POWER SUPPLY CONNECTOR STANDARD ACCESSORIES AVAILABLE

INSTALLATION MANUAL FOR

Ordering
PIN 1 24V+ DC S/N Description Used for purpose
Base Units PIN 2 24V– DC Code
NG16DL(N), PIN 3 EARTH 1 Programming cable for the series :3meters 1910 PLC Programming and monitoring online
NG14RL(N), 2 Pre-wired Cable 300 mm 1911
NG16ADL(N), Fig. 1 For interfacing 3rd Party devices to Serial Ports
3 Serial Link Cable with loose conductors 3 meters 1912
NG14ARL(N)
4 Memory Cassette 256 KB 9904 Transport and download PLC projects
3 INSTALLATION
MESSUNG SYSTEMS - Headquarters : 5 Programming Software CoDeSys 9920 PLC programming and documentation
Kohinoor House, EL-2, J- Block, MIDC, Bhosari, Pune - 411026. (INDIA) AUTOMATION PEOPLE DIMENSION DETAILS 6 Power supply connector 3 Pin 1951 For 24V supply connection to PLC
• This Installation Guide is intended to be used for installation of the Nexgenie series Programmable Logic Controllers (PLCs). It includes general The figure below shows base unit views from different side with dimensions. 7 I/O connector 10pin screw type 1952 For I/O wiring connection
Specifications, specific electrical specifications, installation, wiring and first level trouble shooting. For details refer the product catalog.
58 118 8 Terminator Plug 1955 A mandatory termination network
• Read and understand the manual carefully before use to avoid damages to persons, property & environments. Ensure safe and proper usage of
this product. 9 Taparia Screw driver 932 9984 Mandatory for I/O wiring
• The qualified personnel should only install and operate the product. The personnel should be aware of all safety of automated products and 1 mm
completely familiar with all associated documentation for the said product.
• Manual should be located at the easily retrievable location for reference. 5 SPECIFICATIONS OF CPU SECTION

35 mm
97
USER SAFETY GUIDELINES Nexgenie NG16D(L/N), NG16AD(L/N), NG14R(L/N), NG14AR(L/N)

• Any commissioning or service engineer must be of a competent nature, trained and qualified to the local and national standards required to fulfill CPU speed 0.3 µs for Bool instruction, 0.3 µs for Word instruction
that job. These engineers should also be trained in the use and maintenance of the completed product in a safe and coordinated manner in 7.5 mm Application program memory 128 K bytes flash
compliance to established safety practices.
• Provide external interlock circuit like emergency stop or protective circuit to keep the systems safe in case there is problem in the PLC. Fig. 4 Source code memory 1 MB flash, Can store project file
• For output, place fail safe protective circuit external to PLC to ensure product operates safety in case of PLC fault condition. Also built external Fig. 3 Marker memory 4 K bytes
output monitoring circuit to identify the output to which the problem has occurred.
The figure 4 above shows recommended standard DIN rails TS 35 / 7.5 mm and figure 5 below shows back side view of base unit along Data memory 24 K bytes
• Protect the product from conductive dust, corrosive gases, wire debris, flammable gases, rain and fluid from entering into the product through
ventilation slits. Product should not be exposed to high explosive risk, excessive magnetic interference & inflammable substances.
with DIN clip. Stored in FRAM, battery free operation. 300 bytes of marker memory and 700 bytes of data
Retained memory
• Do not paint the product. memory
• Do not modify, dismantle, re construction and repair the product. If this product emit smoke or an unusual odour or unusual sound or unusual MOUNTING HOOKS Unlimited (limited only by program and data memory).
on PLC Number of Timers
operation, immediately switch OFF the power to the product. If the product is continued in operation under such state, this shall result in fire & To mount the PLC on the DIN rail, With resolution of 1ms Can be declared as retentive selectively
damage the product. Contact the nearest authorized Sales / Repair agency of this product.
1) the DIN clip is to be pulled downwards till it clicks, Number of counters Unlimited (limited only by program and data memory) Can be declared as retentive selectively
• The unit supply is 24 VDC. Utmost precaution is required to be taken to avoid connection of AC mains to the supply or any of the DC input or
2) then the PLC is hooked on the rail and pressed down on the rail The DIN Memory cassette (Optional) Available for application program back up and transport. User can transfer application program
Output terminals. Connecting mains to supply may damage the unit permanently. The Relay wiring, if on AC, should be effectively isolated from
DC wiring physically. 3) and the DIN clip to be pushed upwards again till it clicks Rail (Ordering code 9904) to CPU through serial Port1 without any need of programming software
• This product does not contain any intentionally added mercury or cadmium. In case this product is required to be disposed off it should be done The unit will clamp on the rail with horizontal slide movement. I/O points 14 (can be expanded up to 40 inputs and 40 outputs)
treating it as 'Industrial Waste' and disposed off adhering to all relevant local and national laws of the concerned country.
To prevent horizontal dislocation in transit or anticipated vibration in the DIN CLIP Real Time Clock (RTC) Built-in, backed up by super capacitor for duration of 2 weeks nominal

1 OVERVIEW
installation, the DIN rail mounted units may be locked in place using end clamps
on either side. Recommended types: - ELMEX: SCKU / SCUN or CONNECTWELL:  Serial ports
2, Both ports support open protocol
Port1: RS232/485/Modem interface
CA702/802/202 or WAGO 249-116/117
The Nexgenie series is another 'first' from the Messung stable of innovative small sized PLCs. An unbelievable amount of features and Fig. 5 Port2: RS232/422/485/Modem interface
To remove unit from the rail the reverse of process given above is to be followed. Serial protocol FBs Buit-in: Nexgen Slave and Modbus RTU Slave
combinations have been made available in a compact and ergonomic unit
This PLC doubles as a PLC with limited function Human Machine Interface (HMI) (optional) and has around 4 basic variants of base unit RECOMMENDATIONS Visual Access Window (VAW)
2", 128 X 64 graphics LCD with white backlit.[Backlit life is 10, 000 hours].
and 5 variants of expansion units. Up to 4 expansion units can be cascaded to add more I/Os to any base unit The PLC assembly is required to be panel mounted should take care of the following points 4 system keys for parameter settings and display navigation. 64 user messages, useful for
(optional )
monitoring and setting PLC data, monitoring machine status and alarm messages.
GENERAL SPECIFICATIONS OF THE SERIES Only horizontal mounting is permitted. Vertical or suspended from panel roof or floor mounting is not allowed for thermal considerations.
PID Software FB, unlimited loops (limited only by program and data memory)
The required clearances around the unit are given in figure 6 below. A 50 mm clearance is also required on the front side of the unit.
Base unit NG16DL, NG16ADL 95 mA at 24 VDC Programming software IEC 61131-3 compatible programming software CoDeSys ver. 2.3.9.13 onwards
on Ceiling


Power Supply Base unit NG14RL, NG14ARL 120 mA at 24 VDC 6 : Ladder Diagram (LD), Function Block Diagram (FBD), Sequential Function Chart (SFC),
24 VDC D Programming languages
Continuous Function Chart (CFC), Instruction List (IL), Structured Text (ST)
(18 to 30 V ripple included) Expansion unit NE16DX 30 mA at 24 VDC O
O
O Diagnostics, debugging and Off line simulation, Single cycle mode, Break point, Data flow, Sampling trace, Visualization,
Expansion unit NE14RX 60 mA at 24 VDC O
online monitoring features Watch and receipt
D D
Over current Fuse : 630 mA Type 372 Little fuse Remote programming Remote programming and online monitoring possible via Modem, LAN
Protection
Reverse Polarity Protected by series diode up to 40 V D
Electro Static Discharge (ESD) (IEC 61000-4-2):
±8 KV Air discharge ±4KV contact discharge Horizontal Vertical on Floor SERIAL PORT PORT P1 terminations PORT P2 terminations
D = 50 mm
Electrical Fast Transient (EFT) (IEC 61000-4-4) : Fig. 6 CONNECTIONS 1 Carrier Detect RS232C 1 Carrier Detect (RS232C)
Power line : ±2 KV,
Digital I/O : ±1 KV, Analog and communication I/O : ±1 KV 1. In case of small sized panels care should be taken that to keep more clearances on right side so as to facilitate proper viewing of 2 RxD (RS232C) 2 RxD (RS232C)
EMC - Immunity : as required by the label.
IEC 61131-2, Radiation Susceptibility (RS) (IEC 61000-4-3): 3 TxD (RS232C) 3 TxD (RS232C)
IEC 61000-6-2 80 MHz ~ 2.7 GHz, 10V/m to 1V/m, , 80% AM , at 1KHz 2. The unit is designed as an 'open type unit' which requires it to be installed in a suitable panel, protecting from heat, dust and water. 5
9 4 VCC+ (+5V) 4 TX+ (RS422)
Conducted by Radio Frequency (CRF) (IEC 61000-4-6): 4
3. If only base unit is installed, ensure that the terminator plug is fitted on right side. 8
0.15 MHz~80MHz,10V/m , 80% AM at 1 KHz 3 7 5 GND 5 GND
4. The expansion units should be connected to the base unit with the supplied flat cables. It is necessary to remove terminator plug 2
Surge :(IEC 61000-4-5) : Power line: ±0.5 KV, Digital I/O : ±1 KV, Analog and 6 6 TR Select 6 TR Select
from Base unit and fix it on the last unit on its right side. This is mandatory for system operation. 1
communication I/O :±1 KV
5. In case of possible vibrations/shocks to the panels in use, the unit shall be required to be protected from sliding movement in the 7 D- (RS485) 7 TR Select
Power Frequency Magnetic field (IEC 61000-4-8): 30A/m, 50 /60 Hz
rail by use of clamps from both sides of the unit to avoid dislocation of wires and connectors. 8 Reserved 8 RX- (RS422)
EMC - Emission : As required by Radiated Emission (CISPR 16-2-3) : 30MHz ~ 1000 MHz
6. For external EMI the low voltage and high voltage noise prone wires should be physically isolated and laid out separately in the panel. 9 pin D male connector 9 D+ (RS485) 9 RX+ (RS422)
IEC 61131-2, IEC 61000-6-4 Conducted Emission: (CISPR 16-2-1, CISPR 16-1-2) : Power lines : 0.15 MHz -30 MHz In cases where crossing is found the cables should cross at right angles to avoid cross talk.
solder side view User can select terminator resistor in RS485 For RS485 interface, Data+line is formed by
Operating Temperature 5 °C to 55 °C 7. A strip of paper of width 50mm or so is recommended to be wrapped around the unit sides during installation and wiring to avoid network, by connecting (TR selection) and (D- connecting (Tx+) and (Rx+) together. Data- line
small pieces of wire ends or strands or washers or drilling burr etc. falling into the unit and getting trapped on boards causing severe RS485) together on D connector whenever is formed by connecting (Tx-) and (Rx-) together.
Humidity 10 to 95 % RH non condensing, pollution degree 2
damage. The paper should be removed before putting the system in use required. User can select terminating resistor in RS485
As required by EN- 61131-2, IEC 60068 -2-6 (test Fc), Powering any external devices using VCC is not network, by connecting pin 6 (TR selection) and
Vibration, Shock 8. Individual connector wires may be dressed from top and bottom sides so as to give natural isolation between input and output sides
IEC 60068-2-27 test Ea recommended. pin 8 (Rx- RS422) together whenever required.
of unit or clubbed together to leave from one side of unit.
Class of equipment Open type; to be used inside protective panels, IP20 protection
Dimensions (W x H x D) 118 x 97 x 58 mm. Height –102 mm inclusive of DIN clip
Mounting Clamp on to standard TS 35 DIN rail 4 CONFIGURATIONS AVAILABLE
Wires 0.5 mm square copper, single or multi stand System options and ordering information for product and accessories (range offered).
The VAW is the Visual Access Window recommended for effective use of the PLC
I/O wiring Termination lugs For 0.5 mm square, insertion length 8 mm, Jainson Type 50-508-L8 or equivalent
BASE
Suggested tool Flat blade screwdriver 1.5 mm wide such as Taparia 932
Model Outputs
Weight 300 grams nominal Inputs / High Speed Counters
With VAW Without VAW Transistor Relay Analog
Approvals CE [for base variants NG16DL(N), NG14RL(N)]
NG16DL NG16DN 8 DC inputs or 2 Enc / 6 HSC, 8 – –
NG14RL NG14RN 4 inputs 20 KHz, 2 inputs 5 KHz Sink / source type – 6 –
2 NOMENCLATURE
4 DC inputs or 1 Enc / 4 HSC, 3 inputs 20 Khz and 1 input
NG 16ADL NG 16ADN 8 – –
CPU Status System keys of I/O terminal block flap with 5 Khz Sink / source type
LCD of VAW Indicators VAW (optional) wiring label (removed )
4 DC inputs Sink type / 4 Non-isolated analog inputs
(optional) NG 14ARL NG 14ARN 0 to 10 VDC inputs, 10 bits resolution – 6 –

EXPANSION

Removable I/O NE14RX – 6 –

terminal blocks NE16DX 8 DC inputs Sink / source type 8 – –
Flap
NE08IX – – –
Connector for
expansion unit NE06RX 6 pt 500 mA Relay outputs – 6 –
Fuse protection
(bottom side) or NE08DX 8 pt 300 mA 24 VDC source type outputs 8 – –
24 VDC power connector terminator plug
NE02AX 2 Ch 0/-10 to +10 VDC, 0/4 to 20 mA analog V/I output – – 2
(3 pin removable) interface

Two Serial port connectors P1 &

P2 (9 pin D male connectors) I/O status LEDs

DIN Clip I/O terminal block ejector

Fig. 2
SPECIFICATIONS OF DIGITAL INPUTS SPECIFICATIONS OF DIGITAL OUTPUTS 6 FAULT FINDING
Parameter Digital Input Digital / Analog Input TRANSISTOR OUTPUTS First level fault finding can be read from the status of the LEDs positioned above the Visual Access Window (VAW)
Number of Inputs 4 inputs (I00 to I03) 4 inputs (I04 to I07)
Number of outputs 8
Voltage rating 24 VDC (18 to 30 V including ripple) Voltage rating 24 VDC (18 to 30 VDC including ripple ) = Power ON
ON / OFF voltage ON voltage : 18 VDC min, OFF voltage : 5 VDC max 300 mA per output , 1.5 Amp max through common R = PLC in RUN mode
Current rating
Current rating at 24 VDC 6 mA 2 mA Upto 4 channel can be paralleled at a time
OFF current 3.8 mA max 0.8 mA max Type of output MOSFET in Source mode C = CPU error
IO = I/O error
Input impedance 5.2 KΩ 12.2 KΩ LED indication for output Red LED for individual output
M = Memory error
Mode Sink or source Sink only ON voltage drop 2 VDC maximum S = Power supply improper/super capacitor discharged
• Optical 1.5 KV between input and internal No isolation between input point and internal OFF voltage 1.5 VDC maximum
bus, logic. Response Time OFF to ON 0.1 ms, ON to OFF 0.4 ms
Isolation • Galvanic isolation between groups PLC input power supply (24VDC) ground Observation on LEDs
Inrush current 600 mA for 700 µs duration
• No isolation between input points in a and input common is connected together Problem Probable cause Suggested Action
group. internally Off state leakage current 10 µA maximum R C IO M S

Recommended wire specifications 0.5 mm square copper, single or multi stand • Reverse voltage Check for proper 24 V on power connector of PLC
No power incoming

Power Supply
Protections • Output short circuit protection (pins 1 and 2 in figure 2 )
Method of termination Removable screw type 10 pin terminal block • Fast demagnetization for inductive loads • • • • • •
Replace fuse after checking cause of blowing (like
Transition delay: Digital filter 7 ms to 14 ms (Digital filter) Fuse Blown (if supply is present)
Isolation 1.5 KV optical from internal bus Wrong supply, excessive supply)
Status Indicator Green LED per input point External power supply 18 to 30 VDC including ripple for control circuit
• • • •
Supply 24 V is below 18V Get Supply voltage corrected
Special Supplementary functions of Inputs Connection 10-pin removable screw type terminal block
• • • • • PLC in "STOP MODE" Put PLC in RUN Mode through CoDeSys.
6 input points, 4 inputs: 24 VDC source type Download application program through backup
Single phase counters 20 KHz for inputs I00, I01, I03 and I04, 20 KHz for inputs I00, I01 and I03 Pulse Train Output (PTO) 1:Pulse (output Q00) and Direction (output Q01)
• • •
• Application program invalid
cassette or CoDeSys and put PLC in RUN Mode
5 KHz for inputs I02 and I05 5 KHz for input I02. (Only applicable for NG16DL/N) Frequency : 1 Hz to 2000 Hz

Application
PTO duty cycle varies from 50% to 70%
¨ • • • • Operator is forcing I / Q / M Remove force condition through CoDeSys.
2 channels, ABZ inputs,10 KHz max. 1 channel, ABZ inputs, 10 KHz max
Quadrature encoders I00/I03: A phase, I01/I04: B phase, I00: A phase, I01: B phase, The figure shows the connection details for transistor output Check the Application program for any non return loop
I02/I05: Z pulse I02: Z pulse

x x x ¨ x Scan Error Problem
or Contact Service*
With 1 µs resolution, Configurable for all high speed inputs individually PC to PLC
Q 00 CURRENT  Communication problem while Check loose connection, downloading cable , PC port
Time duration measurement Sum of frequencies for all enabled channels, for “Time period” and “Pulse ON” Load
down/ Upload •
downloading the program and application project.
measurement shall not exceed 10 KHz and 5 KHz respectively Q 01 problem
Load
RTC data corrupted or Set RTC using VAW or HMI or CoDeSys and keep the
WIRING DETAILS Connection details as shown are

• X X ¨ Invalid due to longer power PLC powered ON for at least 30 minutes to charge the

CPU
Q 06 provided on the back side of the OFF capacitor
The figures below show how to interface field inputs like potential free push buttons and limit switches for sink and source operation. Either Load
group can be wired for sink or source. Q 07 connector cover
X
X X X CPU hardware Problem Try cycling the power or Contact Service *
Load
V 24 V+ – a) Terminator plug missing or Lose : Fix it
I 00 Rb (–) b) Check expansion module cable for probable loose
G connection.

Local IO
I 01 + Load Supply C) If "E" LED on any expansion module is ON then
Transistor (DC) Output

•
• • IO module error
this module / cable may be faulty. Try replacing it.
I 02 PNP type
proximity sensor Fig. 8 d) If any unwanted expansion module/s are
24V+ – connected at power-on and later on removed,
I 03
then restart the PLC power.
C0 RELAY OUTPUTS
Input LED does not light
Common(–) Current  Number of outputs 6; grouped as 2+2+2 even though sensor is
SINK MODE Voltage rating 24 to 250 VAC, 47-53 Hz , 30 VDC max activated Sensor or related wiring faulty
Check for proper sensor operation and its wiring.

Input
Sensor actuation and
Type of output / Device Non latching normally open (NO) contact / Electro- mechanical relay Input LED continuously Correct / set as necessary
adjustment disturbed
LED indication for output Red LED for individual output ON and does not respond
I 00 Rb +
to sensor state change
Contact rating (Resistive load) 500 mA at 250 VAC and 30 VDC
I 01 (–) Output device or wiring faulty
Response time OFF to ON: 10 ms, ON to OFF: 5 ms
NPN type External freewheeling diode Check and correct as necessary.
I 02 Minimum load 1 mA Output device not
proximity sensor polarity is reversed or faulty. Check relevant supply at the "Q" terminals and respective
switched ON even though
+24V Fuse may faulty. load common. Use appropriate AC/DC voltage

Output
I 03 – Contact life Electrical life : Refer below, Mechanical life : 20,000,000 (180 cpm) respective LED is ON
Missing supply at Output measuring tools. Ensure proper load supply.
Isolation Galvanic
C0 common terminals
Common(+)
Current Connection 10-pin removable screw type terminal blocks
Required logical conditions Check the required conditions on Input LEDs or diagnose
OP LED is OFF
SOURCE MODE not satisfied. via VaW / CoDeSys OR contact Machine manufacturer.
Electrical life Electrical life
Voltage Current Type of load Voltage Current Type of load RTC dependent func-
Fig. 7 (20 cpm) (20 cpm)

RTC
tions does not match Real time setting erronous Re-set Real time setting by VAW/CoDeSys
The figure shows how to interface PNP and NPN type of 3 wire proximity switches as an example in one of the inputs. In normal course Resistive 5,00,000 Resistive 6,00,000
1 Amp 1 Amp with Real Time Clock
where the proximity switch-off currents are below 1.5 mA the bleeder resistor would not be required. In case the off currents are greater Inductive 30,000 Inductive 1,50,000
that 1.5 mA typically the excess current would have to be bled through the bleeder resistor [Rb=Vin / (Ioff-1.5)] ( Rb in kilo-ohms Vin in 250 VAC 30 VDC Communication setting wrong Check cable and ensure healthy connection
Resistive 10,00,000 Resistive 10,00,000
Volts and Ioff in millamperes ) 500 mA 500 mA During programming PLC Cable faulty or loose conection Check cable and ensure healthy connection

Serial Port related

Inductive 80,000 Inductive 3,80,000 shows communication
PC port faulty Change Port or get corrected
ANALOG INPUT SPECIFICATIONS The figure below shows the connection details for relay outputs.
error
PLC port faulty Contact service*
Parameter Analog Inputs Connection details as below are provided on the back side of the connector cover
Cable faulty or loose connection Check cable and ensure healthy connection
Number of inputs 4; single ended, non-isolated Third party device
Fuses External connected on serial port Third part device port faulty Check device and get corrected
Input type 0 to 10 VDC, uni-polar C R of PLC is not working
PLC port faulty Contact service*
Output data 0 to 1023 (stored in inputs image memory %IW16 to %IW22)
Resolution 10 bit, 9.8 mV Q 00 Load PLC power is < 18 VDC
Load VAW display blank Right from start up. Also Get supply voltage corrected.

VAW
Conversion method Successive approximation Q 01 indicated by 'SYS' LED ON.
Load
Update time 4 msec max for all the 4 channels C0 VAW display showing VAW not configured and Confirm the programming of 'VAW_PRG' and other
RC snubbers for AC Loads 'nexgenie' programmed. requirements as per VAW programming manual.
Overall accuracy ±0.2 % of full scale reading at 25 ºC, ±0.3 % of full scale reading at 55ºC
Q 02
Input impedance 12.2 KΩ Load * service could mean Company Service Centers, Your dealer or distributor depending upon your location.
Q 03 1N 4007 • - LED off,
- LED on continuously, X - ' Don't care' condition, ¨ - LED Flashing
Isolation No isolation between channel to channel, channel to internal logic and channel to PLC power supply Load
Maximum input voltage 30 VDC C1
Load
The figure below shows how to interface field inputs like PNP proximity switch and potential free push button for source operation and Q 04
also shows how to interface analog voltage (0 to 10 VDC) to inputs I06 and I07 for an example.
Load + – 7 CROSS REFERENCES
Q 05
Load
Document Hard copy Soft copy*
C2 Free wheeling diodes for inductive loads on DC
PNP proximity switch supply. Applicable for transistor output or relay 1) Product Brochure 6319 –
output. 2) Nexgenie PLC User Manual ED-2002-126
RELAY Output
Current 3) VAW programming manual ED-2002-127
Fig. 9
4) Digital I / O Expansion module Manuals PD-2002-128 ED-2002-128
I04 5) Programming Software Codesys_V23_E.pdf
I05 Digital inputs (DI/AI) GUIDELINES FOR USING RELAY OPUTPUTS
can be interfaced for *Soft copies are downloadable from www.messung.com
I06 +
V – source operation only External fuse links are recommended for relay output wiring to avoid by burnout of internal tracks due to external short circuits, overloads.
I07 +
V – The life of relay contacts can be enhanced using RC snubber across the AC load. A suggested values are R=220E Half watt and C=0.1
C1
µF/1000 Volts. Ordering code of RC snubber is HRC1PH
24 VDC input supply
For DC loads a free-wheeling diode such as 1N4007 should be used in reverse polarity as shown to avoid effects of back EMF’s generated
by inductive load.
The diode and snubber should be positioned and wired up as near as possible to the external loads for maximum effect.

Specifications are subject to change without prior notice.

Copyright Messung Systems
Document PD-2002-125 Rev. 2 July 2010