Technical Specification: 0 Original

No.
:
TECHNICAL SPECIFICATION I-ET-3000.00-1519-29B-PZ9-003
CLIENT: SHEET:
DDP&T 1 of
22
JOB:
-
AREA:
-
TITLE:
NP-2
SUB/ES/EDD/EDF SUBSEA UMBILICAL SYSTEMS
SUB/ES/EDD/EDF
INDEX OF REVISIONS
REV. DESCRIPTION AND/OR REVISED SHEETS

0 ORIGINAL
REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE 03/06/2020
DESIGN EDF
EXECUTION UPOV(Yonathan)
CSOU(William)/CSMP(
CHECK Athayde)/CJME(Gusta
vo)
APPROVAL BEIW(M.Dias)
INFORMATION IN THIS DOCUMENT IS PROPERTY OF PETROBRAS, BEING PROHIBITED OUTSIDE OF THEIR PURPOSE
FORM OWNED TO PETROBRAS N-381 REV. L
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SUB/ES/EDD/EDF
CONTENTS
1 SCOPE .......................................................................................................................... 3
2 NORMATIVE REFERENCES ........................................................................................ 4
3 TERMS, ABBREVIATED TERMS AND DEFINITIONS ................................................ 5
4 DESIGN REQUIREMENTS ........................................................................................... 6
5 COMPONENT DESIGN, MANUFACTURE AND TEST ................................................ 8
6 TERMINATION AND ANCILLARY EQUIPMENT DESIGN ........................................... 9
7 UMBILICAL DESIGN .................................................................................................. 16
8 QUALIFICATION TESTS ............................................................................................ 19
9 FACTORY ACCEPTANCE TEST ............................................................................... 19
10 DOCUMENTATION ..................................................................................................... 20
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1 SCOPE
1.1 This TECHNICAL SPECIFICATION defines the minimum requirements for the
design, manufacture, qualification, acceptance tests, handling and installation of
subsea umbilical systems.
1.2 The umbilical systems applications, functional requirements and DWD are
presented in MATERIAL REQUISITION.
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2 NORMATIVE REFERENCES
2.1 Unless otherwise specified, the latest revision of references shall be considered.
Ref. Standard/Code Title Rev./Ed.

[1] ISO 13628-5 Petroleum and natural gas industries -- design and -
operation of subsea production systems -- part 5:
subsea umbilicals
[2] I-ET-3000.00-1500-29B-PAZ-010 Design scenarios for subsea umbilical 0
projects
[3] I-ET-3000.00-1519-29B-PZ9-004 Load-effect analysis of subsea umbilicals 0
[4] I-ET-3010.00-1519-274-PPC-001 Riser Interference Analysis 0
[5] I-ET-3000.00-1519-29B-PZ9-002 Low voltage/signal electric cables and 0
terminations for subsea umbilical systems
[6] I-ET-3500.00-1500-721-PAZ-003 Electrical power cable element & testing E
[7] I-ET-3000.00-1500-29B-PAZ-003 3/8" & 1/2” ID hydraulic hoses 0
[8] I-ET-3000.00-1500-29B-PAZ-004 1/2"ID hoses for chemical injection 0
[9] I-ET-3000.00-1500-29B-PAZ-005 Metallic tubes for subsea umbilicals A
[10] NORSOK M-501 Surface preparation and protective coating -
[11] N-2037 Pintura de equipamentos submersos em água do D
mar
[12] ET-3000.00-1500-940-PZ9-001 Projeto de proteção catódica para dutos flexíveis 0
e umbilicais submarinos
[13] ISO 20340 Paints and varnishes - Performance requirements -
for protective paint systems for
offshore and related structures
[14] ET-3010.00-1500-941-PLR-004 Análise de cargas de dutos em equipamentos 0
submarinos
[15] ET-3000.00-1500-941-PMU-003 Padronização de acessórios para kit pull-in F
[16] I-ET-3010.00-1500-960-PPC-011 General bend stiffener requirements G
[17] ET-3000.00-1500-251-PEK-001 Fixadores em aço baixa liga de alta resistência 0
para aplicação submarina
[18] ET-3000.00-1500-251-PEK-002 Rastreabilidade de fixadores de alta resistência 0
para utilização submarina
[19] ET-3000.00-1500-29B-PZ9-001 Engates rápidos para umbilicais submarinos de B
controle
[20] I-ET-3500.00-1500-940-PMU-001 Syntactic subsea buoyancy module general 0
requirements
[21] I-ET-3000.00-1519-29B-PZ9-005 Subsea umbilical termination assemblies (UTAs) 0
[22] ET-3000.00-1519-29B-PZ9-006 Adaptadores de flanges para umbilicais 0
submarinos
[23] EN 10244-2 Steel wire and wire products – Nonferrous metallic -
coatings on steel wire. Part 2: Zinc or zinc alloy
coatings
[24] EN 10257-2 Zinc or zinc alloy coated non-alloy steel wire for -
armouring either power cables for
telecommunication cables. Part 2: Submarine
cables
[25] ET-3000.00-1519-29C-PMU-001 Identificação de dutos flexíveis e umbilicais novos 0
[26] I-ET-3000.00-1500-29B-PAZ-006 Qualification for power, control and injection B
umbilicals
[27] ET-3000.00-1500-800-PMU-001 Flushing e preenchimento de umbilicais da 0
petrobras
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3 TERMS, ABBREVIATED TERMS AND DEFINITIONS

3.1 CVD: Conexão Vertical Direta (Direct Vertical Connection)
3.2 DWD: Design Water Depth. Water depth specified by PETROBRAS for which
umbilical shall be designed independently of operational water depth.
3.3 DWP: Design Working Pressure
3.4 HCR: High Collapse Resistant
3.5 MBR: Minimum Bending Radius
3.6 ROV: Remote Operated Vehicle
3.7 Shall: Mandatory action
3.8 SWL: Safety Working Load
3.9 Umbilical(s): group of functional components, such as electric cables, optical fibre
cables, hoses, and tubes, laid up or bundled together or in combination with each
other.
3.10 Umbilical System: Umbilical, complete with end terminations and other ancillary
equipment
3.11 WD: Water Depth

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4 DESIGN REQUIREMENTS
4.1 DESIGN PHILOSOPHY
4.1.1 PETROBRAS adopts the standardization of umbilicals, i.e., the same umbilical is
applied on different projects. For that, umbilicals shall be designed for hypothetical
scenarios defined by PETROBRAS, with conservative parameters, designated as
Design Scenarios. The Design Scenarios are defined by two ranges of umbilicals
DWD. The Design Scenarios are presented in reference [2].
4.1.2 When qualification is required, the qualification process shall, besides to

demonstrate the SUPPLIER design methodology, to demonstrate that umbilical is
fit for purpose for the Design Scenario.
4.1.3 For each project, the Project-specific scenario is presented in the MATERIAL
REQUISITION. The umbilicals, designed for the Design Scenarios, shall be
evaluated for the Project-specific scenario.
4.2 GENERAL
4.2.1 The umbilical systems shall be designed, manufactured and tested according to
reference [1] and this TECHNICAL SPECIFICATION.
4.2.2 The requirements presented in this TECHNICAL SPECIFICATION are

complementing and, in case of conflict, prevails over the requirements of reference
[1].
4.2.3 The umbilical systems shall be designed to be installed by any of the installation
vessels presented in MATERIAL REQUISITION.
4.2.4 The umbilical systems shall be designed to be installed in any installation

sequence.
4.2.5 The umbilical systems shall not have umbilical joints, joint boxes, in dynamic
lengths.
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4.2.6 The umbilical lengths that makes interface with subsea equipment shall not have
length between -50m and +250m of subsea equipment installed WD. The objective
is to avoid accessories interference in installation vessel tensioners or working
table.
4.3 LOADS
4.3.1 FUNCTIONAL LOADS
4.3.1.1 The umbilical systems shall be designed considering fluid conduits filled with
hydraulic fluid and at internal atmospheric pressure.
4.3.1.2 The umbilical systems shall be designed to be installed considering cycles of

compression on installation vessel installation tensioners.
4.3.1.3 The umbilical systems shall be designed considering that loading on installation
vessel shall be made by tensioners of two tracks with 140° shoes angle.
4.3.2 ENVIRONMENTAL LOADS
4.3.2.1 The environmental loads for Project-specific scenario are presented in

MATERIAL REQUISITION.
4.3.2.2 The environmental loads for Design Scenario are presented in [2].
4.3.3 EXTREME LOAD COMBINATIONS
4.3.3.1 The extreme load combinations shall comply with requirements of reference [3].
4.3.4 FATIGUE LOAD CONDITIONS
4.3.4.1 The fatigue load conditions for Project-specific scenario are presented in the
4.3.4.2 The fatigue load conditions for Design Scenario are presented in [2].
4.4 LOAD EFFECT ANALYSIS

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4.4.1 The global, on-bottom stability, interference, installation and structural analyses
shall comply with reference [3].
4.4.2 The data for Project-specific interference analysis are presented in MATERIAL
REQUISITION.
4.4.3 The abandonment analyses for riser umbilicals with buoyancy systems shall be as
detailed in Table 4-I.
Table 4-I - Abandonment analyses
Analyses Requirements
Step-by-step static analysis of
For step cases of smaller umbilical bending radius a dynamic
#1 riser umbilical abandonment in
analysis shall be performed according to reference [3]
seabed
On-bottom stability analysis to
#2 define necessity of anchoring 10 years current shall be considered
after umbilical abandonment
Maximum lateral displacement
#3 of buoyancy systems after 10 years current shall be considered
umbilical abandonment
4.5 FATIGUE LIFE
4.5.1 A fatigue life equal to, or greater than 3 times the service life may be considered
for umbilical systems without metallic tubes.
4.5.2 The procedures for construction of S-N data shall be present to PETROBRAS for
analysis and approval.
5 COMPONENT DESIGN, MANUFACTURE AND TEST

5.1 All subsea metallic terminations for components, except metallic tubes, shall have
or shall be linked to cathodic protection.
5.2 ELECTRIC CABLES
5.2.1 The low voltage/signal electric cables and terminations shall comply with reference
[5].
5.2.2 The medium voltage electric cables (power cables) and terminations shall comply
with reference [6].
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5.3 HOSES
5.3.1 The hoses and terminations shall comply with references [7] and [8].
5.3.2 The hoses pigtails outer sheaths shall have apertures for air release during
umbilical system installation.
5.3.3 The hoses pigtails shall have stiffener elements to prevent hoses overbending.
5.3.4 The hoses terminations shall be marked with hoses identifications number. Two
identifications shall be marked in angles of 180° to each other and shall be legible
to divers. The marks shall be durable throughout umbilical system storage, load-
out, installation and operation.
5.4 OPTICAL-FIBER CABLE
5.4.1 The optical-fibre cables shall comply with the technical specification defined in
5.5 METALLIC TUBES
5.5.1 The tubes and terminations shall comply with reference [9].
5.5.2 The tubes shall be over-sheathed with a thermoplastic polymer
5.5.3 All tubes welds, including tubes terminations, shall be x-ray inspected.
5.5.4 The tubes terminations shall be marked with tubes identifications number. Two
identifications shall be marked in angles of 180° to each other and shall be legible
to divers. The marks shall be durable throughout umbilical system storage, load-
out, installation and operation.
6 TERMINATION AND ANCILLARY EQUIPMENT DESIGN

6.1 DESIGN PRINCIPLES
6.1.1 The terminations and ancillary equipment in 6.2, 6.3, 6.5, 6.9, 6.11 and 6.16 shall
be designed in load classes of SWL of 40tf (i.e., 40 tf, 80 tf, 120 tf, and so on).
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6.1.2 The terminations and ancillary equipment shall be designed for abandonment in
umbilical system DWD.
6.1.3 The terminations and ancillary equipment dimensions shall consider dimensions
limits of installation vessels presented in MATERIAL REQUISITION.
6.1.4 The terminations and ancillary equipment for subsea operation shall be coated
according to references [10] (coating System No. 7B) or [11] and shall have
cathodic protection sized according to reference [12] for the umbilical system
service life plus two years of subsea abandonment. Anodes can be attached to
terminations/ancillary equipment or anode collars/clamps can be designed.
6.1.5 The terminations and ancillary equipment for surface operation shall be coated
according to references [10] (coating system No. 1) or [11].
6.1.6 The terminations and ancillary equipment coating shall ensure metallic continuity
between termination/ancillary equipment and fasteners, bolts and nuts.
6.1.7 The terminations and ancillary equipment painting shall comply with reference [13].
6.1.8 The terminations and ancillary equipment shall be marked with the drawing/part
number, a traceability code and the SWL. The marks shall be durable throughout
umbilical system storage, load-out, installation and operation.
6.2 ARMOUR TERMINATIONS
6.2.1 The top and bottom end terminations shall have flanges API 6A type 6B 2000 psi
rated working pressure for interface with other equipment. Specifications of
nominal diameter of flanges are presented in MATERIAL REQUISITION. For
flanges with nominal diameter of 9” or greater SUPPLIER may consider reducing
number of bolt holes to 8.
6.2.2 The top and bottom end terminations shall have a system to prevent outer sheath
from slipping out of the end termination during umbilical system handling,
installation and operation.
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6.2.3 The top and bottom end terminations shall have metallic continuity with umbilical
armouring.
6.2.4 The top and bottom end terminations for umbilicals with metallic tubes shall have
a system to anchor the metallic tubes and prevent axial and radial displacements
of tubes pigtails.
6.2.5 The top end terminations shall have sealing systems, in both extremities of
accessory, to prevent water to ingress in to the end termination during umbilical
system operation. The necessity of including an air release system to prevent outer
sheath rupture during umbilical installation shall be addressed. The top end
terminations interface with topside hang-offs shall be one of the standard grooves
presented in Table 6-I.
6.2.6 The top end terminations integrated with bend stiffeners shall have four padeyes,
each rated according to top end termination load class.
6.2.7 The bottom end terminations or bend restrictors shall have one of the standard
grooves presented in Table VI for support in the installation vessel. Groove shall
be located in a minimum distance of 1000mm from bottom end termination
interface flange and shall support installation loads in vessel deck.
6.2.8 The bottom end termination interface for bend restrictors shall be the same flange
defined in 6.2.1 for other equipment. SUPPLIER shall define number of bolt holes
for interface.
6.2.9 The bottom end terminations shall have two padeyes, each rated according to
bottom end termination load class.
6.2.10 The bottom end terminations shall be verified for loads according to reference [14],
cases: CVD 2ª – Topo (Caso 1), CVD 1ª – Equilíbrio (Caso 2) and CVD 1ª –
Lançamento (Caso 3).
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Table 6-I - Standard grooves
Standard Groove dimensions (mm)

groove Inner diameter Height
A 170 100
B 240 100
C 270 100
6.2.11 The components pigtails shall be protected against overbending in the interface
with top and bottom end terminations, particularly in umbilicals with armouring and
intermediate inner sheath (see Figure 6-I).
Components shall be protected against
overbending in the interface with termination
Figure 6-I
6.3 PULL-IN HEADS AND HANDLING HEADS
6.3.1 The pull-in heads and handling heads shall be composed by two split parts. Each
part shall have at least one padeye rated and suitable positioned for handling.
6.3.2 The pull-in heads and handling heads shall have apertures to allow the access to
internal components for inspection, monitoring and/or testing purposes. For
handling heads the minimum dimensions for apertures shall be 270mm x 455mm.
6.3.3 The pull-in heads and handling heads shall have internal facilities to fasten
components pigtails.
6.3.4 The pull-in heads and handling heads shall have cathodic protection sized
according to reference [12] for two years of subsea abandonment.
6.4 PULL-IN KIT
6.4.1 The pull-in kit systems shall comply with reference [15].
6.5 TOPSIDE HANG-OFF
6.5.1 The topside hang-offs shall be composed by two split parts. Each part shall have
at least two padeyes rated and suitable positioned for handling.
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6.6 BEND RESTRICTORS
6.6.1 The bend restrictors shall be designed for a minimum coverage angle of 45°.
6.6.2 The bend restrictors shall be composed by split parts. The design shall allow it to
be completed assembled and disassembled from umbilical without the necessity
of removing umbilical end termination.
6.6.3 The bend restrictors interface with end terminations shall be a flange as defined in
6.2.8.
6.6.4 The bend restrictors or bottom end terminations shall have one of the standard
grooves presented in Table VI for support in the installation vessel. Groove shall
be located in a minimum distance of 1000mm from bottom end termination
interface flange and shall support installation loads in vessel deck.
6.7 BEND STIFFENERS
6.7.1 The bend stiffeners shall comply with reference [16], except utilization factors for
metallic parts presented for GD cases where requirements of reference [3] shall
be considered.
6.7.2 The bend stiffeners cap areas that will operate in contact with bell mouth shall be
coated with abrasion resistant coating.
6.7.3 The bend stiffeners cap geometry shall comply with requirements of reference [15].
6.7.4 The bend stiffeners cap height for bell mouths with nominal diameter greater than
32” shall be 955mm (see Figure 6-II). For bell mouths with nominal diameter equal
to, or smaller than 32” the cap height shall comply with MATERIAL REQUISITION.
6.7.5 Internal bend stiffener metallic elements, structures and/or inserts shall not be
aligned with the end of bend stiffener cap (see Figure 6-II).
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Internal metallic
elements shall
not be aligned
with cap end
Figure 6-II - Bend stiffener cap model
6.8 RIGID JOINT/BEND RESTRICTOR FOR TOP END TERMINATION/BEND

STIFFENER
6.8.1 The rigid joint/bend restrictor shall be designed to prevent umbilical overbending
in the region between the top end termination and the bend stiffener during
umbilical system transportation, handling, pull-in, pull-out, abandonment and
recovery from seabed.
6.8.2 The rigid joint/bend restrictor shall stay resident in the top end termination after
umbilical system pull-in.
6.8.3 The rigid joint/bend restrictor shall not demand diver or ROV intervention during
umbilical system pull-in.
6.8.4 The rigid joint/bend restrictor may be part of pull-in kit.
6.9 TWO PIECE SPOOL
6.9.1 For umbilicals with metallic tubes a two piece spool shall be used for the interface
with other equipment. Two piece spool shall be designed to create a suitable space
to accommodate connections between metallic tubes pigtails and hoses jumpers.
6.9.2 The two piece spool shall be composed by split parts to be assembled between
umbilical bottom end termination flange and other equipment flange. Each part
shall have at least two padeyes rated and suitable positioned for handling
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6.10 JOINT BOX
6.10.1 The joint boxes for umbilicals without metallic tubes shall be composed by at least
two split parts. Each part shall have at least two padeyes rated and suitable
positioned for handling.
6.10.2 The joint boxes for umbilicals without metallic tubes shall have the standard
dimensions presented in Figure 6-III.
C , D, E
Standard dimensions (mm)

A – Joint box length from end terminations flange faces 1300
B – Joint box minimum internal diameter 500
C – HCR hoses with terminations from end termination flange face 750
D – Electric cables with terminations from end termination flange face 760
E – Hoses with terminations from end termination flange face 770
Figure 6-III - Joint box standard dimensions
6.11 ANCHORING COLLAR
6.11.1 The anchoring collars shall be composed by two split parts. Each part shall have
at least one padeye rated and suitable positioned for handling.
6.11.2 The anchoring collars shall have two padeyes for interface with umbilical system
anchoring system. Each padeye shall be rated according to anchoring collar load
class and shall be metallic insulated from shackles.
6.12 FASTENERS, BOLTS AND NUTS
6.12.1 The fasteners, bolts and nuts subjected to installation and/or operation loads shall
comply with references [17] and [18].
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6.13 HYDRAULIC QUICK CONNECTORS
6.13.1 The quick connectors for hoses and metallic tubes shall comply with reference
[19].
6.14 BOUYANCY MODULE
6.14.1 The buoyancy modules shall comply with reference [20].
6.15 TERMINATION ASSEMBLIES
6.15.1 The termination assemblies shall comply with reference [21].
6.16 FLANGE ADAPTERS
6.16.1 The flange adapters shall comply with reference [22].
7 UMBILICAL DESIGN
7.1 The umbilicals shall be designed for dynamic and static operation.
7.2 The umbilicals without metallic tubes shall be designed with the minimum weight-
to-diameter ratio presented in Table 7-I. For umbilicals with metallic tubes or with
metallic tubes and thermoplastic hoses, the weight-to-diameter ratio requirement is
presented in the MATERIAL REQUISITION.
Table 7-I - Weight-to-diameter ratio
Minimum submerged flooded weight-to-diameter ratio
(kN/m2)
Umbilical with DWD ≤ 1000m 1,2
Umbilical with DWD > 1000m 1,7
7.3 The umbilicals without metallic tubes shall be designed to be installed and retrieved
at least six times during umbilical service life.
7.4 The umbilical design shall provide the capacity curves described in Table 7-II.
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Table 7-II - Capacity curves

Capacity curves Requirements
Capacity curve shall clearly presents umbilical capacity for
temporary condition, normal operation and abnormal operation
#1 Tension versus curvature
and the design criteria, based on components/elements utilization
factor, that define each region of the curve
Capacity curve shall presents the maximum crushing that
umbilical can withstand for the following tension conditions:
Tension versus maximum
#2 - Zero tension
crushing (installation)
- 100% Design tensile load
- 50% Design tensile load
Capacity curve shall clearly presents the maximum number of
cycles of crushing that umbilical can withstand for at least the
following tension-crushing conditions:
Tension versus cycles of
#3 - Tension of 10 ton and crushing of 20 ton/m/track
crushing (installation)
- Tension of 100% of umbilical DWD and necessary
crushing
- Tension of 50% of umbilical DWD and necessary crushing
7.5 TEMPERATURE RANGE
7.5.1 The umbilicals shall be designed for a seawater temperature range of 4°C to 26°C,
an air temperature range of 12°C to 60°C.
7.6 CROSS-SECTIONAL ARRANGEMENT
7.6.1 For umbilicals with low voltage and medium voltage electric cables, the common
induction from the medium voltage cables in the low voltage cables, i.e. induced
voltage between conductors and between conductors and system reference
(screen or ground), shall not exceed 0.1 volt per kilometer. It shall be considered
the power frequency range from 1Hz to 120Hz.
7.7 ARMOURING
7.7.1 The armouring shall be composed by steel wires. The armouring design shall
consider the utilization factors presented in Table 7-III.
7.7.2 Utilization factors are relative to material yield stress or 0.9 times ultimate tensile
strength for materials for which tensile test cannot accurately identify the yield
stress. Utilizations factors shall be calculated as the maximum stress in the actual
layer divided by the minimum specified yield stress.
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Table 7-III - Armouring utilization factors

Temporary conditions Normal operation Abnormal operation
Combined loads 1 0,8 1
Tension loads 0,8 0,67 0,8
7.7.3 The steel wires shall be zinc coated according to reference [23].
7.7.4 The steel wires shall comply with requirements of reference [24] . The steel wires
welds shall maintain the same mechanical properties of wires.
7.7.5 The steel wires, and welds, shall be qualified according to tests described in
reference [24] and complementary tests/requirements presented in Table 7-IV.
The tests shall be performed for each dimension, class, type and supplier of steel
wires.
Table 7-IV - Complementary tests/requirements for steel wires
Tests Requirements
- Sampling: Minimum 5 samples of wires without weld and 5
samples of wires with weld.
Hydrogen embrittlement - Test plan: Degreased samples immersed in seawater (salinity
(for steel wires of materials with of 3,2% to 3,8%). Potencial of -1,10 V (Ag/AgCl/seawater).
Tensile of design tensile load. Test for 150h.
Yield stress ≥ 700MPa and/or
#1 - Metallography after test: All samples shall be microscope
Ultimate tensile strength ≥ analyzed. For samples without welds a minimum of three
900MPa) sections shall be taken for analyze. For samples with welds a
longitudinal section of weld shall be taken for analyze.
- Acceptance criteria: No cracks, blistering, ruptures during test
and metallography.
- Sampling: Minimum 5 samples
- Test plan: Microscope analyses of longitudinal sections of
Metallography with
welds. Microhardness profile (base metal, heat affected zone
#2 microhardness for welds (teste
and weld metal)
novo)
- Minimum acceptance criteria: No cracks, welds discontinuities,
fragile microstructures.
7.7.6 Welders shall be qualified and welding procedures shall be validated in

accordance with one of the following standards: ASME Boiler and Pressure Vessel
Code Section IX, EN 287-1, ISO 13847, or equivalent
7.7.7 Procedures shall include acceptance/rejection criteria.
7.8 OUTER SHEATH
7.8.1 The outer sheath repairs shall be designed for umbilical system service life.
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7.8.2 The outer sheath repairs shall have the same performance of the intact outer
sheath and shall be qualified by bending-tensile and crushing-tensile tests.
7.9 LENGTH MARKING
7.9.1 Each umbilical length shall be identified according to reference [25]. Two length
identifications shall be marked in umbilical outer sheath at every 100m in angles
of 180° or 90° to each other.
7.9.2 The umbilical lengths shall have circumferential stripes, stripes with minimum
width of 50mm, marked in umbilical outer sheath as following: one stripe at every
10m, two stripes at every 50m, three stripes at every 100m and one wide stripe
with a width about three times the one of other marks, at every 1000m.
7.9.3 The umbilical lengths shall have the umbilical outer diameter marked in umbilical
outer sheath at every 100m.
8 QUALIFICATION TESTS
8.1 When qualification is required, the umbilicals shall be qualified according to
reference [26].
9 FACTORY ACCEPTANCE TEST

9.1 VISUAL AND DIMENSIONAL INSPECTION
9.1.1 The completed umbilical outer sheath shall be 100% visual inspected and shall be
free from damage, faults and sinuosity and shall have the required length marking.
9.1.2 The completed umbilical terminations/ancillary equipment and components

terminations shall be 100% visual inspected and shall be free from damage, faults
and coating defects and shall have the required identification.
9.1.3 The completed umbilical components terminations shall be 100% visual inspected
and shall be free from damage and faults and shall have the required identification.
9.2 ELECTRIC CABLE

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9.3 The low voltage/signal electric cables tests on complete umbilical shall comply with
reference [1] and test parameters according to FAT of reference [5].
9.4 The medium voltage electric cables (power cables) tests on complete umbilical shall
comply with reference [6].
9.5 HOSES
9.5.1 For HCR hoses, after cleanliness to be met first time, the umbilical shall be spooled
twice and the fluid cleanliness shall be verified. If fluid cleanliness is lost the
umbilical shall be spooled and the fluid verified until cleanliness be met.
9.5.2 The flushing of hoses and tube shall comply with reference [27].
9.5.3 Fluid cleanliness is presented in MATERIAL REQUISITION. Typical requirements

are presented in Table 9-I.
Table 9-I - Fluid cleanliness
Application Fluid cleanliness
Hoses/tubes for direct hydraulic control NAS 1638 class 8
ISO 4406 19/17/14
SAE AS4059 Table II 9A / 8B / 8C
SAE AS4059 Table I 8
Hoses/tubes for multiplexed electrohydraulic control NAS 1638 class 6
HCR hoses/tubes for intelligent well completion chemical injection ISO 4406 17/15/12
HCR hoses/tubes for conventional well completion chemical NAS 1638 class 10
injection ISO 4406 21/19/16
9.6 TUBES
9.6.1 Fluid cleanliness is presented in MATERIAL REQUISITION. Typical requirements

are presented in Table 9-I.
10 DOCUMENTATION
10.1 The minimum information of documentation shall be according to reference [1] and
complementary information detailed in Table 10-I.
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Table 10-I - Complementary minimum information for document

Document Minimum information
- Umbilical configuration
- Umbilical DWD
- Reference to Qualification Report
- Umbilical section with all layers of components, structural elements and fillers
- All layers dimensions (inner and outer diameter and thickness)
- Components code/number (tubes, hoses, electric cables and optic cables)
- Material properties of armouring, fillers and sheaths
- Design working pressure of hydraulic components
- Design working voltage of electrical components
- Laying angles and quantity of armour wires
- Laying angle of components
Umbilical data-sheet
- MBR for storage and handling
- Weight per meter dry in air and submerged and flooded in air and submerged (hoses/tubes full)
- Maximum tensile load for temporary condition, normal operation and abnormal operation
- Ultimate tensile load
- Axial, bending and torsional stiffness
- Tension versus bending capacity curve
- Detached storage and handling MBR
- Detached installation MBR (considering installation in umbilical DWD)
- Tension versus radial compression curve
- Maximum radial compression for installation tensioners (according to 4.3.1.2)
- Maximum radial compression for loading tensioners (according to 4.3.1.2)
- Principal dimensions
- Flanges specifications
- Constructions materials
- Coating
- Anode mass and surface area considered for anode calculation
Termination and ancillary - List of items/subcomponents with materials
equipment drawings - SWL
- SWL of padeyes
- Weight in air and submerged
- Torque required for all fasteners including lubricant and friction factor considered
- Allowable moment and shear force (for bend stiffeners)
- Reference to this technical specification (with current version)
- Extreme-load analyses methodology and
inputs
- Fatigue-load analysis methodology and
Global analysis
inputs
- Analyses of installation methodology and
inputs
On-bottom stability analyses Methodology and inputs
Interference analyses Methodology and inputs
- Methodology and inputs

- A table presenting material properties and
utilization factors, for temporary condition,
normal operation and abnormal operation, for
Design premises report at least: Metallic tubes, umbilical/electric
Structural analyses cable/optic cable armouring steel wires and
copper of electric cables conductors
- S-N data for at least: Metallic tubes,
umbilical/electric cable/optic cable armouring
steel wires and copper of electric cables
conductors
Abandonment analyses for riser umbilicals with
Methodology and inputs
buoyancy systems
Thermal analyses for umbilicals with medium

voltage electric cables (power cables)
Electrical analyses for umbilicals with signal on

power application
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- Reference to MATERIAL REQUISITION

- Reference to design premises report
- Umbilical data-sheet
- Components data-sheet
- Global analysis results
- On-bottom stability analyses results
- Interference analyses results
Design report
- Structural analyses results
- Abandonment of riser umbilicals with buoyancy systems analyses results
- Thermal analyses results
- Electrical analyses results
- Termination and ancillary equipment drawings
- Termination and ancillary equipment calculations design
- Termination and ancillary equipment cathodic protection calculations
- List of materials and spare materials with quantities and references to CONTRACT and MATERIAL
REQUISITION item number
- Information of materials delivery not assembled on umbilical system
- Fluids specification, volume and cleanliness in hoses/tubes
- Umbilical lengths identified according to [25]
Single line diagram of umbilical
- Umbilical lengths weight with accessories and hoses/tubes filled
system
- Wiring diagrams of electric and optic cables terminations
- Electric, hydraulic and optic circuits in termination assemblies
- Length marking pattern
- Reference to MATERIAL REQUISITION, CONTRACT and PURCHASE ORDER
- Reference to Design Report
- Single line diagram of umbilical system
- Materials certificates
- Component data books
- Factory acceptance test results
- Nonconformities reports of umbilical, components and terminations and ancillary equipment
manufacture, terminations and ancillary equipment assemblies and umbilical system factory
acceptance tests
- Umbilical armouring weld map
Umbilical system data book - Metallic tubes weld map
- Electric cables splices map
- Actual umbilical lengths
- Electric and optic terminations assemblies reports including: Detailed results of executed tests,
photographic register of welds and final assembly of internal sealing components, traceability of
terminations and internal sealing components
- Photographic register of components pigtails accommodation and protection prior pull-in/handling
head final assemblies
- Photographic register of umbilical system accommodation and protection in delivery bobbin
- Assembly/disassembly of pull-in/handling heads
- Assembly/disassembly/preparation of pull-in kits
- Assembly/disassembly/preparation of rigid joint/bend restrictor for top end termination/bend stiffener
- Hoses/tubes terminations connections
- Assembly/disassembly sequences in termination assemblies
Umbilical system handling
- All handling limitation
procedures
- Procedures for electric cables terminations assemblies
- Procedures for umbilical outer sheath, hoses outer sheath, electrical cables outer sheath and optical
cables outer sheath repairs
- Procedures for joint boxes assembly/disassembly
- Hydraulic, electric and optical test procedures for umbilical installation

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REV. DESCRIPTION AND/OR REVISED SHEETS

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

SUBSEA UMBILICAL SYSTEMS

SUBSEA UMBILICAL SYSTEMS

SUBSEA UMBILICAL SYSTEMS

Ref. Standard/Code Title Rev./Ed.

SUBSEA UMBILICAL SYSTEMS

3 TERMS, ABBREVIATED TERMS AND DEFINITIONS

3.3 DWP: Design Working Pressure

3.4 HCR: High Collapse Resistant

3.5 MBR: Minimum Bending Radius

3.6 ROV: Remote Operated Vehicle

3.7 Shall: Mandatory action

3.8 SWL: Safety Working Load

3.11 WD: Water Depth

SUBSEA UMBILICAL SYSTEMS

4.1.2 When qualification is required, the qualification process shall, besides to

4.2.2 The requirements presented in this TECHNICAL SPECIFICATION are

4.2.4 The umbilical systems shall be designed to be installed in any installation

SUBSEA UMBILICAL SYSTEMS

4.3.1 FUNCTIONAL LOADS

4.3.1.2 The umbilical systems shall be designed to be installed considering cycles of

4.3.2 ENVIRONMENTAL LOADS

4.3.2.1 The environmental loads for Project-specific scenario are presented in

4.3.3 EXTREME LOAD COMBINATIONS

4.3.4 FATIGUE LOAD CONDITIONS

4.4 LOAD EFFECT ANALYSIS

SUBSEA UMBILICAL SYSTEMS

4.5 FATIGUE LIFE

5 COMPONENT DESIGN, MANUFACTURE AND TEST

5.2 ELECTRIC CABLES

SUBSEA UMBILICAL SYSTEMS

5.4 OPTICAL-FIBER CABLE

5.5 METALLIC TUBES

5.5.2 The tubes shall be over-sheathed with a thermoplastic polymer

6 TERMINATION AND ANCILLARY EQUIPMENT DESIGN

SUBSEA UMBILICAL SYSTEMS

6.2 ARMOUR TERMINATIONS

SUBSEA UMBILICAL SYSTEMS

SUBSEA UMBILICAL SYSTEMS

Table 6-I - Standard grooves

Standard Groove dimensions (mm)

6.3 PULL-IN HEADS AND HANDLING HEADS

6.4 PULL-IN KIT

6.5 TOPSIDE HANG-OFF

SUBSEA UMBILICAL SYSTEMS

6.6 BEND RESTRICTORS

6.7 BEND STIFFENERS

SUBSEA UMBILICAL SYSTEMS

Figure 6-II - Bend stiffener cap model

6.8 RIGID JOINT/BEND RESTRICTOR FOR TOP END TERMINATION/BEND

6.8.4 The rigid joint/bend restrictor may be part of pull-in kit.

6.9 TWO PIECE SPOOL

SUBSEA UMBILICAL SYSTEMS

6.10 JOINT BOX

Standard dimensions (mm)

6.11 ANCHORING COLLAR

6.12 FASTENERS, BOLTS AND NUTS

SUBSEA UMBILICAL SYSTEMS

6.13 HYDRAULIC QUICK CONNECTORS

6.14 BOUYANCY MODULE

6.14.1 The buoyancy modules shall comply with reference [20].