simplifying the system
and reducing losses.
9
Operating the Tractor and
the Implement*
The human operator is still essential for an efficient use of the tractor
with attached implements. Its not likely that the operator will be re-
placed by mechanical devices in the near future even though mechan-
ical devices will gradually take over a number of the functions currently
performed by the human operator.
The tractor operator was largely ignored in the design of agricultural
tractors until around 30 years ago, when the first steps were taken in
improving the safety of the tractor operator and the working environ-
ment around him. It was soon found that the effectiveness of the entire
unit increased with a better workplace, better control, better environ-
ment, and safer operating conditions.
127
128 9. Operating the Tractor and the Implement
Rear
hitchpoinls
secondary vision, should be made such that the operator can recognize
them positively without looking at them, for instance, by giving the
handles different shapes.
The third area of visibility (III) is behind the operator. To take action
due to occurrences in this area requires the operator to turn around
and remove his attention from the primary area of observation. Ideally,
therefore, only such control functions that do not require operator ob-
servation should be located in this area.
Another area of concern, with regard to the operator visibility, is
that some areas around the tractor are hidden from his normal view.
Figure 9.2 shows an example of such an area. This diagram was created
by placing a light bulb in the normal position of the operators eyes and
tracing the shadows cast by the components of the tractor. If any vital
point is in the shaded area, activities at this point become much more
difficult than if it was fully visible. Points in this area of special concern
could be hitch points for connecting the tractor to implements. The
hitch point for heavy wagons is often in a hidden area. If the front
130 9. Operating the Tractor and the Implement
wheels are in the shaded (hidden) area, the precise steering of the
tractor is made more difficult.
mm
Shoulder pivot Far high 500
..... .....
--- 400
.-
\
-, Near
high 300
\
\ 200
Elbow Near
pivot low
\ 100
I Seat reference
I point
.0:-=-
=-
-
Reference line
----
I
- - - -
I
I
I)l,
'\,
mm
100
/
I
I
/
h
200
300
Fig. 9.3. Possible movements for control actuation. - , Heel; ---, toe.
that it is easy for the arm or the foot to move the control, which is
normally in the direction toward or away from the shoulder or away
from the hip. Figure 9.4 gives examples of good and bad control move-
ments from this standpoint.
If on the other hand the manual movement of a control requires a
fairly long movement, for instance, in making several turns of the steer-
ing wheel, the motion should be a swinging motion around the bodily
pivot points, which may be elbows or shoulders. Figure 9.5 gives an
example of a good and bad motion of a steering wheel that must be
moved through turns.
With the continuing growth in the size of implements and tractors,
many of the control functions that could earlier be made with only
human muscle power, today would require very great efforts from the
operator. It is thus common to install servo power. The tendency is in
the direction of controlling a machine with less and less physical effort.
Power steering has for a long time been common on tractors, and power
brakes, clutches, etc. are gradually being accepted.
The earliest need for improved control power came with the control
132 9. Operating the Tractor and the Implement
Good Bad
Good Bad
Easy
Difficult
speed was given to an automatic governor. With the advent of the fully
mounted plow the automatic depth control for the plow was introduced.
Several attempts have been made to introduce automatic steering of
tractors but these attempts have not yet resulted in a commercially
acceptable solution. It is, however, likely that sooner or later automatic
guiding devices will be available. Other possible automatic control de-
vices that are being considered are devices that will choose the gear
and adjust the engine speed according to the power need of the im-
plement in such a way that minimum fuel consumption and engine wear
is achieved.
In general an automatic control device should be used (1) on func-
tions where the setting has to be adjusted continuously, (2) where a
suitable monitor is available for determining when change of setting is
needed, (3) where a simple relationship can be established between the
input from the sensor and the necessary control function. Automation
is also suitable where reaction by the human to an input is not suffi-
134 9. Operating the Tractor and the Implement
ciently fast or where the human is not capable of reacting in the time
required to detect that an adjustment is necessary.
Automation is less suitable and is difficult to apply for situations that
seldom arise and where there is no simple indicator of an adjustment
need, or where the decision about the adjustment has to be the result
of a comparison of several factors.
The aim of the automation should be that the operator is relieved of
all routine functions and given time to observe the general function of
tractor and implement. Modern computer technology will very likely
make it possible to automate many more functions in the operation of
a tractor.
The environment around the operator has great effect on his ability
to perform his normal functions efficiently. Among the environmental
factors to be considered are vibration, shape of the seat, noise, tem-
perature, and air quality.
Tractor operation has for a long time been connected with severe
vibration problems caused by driving an unsprung tractor over uneven
fields. The human body has the ability to withstand considerable vi-
brations and has its own means of protecting vital organs from being
damaged from such outside vibrations. It was, for a long time, con-
sidered desirable to make the operator's platform such that the operator
could drive in a standing position thereby using his legs to reduce some
of the vibrations from the tractor. With the more crowded conditions
in today's operator stations, this possibility is normally eliminated.
The vibrations affect the operator both with regard to their amplitude
and frequency. A common measure for describing the severity of the
vibrations is to indicate the accelerations. Figure 9.6 shows the sen-
sitivity of the body to vibrations of different accelerations as a function
of frequency. It should be noticed that the sensitivity is very high at
a frequency around 5 Hz. This indicates that the ability of the human
body to resist the vibrations is fairly low at this frequency. It is un-
fortunate that a frequency of about this magnitude is fairly common
on tractors, because tractors are supported by high-volume, low-pres-
sure rear tires. Modern tractor seats greatly reduce the problems of
vibrations. Such seats have a sophisticated suspension system, in-
cluding springs and damping devices, and both of these are adjustable
9.3 Operator Environment 135
1.0 , - - - - r- - r -- - - r - , - - - , - - , - - -r---r--.Y7''T7777r-,
0.8 f-------+---+--+--+-++---t--+--r.l~nlS-5M---1
0.6 f-------+---+--+--+-++---t-.....+~~;g.~--1
'"
0.05 f---+-+--I-~~I-I---I--t-+----f---1H
2346810 20 30 40 60 80 100
Frequency, Hz
8 85
4 90
2 95
100
Most tractor hitches are designed with regard to the proper transfer
of forces and motions between the tractor and the implement during
work. Lately the question of how to connect the tractor to an implement
has also been given consideration.
Normally the implement to which a tractor is to be connected is not
lined up well enough with the tractor at the time of hitching to make
it possible for a direct link-up. This means that the position of the
implement has to be adjusted relative to the tractor. With earlier, fairly
light implements this could reasonably be done manually by the op-
erator. However, with modern, much bigger implements, it may be
beyond the ability of the operator to line up the implement behind the
tractor and other means are required to bring about the hitching. A
goal should also be to enable hitching to be carried out without the
operator leaving his seat.
Among the principles applied in the design of improved hitching sys-
tem should be mentioned the following:
138 9. Operating the Tractor and the Implement
--_ _ _-3a
3b
tractor back against the implement. Such powered motions of the hitch
points are desirable in order to simplify hitching. For example, powered
motion sideways of the two lower hitch points on the tractor and also
the possibility of powered extending or shortening of the top link should
be considered.
3. Make the contact points self-guiding such that they would au-
tomatically adjusted relative to each other. A common example is the
funnel used for the hitch hook on many trailers.
When designing hitches for better hitching, it is necessary to have
some dimensions for likely misalignments between tractor and imple-
ment during normal hookup (Fig. 9.8).
Eventually some kind of universal standard will likely be accepted
that will list to what extent the hitch design should accommodate mis-
alignment between tractor and implement.
REFERENCES
ASEA (1983a). Operator controls on agricultural equipment. ASAE Standard S335.2, in
"American Society of Agricultural Engineers Yearbook." ASAE, St. Joseph, Ml.
ASAE (1983b). Application of hydraulic remote control cylinders to agricultural tractors
and teaching type agricultural implements. ASAE Standard S201A, in "American Soci-
ety of Agricultural Engineers Yearbook." ASAE, St. Joseph, Ml.
10
Developments in the
"Tractor" Concept
10.1 INTRODUCTION
Table 10.1. Relationship between Traction Device, Soil Conditions, Vehicle Duty,
and Speed (Reece, 1969)
gantry and pivoting through 3600 • The function of the operator would
be to monitor the performance of the implements.
It is interesting to note that the early concept of winch-plowing,
which involved the winching of a plow via a cable between two steam
engines, provided a method of cultivating without having to move the
power unit (the steam engines) across the field. A recent version of
the cable-winching concept has been adopted at Texas A&M Univer-
sity (Le Pori et al., 1983). This version of the cable-winching approach
consisted of a power unit that was located in position at one end of
the field. This unit powered the winch to pull the cable and attached
implement across the field. A mobile truss, similar to that used for
linear-move irrigation systems, was positioned along the length of the
cable to provide directional stability for the trailed implement. In the
steam engine winching systems, the side draft forces were countered
by the man walking behind and steering the winched plow. The ad-
vantages claimed for this system are that it lends itself to field auto-
mation, it provides a method of controlled traffic farming, and it elim-
inates the slip and rolling resistance losses associated with conventional
tractive systems. Another possible advantage is that electricity could
be used to supply the energy for the power unit.
The gantry concept is also demonstrated in the "cross-spanner" ma-
chine developed by PSI Engineering (W. L. Spratt, personal com-
munication, Panel Systems, Inc., Hurricane Mills, TN, 1983). This unit
consists of a mainframe, an overhead carriage, and a range of imple-
ments. The carriage is suspended from the overhead frame and carries
the implements. The carriage is self-propelled and is powered along
the mainframe, thereby causing the carriage and attached implement
to move over the ground. Having made a "pass" with the carriage,
the mainframe is indexed forward by a distance equal to the width of
the implement. It is envisaged that this system would have application
not only for cultivation but also for harvesting and some primary sorting
or processing. It should be pointed out that this machine is still in the
development and prototype testing phase.
An approach used by the author (Alcock and Jahns, 1984) was to
use the boom of a center-pivot irrigator as a position-referencing device
for an electrically powered tool frame. This was essentially a guidance
system based on the master-slave concept with the "master control"
provided by the boom of the center pivot. The "slave" was the elec-
trically powered tool frame, which was powered and steered by indi-
vidual wheel motors. As the boom moved through an arc, the tool frame
10.2 Controlled-Traffic Farming 145
Irrigator pipe
Control switches
Control panel
Control
switches
Output shaft
(to wheel)
Transmitter -~..,
Microprocessor
The system proposed may have some unique applications, for ex-
ample, in the turf-growing industry, where repetitive mowing is es-
sential and large center-pivot irrigators are commonly used. Gang mow-
ers could be operated on a continuous basis from the tool frame as it
follows the spiral path from the outer radius to the inner effective ra-
dius. It is also envisaged that tractor-implement combinations could
be controlled to follow a spiral pattern by using a centrally located
transmitter with an on-board receiver and microprocessor to check the
polar radius in accordance with the desired path, as illustrated in Fig.
10.2.
Equivalent to
Energy density Conversion efficiency 100 liters of gasoline
Fuel source (MJ/kg) assumed (kg)
Cost
Task Description Energy use (MJt (¢) % of diesel cost
Diesel-powered tractor
I Full load 4.79 4.06b
2 Part load 14.13 11.99b
3 Full load 16.50 14.00b
4 Part load 23.93 20.31 b
Battery-powered tractor
1 Full load 2.05 c 3.4l d 84.0
2 Part load 3.38 c 5.64d 47.0
3 Full load 6.75 c 11.25d 80.3
4 Part load 6.78C 11.3if 55.6
10.3.1 Batteries
The battery pack used in the battery-powered "choremaster" tractor
consists of two 32-cell blocks, providing a nominal operating voltage
of 128 V. They provide a total battery capacity of 340 A hr at the 6-
hr rate, or 43.5 kWhr. Each battery block is 0.89 m in length, 0.5 m
in width, and 0.59 m in depth. The total battery mass is 1914 kg, with
an effective energy density of 24 Whr/kg. This energy density is low
when compared with the advanced lead-acid batteries developed by
Lucas Chloride, which have an effective energy density of 38 Whr/kg.
100
90
First gear
80
70
Z 60
~
1:: Second gear
0
==OJ 50
OJ
>
U
ro 40
F
30 Third gear
20
10
0
5 10 15 20 25
Vehicle speed (km/hr)
in Fig. 10.3 and the characteristics of the motor are shown in Fig. 10.4.
The operating speed range of the motor is between 930 and 2750 rpm.
Operating below 930 rpm, at nominal motor voltage and at full load,
is precluded by the large current demand. Operation at speeds above
2750 rpm is prevented by an "overspeed" switch. A speed control unit
mounted in the tractor cab can be used, however, to provide infinite
speed variation from 0 to 2750 rpm. The traction motor has a 1-hr rating
of 37 kW, and can also supply 81 kW for 3.3 min. Thermistors in the
motor frames are used to control the operation of small, 12-V blowers
for cooling both the traction and PTO/hydraulics motors. The PTO/
hydraulics motor is rated at 17 kW for 1 hr and has overload charac-
teristics similar to the traction motor. In the present vehicle, this motor
drives a hydraulic pump for steering and hydraulics, as well as the PTO
shaft. The hydraulic pump is fitted with a priority valve to ensure oil
supply to the steering rams.
150 10. Developments in the "Tractor" Concept
100 1000
80 800
~
>-
u
c:
Q>
'0 60 600 E
!E I
Q> ~
'C Q>
c: :::J
'" e-
40 400 F2
~
~
~
20 Power 200
Torque
0 0
500 1000 1500 2000 2500 3000
Motor speed (rpm)
10.3.3 Controllers
Speed control of the traction and PTO motors is provided by two
silicon-controlled rectifier (SCR) controllers with contacters and a by-
pass circuit for full-speed operation. The controller for the traction
motor can provide 265 A continuously (producing 34 kW) and 550 A
for 5 min (providing 70 kW). The controller for the PTO/hydraulics
motor gives 250 A continuously (26 kW) and 475 A for 5 min (61 kW).
Two lever-actuated potentiometers positioned in the tractor cab enable
the operator to adjust the speeds of each motor. A reversing switch,
operated from a cam on the speed control lever, allows the operator
to change the direction of the traction motor for quick and easy re-
versing of the tractor. The reverse mode can also be used to provide
a braking effect against the direction of travel. The motors used are
sensitive to change in load, resulting in a reduction in motor speed as
the load is increased. This is evident from Fig. 10.4. A feedback circuit
that will allow a set motor speed to be maintained has been installed.
This is accomplished by varying the voltage at the motor in accordance
with change in output speed resulting from an applied load. In reality,
10.3 Battery-Powered Tractor 151
1 72: 1 0-8
2 36.4: 1 0-16
3 17.67: 1 0-24
the voltage applied to the motor terminals is full battery voltage. How-
ever, the switching provided by the SCRs varies the mean voltage
supplied as input to the motors.
10.3.4 Transmission
The output from the traction motor feeds into a three-speed transfer
box and then to the front and rear differentials. Power is transmitted
from the differentials through drop boxes mounted at each wheel. The
overall gear ratios and associated speed ranges are given in Table 10.4.
10.3.6 Summary
Battery-powered vehicles are suited to intermittent operation, per-
forming tasks whose duty requirements are fairly readily identifiable.
The battery-powered, chore-type tractor described here may well find
application in materials-handling tasks for the logging, mining, food,
forestry, and building industries, as well as for certain materials-han-
dling tasks in the farming industries. The battery-powered tractor is
unlikely to be suited to extensive or continuous work such as field
tillage or road haulage over considerable distances. Its applications are
somewhat unique, and such a vehicle may complement, rather than
replace, the larger tractors intended for tillage work. The character-
istics of dc series-wound electric motors are such that they provide a
rising torque characteristic with fall in speed (due to an applied load).
This effect can be used to overcome temporary overloads, and when
used in conjunction with a suitable transmission, can provide a constant
power output at the drive wheels (or PTO).
REFERENCES
Alcock, R., and Jahns, O. (1984). Field automation by spiral mechanization. ASAE Paper
No. 84-1030. Am. Soc. Agric. Eng., St. Joseph, MI.
Chamen, W. T. C., Collins, T. S., Hoxey, R. P., and Knight, A. C. (1980). Mechanization
opportunities likely to be provided by engineering in the 21st century. The Agricultural
Engineer 35(3), 63-70.
Oohlich, H. (1984). The development of tractors and other agricultural vehicles. J. Agric.
Eng. Res. 29, 3-16.
Le Pori, W. A., Mizrach, A., Harrison, C. R., Evans, M. A., and Carney, D. B. (1983).
Functional evaluation of field machinery using a cable towing system. ASAE Paper
No. 83-1545. Am. Soc. Agric. Eng., St. Joseph, MI.
Lucas (1983). Lucas Pub. 4135, Lucas Chloride E. V. Systems Ltd, Birmingham, UK.
Reece, A. R. (1968). An automatic electric arable farm. Farm Mech. Buildings 20(226),
18-20.
Reece, A. R. (1969). The shape of the farm tractor. Proc. Inst. Mech. Engr. 184, part
3Q,125-131.
Thrig, H. K. (1960). An electric-powered tractor. Agric. Eng. 4, 232-233,240.
Alcock, R., and Christianson, L. L. (1985). A battery powered tractor Agric. Eng. 40(2),
69-73.
Appendix: Problems and
Problem-Solving
Example 1.1
Develop an interactive computer program that allows data from dy-
namometer tests to be input and calculates power, torque, specific fuel
154
Appendix: Problems and Problem-Solving 155
Example 1.2
Add to the above program so that a graphic output, with power,
torque, specific fuel consumption and thermal efficiency, plotted on
the ordinate, and shaft speed on the abscissa, is produced as each set
of input data is entered.
Example 1.3
Add to the above by providing outputs giving the mean and standard
deviation of each variable, the rated power and speed, and the speed
at which maximum output torque occurs.
Example 2.1
Write an interactive program that will determine the gear ratios nec-
essary for a tractor to achieve a specified drawbar pull at rated engine
speed and to achieve a specified maximum forward speed.
Example 2.2
Modify the above program to allow for other inputs that will influence
the drawbar pull capability: the operating grade, the coefficient of roll-
ing resistance, and the maximum vehicle acceleration.
Example 2.3
Assuming that the gear ratios are spaced according to the geometric
progression rule, modify the program for Example 2.2 additionally to
determine the appropriate overall gear ratios for a given number of
gears. For each gear ratio, plot tractive effort (ordinate) vs. engine
speed (abscissa).
Example 2.4
Add to the above program so that the wheelslip associated with a
given tractor weight and thrust requirement can be determined. Use
the Wismer and Luth prediction equations and provide for an input of
the soil cone index value. Determine the wheelslip value. Determine
156 Appendix: Problems and Problem-Solving
the wheelslip values for the tractive effort determinations made in Ex-
ample 2.3.
Example 2.5
Add to the above program by providing the input capabilities nec-
essary to determine the tractive efficiency. Provide an output format
that will plot tractive efficiency as ordinate vs. wheelslip as abscissa
for different values of soil cone index.
Example 2.6
Repeat subprograms 2.4 and 2.5 using the Gee-Clough equations.
Compare these results with those obtained previously.
Example 2.7
Write an interactive program that will calculate the load inertia re-
flected to the engine output shaft. (Ignore the inertia load effect caused
by the transmission.) Calculate the reflected inertia for each of the
tractor overall gear ratios, at the engine speed corresponding to max-
imum torque, and determine the tractor accelerations expected and the
engine output power requirement.
Example 3.1
Write a program that determines the costs associated with machinery
ownership (fixed costs), time costs, and task costs. This program
should then be extended to determine the optimum machine capacity.
Example 3.2
Modify the above program to determine the optimum machine ca-
pacity for the analysis conducted in Example 3.1 if two machines of
similar capacity are purchased instead of one.
Example 3.3
Write a program to compare group replacement with individual re-
placement of items, such as cultivator tines or sprayer nozzle tips.
Determine if and when group replacement would become a viable al-
ternative to individual replacement. Assume that the failure rate fol-
lows a negative exponential distribution.
Appendix: Problems and Problem-Solving 157
Example 3.4
A battery-powered vehicle has a total weight of 50 kN and a battery
mass fraction of 0.4. The available energy density of the battery is 30
Whr/kg. The vehicle is four-wheel drive with equal-sized wheels of
1.10-m effective diameter and 0.35-m width. The soil cone index is 700
kN/m 2 • In each cycle, the vehicle is accelerated from rest on level
ground for 3 sec, then held at this velocity for 10 min, and then brought
to rest. A polynomial equal relating torque (M), in Nm, of the electric
drive motor and its output rpm (N) is as follows:
N = 0.000041M3 + 0.048M2 - 18.52M + 3412.3
The overall reduction ratio is 72: 1. The inertia of the motion is 0.173
kg m2 and the inertia of the wheels is 6.0 kg m2 • The vehicle has a
hydraulic system, for steering purposes, that requires 8 kW and has
an efficiency of 0.65. The transmission efficiency is 0.8, and the battery
and controller efficiency is 0.9. Write a program to provide perform-
ance data for the vehicle, including the expected number of cycles.
Index
A D
Acceleration, 98 Depreciation, 75
torque required for, 98 Dimensional analysis, 53
Adiabatic index, 28 Draft,41
Adiabatic process, 20 Drawbar
Aerodynamic resistance, 96-97 performance, 92
Air, constituents of, 18 pull, 36, 49, 52
Air flow, measurement of, 34 Dynamics, 6
Dynamometer, 35
B E
Ballast, 59, 61-67, 70-72 Efficiency
number, 65 mechanical, 24
Bathtub curve, 80 thermal, 15
Bekker theory, 49 tractive, 25, 54, 55, 57
Boyle's law, 16,20 transmission, 24
Breakdown rate, 77 Energy, 6
balance, 30
conservation of, 8
flow, 11
C kinetic, 8
Calorimeter, 32 nonflow equation, 13
Camot cycle, 23, 28 potential, 8
Charles' law, 16 steady-flow equation, 10
Cone index, 53 used in agriculture, 4
Cone penetrometer test, 53 Engine
Controlled traffic, 143-146 heat balance, 32
Coulomb equation, 46-48 thermodynamic, 15
159
160 Index
S V
Vehicle performance, 92-108
Selection of machinery, 83-88; see also
Machinery selection
Series and parallel arrangements, 82, 83; W
see also Failure probability Weibull distribution, 80, 81
Shear strength of soils, 44, 45 Wheel numeric, 53, 54, 56
Shear stress, 48-51 Winch system, 144