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MOVIPLAN 800

Technical Manual
Release 31 October 2002 (Rev. 2)
TECHNICAL MANUAL
Revision history

Revision history

Rev. Date Page/s Modification description

0 03.11.98 - First release.


1 06.02.02 All New collimator type.
New Potter Bucky SD version (120/230V
version).
Addition of warnings concerning unwanted
movement of table top.
Schematics update.
General improvement of text and pictures.
Addition of "Spare Parts" chapter.
(Ref. RDM 4682, 5227, 5268)

2 31.10.02 i, ii, 1-1, 2-1, 2-3, 2-4, Mechanical changes to improve


3-2, from 4-1 to 4-3, 4-5, installation.
4-6, 5-1, from 6-2 to 6-16, New procedure for alignment of X-ray
from 7-1 to 7-3, from 7-5 beam.
to 7-8, 8-1, 8-2, 8-8, 8-9, General improvement of text and pictures.
8-11, 8-13, 8-14, 10-1, (Ref. RDM 5461, 5462, 5471, 5475)
12-2, 12-4, 12-6, 12-8,
12-14, 12-16, 12-18
3
4

(Rev. 2) MOVIPLAN 800


TECHNICAL MANUAL
Revision history

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 (Rev. 1)


TECHNICAL MANUAL
Contents

Contents
1. INTRODUCTION 1-1
1.1 Icons appearing in the manual.............................................................1-1

2. SAFETY ASPECTS 2-1


2.1 Warnings .............................................................................................2-2
2.2 Radio-protection instructions...............................................................2-4
2.3 Environmental risks and disposal ........................................................2-5
2.4 Symbols used.......................................................................................2-6

3. DESCRIPTION 3-1
3.1 Identification labels..............................................................................3-1
3.2 Configuration of the MOVIPLAN 800 ....................................................3-2

4. TECHNICAL DATA 4-1


4.1 Dimensions..........................................................................................4-5
4.2 Applied safety regulations ....................................................................4-7

5. PRE-INSTALLATION 5-1
5.1 Electrical wiring set-up ........................................................................5-2
5.2 Packaging ............................................................................................5-3
5.3 Space requirements .............................................................................5-3

6. INSTALLATION 6-1
6.1 Unpacking and components inspection................................................6-1
6.2 Rails assembly .....................................................................................6-2
6.3 Table positioning and fastening............................................................6-3
6.4 Column assembly ................................................................................6-5
6.5 Tubehead, Control Panel and Collimator assembly ..............................6-8
6.6 Cables connection.............................................................................. 6-10
6.6.1 Connection from column (only for TA and TF versions) ....................6-10
6.6.2 Connection MOVIPLAN 800 table – Cabinet (only for TA and
BA versions) ...................................................................................6-10
6.6.3 Internal connections MOVIPLAN 800 table (only for TF and
BF versions) ...................................................................................6-10
6.6.4 Other connections (only for TA and TF versions) ..............................6-11
6.7 Table top assembly ............................................................................ 6-12
6.8 Pedals connections............................................................................. 6-12
6.9 Final balancing and adjustment......................................................... 6-13
6.10 Electrical connections ........................................................................ 6-14
6.11 Bucky start voltage setting................................................................. 6-15

(Rev. 2) i MOVIPLAN 800


TECHNICAL MANUAL
Contents

7. INSPECTION, CALIBRATION AND ADJUSTMENT 7-1


7.1 Grid speed adjustment .........................................................................7-1
7.2 Application of the centimeter scale .......................................................7-1
7.3 Inspection of the light field ...................................................................7-2
7.4 Collimator centering, control of the X-rays field (by special tool)...........7-3
7.5 Collimator centering, control of the X-rays field (alternate
practical method) .................................................................................7-5
7.5.1 Alignment of X-ray beam with the collimator shutters .......................7-5
7.5.2 Alignment of the X-ray beam with the light field of the collimator ......7-7
7.6 Longitudinal and transversal alignment of the tube connector
group with image receptor....................................................................7-8

8. GENERAL USER INSTRUCTIONS 8-1


8.1 Cassette loading...................................................................................8-2
8.2 Potter Bucky movement .......................................................................8-3
8.3 Column control panel...........................................................................8-4
8.4 Column ................................................................................................8-5
8.5 Manual collimator ................................................................................8-8
8.6 Operating modes ..................................................................................8-9
8.6.1 Preparation of the table for a standard X-ray...................................8-10
8.6.2 Preparation of the table for a lateral radiography.............................8-14

9. CLEANING AND DISINFECTION 9-1

10. MAINTENANCE 10-1


10.1 Inspections performed by the operator ...............................................10-1
10.2 Periodic maintenance performed by the Technical Service..................10-2

11. SCHEMATICS AND DRAWINGS 11-1

12. SPARE PARTS 12-1

This publication can only be reproduced, transmitted, transcribed or translated into


any human or computer language with the written consent of VILLA SISTEMI
MEDICALI S.p.a.
This manual is the English translation of the Italian original manual version.

MOVIPLAN 800 ii (Rev. 2)


TECHNICAL MANUAL
Introduction

1. INTRODUCTION

NOTE:
* The present manual is updated for the product it is sold with in order to
grant an adequate reference in performing diagnostics and repair
operation normally carried out by the service engineer.
The manual may not reflect changes to the product not impacting service
operations or use mode.

The scope of this Manual is to supply user instructions for a safe and
efficient operation of the device described.

The device must be used in compliance with the procedures described in


the Manual and must never be used other than for its intended use.

The device may only be operated by qualified persons having the


necessary training regarding X-ray protection.

The user is responsible for compliance with the legal requirements


regarding the installation and operations of the device.

If the user does not operate the device correctly or if suitable


maintenance is not performed, the manufacturer can in no way be held
responsible for breakage, injuries and malfunctions.

1.1 Icons appearing in the manual


This icon indicates a NOTE: please read thoroughly the items marked
* by this icon.

This icon indicates a WARNING: the items marked by this icon refer to
, safety aspects of the patient and/or of the operator.

(Rev. 2) 1-1 MOVIPLAN 800


TECHNICAL MANUAL
Introduction

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 1-2 (Rev. 1)


TECHNICAL MANUAL
Safety aspects

2. SAFETY ASPECTS

WARNING:
, All the information provided in this chapter must be read carefully, and,
where so required, must be implemented to prevent damage to the
equipment and injury to people.

VILLA SISTEMI MEDICALI designs and builds its devices complying with
the related safety requirements; furthermore it supplies all information
necessary for a correct use.

Villa Sistemi Medicali, has not to be held responsible for:

• use of the MOVIPLAN 800 device for other than its intended use,
• damage to the device or injury to the operator or patient due to
incorrect installation and maintenance performed other than in
compliance with the procedures defined in the Technical Manual
provided with the device or due to incorrect operating techniques,
• mechanical and/or electrical changes made during and after
installation.

Installation and any technical intervention must only be performed


by qualified technicians authorised by Villa Sistemi Medicali.

Only the authorised personnel can remove the covers and/or have
access to the components under voltage.

(Rev. 2) 2-1 MOVIPLAN 800


TECHNICAL MANUAL
Safety aspects

2.1 Warnings
The MOVIPLAN 800 is suitable for use in a hospital environment and
cannot be connected to a "domestic" electrical system.

The device has not been designed to be used in the presence of steam,
anaesthetic mixtures which are flammable in air, oxygen or nitrous
oxide.

Water or other liquids must be prevented from entering the device in


order to prevent the risk of short-circuits and corrosion.

Always disconnect the device from the mains before cleaning.

The operator MUST ALWAYS PAY THE UTMOST CARE when the
motorised mechanisms are activated such as the vertical movement of
the table top or of the column. The red EMERGENCY button on the front
of the device can be pressed in case of danger. This button immediately
stops all movements and all functions and provides the operator with an
important safety tool in addition to the other intrinsic safety devices of
the device.

Before activating the above-mentioned motorised mechanisms, check


that near the table there are no objects that could interfere with the
movement of the mechanisms. In addition, take the utmost care if there
are other persons present in the radiology room.

Before activating the movement of the column, check that the patient is
placed correctly on the table top with the legs and arms inside the
support area.

Although the MOVIPLAN 800 table was designed with a high degree of
protection against electromagnetic interference, it is necessary to install
it a certain distance away from electric energy transformers, continuity
static groups, pack units (walkie-talkies) and cellular phones. Use of the
latter is only permitted at a distance from the device as provided in the
table below.

Power of the R.F. source Distance (m)


10mW 0.3
100mW 1
1W 3
10W 8
100W 30

MOVIPLAN 800 2-2 (Rev. 1)


TECHNICAL MANUAL
Safety aspects

All instruments or device used in the vicinity of the MOVIPLAN 800


must be in conformance with the Electromagnetic Compatibility
standards. Non conforming instruments, with known low immunity
electromagnetic fields, must be installed at a distance of at least 3
m from the MOVIPLAN 800 and must be powered via dedicated
line.

The MOVIPLAN 800 is suitable for use in the following


electromagnetic environment:

Electromagnetic
Conformity EMC Environment
Emissions

MOVIPLAN 800 must be connected to


Irradiated and
Class A an electrical network different from that
conducted emissions
for domestic use.
MOVIPLAN 800 generates Radio
Frequency energy only for its internal
functions. The R.F. level generated is
CISPR 11 Group I
not great enough to cause interference
with electrical devices used in the
vicinity.
MOVIPLAN 800 must be connected to
Harmonics emitted
an electrical network different from that
EN 61000-3-2
for domestic use.
MOVIPLAN 800 must be connected to
Voltage/emissions
an electrical network different from that
flicker EN 61000-3-3
for domestic use.
Immunity
MOVIPLAN 800 must be connected to
EN 60601-1-2
an electrical network different from that
(EN 61000-4-2 /3 /4
for domestic use.
/5 /6 /8 /11)

The MOVIPLAN 800 can not be installed in operating rooms.

The MOVIPLAN 800 must be switched off when electric scalpels or


similar instruments are in use.

All parts that come into contact with the patient must be cleaned,
and where necessary, disinfected.

(Rev. 2) 2-3 MOVIPLAN 800


TECHNICAL MANUAL
Safety aspects

2.2 Radio-protection instructions


Villa Sistemi Medicali designs and manufactures device in compliance
with the safety requirements. Furthermore, the Company supplies all the
necessary information and warnings relative to the dangers associated
with devices connected to X-ray generators.

Personnel authorised to perform radiological examinations must comply


with the safety regulations for protection against ionised radiation as
described below.

To protect the patient from radiation diffused to the areas surrounding


those to be X-rayed, protective garments (leaded garments) must be used
where necessary.

Only the patient must be present in the room during an X-ray


examination. The operator and authorised personnel must remain in the
operating station protected from ionised radiations.

Before activating the X-rays from the generator table, the operator shall
always check the alignment of the tubehead with respect to the image
receptor and should set the maximum aperture of the collimator in
accordance both with the format of the radiography cassette used and
with the distance of the cassette from the focal point of the tubehead.

During an exposure, the operator must adopt suitable precautions


and/or protection vis-à-vis the patient and him/herself. The operator is
advised to command the X-ray emission from a protected area from
where the patient is always in view.

If it is necessary to activate the X-ray emission from a position close to


the patient, suitable protection and/or leaded barriers with a screening
equivalent to at least 2 mm of lead must be used.

When necessary, accessories such as leaded aprons should be used to


protect the patient from ionised radiation.

Use the farthest focal point-skin distance compatible with the X-ray
examination to be performed.

The MOVIPLAN 800 table is made for continuous operation with


intermittent loads (all versions described in this Manual).

MOVIPLAN 800 2-4 (Rev. 2)


TECHNICAL MANUAL
Safety aspects

2.3 Environmental risks and disposal


The device contains materials that at the end of its life-cycle must be
disposed of in recovery centres assigned by the Local Health Units.

In particular, the device contains the following materials and/or


components:
• Table: Iron, lead, laminated plastic, copper, electrical components.
• Column: Iron, lead, aluminium, copper, non biodegradable plastic
materials, fibre glass reinforced plastic.
• Potter: Iron, copper, lead, fibre glass reinforced plastic, electrical
components, non biodegradable plastic materials.

WARNING:
, Before dismantling the column, lock the column's tube-carrier arm. Then
simultaneously remove the radiogenic-collimator tube and the counter-
weights of the sliding mechanism inserted in the column.

Villa Sistemi Medicali shall not be responsible for the disposal of the
device disposed of by the user nor for the relative costs.

(Rev. 1) 2-5 MOVIPLAN 800


TECHNICAL MANUAL
Safety aspects

2.4 Symbols used

Symbol Description

Device with type B applied parts

∼ Alternating current

N Point of connection to neutral conductor

L Point of connection to single-phase conductor

Protection grounding

Operation grounding

Attention, consult the accompanying documentation

Attention, do not touch with the hands

Dangerous voltage

Conformity to the CE 93/42 Directive

MOVIPLAN 800 2-6 (Rev. 1)


TECHNICAL MANUAL
Description

3. DESCRIPTION

3.1 Identification labels

2
3

MOVIPLAN 800 Potter Bucky SD


characteristics label characteristics label
1 3

Manual Collimator Collimator screening


characteristics label label
2 4

(Rev. 1) 3-1 MOVIPLAN 800


TECHNICAL MANUAL
Description

3.2 Configuration of the MOVIPLAN 800


The MOVIPLAN 800 is available in 2 configurations:
• BUCKY TABLE with Potter Bucky: to be matched possibly with a
ceiling tube stand
• BUCKY TABLE as above, but with the addition of a floor mounted
tube column & manual collimator
providing a very versatile general radiographic system for examinations
not requiring fluoroscopy.

NOTE:
* In addition, on all the above versions, the MOVIPLAN 800 table can be
ordered with a motorised elevator to allow the table top to be raised and
lowered smoothly and quickly for easier patient handling. The versions
with motorised elevator includes a control cabinet.

Grids
• Standard (Ratio 10, focal length 120 cm, 34 pl/cm) (code
4695102600).
• High performance (Ratio 12, focal length 120 cm, 36 pl/cm) and low
absorption (code 4695101600).

Accessories
The following accessories are available for all models on request:
• Single leg rest (code 7173142000).
• Band stretcher with compression band (code 7173129000).
• External side cassette carrier (code 7173115000).

In order to insure a better matching of the different components, Villa


Sistemi Medicali provides a number of pre-arranged systems which
guarantee the best results.

Available pre-arranged systems and relevant identification codes are here


after listed:

Code Type Line voltage

9771100503 Moviplan 800 TA: with elevator, Potter Bucky 35x43, 230 V~
column and manual collimator
9771100603 Moviplan 800 TF: fixed with Potter Bucky 35x43, column 230 V~
and manual collimator
9771100703 Moviplan 800 BA: with elevator, Potter Bucky 35x43 230 V~
9771100803 Moviplan 800 BF: fixed with Potter Bucky 35x43 230 V~

MOVIPLAN 800 3-2 (Rev. 2)


TECHNICAL MANUAL
Technical data

4. TECHNICAL DATA

General characteristics
Type of device MOVIPLAN 800
Manufacturer Villa Sistemi Medicali S.p.A.
20090 Buccinasco (MI) Italy
Type of device and classification in
Class I with type B applied parts
accordance with Standard IEC 60601-1
Type of device and classification Class I – CE 93/42
Degree of protection in accordance with IP00
standard IEC 60529
Operating mode Continuous
Table mechanical characteristics BF BA TF TA
Weight 150 kg 180 kg 150 kg 180 kg
Maximum height 790 mm
Total length with table top centered 2180 mm
Total width with table top centered 720 mm
Column stand weight no 290 kg
Column height no 2400 mm
Column width (base) no 1070 mm
Column depth (with arm extended) no 1400 mm
Electrical characteristics BF BA TF TA
Voltage 230 Vac
Frequency 50/60 Hz
Maximum line current draw 0.25 A 2.1 A 0.9 A 2.8 A
Absorbed power 58 VA 480 VA 208 VA 645 VA
Device protection fuse 2AT 3AT 2AT 3AT
Potter protection fuse 0.2 A T
Line impedance < 1.0 Ω

(Rev. 2) 4-1 MOVIPLAN 800


TECHNICAL MANUAL
Technical data

Movements BF BA TF TA
Manual longitudinal movement of the yes
potter with electromagnetic braking
Manual longitudinal movement of the yes
table top with electromagnetic braking
Manual transversal movement of the yes
table top with electromagnetic braking
Motorised vertical movement of the table no yes no yes
top (elevator) with pedal command
Manual vertical movement of the no yes
column tube carrier arm with
electromagnetic braking
Manual transversal movement of the no yes
column tube carrier arm with
electromagnetic braking and central
mechanical block
Manual rotation movement of the no yes
column with mechanical stops
Manual rotation movement of the no yes
column tube carrier arm with
electromagnetic braking
Movements distance BF BA TF TA
Potter longitudinal movement 540 mm
Table top longitudinal movement 415 mm head end / 415 mm feet end
Table top transversal movement 115 mm internal / 115 mm external
Table top vertical movement (elevator) n.a. 460 mm n.a. 460 mm
min. distance Table top-Floor
Table top vertical movement (elevator) n.a. 790 mm n.a. 790 mm
max. distance Table top-Floor
Column longitudinal movement n.a. 1710 mm
Tube carrier arm vertical movement n.a. 1470 mm
Minimum focal point-floor distance (in n.a. 430 mm
function of tube used)
Maximum focal point-floor distance (in n.a. 1900 mm
function of tube used)
Maximum focal point-film distance (in n.a. 1200 1530
function of tube used) mm mm
Tube carrier arm transversal movement n.a. 190 mm
Column rotation movement n.a. 180° (± 90°)
Tube carrier arm rotation movement n.a. 360° (± 180°)

MOVIPLAN 800 4-2 (Rev. 2)


TECHNICAL MANUAL
Technical data

Table top characteristics BF BA TF TA


Length 2180 mm
Width 700 mm
Surface plane
Material laminated plastic
Al. equivalent 0.8 mm Al eq @ 100 kVp,
SEV 2.7 mm Al
Potter Bucky BF BA TF TA
Size of cassettes from 13x18 to 35x43
Cassette carrier self-centering, manual load
X-rays-film centering with light on manual collimator
AEC camera set for ionisation cameras and solid
state
Skin film distance 84 mm
Grid movement synchronised with passage of X-rays
Voltage for grid start selectable with jumpers:
230 Vac / 120 Vac / 24 Vdc
(default 24 Vdc)
Standard grid ratio 10:1
focal length 120 cm
l/cm 34
other models available on request
Manual collimator with lamp BF BA TF TA
Field limit Square and rectangular
Number of limit planes 4
Limit planes material Fe + Pb
Operating mode Manual
Visualisation of limited field Luminous on table top with format scale
on knobs
Lamp Halogen 24Vdc 100 W
Field coverage 43x43 cm @ 1 m DFF
Al. equivalent 0.5 mm Al eq. @ 100 kVp,
SEV 2.7 mm Al
Radiation leak ≤45 mR/hr @ 150 kVp, 350 W

(Rev. 2) 4-3 MOVIPLAN 800


TECHNICAL MANUAL
Technical data

Features BF BA TF TA
Table top brake release with photocell at floor level
DFF reading n.a. centimeter scale on
column
Controls positions on control panel
Indication of brakes on n.a. luminous switches
on control panel
Indicator of degrees of inclination of the n.a. with goniometer
tube carrier arm
X-rays band - cassette centering n.a. with luminous spot
on collimator
Projections n.a. perpendicular on
potter,
oblique on potter,
side (with optional
accessories),
off-table,
on CHEST STAND
(optional)
Accessories BF BA TF TA
Handles 1
Leg rests for gynaecology examinations Optional
Compression band with band stretcher Optional
Cassette support for side projections Optional
Environmental conditions BF BA TF TA
Operating environmental conditions Temperature: from +10° to +40° Celsius
Humidity: from 30% to 75 %
Pressure: from 700 hPa to 1060 hPa
Environmental conditions for Temperature: from -20° to +70° Celsius
transportation and storage Humidity: ≤ 95% non condensing
Pressure: > 630 hPa

MOVIPLAN 800 4-4 (Rev. 1)


TECHNICAL MANUAL
Technical data

4.1 Dimensions

Figure 4-1: BF and BA versions

(Rev. 2) 4-5 MOVIPLAN 800


TECHNICAL MANUAL
Technical data

Figure 4-2: TF and TA versions

MOVIPLAN 800 4-6 (Rev. 2)


TECHNICAL MANUAL
Technical data

4.2 Applied safety regulations


MOVIPLAN 800 complies with the following standard:

• General safety:
IEC 601-1
IEC 601-2-32

• Electromagnetic compliance:
IEC 601-1-2

• Protection against radiations:


IEC 601-1-3

The symbol CE grants that MOVIPLAN 800 complies with directive


93/42 for medical devices issued by the European Community.

(Rev. 1) 4-7 MOVIPLAN 800


TECHNICAL MANUAL
Technical data

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 4-8 (Rev. 1)


TECHNICAL MANUAL
Pre-installation

5. PRE-INSTALLATION
The following pages provide instructions for the correct installation of the
MOVIPLAN 800.
The supplier can provide the necessary assistance and technical
servicing as from the pre-installation phase.
The room must be prepared for the installation of the MOVIPLAN 800 as
indicated in the Figure 5-1.
The standard installation of the MOVIPLAN 800 requires the cables to be
enclosed in channels. Please note the maximum distance allowed
between distribution box "B" and distribution box "C" (centre of the
electric cabinet which is available only in the version with elevator).
When installation is required with distances greater than those shown in
the figure, electric connecting cables of suitable lengths must be
requested when issuing the order.
Requirements for a correct installation are:
• Room minimum height of 3 mt.
• For transportation of the machine inside the room, the door sizes
must be as follows:
– 700 mm for the column
– 1200 mm for the packaged materials.
• For models with column (TA and TF), to obtain a proper cable setting
of cables coming from the column, the table must be positioned close
to a wall.
A plastic duct (section 100x100) has to be fixed on the wall aligned
with the center of the rail: its lower end must be corresponding to the
"B" collector on the floor; its upper end must be high enough so that
the cables do not interfere along the entire range of motion of the
column along the rail.

max 16.4ft (5m)

HT cables to
Cable entry underfloor tube Ø4" (Ø100)
Generator
min 1.6ft

6x6" (150x150)
(0.5m)

Cabinet
40.5x21.6x20.5"
(1030x550x520)

Cable entry
6x6" (150x150)

14" (355)
37" (940)

min 6.5ft

117.3" (2980)
(2m)

Figure 5-1
(Rev. 2) 5-1 MOVIPLAN 800
TECHNICAL MANUAL
Pre-installation

5.1 Electrical wiring set-up

WARNING:
, The general ground system must comply with the laws in force.
Insufficient grounding of the device can be extremely dangerous for
the operator and the patient and can cause malfunctions in the
electrical equipment connected to the MOVIPLAN 800.
The device's power cable must either be connected to the X-rays
generator in series connection or to a differential thermal magnetic
switch with the following characteristics:
250V - 6A - 0.03A.
A connecting line for the emergency switch of the MOVIPLAN 800
table with the radiology room's general mains switch must also be
installed.

Mains voltage 230Vac single phase


Frequency 50Hz

See chapter 4 “Technical data” for current and absorbed power data.

MOVIPLAN 800 5-2 (Rev. 1)


TECHNICAL MANUAL
Pre-installation

5.2 Packaging
The MOVIPLAN 800 is packed and shipped in one single case.
The dimensions, net weight, gross weight and contents of this case are
listed below:

Weight
Case type Contents
Net Gross
- Table base + Potter Bucky
- Table top
- Front floor rail
Moviplan 800 - Rear floor rail
TA and TF - Tube column + tube arm 600kg 850kg
330x110x110 - Collimator
- Push button control panel
- Cables
- Cabinet (*)
- Table base + Potter Bucky
Moviplan 800
- Table top
BA and BF 320kg 400kg
- Cables
248x93x110
- Cabinet (*)

NOTE:
(*) cabinet supplied with elevating table only

5.3 Space requirements


The space recommended at the front of the equipment is shown in the
Figure 5-1.

(Rev. 1) 5-3 MOVIPLAN 800


TECHNICAL MANUAL
Pre-installation

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 5-4 (Rev. 1)


TECHNICAL MANUAL
Installation

6. INSTALLATION

6.1 Unpacking and components inspection


Please check the packing at the delivery.
Wait for Villa Sistemi Medicali technician to open crates and check:
• delivery corresponding to the order (see delivery note)
• the absence of damages.

In case of damaged or missing parts inform immediately the forwarding


agent, Villa Sistemi Medicali or its agents.

Before dispatch, the unit is factory tested in order to reduce the


installation time and optimise the operation.

NOTE:
* The system is shipped in pre-assembled groups. The mechanical
assembly at installation consists only of final assembly of these groups.
This means that the adjustment of bearing, locks and tightening of
fixings are carried out in the factory prior to shipping and any
modification of the original settings of these particular components may
cause faulty or poor operation of the system.

(Rev. 1) 6-1 MOVIPLAN 800


TECHNICAL MANUAL
Installation

6.2 Rails assembly

NOTE:
* Actions described in this chapter have to be carried out only for versions
of MOVIPLAN 800 equipped with column (models TA and TF).

Position the front rail in the room as shown in the figure, taking into
account the size of the equipment and the cable incoming distribution
box as indicated in the pre-installation (chapter 5).
Fasten the rail to the floor with the expanding plugs provided.
Check that the rail is level and if not, level with the spacers provided.
Fasten the back rail to the front rail, level and fasten to the floor using
the ø8 plugs provided.

665 (26.2") 710 (29.5") 710 (29.5") 665 (26.2") Bolts Ø8


= = (Ø.31")
(4.7")
120

Rear rail
Fixing point
between rails
Front rail

Bolts Ø8
580 (22.8") 300 (11.8") 300 (11.8") 580 (22.8") (Ø.31")
= =

Figure 6-1

MOVIPLAN 800 6-2 (Rev. 2)


TECHNICAL MANUAL
Installation

6.3 Table positioning and fastening


Remove the small cover plate to allow cable passage.
Remove the front rail cover plate.

Front rail

Rail covers

Table

Cable exit
Cover plate

Figure 6-2

NOTE:
* The table is positioned asymmetrically with respect to the front rail to
allow the column to travel outside the space of the table on one side. It is
possible to choose the side towards which the column can exit the table
dimension, by positioning the table towards one or the other side.

Set the table in place lining it up with the holes in the rear rail. Fix the
table to the floor using the bolts and the rails using the two M8x25
screws provided.

Table

Front rail

Fixing points
Table-Rail

Figure 6-3

(Rev. 2) 6-3 MOVIPLAN 800


TECHNICAL MANUAL
Installation

Check that the table is properly level and correct if necessary with the
metal shims provided.
Verify the alignment of all parts, paying especially attention to:
• the alignment of the front rail with the rear rail
• the alignment of the front rail with the table
• the levelling of both rails and the table on the floor.

WARNING:
, Remove the two supports, that are necessary during the shipment,
positioned on the lateral parts of MOVIPLAN 800 base. Do not re-install
the relevant screws.

MOVIPLAN 800 6-4 (Rev. 2)


TECHNICAL MANUAL
Installation

6.4 Column assembly

NOTE:
* Actions described in this chapter have to be carried out only for versions
of MOVIPLAN 800 equipped with column (models TA and TF).

1. Before fitting the tube column onto its rail it is necessary to:
• remove an end-stop from one end of the rear rail in order to allow
the column to slide on

End stop

Figure 6-4

• remove the external cover plate from the rear of the column
• set two counter-weights in position in the column and check the
balancing of the tube cross-arm movement up and down the
column
• lift and secure the cross-arm in its highest position with a clamp
so that the counter-weights are at their lowest position inside the
tube column. In this way, there is less danger of the counter-
weights falling when you position the column.

Cover
Counterweight

Figure 6-5

(Rev. 2) 6-5 MOVIPLAN 800


TECHNICAL MANUAL
Installation

2. Slide the column onto the rear rail making sure that the bearings
(two for each side of the column) locate on the guide and the column
wheel slides smoothly on the front guide. There is no need to make
any adjustment to the bearings as they are factory tested before
shipping to ensure correct operation.

NOTE:
* If further regulation is needed, a special hexagonal wrench, 17 mm, with
thickness lower than 4.5 mm must be used.

Column
bearing
Side
bearings

Rear rail Front rail

Figure 6-6

3. Re-fit the end-stop onto the end of the rail.


4. Insert the two security pins to prevent the column falling off the rail.
You will need circlip pliers to remove and re-fit the circlips on these
pins.

End stop

Security pin

Figure 6-7

MOVIPLAN 800 6-6 (Rev. 2)


TECHNICAL MANUAL
Installation

5. Position the column vertical stops in order to achieve the following:


• a maximum focus-floor distance of 2100mm
• a minimum focus-floor distance of 700mm.

End run up

Cross-arm rail Cross-arm rail

End run down

Figure 6-8

(Rev. 2) 6-7 MOVIPLAN 800


TECHNICAL MANUAL
Installation

6.5 Tubehead, Control Panel and Collimator assembly

NOTE:
* Actions described in this chapter have to be carried out only for versions
of MOVIPLAN 800 equipped with column (models TA and TF).

WARNING:
, On the column it is possible to use X-ray tubes with a maximum weight
of 25kg.

1. To fit the tube and housing on the column cross-arm, first take out
the locking pin from the tube assembly. Next insert the tube
assembly on the cross-arm pin and re-fit the locking pin temporarily.

Cross-arm
pin
Tube
assembly

Locking
pin

Figure 6-9

2. Insert further counter-weights in the column weights box and bring


the tube into a low position. Rotate the tube so that the tube port is
facing upwards and fit the push button panel and the collimator
fitting cone.

Base +
Push button panel

Fixing cone

Cable
passage

Figure 6-10

MOVIPLAN 800 6-8 (Rev. 2)


TECHNICAL MANUAL
Installation

3. Fit the collimator.

Collimator
Locking
points

Cross-arm Tube
assembly

Figure 6-11

4. Rebalance the tube cross-arm by adding further counter-weights.

5. Adjust the position of the tube assembly locking pin and adjusting
screw. When correctly adjusted, the tube assembly should balance in
any desired position when rotated.

NOTE:
* The current position of the collimator may not grant perfect alignment of
the anode focus and the collimator itself.
A regulation may be needed as described in paragraph 7.4 or 7.5.

(Rev. 2) 6-9 MOVIPLAN 800


TECHNICAL MANUAL
Installation

6.6 Cables connection


Make reference to Figure 6-12 connect the cables as described in the
following paragraphs and fasten the cables to the saddle located at the
top of the column, complying with the 2.5mt given in same figure.

6.6.1 Connection from column (only for TA and TF versions)

• Cable X16 from Control Panel to X16 connector on the top of the
column and to the main components plate (A4 board – connector
X16)
• cable X31 and ground cable from the tube arm to PRL9 terminal
board on the top of the column
• ground cables to the ground connections on the main components
plate.

6.6.2 Connection MOVIPLAN 800 table – Cabinet (only for TA and


BA versions)

• Cable X14 from MOVIPLAN 800 table (A5 board – connector X14) to
cabinet (A4 board – connector X14)
• cable X17 from MOVIPLAN 800 table (A5 board – connector X17) to
cabinet (A4 board – connector X17)
• cables X0 from MOVIPLAN 800 table (A5 board) to cabinet (X0
terminal board)
• ground cables to the ground connections in the cabinet.

6.6.3 Internal connections MOVIPLAN 800 table (only for TF and


BF versions)

• Cable X14 from A5 board – connector X14 to A4 board – connector


X14
• cable X17 from A5 board – connector X17 to A4 board – connector
X17.

MOVIPLAN 800 6-10 (Rev. 2)


TECHNICAL MANUAL
Installation

6.6.4 Other connections (only for TA and TF versions)

• HT cables, rotating anode cable and ground cable from X-ray tube to
generator
• collimator cable between 9 pins connector and X30 on control panel
(see instruction note 39119001).

NOTE:
* Make reference to the System Integration Manual for electrical
connection to the generators and the other components.

2.5mt (8.2ft) of cables

Column
connections

HT cables
Control Panel

X16
Control Panel
cable
X31

Cabinet
(TA and BA versions)

Main components
plate Main components
plate
A4 board
A4 board

X0 X0

A5 board
HT cables to Generator

Figure 6-12

(Rev. 2) 6-11 MOVIPLAN 800


TECHNICAL MANUAL
Installation

6.7 Table top assembly


Remove the end-stop from the table top and fit it in the table pedestal by
manually releasing the locking ratchet.

Table top

Locking end
End stop stop screws

Table Table stop

Locking ratchet

Figure 6-13

6.8 Pedals connections


Fit the elevator control pedals (if appropriate) and connect the jack plugs.

Table base

Left jack plug Pedal control

Fixing points
Pedal control

Figure 6-14

MOVIPLAN 800 6-12 (Rev. 2)


TECHNICAL MANUAL
Installation

6.9 Final balancing and adjustment


1. Make fine adjustment to the balancing of the tube/collimator
assembly using further weights in the column. Close up the counter-
weight box in the tube column by re-fitting the cover plates.

Cover
Counterweight

Figure 6-15

2. Adjust the position of the longitudinal brakes of the column so that


their distance from the rail remains between 2-3mm.

Rail
.078-.12" (2-3mm)

Adjusting screws

Figure 6-16

(Rev. 2) 6-13 MOVIPLAN 800


TECHNICAL MANUAL
Installation

6.10 Electrical connections

WARNING:
, Before electrically connecting the MOVIPLAN 800, check that all the
instructions and warnings given in paragraph 5.1 have been complied
with.
Disconnect from the mains before performing any operations having
to do with the electrical wiring of the system.

Connect the machine cables (control cabinet, table and column) as


indicated in paragraph 6.6 and the control cables as indicated in the
following table.
After connection, tie the wires in pairs close to the terminals.

The connections to be made are as follows:

Description X0 Terminal Board Electrical Characteristics


230 Vac single phase L and N (X0.L and
network X0.N)
General electrical
Terminal G/V (X0.)
system ground
Generator radiography 24Vdc, 120Vac and 230Vac
call X0.5 (+) and X0.6 (-) (default 24Vdc), 50mA
(see paragraph 6.11)
Potter response to
X0.3 and X0.4 Max 250V-1A
generator
General emergency X0.7 and X0.8 Max 250V-1A
Anode starter
X0.9, X0.10, X0.11
connection

Table 1

For greater details see wiring diagrams in chapter 11.

After having connected the power cables, they should be tied together to
prevent accidental contact in case of wire breakage.

MOVIPLAN 800 6-14 (Rev. 2)


TECHNICAL MANUAL
Installation

6.11 Bucky start voltage setting


The Bucky control PCB is designed in order to accept three different
Bucky start voltages depending on the generator connected. These
voltages must be connected to the X0 general terminal board, to pins 5
and 6.
The voltages allowed are: 24Vdc, 120Vac and 230Vac.
The voltage selection is made by jumpers present on Potter-Bucky board
(A14) and reference is listed below:

Voltage Jumper X4 Jumper X5


24 Vdc (*) A-C
120 Vac A-B A-B
230 Vac A-B A-C
(*) Factory default setting

To identify the jumpers position see Figure 6-17.

Figure 6-17

NOTE:
* In case the voltage selected is 24Vdc the positive must be connected to
X0-5 and negative to X0-6.

(Rev. 2) 6-15 MOVIPLAN 800


TECHNICAL MANUAL
Installation

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 6-16 (Rev. 2)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7. INSPECTION, CALIBRATION AND


ADJUSTMENT
The device is precalibrated and all its functions are checked during
inspection and testing in the factory. A number of adjustments however,
require a final calibration that can only be made once installation has
been completed.

7.1 Grid speed adjustment


The grid speed can be adjusted via the variable resistor R2.
The factory calibration guarantees a grid speed of 120±10 cycles/minute.

WARNING:
, Calibration of the R2 must be made exclusively with the grid in the still
position.

7.2 Application of the centimeter scale


For the versions with the elevator, position the table top to the highest
limit, then at a distance of 100 cm between the focal point of the X-ray
source and the film in the potter bucky under the table, apply the
centimetre scale on the front surface of the column so that the 100 cm
notch corresponds to the lower edge of the slide.

(Rev. 2) 7-1 MOVIPLAN 800


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.3 Inspection of the light field


This inspection must be made every time the collimator lamp is changed.
For the versions with the elevator, position the table top to the maximum
highest limit, driving the motor via the controls located at the foot of the
table.
Switch on the collimator light at a distance of 100 cm from the table top.
Adjust the knobs to 35 x 43 cm at 100 cm.

Measure the size of the light image starting from about halfway into the
penumbra. The sizes must be equal to the set values, ± 8 mm.
Check the size of the light field in the various formats indicated by the
knobs for a distance of 100 cm.

WARNING:
, Only in the case of light bulb replacement: adjust the position of the
collimator lamp until these measurements are obtained.

MOVIPLAN 800 7-2 (Rev. 2)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.4 Collimator centering, control of the X-rays field


(by special tool)
1. Using the meter inserted in the collimator, bring the X-ray source to
a distance of 100 cm from the table top.
2. Position an 18 x 24 cm cassette on which to apply a centering device
equivalent to the "Collimator Test Tool RMI".
3. Accurately center the template vis-à-vis the radiography cassette.
Then center the cassette vis-à-vis the reference cross projected by the
collimator.
4. Adjust the aperture of the collimator on the frame engraved on the
template, format 13 x 18 cm.
At a distance of 100cm, the indices of the collimator knobs must
indicate the same format.
5. Perform an X-ray with radiological parameters of 50 kV - 2 mAs and
develop the film.
6. Trace the two diagonals of the film and the diagonals of the exposed
picture with a pencil.
The distance between the two centers must be < 5mm.

<5mm

If not, center the collimator via the 4 adjustment and/or fastening


screws until they are no longer non-aligned.
Take more X-rays if needed.
7. In addition, check that the darkening dimensions are the same as
those of the template image with a tolerance of <±7 mm on each side.
The format indicated on the collimator knobs must indicate a 13 x 18
cm format for a focal point-film distance of 100 cm.
If necessary, readjust the position of the collimator knobs via the
screws on the knobs.

(Rev. 2) 7-3 MOVIPLAN 800


TECHNICAL MANUAL
Inspection, calibration and adjustment

8. Check that the image is as far as possible rectangular. Irregularity


could be caused by lack of parallelism between the X-ray source and
the table top.
9. Adjust the parallel arrangement of the X-ray source by rotating it on
its pin.
When the parallel arrangement parameters are correct, the
goniometer must give a reading of 0 degrees.
10. Upon completion of the adjustments, screw the X-ray source pin as
far as it will go.

MOVIPLAN 800 7-4 (Rev. 1)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.5 Collimator centering, control of the X-rays field


(alternate practical method)

7.5.1 Alignment of X-ray beam with the collimator shutters

NOTE:
* Before aligning the X-ray beam with the current procedure it is necessary
to make sure that the column is perfectly vertical and the X-ray tube is
horizontal; these checks can be easily done using a bubble level.

1. Set the SID (source –image distance) at 100 cm.


2. Set on the table top a tool having two rings with the same center
positioned at different height; it is possible to use either an
Aluminium drink can or a molden glass bottle where it is granted
that the upper and lower rings have the same center.
3. Position the tool on the table top such that it looks optically aligned
with the X-ray tube; narrow the collimation field so that it is slightly
larger than the tool dimension and check that it is in the center of
the collimated area.
4. Make an exposure and check the concentricity of the image of the
two rings (Figure 7-1).

Tube focus

Collimator center

Move the Collimator


along this direction

Correct centering

Figure 7-1

(Rev. 2) 7-5 MOVIPLAN 800


TECHNICAL MANUAL
Inspection, calibration and adjustment

5. If concentricity is not achieved move the collimator on the cone used


to tighten the collimator to the X-ray tube and repeat steps 3 and 4
until concentricity is achieved.
6. Once concentricity has been achieved, make an exposure at
maximum SID to make sure of having achieved a good alignment.
7. Once this alignment is achieved the group X-ray tube – collimator
must be treated as a single body and the position of the collimator
with respect to X-ray tube must not be changed anymore.

MOVIPLAN 800 7-6 (Rev. 2)


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.5.2 Alignment of the X-ray beam with the light field of the
collimator

NOTE:
* The light beam of the collimator is calibrated in the factory so that once
the alignment between the tube and the collimator is achieved, the
alignment of the X-ray beam and the light field should be granted.

1. In order to check the alignment of the X-ray beam with the light field
of the collimator turn on the collimator light and position 4 radio
opaque objects on the borders of the light field.
2. Make an exposure on a large film positioned on the table top and
check the position of the objects; the max deviation must be less
than 3% of the in each direction and the sum of the deviation along
the two directions must be less than 4%.
3. If the alignment is not achieved within the specified limits (i.e. the
X-ray focus distance from the image plan is different from the
distance of the slot of the lamp) it is possible to act on the lamp of the
collimator, remembering that moving the lamp closer to the mirror
the light field gets smaller, while moving the lamp further from the
mirror the light field gets larger.

Tube focus Tube focus Tube focus

Light Light Light

Correct centering Lamp shift Mirror shift

Figure 7-2

4. Once the optimal alignment between light field and X-ray beam has
been achieved it is possible to complete the alignment between the
X-ray beam and the image receptor (Potter Bucky – see paragraph
7.6).

(Rev. 2) 7-7 MOVIPLAN 800


TECHNICAL MANUAL
Inspection, calibration and adjustment

7.6 Longitudinal and transversal alignment of the tube


connector group with image receptor
1. Position the X-ray source at the given distance of 100 cm.
2. Release the X-ray source transversal movement brake and lock into
the mechanical reference position.
3. Insert a cassette with an 18 x 24 cm plate in the potter. Align the
center of the potter, with the notch on the closing clamp, on the
luminous line projected by the collimator.
4. Position a radio opaque object on the table top aligning it with the
reference cross of the collimator light field adjusted on the 13x18 cm
format.
5. Take an X-ray, check the transversal and longitudinal alignment of
the X-rays field with respect to the size of the film.
Under these conditions, the transversal (base) X-rays field error can
be corrected by adjusting the position of the reference cam inserted
in the transversal X-ray source carrier arm by the same quantity as
measured on the film.
The longitudinal (height) error can be eliminated by adjusting by the
same quantity as measured on the film the position of the metallic
tab located on the front of the collimator, moving consequently the
centering Potter Bucky light beam.

Figure 7-3

6. Repeat this inspection and adjustment until an nonalignment of


<7 mm is obtained between the center of the X-rays field and the
center of the plate field.

MOVIPLAN 800 7-8 (Rev. 2)


TECHNICAL MANUAL
General user instruction

8. GENERAL USER INSTRUCTIONS


The MOVIPLAN 800 is composed of the following connected but distinct
parts:
• COLUMN
• TABLE with or without elevator.
The column can make the following manual movements:
• longitudinal movement along a rail
• X-ray tube rotation
• up/down movement of the X-ray tube arm
• transversal movement.
Electromagnetic locks hold all these movements when they are not being
operated.
The tube column is supplied with a manual light or automatic beam
diaphragm collimator.
Switching the light, the field illuminated on the table and adjustable with
the two knobs shows the area which will be X-irradiated. Further a light
line is visible and is used for the longitudinal adjustment of the potter
with the X-ray beam.
The table is composed of a four-way floating top and a Potter Bucky
which can be moved longitudinally along the table - both these functions
are equipped with electromagnetic locks.
If specified, an optional motorised elevating table-top can fitted in the
factory, allowing the table to descend to allow the elderly or invalidated
patients to mount the table and then be driven up to working height.

Tube assembly

Cross-arm
Pushbutton panel

Collimator

Column

Table top

Table

Figure 8-1

(Rev. 2) 8-1 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

8.1 Cassette loading


To load the cassette into the Potter, withdraw the container without
removing it completely.
The cassette is removed by pressing the lever located under the
container.
The self-centering clamps are always free in the "closure" direction.
In the "opening" direction, the clamps are free with the lever turned anti-
clockwise and locked in position when the lever is turned clockwise.

To load the cassette:


1. Turn the lever anti-clockwise.
2. Open the clamps.
3. Position the cassette by coinciding the center notch of the cassette.
4. Position the magnetic reference in the notch relative to the format of
the inserted cassette.
5. Turn the lever clockwise.
6. Push the clamps so that they fit tightly around the edge of the
cassette.

Table Emergency
push button

Bucky
tray
Potter Release
push button

Cassette

Centre
notch Magnetic lock

Locked

Jaws

Lever

Figure 8-2

MOVIPLAN 800 8-2 (Rev. 2)


TECHNICAL MANUAL
General user instruction

8.2 Potter Bucky movement


It is possible to move the potter lengthways on the table by releasing the
brakes via the appropriate switch.

(Rev. 1) 8-3 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

8.3 Column control panel

Figure 8-3

Vertical lock release of the tube cross-arm

Rotation lock release of the tube cross-arm

Longitudinal lock release of the tube column

Transverse lock release of the tube cross-arm

Angle meter

MOVIPLAN 800 8-4 (Rev. 1)


TECHNICAL MANUAL
General user instruction

8.4 Column
The column can make the following movements:

• Longitudinal
Pushing the longitudinal lock release button on the tube assembly
control panel allows manual movement of the column along the floor
rail.

Figure 8-4

• DFF variation movement


Push the button on the tube assembly control panel corresponding to
cross-arm vertical lock release.
You may now manually adjust the tube height in relation to the floor
or the table top

Figure 8-5

(Rev. 1) 8-5 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

• Transversal movement of the tube cross-arm


Push the lock release on the tube assembly control panel related to
this movement to reposition the transverse centering of the X-ray
beam over the table top.
A light "click" will be noticed during this transverse movement; at
this position, the central X-ray beam should be centered transversely
over the Bucky tray.

Figure 8-6

• Rotation of the tube carrier arm


Pushing the relevant button on the control panel will release this
movement allowing rotation of the tube/cross-arm around its axis.
The exact angle is displayed on the angle meter

ANGLE METER

Figure 8-7

MOVIPLAN 800 8-6 (Rev. 1)


TECHNICAL MANUAL
General user instruction

• Rotation of the column


Depressing the foot pedal at the base of the tube column allows the
column to be rotated around its axis.
It will automatically lock at 0°, +90° and -90°.

Unlocking
pedal

Figure 8-8

(Rev. 1) 8-7 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

8.5 Manual collimator


The aperture of the manual collimator must be adjusted according to the
size of the film used and the focal point-film distance before performing
any X-rays. Adjust the aperture using the collimator knobs in accordance
with the parameters provided in the table and the graded scale engraved
on the collimator. For focal point - film lengths different from those
indicated, adjust the aperture in accordance with the S.I.D.(focal point-
film distance) value indicated in the line immediately above.

Figure 8-9

Periodically check the alignment and formats of the collimator in


accordance with the procedure described in paragraph 7.4 or 7.5.

MOVIPLAN 800 8-8 (Rev. 2)


TECHNICAL MANUAL
General user instruction

8.6 Operating modes

WARNING:
, Before making any type of examination ensure that:
• a film loaded cassette is present in the Potter Bucky or in any of the
auxiliary accessories (chest stand, lateral cassette holder, etc.)
• the collimator has been properly adjusted according to the used
cassette format and to the set SID. Use the ruler attached to the
collimator and the light spot on purpose
• the X-ray beam is properly aligned and centered with the cassette
• no object lays between the X-ray source and the patient.

WARNING:
, The duty cycle of the collimator lamp must not be longer than 2
consecutive activation cycle separated by 180 seconds of de-activation
(lamp off).
This duty cycle assure that the parts which may come in touch with the
patient/user do not reach a too high temperature due to the heating
effect of the halogen lamp.

(Rev. 2) 8-9 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

8.6.1 Preparation of the table for a standard X-ray

When the table is being used with the Potter Bucky, the X-ray beam
must be aligned with the Bucky and the Source Image Distance adjusted
accordingly as required by the operator for the type of radiographic
projection being made.
With elevating table versions, the table-top height can be adjusted by
using the foot pedals, in order to have the most comfortable working
position.

WARNING:
, The elevator pedals commands directly the elevator motor. Take care to
avoid unwanted movement of the table top caused by accidental pressure
of the elevator pedals.

WARNING:
, During the operation of the elevator make sure that no obstacle is
present in the range of the elevator movement.

Table up/down pedals

Figure 8-10

To prepare for an exposure, carry out the following procedure:

1. Raise the table to the desired height (elevating models).

2. Pull out the Bucky tray and insert a cassette.


Make sure the cassette is correctly centered between the jaws and
that the jaws are locked.

MOVIPLAN 800 8-10 (Rev. 1)


TECHNICAL MANUAL
General user instruction

3. Centre the X-ray beam to the film cassette by unlocking and moving
the Bucky tray longitudinal using the switch.

Table Unlocking Emergency


push button push button

Bucky tray

Figure 8-11

4. Unlock and move the tube column on its floor rail by pushing the
lock release button on the tube assembly control panel.

5. Unlock the tube cross-arm lock to allow transverse centering of the


beam a small click indicates the centre position.

6. Position the patient by releasing the floating top locks.


To do this, grip the table top hand grip or the edge of the table top
and place a foot in the invisible infrared beam located along the floor
in front of the table base pedestal

Infrared light beam

Figure 8-12

(Rev. 2) 8-11 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

7. Disengaging the brake of X-ray tube vertical movement through the


relevant push-button on the push-button panel; the desired focal
spot-film distance can be reached.

Figure 8-13

The focal spot-film distance can be measured by means of the measuring


tape of the collimator.
To perform this measuring, act as follows:
1. Take out the X-ray tube-collimator assembly by pushing the relevant
disengaging mechanism.
2. Take out the collimator measuring tape until touching the surface of
the cassette laying on the Potter Bucky tray.
3. Adjust the height of the X-ray tube (100cm is suggested).
4. Re-insert the X-ray tube-collimator assy until the centering
mechanism locks.
5. Insert completely the cassette within the Potter Bucky.

NOTE:
* The distance between the table top and the cassette inserted into the
Potter Bucky is 8cm. As alternative, the distance between the focal spot-
film can be calculated by summing up this 8cm and the distance read on
the collimator measuring tape. For example, to set a focal spot-film
distance of 1meter, set the X-ray tube position at 92cm from the table
top.

MOVIPLAN 800 8-12 (Rev. 1)


TECHNICAL MANUAL
General user instruction

Set the collimation of the cassette by adjusting the collimator knobs on


the cassette format indicated on the index.

WARNING:
, The scale is graduated for the following focal spot-film distances: 80, 100,
110, 180 and 200cm. For distances different from the one previously
listed, the extrapolated formats may not be reliable.

Then, once the area to be irradiated has been collimated by acting on the
dedicated knobs of the collimator, the unit is ready for the exposure.

(Rev. 2) 8-13 MOVIPLAN 800


TECHNICAL MANUAL
General user instruction

8.6.2 Preparation of the table for a lateral radiography

To carry out horizontal beam radiography or a "later exam" of a patient


on the table, proceed as follows:
1. Depress the foot pedal at the base of the tube column and rotate the
tube column 90° until the pedal rises up and the column is locked in
place (see also paragraph 8.4).
2. Adjust the height of the tube cross-arm by releasing the appropriate
lock (pushbutton on the control panel).
3. Adjust the longitudinal position of the tube column on its floor rail as
required, by releasing the appropriate lock.
4. Fit the lateral cassette holder to the table edge and insert a film
cassette.
5. Align the central ray of the X-ray beam with the cassette.

Figure 8-14

NOTE:
* Moving the column towards the outside of the table, it is possible to lower
the tube below the level of the table top and take exposures of the legs
(knee and ankle) under load with the patient standing close to the Chest
Stand, usually associated with the Bucky table.

MOVIPLAN 800 8-14 (Rev. 2)


TECHNICAL MANUAL
Cleaning and disinfection

9. CLEANING AND DISINFECTION


In order to insure proper cleaning and hygiene the following instructions
must be followed.

WARNING:
, Before cleaning the unit disconnect it from the mains.

Do not let water or liquids enter the unit, as could cause corrosion or
short-circuit.

Clean the painted surfaces, the connection cables and the accessory by
using a damp cloth and a mild detergent. Then wipe with a dry cloth. Do
not use solvents (alcohol, benzine, trichloro-ethylene) corrosive or
abrasive solutions.

Disinfect the table top, the handle of Potter Bucky, the handle of column
pushbutton and the accessory that the patient and the operator used
with a 2% solution of Glutharaldeid.

(Rev. 1) 9-1 MOVIPLAN 800


TECHNICAL MANUAL
Cleaning and disinfection

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 9-2 (Rev. 1)


TECHNICAL MANUAL
Maintenance

10. MAINTENANCE
As with any electrical appliance this equipment not only requires proper
operation but also regular maintenance and servicing.
These precautions serve to maintain the system in good working
conditions and operational reliability.

The servicing required consists of visual checks and performance checks


which can be performed directly by the user, see table below, as well as
preventive and/or corrective maintenance which has to be performed by
the Service engineer.

10.1 Inspections performed by the operator

Frequency Type of inspection Method

Weekly Condition of the cables and the Visual


electrical connections. inspection
Monthly Absence of friction, noise and Visual
inspection of the correct inspection
functioning of the mechanical
brake and suspension devices:
column cables.
Six-monthly Presence and readability of the Visual
characteristics written on the inspection
labels and of the indications on
the beam limiting device.

WARNING:
, Metallic friction noises issued from the column may be a symptom of
wear of the counterweight support cables. If this should occur, stop
using the device immediately and contact the Villa Sistemi Medicali
Technical Service Department.

(Rev. 2) 10-1 MOVIPLAN 800


TECHNICAL MANUAL
Maintenance

10.2 Periodic maintenance performed by the


Technical Service

• A visual check of the integrity of cables, insulation, covers which


prevent contact with live parts.
• The verification of correct functional performances.
• A measurement of the leakage currents.
• A measurement of the earth resistance between the protective earth
terminal and every accessible conductive part.
• Check and possible replacement of the whole counterweight ropes,
and of their connection points to the counterweight and to the Arm.

NOTE:
* All component which are replaced must be only original spare parts from
Villa Sistemi Medicali.
The maintenance intervention and replacement of defective parts must be
made exclusively by Villa Sistemi Medicali authorised personnel.

MOVIPLAN 800 10-2 (Rev. 1)


TECHNICAL MANUAL
Schematics and drawings

11. SCHEMATICS AND DRAWINGS


1. Moviplan 800 – Components plate layout TA/BA versions

2. Moviplan 800 – Electrical diagram TA version

3. Moviplan 800 – Electrical diagram BA version

4. Moviplan 800 – Components plate layout TF/BF versions

5. Moviplan 800 – Electrical diagram TF version

6. Moviplan 800 – Electrical diagram BF version

7. Potter Bucky components layout

8. Potter Bucky electrical diagram

9. A4 Board components layout

10. A4 Board schematic

11. A5 Board components layout

12. A5 Board schematic

13. Potter Bucky board components layout

14. Potter Bucky board schematic

15. A9 Board layout and schematic

16. Overvoltage board layout and schematic

(Rev. 1) 11-1 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 11-2 (Rev. 1)


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Components plate layout 1
TA/BA versions
Code 72711383 - Rev. 2 Page 1 of 1

(Rev. 1) 11-3 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Electrical diagram 2
TA version
Code 39719122 - Rev. 2 Page 1 of 2

(Rev. 1) 11-5 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Electrical diagram 2
TA version
Code 39719122 - Rev. 2 Page 2 of 2

(Rev. 1) 11-7 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Electrical diagram 3
BA version
Code 39719128 - Rev. 2 Page 1 of 1

(Rev. 1) 11-9 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Components plate layout 4
TF/BF versions
Code 72711366 - Rev. 1 Page 1 of 1

(Rev. 1) 11-11 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Electrical diagram 5
TF version
Code 39719123 - Rev. 1 Page 1 of 1

(Rev. 1) 11-13 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Electrical diagram 6
BF version
Code 39719124 - Rev. 1 Page 1 of 1

(Rev. 1) 11-15 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Potter Bucky 7
components layout
Code GR115 - Rev. 1 Page 1 of 1

(Rev. 1) 11-17 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Potter Bucky 8
electrical diagram
Code 39209043 - Rev. 0 Page 1 of 1

(Rev. 1) 11-19 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
A4 Board 9
components layout
Code 58714020 - Rev. 1 Page 1 of 1

(Rev. 1) 11-21 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
A4 Board 10
schematic
Code 39719125 - Rev. 1 Page 1 of 1

(Rev. 1) 11-23 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
A5 Board 11
components layout
Code 58711344 - Rev. 0 Page 1 of 1

(Rev. 1) 11-25 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
A5 Board 12
schematic
Code 39719120 - Rev. 0 Page 1 of 1

(Rev. 1) 11-27 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

Voltage Jumper X4 Jumper X5 MOVIPLAN 800


24 Vdc A-C Potter Bucky board 13
120 Vac A-B A–B components layout
230 Vac A-B A-C Code 58201208 - Rev. 0 Page 1 of 1

(Rev. 1) 11-29 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Potter Bucky board 14
schematic
Code 39209044 - Rev. 0 Page 1 of 1

(Rev. 1) 11-31 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
A9 Board 15
layout and schematic
Code 58112192 - Rev. 0 Page 1 of 1

(Rev. 1) 11-33 MOVIPLAN 800


TECHNICAL MANUAL
Schematics and drawings

MOVIPLAN 800
Overvoltage board 16
layout and schematic
Code 58711348 - Rev. 0 Page 1 of 1

(Rev. 1) 11-35 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

12. SPARE PARTS

1 – TABLE

2 – CABINET

3 – COLUMN

4 – POTTER BUCKY

(Rev. 1) 12-1 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

1 - TABLE

Rif. Order code Description BF BA TF TA

A 6333810300 Foot control assy X X

B 6671134000 Right foot control with cable X X

C 4271113700 Photoelectric cell X X X X

D 4233811100 Microswitch X X

E 6671132600 Left foot control with cable X X

F 4271126100 Reflector X X X X

G 5671119300 Photoelectric cell and reflector support X X

A÷G 7171133500 Foot control X X

MOVIPLAN 800 12-2 (Rev. 2)


TECHNICAL MANUAL
Spare parts

E A B D

F C G

(Rev. 1) 12-3 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

Rif. Order code Description BF BA TF TA

L2 6671129900 Table top longitudinal brake assy X X X X

L3 6671132900 Table top transversal brake assy X X X X

M3 6271136500 Lift motor assy X X

S28, S29 4233104900 Microswitch S28, S29 X X

Y8 6174712500 Potter transversal brake assy X X X X

A5 5871134400 Connector support PCB X X

MOVIPLAN 800 12-4 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-5 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

Rif. Order code Description BF BA TF TA

A 5271221100 Left table top shape X X X X

B 5271222300 Right table top shape X X X X

C 5968627800 Table top panel X X X X

D 5268627900 Panel front X X X X

E 6671222200 Table top assy X X X X

F 6171137700 Three-stage base cover X X

G 4908313600 Ball bearing X X X X

H 5671132100 Connector support cover X X X X

I 7173115000 Side film container assy X X X X

MOVIPLAN 800 12-6 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-7 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

Rif. Order code Description BF BA TF TA

F1 2300975300 Fuse F1 2A T 6.3x32 X X

F2 2300974800 Fuse F2 500mA T 6.3x32 X X

F3 2300975800 Fuse F3 6.25A T 6.3x32 X X

F4 2300973900 Fuse F4 4A F 6.3x32 X X

K19 4271810500 Relay K19 X X

K20 4171810700 Timer K20 X X

T1 4492820100 Transformer T1 X X

V3 4165121100 Rectifier V3 X X

X16, X18 4540511100 Connector X16, X18 X X

Z1 4192207500 Mono-phase filter Z1 X X

Z12 4192207100 Filter Z12 X X

MOVIPLAN 800 12-8 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-9 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

2 - CABINET

Rif. Order code Description BF BA TF TA

A 5668841300 Lateral cover X X

B 5668841200 Front cover X X

C 4890306300 Wheel X X

D 4871813300 Lock with key X X

MOVIPLAN 800 12-10 (Rev. 1)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-11 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

Rif. Order code Description BF BA TF TA

A4 5871402000 Connectors PCB A4 X X

F1 2300975500 Fuses F1 3A T 6.3x32 mounted on X X


main plate

F2 2300973900 Fuse F2 4A F 6.3x32 mounted on X X


PCB A4

F3 2300975800 Fuse F3 6.25A T 6.3x32 mounted on X X


PCB A4

F4 2300973400 Fuse F4 1A F 6.3x32 mounted on X X


PCB A4

F5 2300976100 Fuse F5 10A T 6.3x32 mounted on X X


main plate

F6 2300966700 Fuse F6 20A T 6.3x32 mounted on X X


main plate

F7 2300973100 Fuse F7 500mA F 6.3x32 mounted on X X


main plate

K15, K16 4291514000 Contactor K15, K16 X X

K19 4271810500 Relay K19 X X

K20 4171810700 Timer K20 X X

R1 4192108200 Resistor R1 X X

T1 4492818300 Transformer T1 X X

V1 ÷ V3 4165121100 Rectifier V1 ÷ V3 X X

Z1 4192207500 Mono-phase filter Z1 X X

Z12 4192207100 Filter Z12 X X

MOVIPLAN 800 12-12 (Rev. 1)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-13 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

3 - COLUMN

Rif. Order code Description BF BA TF TA

Y2, Y3 6674714000 Side-shift column brake X X

--- 6674213700 Side-shift column brake assy X X

Y4, Y5 6674714000 Vertical movement arm – X-ray tube X X


brake

--- 6174418300 Vertical movement arm – X-ray tube X X


brake assy

Y6 6174712500 Cross-shift arm – X-ray tube brake X X


assy

Y7 4374513100 Rotation arm – X-ray tube brake X X

A 6174214400 Anterior roller support assy X X

B 4974214700 Ball bearing X X

C 5474417500 FFD scale X X

MOVIPLAN 800 12-14 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-15 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

Rif. Order code Description BF BA TF TA

1 4274862600 White lens X X

2 2374862900 Lamp X X

4 6674866000 Push-button left hand X X

5 5874865900 Push-button right hand X X

7 6174862100 Inclinometer X X

8 7174868500 Push-button assy for normal X X


tube-stand

10 6611513500 Collimator knob X X

11 4591606700 Collimator lamp X X

12 6611513000 Tape measure X X

13 5811219200 Time PCB X X

14 8611001600 Manual collimator X X

15 6374850500 Knob X X

16 6174791100 Support X-ray tube assy X X

MOVIPLAN 800 12-16 (Rev. 2)


TECHNICAL MANUAL
Spare parts

(Rev. 1) 12-17 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

4 – POTTER BUCKY

Rif. Order code Description BF BA TF TA

A 2300976600 Fuse F2 200mA T 6.3x32 X X X X

B 2300975200 Fuse F3 1.6A T 6.3x32 X X X X

C 6620430500 Gear motor M1 assy X X X X

D 4192108500 R2 resistor 4.7ohm-35W-15% X X X X

E 4291305400 Microswitch S1 X X X X

F 4291305500 Microswitch S2 X X X X

G 4492820500 Transformer T1 35VA 120/230 Vac X X X X

H 5820120800 Potter-Bucky SD PCB X X X X

--- 6620226000 Potter Bucky cassette tray X X X X

--- 6620226200 Magnet stop cassette assy X X X X

--- 5220119000 Handle X X X X

MOVIPLAN 800 12-18 (Rev. 2)


TECHNICAL MANUAL
Spare parts

A B

D C E F H G

(Rev. 1) 12-19 MOVIPLAN 800


TECHNICAL MANUAL
Spare parts

THIS PAGE IS INTENTIONALLY LEFT BLANK

MOVIPLAN 800 12-20 (Rev. 1)


Cod. 6971510303_Rev.2

VILLA SISTEMI MEDICALI S.p.a.


Via Delle Azalee, 3
20090 Buccinasco (MI) - ITALY
Tel. (+39) 02 48859.1
Fax (+39) 02 4881844

A DEL Global Technologies Company

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