POWER SAVING SYSTEM FOR LATHE

SUBMITTED BY-
Bhupendra Singh(1904220400018)
Nikhil Singh(2004220409004)
+
Sachin Maurya(2004220409007)
Vijendra Chaubey(2004220409010)
Vipin Mishra(2004220409011)

Under The Guidance Of

Mr.Nikhil Bajpai
(Asst.Professor)
(ME B.I.E.T.LUCKNOW)
 INTRODUCTION
 It Is A Power Saving System For Lathe In Which The
Spindle Of Motor Operate.When The Tail Stock
Reach Near To The Spindle To Perform The
Operation The Spindle Starts Automatically And
When Operation Complete Tail Stock Moves In
Backword Direction Using Rack And Pinion
Arrangment Then Spindle Stops Automatically By
Using The System Electronic Digital Speed Control
A.C Motor.
 OBJECTIVE
 In The Modern World,the Power Saving System Is Help To
Us For Many Purpose.
Here We Are Using And An Electronic Ac Motor Speed
Regulator.
 This Regulator Is Used To Maintain The Set Speed Of
Motor Constant.
 The Speed Variation Due To Overload,line Voltage
Fluctuation Over Voltage Surge Problem,can Be
Controlled And The Speed Is Maintained Contsant By
Using This Power Saving System In Lathe This Unit Can
Be Used Upto 1 HP Ac Motor.
3D POWER SAVING SYSTEM FOR LATHE
 LATHE
 The Lathe Is A Machine Tool Used Principally For
Shaping Article Of Metal(and Sometimes Wood Or Other
Material) By Causing The Workpiece To Be Held And
Rotate By The Lathe SPINDLE While A Tool PERFORMS
The Cutting Action.
 The Basic Lathe That Was Designed To Cut Cylinderical
Metal Stock Has Been Developed Further To Produce
ScrewThread,tapered Work, drilled holes,knurled
Surface And Crank Shafts.
BLOCK DIAGRAM OF POWER SAVING
SYSTEM FOR LATHE
 PART/COMPONENT USED
 FRAME STAND
 TOOL POST
 HANDLE
 RACK AND PINION
 ELECTRIC AC MOTOR SPEED REGULATOR
 CONTROL UNIT
 BALL BEARING
 FRAME STAND
➢ It Is Use To Support The Part Of The Machine Like Rack
And Pinion,tool Post,handle,electronic Digital Control
Ac Motor.
TOOL POST
➢ Tool Post Is Portion Where Tool Is Mounted And It Is
DrivIng Using The Rack And Pinion Arrangment.In The
Post Various Type Of Tool Are Monted To Perform Various
Type Of Operation Like Turning,facing Etc.
 HANDLE
 Handle Is Used To Drive The Pinion Which
Drive The The Rack To Move The Tool Post In
Forward And Backword Direction.

CHUCK
A chuck is attached for holding the material
on the shaft of the AC motor.
 RACK AND PINION ARRANGMENT
➢ It Is Rack And Pinion Arrangment Which Drive The Tool
Post In Forward And Backword Direction.
➢ In This The Gear(pinion)drives The Rack Whose One
End Is Connect To Tool Post And Moves In Forward And
Backword Direction.

PINION

RACK
.
ELECTRIC AC MOTOR SPEED REGULATOR –

 This Regulator Is Used To Maintain The Set

Speed Of Motor Constant.
 The Most Common Way Of Controlling AC Motor
Speed Is Changing The Motor’s Frequency.With
This Method, Variable Speed Ac Motor Drives
Are Used To Adjust The Speed.
 BALL BEARING
 Ball Bearing Is A Type Of Rolling Element Bearing That
Uses Ball To Maintain Separation Between Bearing
Races.
 In This System Ball Bearing Is Used To Support
Rotation Part Viz Handle.
 WORKING PRINCIPLE
 The Power Saving Lathe Is Main Advantage For
Saving Power Of The Motor.
 The Motor is on whenever the tool post near to the
work piece. Tool post beyond the work piece
condition the motor is automatically off by sensing
the rotating handle.
 Poor Speed Regulation Of The Motor And Also Lesser
Efficiency Due To Overloading, Line Voltage
Fluctuations In The Input Supply, Over-voltage,
Changes In The Frequency Issues Etc.
 Which Can Be Solved Using A.C Motor Speed
Controller.
 To Avoid These Issues Electronic Unit Is Used To
Take Care Of Consistency Of Speed Of The Motor.
 In This Mechanical Project, There Will Be An AC
Motor Attached To A Frame Which Will Work As A
Spindle.
A Chuck Is Attached For Holding The Material
On The Shaft Of The Ac Motor.
 On The Axis Of This Motor, There Is A Rack And
Pinion Assembly Working As A Tailstock.
 Rack And Pinion Are Installed On The Bearing
Stand For Smooth Operation. Thus, The
Tailstock Is Operated By The Manual Handle.
 ADVANTAGES
 Speed control upto 1 HP AC motor.
 Speed variation is smoothly.
 This circuit is a closed loop control system.
 In this circuit isolation transformer is used so that
the AC motor is products.
 SCR firing angle varied automatically.
 By slight modification of this circuit,the single
phase induction motor speed also varried.
 LIMITATION

 This circuit produced sinusoidal AC voltage only,

not the pure AC voltage.
 The noise produced by the motor is high due to
voltage variation.
 The efficiency of the motor decreased due to
input voltage is varried by the SCR circuit.
 APPLICATION

 Industrial
application
 Machinary application
 Power generation station
 Power transmission station
 CONCLUSION
 Thus the power saving system has been
designed and it is verified experimentally
 This system will save the electrical power
used for the lathe system almost 20% this is
an simple and ecomonomically beneficial
designed and can be used for all small and
large scale industry. further work has been
continued in the future to rectify the
limitation.