VSD4 Manual Cirs CT Philips Brilliance 16

TM
Brilliance CT
CIRS VSD4 Vertical Server
Repair/Replace Manual
Models V1 4535 674 12011, V2 4535 674 12012
4535 674 38611

Revision C
This document and the information contained in it is proprietary and confidential information of Philips Healthcare ("Philips") and may not be
reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips
Legal Department. Use of this document and the information contained in it is strictly reserved for current Philips personnel and Philips customers
who have a current and valid license from Philips for use by the customer’s designated in-house service employee on equipment located at the
customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. Report violation of these requirements to the
Philips Legal Department. This document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first
written request.
© 2012 Koninklijke Philips Electronics N.V. All Rights Reserved.

CSIP Level 1
BrillianceTM CT CIRS VSD4 Vertical Server Repair/Replace Manual Rev C
Philips Healthcare
© 2012 KONINLIJKE PHILIPS ELECTRONICS N. V. ALL RIGHTS RESERVED.
Warranty Disclaimer
PHILIPS PROVIDES THIS DOCUMENT WITHOUT WARRANTY OF ANY KIND, IMPLIED OR EXPRESSED,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
Limitation of Liability
PHILIPS HAS TAKEN CARE TO ENSURE THE ACCURACY OF THIS DOCUMENT. HOWEVER, PHILIPS ASSUMES
NO LIABILITY FOR ERRORS OR OMISSIONS AND RESERVES THE RIGHT TO MAKE CHANGES WITHOUT
FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. PHILIPS
MAY MAKE IMPROVEMENTS OR CHANGES IN THE PRODUCT(S) OR PROGRAM(S) DESCRIBED IN THIS
DOCUMENT AT ANY TIME.
Password Notice
THE PASSWORD IS THE PROPERTY OF PHILIPS HEALTHCARE AND IS PROVIDED FOR THE EXCLUSIVE
PURPOSE OF PROVIDING ACCESS TO SELECTED SERVICE UTILITIES WHICH ARE DESCRIBED IN THIS
SERVICE MANUAL AS BEING ASSOCIATED WITH THE PASSWORD. USE OF THIS PASSWORD FOR ANY
PURPOSE OTHER THAN FOR THE ACCESS TO THE SELECTED SERVICES UTILITIES IS STRICTLY
PROHIBITED.
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 ii
Attention: This page contains copyrighted materials that are confidential and/or proprietary. Any release or distribution of this material, without permission, is a violation of law.
Symbol Descriptions
! Attention symbol Radiation warning symbol
Laser warning symbol Biohazard warning symbol
Magnetism warning symbol Projectile warning symbol
Electrical warning symbol Do not touch
Recycle Label
Dispose of in accordance with your country’s
requirements. This label indicates that there is
Crush warning symbol material in the system that you must separately
collect and recycle in accordance with the
requirements of the European Waste Electrical
Equipment (WEEE) Directive.
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 iii
Safety Information
To the User of This Manual
The user of this manual is directed to read and carefully review the instructions, warnings and cautions contained herein prior to beginning installation or service activities.
While you may have previously installed or serviced equipment similar to that described in this manual, changes in design, manufacture or procedure may have occurred
which significantly affect the present installation or service.
!
WARNING In addition to the warnings listed above, follow all safety guidelines as described in
the Safety Manual. Failure to do so can result in severe personal injury.
Installation and Environment
Except for installations requiring certification by the manufacturer, see that a radiation protection survey is made by a qualified expert in accordance with NCRP 102,
section 7, as revised. Perform a survey after every change in equipment, workload, or operating conditions which might significantly increase the probability of persons
receiving more than the maximum permissible dose equivalent.
Diagnostic Imaging Systems - Mechanical-electrical Warning

All of the moveable assemblies and parts of this equipment should be operated with care and routinely inspected in accordance with the manufacturer’s recommendations
contained in the equipment manuals.
Only properly trained and qualified personnel should be permitted access to any internal parts. Live electrical terminals are deadly; be sure line disconnects are opened and
other appropriate precautions are taken before opening access doors, removing enclosure panels, or attaching accessories.
Do not under any circumstances remove the flexible high tension cables from the x-ray tube housing or high tension generator and/or the access covers from the generator
until the main and auxiliary power supplies have been disconnected. Failure to comply with the above may result in serious or fatal bodily injuries to the operator or those
in the area.
Prior to any service and maintenance activities inside components:
Switch off the system at the main power supply, and the uninterruptible power supply (UPS).
Make sure that no other person can switch on power or switch off any safety measures, when installation, maintenance or service work on the system is performed.
Always use an ESD protection wrist strap when servicing any component in the system.
Electrical-grounding Instructions
The equipment must be grounded to an earth ground by a separate conductor. The neutral side of the line is not to be considered the earth ground. On equipment
provided with a line cord, the equipment must be connected to a properly grounded, three-pin receptacle. Do not use a three-to-two pin adapter.
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 iv
Diagnostic Imaging Systems - Radiation Warning

X-ray and Gamma-rays are dangerous to both operator and others in the vicinity unless established safe exposure procedures are strictly observed.
The useful and scattered beams can produce serious or fatal bodily injuries to any persons in the surrounding area if used by an unskilled operator. Adequate precautions
must always be taken to avoid exposure to the useful beam, as well as to leakage radiation from within the source housing or to scattered radiation resulting from the
passage of radiation through matter.
Those authorized to operate, participate in or supervise the operation of the equipment must be thoroughly familiar and comply completely with the current established
safe exposure factors and procedures described in publications, such as: Subchapter J of Title 21 of the Code of Federal Regulations, “Diagnostic X-ray Systems and Their
Major Components”, and the national council on radiation protection (NCRP) no. 102, “Medical X-ray And Gamma-ray Protection For Energies Up To 10 Mev-
equipment Design and Use”.
Those responsible for planning of x-ray and gamma-ray equipment installations must be thoroughly familiar and comply completely with NCRP no. 49, “Structural
Shielding Design and Evaluation for Medical of X-rays and Gamma-rays of Energies Up to 10 MeV”. Failure to observe these warnings may cause serious or fatal bodily
injuries to the operator or those in the area.
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 v
Revision History
Revision History
ECO # Revision Date Comments
2015931 A 05/03/07 Original Issue
2018245 B 04/22/08 Added version 2 servers to support Windows XP2C.
2024680 C 05/11/12 Added replacement procedures for the power supply and the CMOS battery.
This document was prepared by CT/NM Service Innovations.

For any additions, corrections, or suggestions, contact your next level of support.
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 vi
Contents
Revision History ............................................................................................................................. vi
Anti-Static Field Service Kit Instructions ........................................................................................ 1

Anti-static Discharge (ESD) .............................................................................................................................. 1
Purpose ....................................................................................................................................................... 1
Tools............................................................................................................................................................ 1
Parts ................................................................................................................................................................. 2
VSD4 Vertical Server Parts Replacement ........................................................................................ 4

Identification of Server Model................................................................................................................................. 4
Field Replaceable Units (FRUs)............................................................................................................................. 5
Removing and Replacing VSD4 in the Console..................................................................................................... 7
Removing the VSD4 from the Console............................................................................................................. 7
Replace the VSD4 in the Console .................................................................................................................... 9
Removing and Replacing the Side Panel............................................................................................................. 10
Removing and Replacing the Air Filter................................................................................................................. 11
Removing and Replacing the Acquisitor, 3DBP, and Power Boards ................................................................... 12
Removing the Acquisitor, 3DBP, and Power Boards...................................................................................... 12
Replacing the Acquisitor, 3DBP, and Power Boards ...................................................................................... 13
Removing and Replacing the CD-ROM Drive and/or CD-ROM IDE Cable ........................................................ 15
Removing the CD-ROM Drive ........................................................................................................................ 15
Removing and Replacing the CD-ROM Drive IDE Cable ............................................................................... 17
Preparing the Replacement CDROM IDE Cable for Use .......................................................................... 19
Installing the Replacement CDROM IDE Cable ........................................................................................ 22
Installing the CD-ROM Drive .......................................................................................................................... 23
Removing and Replacing a System Drive, RAID Drive, and/or a Rear SATA Cable........................................... 26
Removing and Replacing a Front SATA Cable.................................................................................................... 35
Replacing the CMOS Battery on the Motherboard............................................................................................... 39
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 vii
Contents
Removing the CMOS Battery ......................................................................................................................... 39
Installing the CMOS Battery ........................................................................................................................... 42
Replacing the Server Power Switch..................................................................................................................... 43
Replacing the VSD4 Power Supply ................................................................................................ 45

Removing the Power Supply................................................................................................................................ 45
Installing the Power Supply.................................................................................................................................. 58
CIRS VSD4 RAID Drive Setup ........................................................................................................ 73

VSD4 Server Disk Volume Setup......................................................................................................................... 73
Running the Disk Test Procedure for SATA RAID Array ..................................................................................... 83
Running the Disk Test .................................................................................................................................... 83
Create a Raw Data Folder .............................................................................................................................. 88
Restart CIRS Supervisor Service ................................................................................................................... 89
Creating Test Data.......................................................................................................................................... 90
Creating Test Data Using O-Level Diagnostics .............................................................................................. 91
Alternative Method for Creating a Test Raw Data Set - All Systems.............................................................. 92
Notes About Disk Test Log Files .................................................................................................................... 93
Update Acquisitor FPGA ............................................................................................................... 94
3DBP Board FPGA Programming .................................................................................................. 97
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 viii
Anti-Static Field Service Kit Instructions
This section describes the use of the ESD—Anti-Static Field Service Kit with the systems.
The integrated circuits and PC boards, which are equipped with electronic modules, require special careful handling
because of their electrostatic sensitive structures and their extremely high input impedances.
Anti-static Discharge (ESD)

Some system components contain electrostatic-sensitive parts. Static-sensitive components are supplied in anti-static
bags that protect against dust and prevent electrostatic discharge.
KEEP STATIC SENSITIVE COMPONENTS IN THE ANTI-STATIC BAGS UNTIL THEY ARE REQUIRED.
!
CAUTION Always use Anti-static wristbands when touching electrical components or devices.
Purpose
This field service kit is designed to connect a field service engineer and the static-dissipative work mat to the same
ground point. The wrist strap and the dissipative mat drain any static charges from the body and from any conductive
objects placed on the mat, and prevent the generation of any new static charges. To function properly they must be
grounded properly using the alligator clip wire connection.
Tools
• Standard FSE tool kit
• Anti-static kit
• Anti-static Smock
4535 674 38611 © 2012 Koninklijke Philips Electronics N.V All Rights Reserved CSIP Level 1 1
Parts
Anti-Static Field Service Kit

contains the following:
• Static-dissipative work mat,
with pockets for storing kit Work Mat
components
• Ground cord assembly Wrist
Strap
• Coiled cord
• Black cord
• Black snap
• Banana Plug
• Alligator clip Coiled Cord
• Adjustable wrist strap Alligator
Clip
Banana
Plug
Black
Cord
Black Snap
Figure 1: Anti-static Service Kit Parts
1. Unfold the work mat on the couch and remove the kit contents from the mat pockets.
2. Snap the ground cord assembly to the work mat by means of the large black snap.
3. Slip on the elastic wrist strap. Adjust so that the wrist strap fits snugly, yet comfortably.
4. Connect the coiled cord of the ground cord assembly to the wrist strap by means of the small plastic snap.
5. Connect the ESD alligator clip to a non-painted rack rail.
6. Connect the black cord of the ground cord assembly to a metal surface of the Host Rack by the alligator clip.
You are now static-protected, and can safely handle static-sensitive boards and components. Set each part on the
grounded mat only.
Transport replacement PC boards in static-shielding bags or containers. Place any faulty boards removed from the
equipment in static-shielding packaging so that additional damage is not incurred during shipment to the repair depot.
Periodically check the conductivity of the anti-static wrist strap cord and the mat connecting cord by measuring the
resistance end to end using the standard philips FSE service multimeter. The resistance should be around 1 Megohm.
Replace the cord if its resistance is considerably higher than that.
!
CAUTION The grounding procedures detailed above effectively remove static from conductive objects like
the human body or metal parts. However, non-conductive objects (such as synthetic clothing,
plastic coffee cups, cigarette packs, vinyl work order envelopes, or common plastics) can also
carry large amounts of static charge, and the charges on nonconductors such as these cannot be
removed by grounding. Therefore, you must take care to keep all such nonconductors as far
from the work area and sensitive equipment as possible.
VSD4 Vertical Server Parts Replacement

Identification of Server Model
The replacement procedures in this section are applicable to VSD4 version 1 P/N 4535 674 12011 and version 2 P/N
4535 674 12012 Vertical Servers. These servers have metal cases (Granite Chassis) as shown in Figure 2 and can be
identified looking at the part number listed on the server name tag on the rear of the server at the location shown in
Figure 2.
NAMEPLATE
Front View Rear View
Figure 2: Vertical Server VSD4 P/N Identification
4535 674 38611 © 2012 Koninlijke Philips Electronics N.V All Rights Reserved CSIP Level 1 4
Field Replaceable Units (FRUs)

This section contains replacement procedures for the designated Field Replaceable Units (FRUs) of the Vertical
Servers VSD4 (Granite Chassis).
The basic VSD4 chassis (part number on nameplate at the location shown in Figure 2 on page 4) includes a 4-drive
SATA RAID array.
• To make a 6 IPS VSD4, a 2 ASIC BP and a 7200 Acquisitor Board (1.1Gb) are added and the server is given
P/N 4535 674 12261.
• For the VSD4, 20 IPS option, a 6 asic 3DBP, and a 7200 Acquisitor Board (1.1Gb) are added, and it is it is given
P/N 4535 674 12271 on the name tag at the location shown in Figure 3.
.
NAMEPLATE
6 IPS - 4535 674 12261
20 IPS - 4535 674 12271
Figure 3: Vertical Server Name Tag Location
The Field Replaceable Units (FRUs) of the VSD4, P/Ns 4535 674 12011 (V1) and 4535 674 12012 (V2) are listed in the
following table. Each of the FRUs in the table are linked to the removal and replacement procedure for that item.
Table 1: Field Replaceable Parts for VSD4 Vertical Servers P/N 4535 674 12011 and 4335 674 12012
FRU/Part Number Procedure
Air Filter Removing and Replacing the Air Filter on page 11
Entire VSD4 Server (no Acquisitor or 3DBP) P/N 4535

Removing and Replacing VSD4 in the Console on page 7
674 12011 or 4535 674 12011
7200 Acquisitor Board (1.1Gb)

Removing and Replacing the Acquisitor, 3DBP, and Power Boards on page 12
6 IPS Systems: 3D Backprojector, 2 asic

20 IPS Systems: 3D Backprojector, 6 asic

Single Channel Power Board

(20 IPS Systems with 6 asic 3DBP))
Removing and Replacing the CD-ROM Drive and/or CD-ROM IDE Cable on page
CD-ROM Drive
15
IDE Cable for CD-ROM Drive Removing and Replacing the CD-ROM Drive and/or CD-ROM IDE Cable on page
15
System SATA Hard Disk Drive Removing and Replacing a System Drive, RAID Drive, and/or a Rear SATA Cable
on page 26
SATA Cable for System Disk Drive

Removing and Replacing a Front SATA Cable on page 35
SATA Hard Drive for RAID Array Removing and Replacing a System Drive, RAID Drive, and/or a Rear SATA Cable
on page 26
SATA Cable for RAID Array Removing and Replacing a System Drive, RAID Drive, and/or a Rear SATA Cable
on page 26
Power Supply
Replacing the VSD4 Power Supply on page 45
Removing and Replacing VSD4 in the Console
Removing the VSD4 from the Console
1. Shutdown the VSD4:

a. At the host, Log off from the Scanner Application (if
running).
b. Log on as philips_service.
c. Open the CIRS Folder on the Host’s Windows desktop.
d. Double-click on the Remote Desktop icon for the
appropriate server.
e. Login as philips_service.
f. Right-click on the lower task bar (on the lower window) and
select Task Manager.
g. In the Task Manager window, select Shutdown from the
top menu bar, and then select Turn Off. Windows will shut
down the server, the connection will be lost and the host
Windows desktop will return to the screen.
2. Shutdown the Host.
3. Turn off power to the Combined Rack Console using the
power switch on the rear of the console shown in Figure 4.
ON/OFF SWITCH
Figure 4: Console Power Switch

NOTE For more information on the Combined Rack
Console, see the applicable Brilliance
Workspace Service Manual.
4. Open the front door of the Rack, release the upper and lower
middle hinge pins so both sections of the door will open. HOST VSD4
5. Remove the front server retaining bracket screws and SERVER
remove the bracket (see Figure 5).
6. Release the computer tray retaining screw and pull out the
tray (see Figure 5).
7. Record the connections of the fiber optic cables to the
acquisitor so they can be reconnected to the same locations.
8. Turn the server sideways on the tray to allow access to the
cables and remove all connections from rear of server.
9. Place server on suitable work surface.
10. Remove the Acquisitor and 3DBP boards from the removed
server and install them in the new server by following the
procedure Removing and Replacing the Acquisitor, 3DBP,
and Power Boards on page 12.
LOOSEN SCREW TO REMOVE SCREWS TO

PULL TRAY OUT REMOVE SERVER
RETAINING BRACKET
Figure 5: Screw Securing Computer Trays of Combined Rack
Replace the VSD4 in the Console

1. If not already done, remove the Acquisitor and 3DBP boards from the old server and install them in the new server
following the procedure Removing and Replacing the Acquisitor, 3DBP, and Power Boards on page 12.
2. Place the VSD4 server on the tray sideways to allow the cables to be connected.
3. Connect the cables to the VSD4 server according to Table 2 (see Figure 6) Be sure to reconnect the fiber optic
cables to the same connectors where they were previously connected.
Table 2: VSD4 Connectors

Power In
Description
Keyboard
Power IN
Keyboard
Mouse
Acquisitor (ACQ) Fiber-Optic Channels A, B, C, D
LAN 1: 1-Gbit Mouse

LAN 2: Service, 1-Gbit
USB Ports USB Ports
4. Slide the tray into the Combined Rack and tighten

the retaining screw. LAN 1 - 1 Gbit
5. Power up the unit and reload CIRS OS and
Application software according to the applicable
software installation manual. LAN 2 - 1 Gbit
6. Perform Acquisitor Diagnostics, 3DBP diagnostics
and the image speed test according to the applicable
CIRS service manual. ACQ Channels
7. Reboot the host application to automatically transfer A, B C, D
the air filter tables to the VSD4.
8. Perform functional scans including helical scans.
9. Write the failure description on the form provided
with the replacement and return it with the failed part.
Figure 6: VSD4 Server Rear Panel
Removing and Replacing the Side Panel

1. Remove the VSD4 from the console cabinet according to the procedure Removing and Replacing VSD4 in the
Console on page 7.
2. Remove the 4 screws on the side of the enclosure (see Figure 7) and remove the side panel to gain access to the
interior of the enclosure.
SIDE COVER SCREWS
Figure 7: Remove Side Cover Screws
Removing and Replacing the Air Filter

An air filter is located behind the front panel of the enclosure. To remove the filter for cleaning or replacement:
1. Unscrew the four thumbscrews on the front cover as shown in Figure 8.
2. Remove the front cover and filter.
3. To reinstall the filter, place it in the front of the server cabinet, replace the front cover and tighten the thumbscrews.
TO ACCESS FILTER UN-

SCREW FOUR FRONT
THUMBSCREWS AND RE-
MOVE FRONT COVER
Figure 8: Air Filter Located Behind Front Cover
Removing and Replacing the Acquisitor, 3DBP, and Power Boards

Removing the Acquisitor, 3DBP, and Power Boards
NOTE Make sure to exercise static precautions according to the Anti-Static Field Service Kit Instructions section at the
beginning of this manual.
Console on page 7.
2. Lay server on its right side.
3. Remove the side panel by removing the four side panels screws (see Figure 7).
4. Remove the screw(s) securing the mounting brackets for the board to be replaced (Acquisitor, 3DBP, or Power
Board) as indicated in Figure 9. Also remove the two board retainer bracket screws as shown.
ACQUISITOR BOARD - SLOT 5 REMOVE 2 RETAINER SCREWS
POWER BOARD - SLOT 3

(20 IPS SERVERS ONLY)
3 MOUNTING
SCREWS
3DBP BOARD - SLOT 2

2 ASIC FOR 6 IPS
6 ASIC FOR 20 IPS
Figure 9: Removing Acquisitor, 3DBP, and Power Boards (20 IPS Server Shown)
5. Remove Acquisitor Board if it is to be replaced.

6. On 6 IPS servers, if the 2 asic 3DBP is to be replaced, remove it.
7. On 20 IPS servers, if the Power Board and the 3DBP boards are to be replaced, disconnect the power and 3DBP
connectors from the Power Board and remove the 3DBP and Power Board.
Replacing the Acquisitor, 3DBP, and Power Boards
1. Insert the 3DBP board into Slot 2 (see Figure 10).
2. Insert the Power Board into Slot 3 (see Figure 10) and connect the 12 V Power Supply cable to the 3DBP.
3. Route the 3DBP power cable over the top of the 3DBP board, and connect to the Power Board.
POWER BOARD - SLOT 3

(20 IPS SERVERS ONLY)
3 MOUNTING
SCREWS
3DBP BOARD - SLOT 2

2 ASIC FOR 6 IPS
6 ASIC FOR 20 IPS
Figure 10: Acquisitor, 3DBP and Power Boards Installed (20 IPS Server Shown)
4. Insert the Acquisitor Board into Slot 5 as shown in Figure 10 on page 13.
5. Install the screw(s) securing the mounting brackets for the board replaced (see Figure 10 on page 13).
6. Attach the board retainer with two screws as shown in Figure 10 on page 13.
7. Replace side panel, and install the four attaching screws.
8. Replace the VSD4 into the console according to the Replace the VSD4 in the Console on page 9.
NOTE If you are inserting a replacement Acquisitor or 3DBP board, you will need to update the FPGA on that board.
See the procedure Update Acquisitor FPGA on page 94, or 3DBP Board FPGA Programming on page 97.
9. If the Acquisitor was replaced, run the “Acquisition Board Diagnostics” according to the applicable CIRS service
manual.
10. If the 3DBP was replaced, run the 3DBP diagnostics according to the applicable CIRS service manual.
11. Run the CIRS Image Test according to the applicable CIRS service manual.
12. Run functional scans including helical scans.
Removing and Replacing the CD-ROM Drive and/or CD-ROM IDE Cable
Removing the CD-ROM Drive

Console on page 7.
2. Lay the server on its side.
4. Remove the 4 screws shown in Figure 11 that attach the CD-ROM drive to the bottom of the cabinet.
Figure 11: CD-ROM Attaching Screws in Bottom of Case
5. Remove the drive from the case as shown in Figure 12.

6. Disconnect both the IDE cable and power supply connection from the rear of CD-ROM Drive.
7. If the CD-ROM IDE cable is to be replaced, continue with the next section. If the CD-ROM IDE cable is NOT being
replaced, skip to Installing the CD-ROM Drive on page 23.
Figure 12: Removing CD-ROM Drive
Removing and Replacing the CD-ROM Drive IDE Cable

The following instructions describe how to change a CD-ROM IDE cable once the CD-ROM drive has been removed
according to the preceding instructions.
1. Remove the screw securing the mounting bracket for the Acquisitor Board as indicated in Figure 13. Also remove
the two board retainer bracket screws as shown.
2. Remove Acquisitor Board.
REMOVE ACQUISITOR
MOUNTING SCREW
Figure 13: Removing the Acquisitor Board
3. Unplug the old IDE cable from the socket in the motherboard shown in Figure 14.
4. Remove the cable from the chassis.
CD ROM IDE Cable
Figure 14: CDROM IDE Cable Connection to Motherboard
Preparing the Replacement CDROM IDE Cable for Use

If the replacement cable does not have a label/pull tab as shown in Figure 15, skip to the procedure Installing the
Replacement CDROM IDE Cable on page 22.
If the replacement CDROM IDE cable (P/N 4535 673 58401) has a label/pull tab as shown in Figure 15, it will be
necessary to remove the label/pull tab from the connector that plugs into the motherboard according to the following
procedure. This must be done so that it doesn’t interfere with the installation of the Acquisitor board. Having this pull tab
attached causes the cable to interfere with the ability of the Acquisitor to seat properly in the motherboard.
Figure 15: CDROM IDE Cable (P/N 4535 673 58401) Label / Pull Tab to be Removed
Remove the label/pull tab from the CDROM IDE cable as

follows:
1. Using scissors, cut off the label “Ultra ATA 133 Cable
System” from the connector and slide it out from the
retaining clip (see Figure 16).
2. To remove the label retainer from the connector
body:
a. Gently move the cable wires away from the corner
to ensure that the side cutter doesn’t nick them.
b. Using a small pair of side cutters, cut away one
side of the retainer from the connector (see
Figure 17).
c. Once the retainer is cut pull it up and it will easily Figure 16: Cutting Off the Label/Pull-Tab
break away from the other side of the connector
(see Figure 18).
Figure 17: Cutting The Retainer Figure 18: Removing the Retainer
The cable ready for use is shown in Figure 19.
Figure 19: Connector with Label / Pull-Tab Removed
Installing the Replacement CDROM IDE Cable

1. Connect the replacement IDE cable to the motherboard connector and route it as shown in Figure 20.
2. Proceed to the next section for reinstalling the CD-ROM drive.
CDROM CABLE
MID-CABLE CONNECTOR
UNDER FAN
Figure 20: CD-ROM IDE Replacement Cable Routing
Installing the CD-ROM Drive

1. Transfer the CD drive mounting bracket from the old drive to the new one.
2. Install the jumper on the new CD-ROM drive for Cable Select (CS) according to the markings on the back of the
drive as shown in Figure 21.
CABLE SELECT
CSM
SLA
Figure 21: CD-ROM Drive Jumper Set for Cable Select
3. Connect the power and IDE cables to the drive as shown in Figure 22 using the end connector on the IDE cable.
Figure 22: Connecting Cables to the CD-ROM Drive
4. Insert new CD-ROM Drive into the case routing the IDE cable alongside the CDROM as shown in Figure 23 and
making sure the mid-cable connectors are not in front of the fan to restrict its airflow.
5. Reinstall the 4 screws shown in Figure 11 on page 15 that attach the CD-ROM drive to the bottom of the cabinet.
6. Replace the side panel by removing the four side panels screws (see Figure 7 on page 10).
7. Replace the VSD4 server into the console cabinet according to the procedure Removing and Replacing VSD4 in
the Console on page 7.
MAKE SURE CONNECTORS

ARE NOT IN FRONT OF FAN
ROUTE IDE CABLE ALONG

OTHER SIDE OF CDROM
Figure 23: CD-ROM IDE Cable Routing
Removing and Replacing a System Drive, RAID Drive, and/or a Rear SATA Cable
To replace a disk drive or a rear SATA cable:
Console on page 7.
3. Remove the side panel by removing the four side panels screws (see Figure 7 on page 10).
To replace a disk drive, the disk drive cage assembly must be removed from the enclosure to gain access to the
drive mounting screws.
It’s also easier to remove the rear RAID drive SATA cables (SATA 3 & SATA 4) with the drive rack removed. Refer
to Figure 24 for drive locations.
However, to replace the system drive SATA cable or a front RAID drive SATA cable (see Figure 24) use the
procedure Removing and Replacing a Front SATA Cable on page 35 because it’s not necessary to remove the
drive rack to access the front SATA cables.
REAR FRONT
RAID SATA 4 RAID SATA 2
SYSTEM DRIVE
SATA 0
Figure 24: VSD4 Drive Locations
4. To remove the drive rack, remove 6 screws as indicated in Figure 25 - 2 in the top of the case, 2 in the side, and 2
in the bottom of the rack as indicated in Figure 25.
REMOVE 2 SCREWS ON TOP
REMOVE 4 SCREWS
Figure 25: Disk Drive Rack Attaching Screws
5. Slide the drive rack toward the front of the case and mark which drives the SATA cables connect to since they may
not be labeled.
6. Disconnect the SATA and power cables from the disk drives as shown in Figure 26,
POWER CABLES
RAID DRIVE SATA 4

RAID DRIVE SATA 4
SATA CABLE
RAID DRIVE SATA 3 RAID DRIVE SATA 3

SATA CABLE
Figure 26: Drive Connections
7. Remove the drive rack from the case by lifting it up until the upper lip catches on the case, tilt the rack toward the
top as shown in Figure 27, lift the rack out, and rest it on the side of the case as shown in Figure 28 on page 30.
There should be enough slack in the cables to allow this.
Figure 27: Removing the Drive Rack from the Case
8. If only a rear SATA cable is being replaced skip to Step 10 on page 32.
9. If a RAID drive is being replaced, remove the 4 drive mounting screws for the drive being replaced (2 in each side
of the drive rack) and slide the drive out of the rack. For rear drives refer to Figure 28 and for front drives refer to
Figure 29 on page 31.
RAID DRIVE
(SATA 3)
RAID DRIVE
(SATA 4)
DRIVE
MOUNTING SCREWS
Figure 28: Rear Drive Mounting
RAID DRIVE
(SATA 2)
RAID DRIVE
(SATA 1)
SYSTEM DRIVE
(SATA 0)
Figure 29: Front RAID Drive Connections
10. If the a rear RAID drive SATA cable is being replaced (SATA 3 or SATA 4):
a. Disconnect the SATA cable from the motherboard connector shown in Figure 30. A diagram of the motherboard
SATA connectors is shown in Figure 31 on page 33.
b. Remove the SATA cable.
c. Route the new SATA cable from the drive rack area (where the old cable was routed), in through the opening as
shown in Figure 30.
d. Connect the new rear RAID drive SATA cable to the correct connector on the motherboard as indicated in
Figure 31 on page 33.
e. Route the other end of the SATA cable up to the drive in the drive rack.
f. If only a SATA cable is being replaced, connect the cable to the drive and skip to Step 13 on page 34. If a rear
RAID drive is also being replaced, proceed to the next step.
SATA CABLE CONNECTED

TO MOTHERBOARD
CONNECTOR
(see Figure 31 on page 33)
ROUTE SATA CABLE

THROUGH OPENING HERE
Figure 30: SATA Cable Connected to Motherboard Connector
TOP OF CABINET
SATA 5 UNUSED SATA 3 RAID
SATA 4 RAID SATA 2 RAID
SATA 1 RAID
SATA 0
SYSTEM DRIVE
Figure 31: Motherboard SATA Connectors
11. If a disk drive is being replaced, slide the new system drive into the drive rack. (There are no jumpers on these
drives.)
12. Replace the four screws that hold the drive in the rack.
13. Reinstall the drive rack into the server case.
14. Plug the SATA and power cables into the drive as shown in Figure 26 on page 28.
15. Attach the drive rack to the server case with the six screws indicated in Figure 25 on page 27.
16. Reattach the side panel with the four side panel screws (see Figure 7 on page 10).
17. Replace the VSD4 into the console cabinet according to the procedure Removing and Replacing VSD4 in the
Console on page 7.
18. If a RAID disk drive has been replaced, set it up according the CIRS VSD4 RAID Drive Setup on page 73 section in
this manual.
19. Run functional scans including helical scans to verify that the system operates correctly.
20. Return any replaced disk drives to the customer.
Removing and Replacing a Front SATA Cable

This procedure is for replacing the system drive SATA cable or a front RAID drive SATA cable where it’s not necessary
to remove the drive rack to access the SATA cables.
NOTE Make sure to exercise static precautions (see Anti-Static Field Service Kit Instructions on page 1).
To replace a rear drive SATA cable or rear drive (see Figure 24) use the procedure Removing and Replacing a System
Drive, RAID Drive, and/or a Rear SATA Cable on page 3-26 because its easier to access the rear SATA cables by
removing the drive rack.
Console on page 7.
REAR FRONT
SYSTEM DRIVE
SATA 0
Figure 32: VSD4 Drive Locations
4. If more than one SATA cable is being replaced, be sure to mark the cables or replace them one at a time since the
cables are not labeled. Disconnect the SATA cable to be replaced from the back of the disk drive (see Figure 33).
RAID DRIVE
(SATA 2)
RAID DRIVE
(SATA 1)
SYSTEM DRIVE
(SATA 0)
Figure 33: Front RAID Drive Connections (Drive Rack Shown Removed for Clarity)
5. If more than one SATA cable is being replaced, be sure to mark the cables or replace them one at a time since the
cables are not labeled. Disconnect the SATA cable from the motherboard connector shown in Figure 34. A diagram
of the motherboard SATA connectors is shown in Figure 35 on page 38.
6. Remove the SATA cable.
7. Route the new SATA cable from the drive rack area (where the old cable was routed), in through the opening as
shown in Figure 34.
8. Connect the new rear RAID drive SATA cable to the correct connector on the motherboard as indicated in Figure 35
on page 38.
SATA CABLES CONNECTED

TO MOTHERBOARD
CONNECTOR
(see Figure 35 on page 38)
ROUTE SATA CABLE

THROUGH OPENING HERE
Figure 34: SATA Cable Connected to Motherboard Connector
TOP OF CABINET
SATA 5 UNUSED SATA 3 RAID
SATA 4 RAID SATA 2 RAID
SATA 1 RAID
SATA 0
SYSTEM DRIVE
Figure 35: VSD4 Motherboard SATA Connectors

9. Route the other end of the SATA cable up to the drive in the drive rack.
10. Plug the SATA and power cables into the drive as shown in Figure 33 on page 36.
11. Reattach the side panel with the four side panel screws (see Figure 7 on page 10).
12. Replace the VSD4 into the console cabinet according to the procedure Removing and Replacing VSD4 in the
Console on page 7.
13. Run functional scans including at least helical scan to verify that the system operates correctly.
Replacing the CMOS Battery on the Motherboard
Removing the CMOS Battery

1. Shut down the host and the CIRS according to the procedure Removing the VSD4 from the Console on page 7 and
turn power off using the power switch on the back of the console.
2. Pull the server out to the service position and remove the side cover according to the applicable steps in the
procedure Removing the VSD4 from the Console on page 7.
NOTE It should not be necessary to remove the server from the cabinet to replace the CMOS battery. The illustrations
in this section are shown with the server removed for clarity. If desired, the server can be removed from the
cabinet according to the procedure Removing the VSD4 from the Console on page 7.
3. Set up to prevent static damage (ESD) according to the section Anti-Static Field Service Kit Instructions on page 1.
Make sure the wrist strap is properly attached to ground.
The CMOS battery is located on the motherboard as indicated in Figure 36. The battery is held in place by a spring
clip.
CMOS BATTERY
SPRING CLIP
Figure 36: CMOS Battery on Motherboard
NOTE Be prepared to install the new battery quickly after removing the old one. If the battery has not gone completely
dead the CMOS may be maintained if the new battery is installed in a short period of time. If the CMOS is
maintained, loading the CIRS operating system and application software may not be necessary.
4. Push the spring clip toward the front of the chassis (a small screwdriver works well for this) and lift the battery out of
its holder (see Figure 37).
PUSH BACK
SPRING CLIP
POSITIVE (+) SIDE UP
Figure 37: Removing the CMOS Battery
Installing the CMOS Battery

1. Push the spring clip toward the front of the chassis and place the battery into its holder (see Figure 37 on page 41).
2. Replace the server cover.
3. If the server was not removed, hook the restraining strap back over the server.
4. If the server was removed from the cabinet reinstall it according to the procedure Replace the VSD4 in the Console
on page 9.
5. Slide the server back into place and return the latch to the latched position.
6. If the old CMOS battery was not completely dead, and the new battery was installed quickly enough it may not be
necessary to load the CIRS operating system and application software. To determine if loading software is required
perform the following:
a. Turn ON the power switch on the back of the console.
b. Power up the host and the CIRS.
c. At the host, log in as philips_service.
d. From the host Windows desktop double-click on the CIRS Folder.
e. In the CIRS folder window, double-click on the Recon-S1 icon.
f. Log in as philips_service.
g. Look at the time display on the CIRS Windows desktop.
If the time is correct, it may not be necessary to update the CMOS. Proceed to Step 8.
If the time is NOT correct, proceed to Step 7 to load update the CMOS.
7. If required, update the CMOS settings on the server from the System Diagnostic Utilities disk. For instructions,
see the applicable CIRS Service Manual for your system.
8. Perform a few test scans including helical scans to verify that the system is operating properly.
9. Dispose of the old battery according to key market procedures.
Replacing the Server Power Switch

1. Shut down the host and the CIRS according to the procedure Removing the VSD4 from the Console on page 7 and
turn power off using the power switch on the back of the console.
2. While being careful not to scratch the front of the server, use a screwdriver or other appropriate tool to gently pry the
power switch out of the front panel (see Figure 38).
PRY POWER
SWITCH OUT
Figure 38: Removing the Power Switch
3. Disconnect the wires from the switch (see Figure 39).

4. Connect the wires to the new switch (see Figure 39).
5. Push the switch back into the server until it latches into place.
6. Power up the server and make sure that it is operating properly.
DISCONNECT WIRES
Figure 39: Power Switch Removed
Replacing the VSD4 Power Supply
Removing the Power Supply

1) Remove the server from the console cabinet according to the procedure Removing and Replacing VSD4 in the
Console on page 7.
2) Remove the 4 screws on the side of the enclosure (see Figure 40) and remove the side panel to gain access to the
interior of the enclosure.
REMOVE SIDE COVER SCREWS
Figure 40: Remove Side Cover Screws
3. Set up to prevent static damage according to the Anti-Static Field Service Kit Instructions on page 1. Make sure the
wrist strap is properly attached to ground. The unpainted server rails make a good ground connection point.
4. Remove the screws that secure the CPU fan assembly and remove it (see Figure 41). Note that the 2 top screws
are special screws for screwing into the plastic fan housings.
5. Disconnect the fan power connector from the motherboard.
REMOVE SPECIAL FAN

MOUNTING SCREWS
REMOVE SCREW REMOVE SCREW

(IF PRESENT)
Figure 41: CPU Fan Assembly
6. Remove the white fan air director (see Figure 42).
Figure 42: CPU Air Director
7. Disconnect the power connectors from the Mother board (see Figure 43). Press the latches to release the
connectors
DISCONNECT POWER
CABLES FROM MOTHERBOARD
Figure 43: Motherboard Power Connectors
8. Cut the cable tie and disconnect power cable connector P8 from the splitter that supplies power to the CDROM and
the fan power (see Figure 44).
9. Disconnect the power connector P6 from the 3DBP board (see Figure 44).
10. Cut the cable ties along the fan support to free the power supply wires (see Figure 44).
CUT CABLE TIES
DISCONNECT P6
FROM 3DBP
DISCONNECT P8
CDROM/FAN POWER
Figure 44: CDROM and 3DBP Power Connection
11)Remove the 6 disk drive rack mounting screws as indicated in Figure 45 - 2 in the top of the case, two in the side,
and 2 in the bottom of the rack as indicated in Figure 45.
REMOVE 2 SCREWS
ON TOP
REMOVE 4 SCREWS
12)Lift the drive rack out of the server case as shown in Figure 46. There should be enough slack in the cables to allow
the rack to be rested on top of the chassis.
Figure 46: Lifting the Drive Rack Out of the Server Case
13)Disconnect the power cables from the drives on the rear of the drive chassis (see Figure 47).
POWER CABLE P9
POWER CABLE P10
Figure 47: VSD4 Rear Array Drive Power Cables (4 array drive server)
14)Disconnect the power cables from the drives on the front end of the drive chassis (see Figure 48).
POWER CONNECTOR P3
POWER CONNECTOR P4
POWER CONNECTOR P14
Figure 48: VSD4 Front Array Drive Connections (4 array drive servers)
15. Remove the 2 screws securing the power supply to the chassis (see Figure 49).
16. While guiding the cables, push the power supply out the back of the chassis and remove it.
REMOVE 2 SCREWS
Figure 49: Power Supply Mounting
17. Remove the 2 attaching screws and remove the power supply mounting bracket from the power supply (see
Figure 51).
REMOVE 2 SCREWS
Figure 50: Power Supply Mounting Bracket
18. Remove the 2 attaching screws and remove the power cord retention clip from the power supply (see Figure 51).
REMOVE 2 SCREWS
Figure 51: Power Cord Retention Clip
19. Remove the adapter cable from P11 of the power supply (see Figure 52).
ADAPTER CABLE
Figure 52: P11 Power Adapter Cable
Installing the Power Supply

1. Position the power cord retention clip onto the power supply and attach it with 2 screws (see Figure 53).
INSTALL 2 SCREWS
Figure 53: Power Cord Retention Clip
2. Position the power supply mounting bracket onto the power supply and attach it with 2 screws (see Figure 54).
INSTALL 2 SCREWS
Figure 54: Power Supply Mounting Bracket
3. Guide the power supply into the back of the chassis into their proper places and push the power supply into the
back of the chassis.
4. Install the 2 screws to secure the power supply to the chassis (see Figure 55).
INSTALL 2 SCREWS
Figure 55: Power Supply Mounting
5. Plug the adapter cable into P11 of the power supply (see Figure 56).
ADAPTER CABLE
Figure 56: P11 Power Adapter Cable
6. Connect the power adapter connected to P11 to the motherboard (see Figure 57).
7. Connect the power supply connector P1 to the motherboard (see Figure 57).
8. Connect the power supply connector P2 to the motherboard (see Figure 57).
ADAPTER FROM P11 CONNECT P1 CONNECT P2
Figure 57: Motherboard Power Connectors
9) Connect the power cables to the drives on the front end of the drive chassis (see Figure 58).
POWER CONNECTOR P3
POWER CONNECTOR P4
POWER CONNECTOR P14
Figure 58: VSD4 Front Array Drive Connections (4 array drive servers)
10)Connect the power cables to the drives on the rear of the drive chassis (see Figure 59).
POWER CABLE P9
POWER CABLE P10
Figure 59: VSD4 Rear Array Drive Power Cables (4 array drive server)
11. Route power supply connectors P6 and P8 through the hole in the chassis divider into the area in front of the fans.
12. Connect the power supply connector P8 to the to the splitter that goes to the CDROM and the fan (see Figure 60).
CONNECT POWER
CABLE P8
Figure 60: Connector P8 to CDROM and Fan Power Connector
13. Connect the power supply connector P6 to the 3DBP power board (see Figure 61).
CONNECT POWER CABLE

P6 TO 3DBP
Figure 61: CDROM and 3DBP Power Connection
14. Tie the wires along the top of the chassis dividers (see Figure 62).
INSTALL 5 CABLE
TIES
Figure 62: CDROM and 3DBP Power Cables Tied In Position
15)While making sure that none of the cables are pinched or snagged, insert the drive rack into the server case as
shown in Figure 63.
Figure 63: Placing the Drive Rack into the Server Case
16)Attach the disk drive rack with 6 mounting screws as indicated in Figure 64 - 2 in the top of the case, 2 in the side,
and 2 in the bottom of the rack as indicated in Figure 64.
INSTALL 2 SCREWS
ON TOP
INSTALL 4 SCREWS
17. Install the white fan air director (see Figure 65).
Figure 65: CPU Air Director
18. Connect the fan power connector to the motherboard.

19. Place the fan assembly into position and install the screws to secure it (see Figure 66). Note that the 2 top screws
are special screws for screwing into the plastic fan housings.
INSTALL SPECIAL FAN

MOUNTING SCREWS
INSTALLSCREW INSTALL SCREW

(IF PRESENT)
Figure 66: CPU Fan Assembly
20)Leave the cover off and install the server into the console cabinet according to the procedure Replace the VSD4 in
the Console on page 9 but don’t install the strap that holds the server in the tray.
21. Power up the server and check that the processor and cabinet fans are running.
22. Power down the server according to the procedure in the section Removing the VSD4 from the Console on page 7.
23)Place the side panel in place and attach it with 4 screws (see Figure 67). Install the strap to secure the server to the
console tray.
24. Power up the console.
25. Log into the server via the host and make sure that all of the RAID array drives answer and that the array is intact
according to the procedure in the applicable server repair and replacement manual. (This is to check that none of
the connections to the drives have come loose.)
26. Perform a few test scans including helical scans to verify that the system is operating properly.
INSTALL SIDE COVER SCREWS
Figure 67: Side Cover Screws
CIRS VSD4 RAID Drive Setup
Once the SATA RAID drives have been replaced the following things must be done to set up the server and to set up
the host:
• VSD4 Server Disk Volume Setup on page 73
• Running the Disk Test Procedure for SATA RAID Array on page 83
• Restart CIRS Supervisor Service on page 89
VSD4 Server Disk Volume Setup

The SATA disk drives for the RAID in the VSD4 are 120 GB; however, the software requires that they be partitioned to
use only 73 GB to maintain the disk access speed. For this reason, the disk volume cannot be rebuilt in the same way
that previous RAID SCSI drive volumes were rebuilt. To get the correct volume configuration with the 120 GB SATA disk
drives on the VSD4, the CIRS application software must be reinstalled and it will correctly configure the disk drives.
After one or more drives are replaced, reconfigure the volume as follows:
1. Power up the VSD4 server.
2. From the host, open a Remote Desktop to log on to S1 as follows:
a. On the Host Windows desktop, double-click on the CIRS Folder.
b. In the CIRS folder window, double-click on the Recon-S1 icon.
c. Log in as philips_service.
3. Left-click on the Windows Start button (Figure 68 on page 74).
4. Right-click on My Computer.
5. Left-click on Manage in the drop-down menu (Figure 68 on page 74). The Computer Management window shown
in Figure 69 on page 74 should be displayed.
Figure 68: Selecting Computer Management

6. In the left panel left-click on Disk Management (see Figure 69).
DISK MANAGEMENT
Figure 69: Computer Management Window

7. If the Initialize and Convert Disk Wizard box shown in Figure 70 is displayed, click Cancel.
The Disk Management window shown in Figure 70 should be displayed.
Figure 70: Initialize and Convert Disk Wizard Selection box
The Disk Management window (see Figure 71) should display all the drives. The status of the drive(s) that were
replaced will be listed as “Unallocated” (disk 3 in Figure 71) and the status of the rest of the drives will be listed as
“Failed”. A “Missing” line will be added at the bottom since the volume that the system is looking for is not operating.
The volume will have to be deleted and recreated according to the following instructions.
Figure 71: Disk Management Display for Replaced Disk 3
IMPORTANT ! Make absolutely sure that volume F: is selected before proceeding!

8. To recreate the volume, right-click on the volume in the upper pane of the Computer Management Window. A
drop-down menu will be displayed as shown in Figure 72.
9. Select Delete Volume from the drop-down menu.
Figure 72: Volume Drop-Down Menu
10. In the “Delete Striped Volume” confirmation dialog box, click Yes to continue (see Figure 73).
All disks will become unallocated as shown in Figure 74 on page 79.
Figure 73: Delete Striped Volume Dialog Box
Figure 74: All Disks Unallocated (Disk 3 Replaced)
11. Close the Computer Management window by left-clicking on the red X in the right upper corner of the window.
12. On the desktop, double-click on the CIRS Install Icon (shown at right) to reinstall the CIRS
Application.
13. IA dialog box with the question “Install CIRS software?” will appear. Click the Yes button.
When the CIRS Application Installation begins, a message box similar to the one shown in
Figure 75 will be displayed. Cirs.ico
14. When the dialog box appears asking if you want to rebuild the array as shown in Figure 75 on
page 80, click on Yes.
The CIRS Application will continue. When the installation is complete it will automatically reboot the server. The
connection from the host to the server will be lost and the host Windows desktop will be returned to the screen.
Figure 75: CIRS Application Installation Message Box
15. After the server finishes booting up, reconnect to the server from the host’s desktop by performing the following:
a. From the host, open a Remote Desktop to log on to S1 as follows:
b. On the Host Windows desktop, double-click on the CIRS Folder.
c. In the CIRS folder window, double-click on the Recon-S1 icon.
d. Log in as philips_service.
16. When the server’s Windows desktop is redisplayed, the CIRS Application Installation message window should still
be open.
17. Scroll down to the bottom to see if the completed message is displayed as shown in Figure 76.
18. Double-click on the 1 server config Icon from the desktop.

19. When the prompt “Value NumberOfNodes exists, overwrite (Y/N)?” appears, answer “Y”.
Figure 76: CIRS Application Installation Completed
20. Double-click the Services icon and make sure the Supervisor is set to “Automatic” and is “Started”.
21. Check that the RAID disk volume has been set up as follows:
a. Left-click on the Windows Start button (Figure 68 on page 74).
b. Right-click on My Computer.
c. Left-click on Manage in the drop-down menu. The Computer Management window should be displayed.
d. In the left panel left-click on Disk Management.
The disk array volume should be configured as shown in Figure 77 and all the disks should show a “Healthy” status
for the 73.78 GB sections. The 38 GB sections are intentionally left unallocated.
22. Close the disk management window.
Figure 77: Correctly Configured VSD4 Disk Array
Running the Disk Test Procedure for SATA RAID Array

This test checks that the system can store data at the required rates across the entire F: drive on the S1 server. It will
test the data transfer rate across the RAID. A failure would indicate a component in the RAID could be at risk. This
could be the SATA cables, or drives; but this test does not isolate a specific component.
When the disk test is run, it performs 3 additional functions at the end of the test:
1. It creates a raw data folder. The F: drive must have a folder named RawData on it in order to operate. The
RawData folder name must not have any spaces, and the letter case must be as printed here.
2. It starts the supervisor.
3. It creates an empty Raw Data Folder.
NOTE The test data is normally created by the Disk Test Procedure. However, if the Disk Test Procedure is not run after
the disk array volume is formatted, you MUST perform the following three procedures:
1) Create a Raw Data Folder, 2) Restart CIRS Supervisor Service, and 3) Creating Test Data.
!
WARNING You must back up all NECESSARY raw data before running this test. This is a
destructive disk test. The test will destroy all raw data on the F: drive.
Running the Disk Test
1. From the host, Log off from the Scanner Application (if running).
2. If the disk volume has just been set up according to the preceding procedure, restart the system as follows:
a. Log on as philips_service.
b. On the Host’s Windows desktop open the CIRS Folder.
c. Double-click on the Remote Desktop icon for the S1 server.
d. Login as philips_service.
e. Right-click on the lower task bar (on the lower window) and select Task Manager.
f. In the Task Manager window, select Shutdown from the top menu bar, and then select Turn Off. Windows will
shut down the server, the connection will be lost and the host’s Windows desktop will return to the screen.
g. Momentarily press the power rocker switch on the front if the S1 server to power up the server.
3. Log onto the host as philips_service.

4. On the Host’s Windows desktop open the CIRS Folder.
5. Double-click on the Remote Desktop icon for the S1 server.
6. Login as philips_service.
7. Double-click on the Run DiskTest icon to start the test. When the test completes, it will issue a PASS/FAIL
notification.
In the Command Window, you will see the following output for a VSD4.
Microsoft (R) Windows Script Host Version 5.6

Copyright (C) Microsoft Corporation 1996-2001. All rights reserved.
DiskSpeedTest -- Checking for SCSI drives
System has 5 physical drives

Disk 1: WDC WD1200JS-00NCB1, 114470MB, SCSI ID 1, Status: OK
Disk 0: WDC WD800JD-00LSA0, 76316MB, SCSI ID 0, Status: OK
Found 4 drives
******** Server type: S1 ********
Test parameters: acquisition 97 MB/s, Buffer reserve 30 MB, DiskFlush=True
Drive F: size is 295.1GB
**********************************************************
WARNING -- WARNING -- WARNING -- WARNING -- WARNING
DESTRUCTIVE Disk Speed Test for CIRS data disks

All raw data files will be deleted!
This test will DELETE ALL DATA on Volume F:
==== ARE YOU SURE YOU WANT TO CONTINUE? ====
Enter 'y' to continue, 'n' to quit
8. Type a “y” and press <Enter> to continue.

y
**********************************************************
Attempting to stop any Recon services that are running.
Make sure supervisor.exe is not running

Please close other applications.
==== Continue? ====
9. At this point, type “y” and press <Enter> to continue. The display continues:
y
**********************************************************
Executing disk speed test on F: 4/2/2007 8:45:55 AM

The test takes 15 - 30 minutes per repetition
Please ignore any Low Disk Space messages from Windows
********************************************************
Run #1 of 1 8:45:55 AM
********************************************************
Format F: -- completed. Formatted size is 302134MB
Writing data files...
1.1 Write: avg=219.4 min=218.1 MB/s, Rsv buf used: 7.4 of 30MB
PASS/FAIL *** DiskSpeedTest PASSED

Notification
**********************************************************
Disk speed test completed 9:11:08 AM

Ready to create RawData folder
and re-start services
IMPORTANT ! In the following step, accidentally pressing <Enter> without first pressing “Y” will end the
test without cleaning up the disk, creating a RawData folder, or inserting a dummy set of
test data onto the disk. The scanner will not function in this state. If <Enter> is pressed
instead of a “Y”, you must rerun the disk test properly to completion.
10. Type “y” and press <Enter> to create the Raw Data Folder and to restart services. The system will respond as
follows:
y
**********************************************************
Cleanup...
Quick-formatting F:
Format F: completed
RawData folder created on F:
**********************************************************
Starting Recon services
Waiting for supervisor startup...

Creating one dummy raw data set
*** Disk speed test ended 9:13:44 AM
Press <Enter> to quit
11. Press <Enter> to quit.

NOTE If any failures were noted, see Notes About Disk Test Log Files on page 93.
12. Perform a few test scans including at least 1 helical scan to verify that the system is operating properly.
Create a Raw Data Folder

If the disk test procedure has not been run, a RawData folder must be created on the F: volume. It can be created using
the following procedure.
1. At the host, log in as philips_service.
2. From the host Windows desktop double-click on the CIRS Folder.
3. In the CIRS folder window, double-click on the Recon-S1 icon.
4. Log in as philips_service.
5. Double-click on the My Computer icon on the Windows desktop.
6. Create on the Folders icon at the top to display the folders in the right pane.
7. Click on drive F:
8. On the upper Menu bar click on File and select New > Folder from the popup menus.
9. Name the folder RawData (all one word with capitals as shown).
Restart CIRS Supervisor Service

If the CIRS Supervisor Service has not already been restarted by running the disk test procedure, it can be started
using the following procedure.
1. Remote desktop to S1.
2. Double-click the Service icon.
3. Double-click CIRS Supervisor Service.
4. On the service dialog box shown in Figure 78,
click the General Tab at the top.
5. Click on the Stop button.
6. When the stop has completed, click on the Start
button.
7. Click OK.
8. Close all open windows.
Figure 78: CIRS Supervisor Service Properties Dialog

Box
Creating Test Data

NOTE The RawDataFolder and test data are normally created by the Disk Test. However, if the Disk Test is not run after
the disk array volume is formatted, you MUST perform the following three procedures:
1) Create a Raw Data Folder, 2) Restart CIRS Supervisor Service, and 3) Creating Test Data.
When the host boots up, it polls the CIRS for image data. The CIRS will respond by sending data from the
RawDataFolder. However, if the RawDataFolder is empty, the CIRS will execute the send command and satisfy its
program, but since the host did not actually receive any data, it will continue to wait. The host will eventually time out. At
this point, the system will take images. However, to prevent the host from hanging up during the boot process, some
raw test data should be inserted into the Raw Data Folder using this procedure.
There are two ways to create raw test data:
• Creating Test Data Using O-Level Diagnostics
• Alternative Method for Creating a Test Raw Data Set - All Systems
Creating Test Data Using O-Level Diagnostics

NOTE This method does not work on Brilliance 40 and
64 systems. Use the Alternative Method for
Creating a Test Raw Data Set - All Systems on
the following page on those systems.
1. At the host, log out of philips_service.
2. Log in as olevel_service. The O-Level Diagnostics screen
shown in Figure 79 is displayed.
3. Click on the Create Test Raw Data Set button.
4. Click the Log Out button.
Figure 79: O-Level Diagnostics Menu
Alternative Method for Creating a Test Raw Data Set - All Systems
1. At the host, log in as philips_service.
2. From the host Windows desktop double-click on the CIRS Folder.
3. In the CIRS folder window, double-click on the Recon-S1 icon.
5. Double-click on the Recon icon to open a command Window (see Figure 80).
6. Type in uts -addr=localhost sr 1 (see Figure 80).
7. Close the windows to return to the host Windows desktop.
Figure 80: Creating a Test Raw Data Set
Notes About Disk Test Log Files

The results of each test are stored as a text file in C:\Program Files\Philips\Cirs\DiskDiag. The file name is
TestF_year-day-month_time (for example, TestF_2005-07-15_1139). You can use the test results to track server
performance over a period of time.
Multiple failures during the disk test along with other symptoms such as memory buffer overflows, as seen in the event
log during scans, may indicate a degradation in the servers ability to receive and store raw data from the Acquisitor. If
the Acquisitor diagnostics can be performed successfully, ruling out any interaction with the motherboard, the server
may need to be replaced. Also, see Check Disk Configuration and Health in the Brilliance CIRS Service Manual. Over
time, a defective disk will display that it is “at risk”.
Figure 81: DiskDiag Folder
Update Acquisitor FPGA
1. From the host open a Remote Desktop to log on to S1 as follows:

a. On the Host Windows desktop, double-click on the CIRS Folder.
b. In the CIRS folder window, double-click on the Recon-S1 icon.
c. Log in as philips_service.
2. To verify the proper board is being programmed:
a. On the S1 Remote Desktop, right-click on the My Computer icon.
b. From the drop-down menu select Manage.
c. On the Computer Management window, select Device Manager.
d. In the right-hand pane, expand “Philips Acquisition Devices” and verify that the correct device for your system
is displayed:
For Brilliance 6/10/16/16P systems it should be “Philips ACQ board (1.1Gb) 4535-670-23021”
3. Close the Computer Management window.
4. On the S1 Desktop, double-click on the ACQ Diagnostics icon to start the CIRS Acquisition Board Diagnostics
application. The CIRS Acquisition Board Diagnostics window shown in Figure 82 on page 95 will be displayed
Figure 82: CIRS Acquisition Board Diagnostics Window

5. Click JTAG Download, to launch the JTAG Download window.
6. Click on the radio button to select “Verify that the update is required before download of FPGA file” and click
on OK.
7. On the JTAG Download window, click Select File.
8. Navigate to the C:\ProgramFiles\Philips\CIRS\AcqGem folder
NOTE If the Open Window automatically shows the AcqGem folder, make sure that the full path to the folder is
C:\Program Files\Philips\CIRS\AcqGem!
9. Select the appropriate file for your system. For Brilliance 6/10/16/16P systems Click the ACQ16_vxx.svf file, where
xx is the version indicator.
10. Click Open.
11. On the JTAG Download window, click OK.
NOTE If the FPGA version is already up-to-date, a dialog box will indicate that the update will not be done. Click <OK>
and skip the next step below.
12. On the AcqDiagGUI window, click OK. After successful programming the system will display the message “JTAG
download of FPGA was successful. Shutdown and power up the PC to reconfigure the FPGA.”
Continue this procedure to shutdown and power back up the server.
NOTE The downloaded programming file for the FPGA will not take effect until the power to the board is cycled.
13. On the CIRS Acquisition Board Diagnostics window, click Quit.
14. Right-click on the lower task bar (on the lower window) and select Task Manager. The Task Manager window
should be displayed.
15. In the Task Manager window, select Shutdown from the top menu bar, and then select Turn Off. Windows will shut
down the server, the connection will be lost and the host Windows desktop will return to the screen.
16. Power on the server by depressing and holding the switch on the front of the server until the green light to the left of
the switch illuminates.
17. Using Remote Desktop, connect to the S1 server after it reboots.
NOTE It may take 2 to 3 minutes for the server to respond.
18. After the CIRS powers up, the Found New Hardware Wizard may appear. If so, select the default "Install
Automatically" option. Click Next, then Finish.
3DBP Board FPGA Programming
Update 3DBP board FPGA as follows:

1. From the host service desktop, open the CIRS folder.
2. Double-click on the Recon S1 icon (shown at the left).
4. Double-click on the 3DBP Diagnostics icon to start the CIRS 3DBP Board Diagnostics application. The CIRS
3DBP board diagnostics window shown in should be displayed.
5. Click on the JTAG Download, button in the lower right of the diagnostics window (see Figure 83) to launch the
JTAG Download window. The JTAG Download window shown in Figure 83 should be displayed.
Figure 83: CIRS 3DBP Board Diagnostics Window
6. In the JTAG download options, make sure that the radio button is selected for “Verify that the update is required
before download of FPGA file” (see Figure 84)
7. In the JTAG Download window, click the Select File button.
8. Navigate to the C:\ProgramFiles\Philips\CIRS\3DBP folder.
Figure 84: JTAG Download Options
9. There should be two files in the 3DBP folder (see Figure 85). Select file for the version of 3DBP installed, either file
3DBP_FPGA.svf for the 6ASIC 3DBP board or the file 3DBPLC_FPGA.svf for the 2ASIC 3DBP board.
10. Click the Open button.
Figure 85: 3DBP FPGA File Selections
11. In the JTAG Download window, click OK. If the FPGA version is already up-to-date, a dialog box like Figure 86 will
indicate that the update will not be done. If this message appears, click OK and skip to Step X.
Figure 86: JTAG Download Not Needed

12. If the JTAG file is not up to date, the file will be downloaded which will take about 1 minute. When the download is
successfully completed, the message shown in Figure 87 should be displayed indicating success.
13. Click OK.
Figure 87: JTAG Download Completed Successfully

14. In the CIRS 3DBP Board Diagnostics window, click Quit.
15. Power down the server.
16. Power up the server.
17. Once the server has booted up, reestablish the connection from the host to the server by double-clicking on the
CIRS folder on the host desktop.
18. Double-click on the Recon S1 icon.
20. Double-click on the 3DBP Diagnostics icon to start the CIRS 3DBP Board Diagnostics application. The CIRS
3DBP board diagnostics window shown in Figure 88 should be displayed.
21. If all of the tests are not selected as shown in Figure 88, select them all by clicking on the Select All/None button.
22. Click on the Run Selected button. The Run Selected Tests dialog box shown in Figure 89 on page 103 should be
displayed.
Figure 88: CIRS 3DBP Board Diagnostics Window
23. Select the radio button for “Run tests by loop count”, enter a loop count of 1, and click on OK.
The tests will take about 2.5 minutes to run. While the tests are running the Diagnostic Execution Bar should show
progress and the numbers in the Tests completed, Tests Remaining, and Tests Passed should increment.
24. Look at the diagnostic report in the output window (see Figure 89). Scroll up as necessary to make sure that all 19
tests passed with no errors and that the Projection Unit Test passed.
25. When finished, click on the Quit button to exit.
Figure 89: Completed 3DBP Diagnostics

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Diagnostic Imaging Systems - Mechanical-electrical Warning

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ECO # Revision Date Comments

2015931 A 05/03/07 Original Issue

2018245 B 04/22/08 Added version 2 servers to support Windows XP2C.

This document was prepared by CT/NM Service Innovations.

Anti-Static Field Service Kit Instructions ........................................................................................ 1

VSD4 Vertical Server Parts Replacement ........................................................................................ 4

Replacing the VSD4 Power Supply ................................................................................................ 45

CIRS VSD4 RAID Drive Setup ........................................................................................................ 73

Update Acquisitor FPGA ............................................................................................................... 94

3DBP Board FPGA Programming .................................................................................................. 97

Anti-Static Field Service Kit Instructions

Anti-static Discharge (ESD)

Anti-Static Field Service Kit

Figure 1: Anti-static Service Kit Parts

VSD4 Vertical Server Parts Replacement

Front View Rear View

Figure 2: Vertical Server VSD4 P/N Identification

Field Replaceable Units (FRUs)

Figure 3: Vertical Server Name Tag Location

Air Filter Removing and Replacing the Air Filter on page 11

Entire VSD4 Server (no Acquisitor or 3DBP) P/N 4535

7200 Acquisitor Board (1.1Gb)

6 IPS Systems: 3D Backprojector, 2 asic

20 IPS Systems: 3D Backprojector, 6 asic

Single Channel Power Board

SATA Cable for System Disk Drive

Removing and Replacing VSD4 in the Console

Removing the VSD4 from the Console

1. Shutdown the VSD4:

Figure 4: Console Power Switch

LOOSEN SCREW TO REMOVE SCREWS TO

Figure 5: Screw Securing Computer Trays of Combined Rack

Replace the VSD4 in the Console

Table 2: VSD4 Connectors

Acquisitor (ACQ) Fiber-Optic Channels A, B, C, D

LAN 1: 1-Gbit Mouse

USB Ports USB Ports

4. Slide the tray into the Combined Rack and tighten

Removing and Replacing the Side Panel

SIDE COVER SCREWS

Figure 7: Remove Side Cover Screws

Removing and Replacing the Air Filter

TO ACCESS FILTER UN-

Figure 8: Air Filter Located Behind Front Cover

Removing and Replacing the Acquisitor, 3DBP, and Power Boards

ACQUISITOR BOARD - SLOT 5 REMOVE 2 RETAINER SCREWS

POWER BOARD - SLOT 3

3DBP BOARD - SLOT 2

5. Remove Acquisitor Board if it is to be replaced.

ACQUISITOR BOARD - SLOT 5 REMOVE 2 RETAINER SCREWS

POWER BOARD - SLOT 3

3DBP BOARD - SLOT 2

Removing the CD-ROM Drive