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Homework 2

a) An automated system is a combination of both software and hardware which is


designed and programmed to work automatically without the need of any human
operator to provide inputs and instructions for each operation.
b)
Open Loop Control System Closed-Loop Control System

In this system, the controlled action is In this system, the output mainly
free from the output depends on the controlled act of the
system.
This control system is also called a Non This type of control system is also called
feedback control system. a feedback control system.
The components of this system include a The components of this kind of system
controlled process and controller. include an amplifier, controlled process,
controller and feedback.
The construction of this system is The construction of this system is
simple. complex
The consistency is non-reliable. The consistency is reliable
The accuracy of this system mainly These are accurate due to feedback
depends on the calibration.
The stability of these systems are stable The stability of these systems are less
stable
The optimization in this system is not The optimization in this system
possible is possible
The response is fast The response is slow
The calibration of this system is difficult The calibration of this system is easy
The disturbance of this system will be The disturbance of this system will not
affected be affected
These systems are non-linear These systems are linear
The best examples of this control system Examples of this kind of control system
are automatic washing machine, traffic are AC, control systems for temperature,
light, TV remote, immersion rod, etc. pressure and speed, toaster, and
refrigerator.

c)
Advantages:
- More Consistent Production
- Increased Repeatability
- Precision and Accuracy
- Increased Product Quality
- Better Working Conditions
- Lower Operating Costs
Disadvantages:
- High Investment Cost
- Additional Maintenance Required
- Less Versatility
d)

Basis of difference Pneumatic actuator Hydraulic actuator

A hydraulic actuator uses


A pneumatic actuator uses compressed
incompressible hydraulic fluid to
gases to convert energy into motion.
convert hydraulic into mechanical
Purpose These confined pressurized systems
energy. These confined pressurized
inside a 3 PC ball valve use moving air
systems use moving liquids for
and other gases for smooth operation.
smooth operation.

Since gases are compressible, there is a Since liquids are not compressible,
Compressibility delay in force and movement in a there is no delay in force and
pneumatic actuator. movement in a hydraulic actuator.

Hydraulic actuators need hydraulic


Pneumatic actuators need a
Requirements fluid, cylinder, piston, pump, and
compressor.
valves.

These devices are used in precision


These devices are used in dump
drills, moving and controlling
Applications truck lifts, body blood, cars, and
machinery, air brakes, tampers, nail
jaws for lifting cars.
gun, and dentist chairs.

It is ideal for applications requiring


It is ideal for applications requiring
ball valve floating type at higher
Suitability less power and more consistency,
force and less precision or
reliability, and linear motion.
consistency.

Hydraulic actuators are not


Pneumatic actuators are preferred for
Repeated operations preferred for applications
repeated operations.
demanding repeated work.

These devices can perform effectively These devices cannot perform under
Performance even in extremely high or low extraordinarily high or low
temperatures. temperatures.

Horsepower-to- This ratio is lower for pneumatic This ratio is higher for hydraulic
weight ratio motors. motors.

A pneumatic actuated ball valve can Hydraulic actuators are suitable for
Operating speed &
function at lower pressures and speeds applications requiring a higher force
pressure
than hydraulic cylinders. and operating speed.

They are ideal for environments


They are ideal for environments where
requiring extensive or heavy-scale
Working environment hygiene and green practices are
lifting work, such as mining and
paramount.
construction.
e)

e.1) The main topics of the video are :


– Explaining the purpose of an actuator
– Discussing the 2 different types of actuators
– Looking at the 3 typical sources of energy required for an actuator to move something.
– Observing the operation of an actuator used in a very common industrial control application

e.2) An actuator is a device that makes something move or operate. It receives a source of
energy and uses it to move something. Scroll down to learn more about what actuators are and
various types of actuators.

e.3) Two examples given on actuators :


1. Grocery Store Door :
When we go to the grocery store, the door opens automatically for us. An actuator makes
the door open.
2. Car Seat :
We can move the car seat forward or backward before we drive away in our car. An
actuator makes the seat move.

e.4)

- Actuators receive a source of energy and use it to move something. To put it another way,
the actuator converts a source of energy into a physical-mechanical motion.

- A butterfly valve is operated by turning the Handwheel connected to the rotary actuator. In
industrial applications, the Handwheel could be replaced by one of three typical sources of
energy, which can operate the rotary actuator:

– Electric actuators use some form of electric energy to operate.

– Hydraulic actuators use a variety of liquids as a source of energy.

– Pneumatic actuators are operated by compressed air.

e.5)

- The PLC analog output card produces a 4-20 mA current to move the valve from fully open
to fully closed.
The 4-20 mA current will be converted to pneumatic pressure which becomes the source of
energy to operate the actuator.

5.6)

Typical actuator types in the industry include:

– Electric Motors

– Hydraulic motors

– Pneumatic Control Valves

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