Professional Documents
Culture Documents
April 2021
Content
Focus areas
1. Cost – Construction cost analysis, Labour cost movement, PMC Cost, Budgeting protocols, COVID Impact
3. Contracts Management– Contract award analysis, Ongoing disputes, Procurement trend, LRP Savings
6. Technology – Update on Pune and GGL precast initiatives, Bath Pod, BIM
2
Construction Labour Cost
PMC Cost
Cost Analysis Movement
Cost
Labour camp
Budgeting cost and Other
protocols COVID initiatives
Impact
3
Construction budget at BD stage vs. Concept stage vs. Current budget
PUNE
TDD Concept Current
3685
3538
3522
3479
3378
3317
3248
3230
3086
3058
2981
2907
2907
2891
2851
2851
2812
2483
Variation wrt
TDD % of SA
>5% 0%
0-5% 28%
<0% 72%
UNDRI K E S H AV N A G AR H I N J E W AD I M AM U R D I M AH AL U N G E M AN J AR I
MMR
TDD Concept Current
5433
5113
5035
4979
4791
4530
4530
4233
4173
4119
4104
3908
3900
Variation wrt
3872
3720
3591
3513
3477
3447
3360
3309
TDD % of SA
3181
3170
3012
>5% 50%
0-5% 28%
<0% 23%
E M E R AL D C H AN D I V AL I K AL Y AN RKS P AN V E L P H - 1 P AN V E L P H - 2 P AN V E L P H - 5 P AN V E L
4
Construction budget at BD stage vs. Concept stage vs. Current budget
SZ
TDD Concept Current
3870
3794
3668
3476
3267
3171
3117
3066
3058
3009
3009
2849
2832
2803
2781
2759
2633
2643
2564
2558
2540
2420
2401
2325
2325
2255
2250
645
641
559
558
474
419
AGROVET RESERVE RO YA L W O O DS GODREJ 24 AQUA AIR ETERNITY AVENUES REFLECTION LAKE GARDENS NURTURE
NCR
TDD Concept Current
5937
5829
5392
Variation % of
wrt TDD SA
4133
3835
>5% 14%
3338
3213
3193
3105
3023
3023
3012
2946
0-5% 0%
2857
2751
2748
2644
2634
<0% 86%
4500 40%
4188
4000
28% 30%
3649 3685
3561 3538
3500
3265 3284
3182 3117
3042 2886 3066 3066 20%
2936 2980
3000
2836 2787 2748 2781
2656 2706
2563 2686 2626
2464 10%
2500 2565 2375
4% 2255
0.1%
2000 -2% 0%
-4%
-8%
1500
-11% -12% -13% -10%
-14%
1000
-21%
-22% -23% -20%
500 -25%
0 -30%
Serenity Elements Summit G-24 Sec-79 Prime Central Air Ph 1 Sec-88A Eternity Ph 1 Avenues Ph Prana Air Ph 2 Infinity
1
TDD Current Variation %
Cost includes escalation and contingency
7
CTC Variations year-on-year
Trend for 13 Completed Projects in CTC since 2017
2.00%
1.00%
0.19%
0.00%
FY 17 FY 18 FY 19 FY 20 FY 21
-0.25% -0.11%
-1.00% -0.89%
-1.37%
-2.00%
8
Breakdown of highest increases
TDD Concept Current
5433
5113
5035
4979
4791
4530
4530
4133
3908
3870
3835
3668
3591
3476
3477
3213
3181
3171
3170
3009
3009
2803
2781
2420
Changes in
SOP and
Variance wrt Change in Change in GST Regime escalation Acceleration
Zone Project Variance % Parking Standardizat
TDD design specs Change and cost
ion
contingency
• Brought visibility of present repetitions being • Savings because of free issue formwork – 9.2 Cr
Free issue Formwork achieved in all zones (Rs.14/sqft on SA)
10
Cost Reduction Measures (2/2)
Area Description Benefits To GPL
• RAG ANALYSIS - developed a scoring mechanism to
rate concept designs and budgets against benchmark • Objective framework for evaluating Concept Design
projects and TDD w.r.t BD sign-off
Cost and
• ENGINEERING EFFICIENCY SCORE - for rating a given • Objective feedback to decision makers about areas of
Engineering
architectural layout, w.r.t engineering efficiency improvement.
Scorecards
• MEP SCORE - to rate a given architectural layout, w.r.t • Evaluates engineering efficiency w.r.t most efficiency
optimum location for all MEP shafts which affect design projects as on date
efficiency and MEP cost
• There will be greater confidence in budgets presenting
COST AUDITOR
current best reality.
Third Party Cost • Evaluated various global cost consultants of repute
• They are independent from the management structure
Auditor
and can act with objectivity
• Finalized “Gleeds” who have a very good Indian footprint
as residential cost consultants.
• Frees up bandwidth for GPL employees
11
Analysis of Awarded Contracts | Cost Escalation over time
Region Mumbai Pune NCR
12
Impact of COVID
Comparison and before and after the 1st wave of COVID
• Data points available for other regions correlating to pre (Feb 20) and post COVID (Mar 21) awards are
inconclusive because no apple to apple comparison is available
• Cost of Labour welfare & contractor incentives to tide over 1st wave of COVID was 3.21% of COC in FY21
13
Labour Wages Trend
564
500
544
499 470
YoY Increase
479
472
400
329 Mumbai, Pune 6%
318
358
300 340 Bangalore 16%
304 304
NCR 4%
200
Mumbai, Pune Bangalore NCR
100
0
2017 2018 2019 2020
Mumbai, Pune 479 499 544 564
Bangalore 304 304 472 470
NCR 318 329 340 358
14
PMC Cost and Staff productivity
KOLKATA 0 12 12 24 41 2.3
• L&T staff productivity is higher due to a combination of infra, airports, hotels, commercial and residential buildings
Impact on Rs/sqft on SA
Setup and
Labour running cost
Zone Location Project
Capacity per labour Setup Cost Running Cost Total cost
(Rs)
Mahalunge
Pune On site 1200 38,333 14 20 35
R6/R7A
Off site.
NCR Nature Plus 700 43,610 34 34
Rented
16
Cost of Labour Welfare on account of COVID (FY21)
EXTRA COST FOR COVID SAFETY MEASURES Unit Rate Remarks
LOGISTICS
Cost of transportation (INR per labour) per worker 1200
14 days quarantine wages per worker per day 550
Additional rooms of labor camp per worker 700
MEDICAL
COVID testing per worker 600
Vaccination (2 shots) per worker 1200
Doctor fees per month 150000 for 3 months
Medical Certificate per worker 100
Medical insurance per worker 500
FINANCIAL INCENTIVE
Additional incentive to labour per worker 5000 adopted by NCR
adopted by bangalore zone for 6 months (25
Labour increment in rate per worker per day 200 day per month)
Total cost of all welfare initiatives per labour per worker 13000
Labour incentive as % of COC % of COC 1.66%
Contractor incentive as % of COC (linked to milestone
performance) % of COC 1.44%
TOTAL LABOUR + CONTRACTOR INCENTIVE (% OF COC) % of COC 3.21% Actual incentive paid = Rs.21.3 Cr in FY 21
• Incentives given on 17 out of 30 projects. Applicable on 694 Cr of COC out of 1141 Cr achieved in FY21.
• These costs are one time expenses and are not being factored in future budgets 17
Budgeting Protocols | Proposed Escalation Guidelines
Escalation amount calculated at TDD stage will not be allowed to change except due to design changes
Escalation will be calculated at a contract package level instead of at an overall COC level.
Budgets from Escalation WBS can only be transferred to the appropriate package it is linked to. Transfers to other
heads will not be allowed.
18
Budgeting Protocols | Contingency Guidelines
Project stage For Aspirational & Unique Projects* For Standard & Repetitive Projects#
5 % on packages where quantification on GFC 3% on packages where quantification on GFC has not
has not been done. been done.
2% on packages where quantification on GFC 2% on packages where quantification on GFC has been
CTC
has been done done
No contingency should be kept on work which No contingency should be kept on work which has been
has been executed. executed.
*Aspirational & Unique Projects - Being attempted by Zone for the first time which has no precedence in zone and are
unique in nature. E.g.- Worli, Bandra, Ashok Vihar, Sec-43, etc
# Standard & Repetitive Projects - Which are similar in nature to other projects of the same zone which have
completed one entire CTC cycle. E.g. Encore, standard design product etc.
19
Handover Scheduling
OC timelines
timelines Protocols
Time
BD vs Billing /
Current Outstanding COVID
timelines payments
20
Start to OC Duration (in months)
Please refer slide on Standard
80 Protocols (No. 24) for revised
targeted timelines of OC
70 67
60
53
50 46 46
43 42
41 40
40 38
33 33
Icon – Iconic
Tower
30
Eternity Ph 1
Central MHADA
24 Central Sale
Aria
Prana
20
Air Ph 2
G-24
10
0
Pune MMR NCR South
Average Max Min
22
21 20
20
17
15
13
10
Summit
Aria
10
8
Infinity
7 Prime Sale
Horizon
5
5 4
Avenues
Air Ph 1
Central 2
0
Pune MMR NCR South 0
-5
Average Max Min
22
BD timelines vs Actuals (in months)
80
73
70
65
64
60
55 55
50
50 48 48
46 45
43 42 43
40 40
40 37 38
30
30 27 27 27 27
22
20
10
*0
0
Godrej Prana Horizon Ph 1 Infinity Hinjewadi -24 Central Sale Prime Sale Prime Rehab Godrej Summit Godrej Oasis Aria Air Ph-1 Avenues -Ph-I
Business Index parameters have been created on basis of past performance (Best and average numbers). Every activity quantified and
targets measurable.
BI was created to establish a uniform measure of performance for all projects as some schedules were conservative and some were
aggressive in their plans.
Actual performance for FY21 : Weighted avg of all maximizer projects is 2.60 with RKS (BI 4.7) OKHLA (BI 4.50)
G+24 Aluform Unit Current stats BI-1 BI-2 BI-3 BI-4 BI-5
Start to OC readiness Months 36-40 28 22 20 18 15
OC readiness
Months 15-20 11 8 7 6.5 6
(from completion of terrace)
24
Scheduling Protocols | Finishing timelines
Current
UNIT BI-1 BI-2 BI-3 BI-4 BI-5
stats
INTERMEDIATE FINISHING MILESTONES
Aim is to reduce gap between RCC and finishing to 5-7 floors across all projects
The above will ensure that OC will be achieved in 11 months for Optimizers and 7 months for Maximizers from Terrace
completion.
25
Contractor issues being faced due to COVID
1. Labour shortage – Workers leaving due to fear of a prolonged lockdown. New workers also not coming to
sites.
2. Reduced working hours – Shortened work hours due to night curfew slowing down progress.
4. Reimbursement requests from Contractors - to compensate for additional cost due to labour idling,
Overhead cost, transportation cost of labour, cost of COVID safety measures.
26
Labour leaving sites in the second wave
15,949
TOTAL 15,389
13,191 (-17%)
525
KOLKATA 488
363 (-31%)
133
CHENNAI 147
144 (+8%)
3,019
BANGALORE 3,278
2,983 (-1%)
4,103
NCR 4,146
3,504 (-15%)
2,103
MUMBAI 2,245
1,408 (-33%)
6,066
PUNE 5,085
4,789 (-21%)
27
Support required to retain workers in 2nd wave | Under discussion
MEDICAL EXPENSE
Sl. Min Anticipated
Item Max spend (Cr)
no. Spend (Cr)
1 Covid test 0.4 0.4 Apart from this,
2 Vaccination 1.7 1.7 following measures
3 Doctor on call 0.3 0.3 are under discussion
4 Temp Medial dispensary 0.2 0.2 with HR:
Doctor / Social counselors to counsel workers that they are More
5 no impact -
safe here in labour camp than travel GPL Staff
SUB-TOTAL 2.5 2.5
FINANCIAL ASSITANCE 1. To reimburse travel
Sl. Min Anticipated
no.
Item Max spend (Cr)
Spend (Cr)
allowance to staff
1 Wages in case of complete lockdown 10.5 - from home to site
2 Labour incentive for staying back at GPL site due to no means of
2-a Slab 1 - May , June July (3 months) 10.5 7.4 public transport
2-b Slab 2 - additional 3 months (August, Sept , Oct) 10.5 7.4
3 New workers - Transport from home to site 0.5 0.5 2. First priority in
4 New workers - wages for 14 days mandatory quarantine cost 1.8 1.8 Vaccination to be
5 Contractor incentive for achieving milestones 11.3 5.6 given to field Staff
SUB-TOTAL 45.1 22.6 & their dependents
MEDICAL + FINANCIAL ASSITANCE 47.6 25.2
SALEABLE AREA UNDER CONSTRUCTION 29.5 29.5
COST IMPACT (INR PER SFT) 16.2 8.5
28
Analysis of outstanding bills
2% Avg
6% Outstanding
12% Avg COC Per Outstanding
6% 21% 22% Zone as a % of
26% 26% Month (Cr.) Per Month
9% COC
(Cr.)
22% 6%
56% 11% NCR 30.0 33.9 113%
20%
15% Pune 34.4 17.5 51%
19%
21% Bangalore 21.7 8.5 39%
24% MMR 14.4 4.8 33%
6% Kolkata 3.8 4.4 116%
73%
67% 7%
59% 54% Chennai 0.9 0.3 29%
46%
OVERALL 17.5 11.9 68%
35%
30%
29
Contract
Ongoing
award
Disputes
analysis
Contract Management
Procurement
LRP Savings
Trend
30
Value Of Post- Award Contractor Amendments / Settlements
All values in Cr
The above info covers data from 5165 WO
31
Summary of Ongoing Contractor Disputes (1/2)
Potential Financial
Contractor Claim Amount Exposure to GPL Potential Recovery from
Potential Net Impact Cr.
All Zones Cr (Expected Settlement contractor In Crs
value). In crs
Total 241.31 50.26 58.53 -8.27
South Elite (Shell & Core) Azure - Chennai 2.94 1.59 Nil 1.59
Godrej Eternity
South Viraj (Shell & Core) (Phase-I) Nil 8.16 7.75 0.41
Pune IVRCL (Shell & Core) Godrej Prana 8.86 5.72 5.98 -0.26
Capacite (Shell &
MZ Core) Godrej Emerald 20.94 5.95 5 0.95
Potential Financial
Contractor Claim Exposure to GPL GPL Counter Claim Potential Net Impact
Zone Contractor Project
Amount Cr. (Expected Settlement (Recovery Cr. Cr.
value). In crs
NCR Progressive Godrej Air 13.17 3.0 Nil 3.0
NCR GDCL Oasis / Icon 69.91 14 25 -11
NCR Ensemble GGL 0.43 -0.43
Simplex (Civil and
NCR Summit 25.89 2.74 7.38 -4.64
Finishing)
Capacite (Civil and
NCR Summit 26.56 1.99 1.99
Finishing)
NCR Apex Summit 0.64 0.55 0.55
NCR Lembda Godrej Wood 0.10 0.06 0.025 0.035
NCR SPCL Frontier 0.89 0.89 1.25 -0.36
33
Claim causes
Major Causes for the Claims raised by the Contractors:
Suspension of Works
Delayed Release of Phases as per Contract
De-scoping of Works
Interest on delayed Payments
Idling Charges due to delayed supply of Client Supply Material due to cash flow issues - Aluminium FW, Steel
Change in PF and ESI Rules
Other Reasons:
NGT Ban
COVID Lock down
Ban on Mining of River Sand
34
Summary of Internal Tender Price Estimate Vs. Contract Award Deviation By
Package Category since 2018
Core & Shell Finishing MEP Infrastructure Miscellaneous Total
North 869 856 13 203 194 9 207 198 10 75 70 4 174 165 9 1527 1482 45
Pune 837 823 14 131 120 11 150 141 9 67 67 0 101 95 6 1287 1248 40
Kolkata 66 65 1 3 2 0 24 23 2 8 7 1 3 2 0 104 99 4
Total 2490 2418 72 642 598 44 620 570 50 203 194 9 310 289 21 4264 4069 195
35
Cement Procurement Prices (Rs/bag including tax)
325
323
312
311
309
308
303
300
296
296
296
296
296
296
295
294
293
287
286
283
278
273
266
266
264
255
251
AVERAGE OF MUMBAI AVERAGE OF NCR AVERAGE OF PUNE AVERAGE OF BANGALORE AVERAGE OF KOLKATA
64542
58393
55785
54357
54267
51047
49257
47013
46169
44553
44387
43174
42762
42442
42385
42070
41881
41054
40793
39565
39325
39174
38305
37076
34967
33809
33642
33015
31777
AVERAGE OF MUMBAI AVERAGE OF NCR AVERAGE OF PUNE AVERAGE OF BANGALORE AVERAGE OF KOLKATA
• Rates finalized for a period of 5 Years. Savings of Rs.367 Cr (Rs.48 per Sft) over a procurement value of Rs.1513 Cr (24%
savings)
38
Quality Score
SOPs
Trend
Quality
Update on NPS
key initiatives improvement
39
CQRA Scores | RCC
9.08
8.68
8.63
8.52
8.23
8.18
8.08
8.07
6.93
6.44
BANGALORE MUMBAI NCR PUNE AHMEDABAD
8.76
8.52
8.48
8.20
8.10
7.82
7.75
7.03
6.10
5.26
BANGALORE MUMBAI NCR PUNE AHMEDABAD
0 0.0%
Hollowness Dado Internal walls not in plumb Hollowness Floor Tile Cracks in Tile Door Damage
Occurence % defect
25 1% 1%
20 1%
15
15 1%
10 0.40% 0%
5 0%
0 0%
Exposed plumbing pipes - not plugged properly Damage to concealed Plumbing pipes & electrical conduits 42
Occurence % defect
43
25% defects due no plaster in old projects of Bangalore (Air, Avenues Ph 1, United)
Now Int. Plaster mandatory across all projects of Bangalore
Internal walls not in
1.9 / 100 rooms
plumb
For extreme cases, we are insisting on cement sand backing plaster to be done prior to internal gypsum
plaster to ensure walls are in plumb and the defect will be eliminated.
Tile fixing with Tile adhesive to eliminate this defect (covered in new SOPs)
Hollowness of Tile – 3.6 / 100 (toilets + Mumbai / Pune – Tile adhesive implemented
wall dado kitchen) NCR – Not implemented due to Cost Delta 4.5 INR per sft
South – Not implemented due to Cost delta of 1.5 INR per sft
Hollowness of Tile –
1 / 100 rooms More focus on supervision and training to workmen.
floor
Better Protection of finished product (Guidelines issued across all projects and is being implemented)
Cracks in Floor Tile 1 / 100 rooms Guidelines of attic stock clearly issued (3% for floor & wall tiles as attic stock from every batch delivered to
site)
Damage to door This defect will be reduced drastically as we are going ahead with Pre Hung Doors (which will be installed
0.7 / 100 rooms
frame/shutter only after painting leading to chances of less damage as major worker / material movement is over)
44
Key Initiatives
45
Quality Organization Chart
HO Ops - Quality
Amit Sharma
Projects: 17 nos.
Projects: 10 nos. Projects: 11nos. Projects: 08 nos.
Staff : 35 nos.
Staff : 11 nos. Staff : 20 nos. Staff : 11 nos.
GPL – 12 nos.
GPL – 08 nos. GPL – 06 nos. GPL – 08 nos.
PMC – 11 nos
PMC – 03 nos PMC – 14 nos PMC – 03 nos
Contract- 12
46
Measures to Improve NPS
Sr.
Present Pain Point Measure Status
No.
Contractors not aligned with GPL Aligned finishing contractors with CQRA scores. Proposed (Cost impact of 4.21 INR per
2
quality objectives. (Incentive of 0.55% of contract value) sft)
PMC’s poor quality staff not Implemented at Key sites (RKS, Sec
3 In-house supervision to be implemented
accountable for quality 43)
Construction staff taking quality lightly Introduce formal consequence management system for In development stage. Target to be
6
with no fear of consequences grave quality lapses implemented in FY22
CQRA Audits not focused on customer Key customer touchpoints identified and incorporated in
7 Implemented
touchpoints audit. Weightage of workmanship increased from 60% to 70%
47
Safety Incident
Record
Update on
key initiatives
48
Safety- Major Incident Statistics
Ahmedab
FY 2020-21 Mumbai North South Pune Kolkata Vikhroli GPL
ad
Fatal
Dangerous Occurrences
Dangerous Occurrences
49
Update on Key Initiatives
• Bangalore – 88
Insufficient involvement and participation
Safety Involvement Index for • MMR – 97
of senior team members in safety
Operation Heads • NCR – 83
processes
• Pune - 93
Internal Auditors Training • Competent internal auditors, well
Non-availability of IRCA Conducted IRCA approved online equipped to do cross audits without
Strategic approved/competent Internal Auditors Internal Auditors Training (2 batches – 49 any external help
Initiatives participants) • Strengthening cross audit culture
Gap Assessment Exercise of M/s
Landlease (Australia), safety
To take GPL safety standards to requirements (GMR) and GPL Safety • Provides insights and identifies gaps
international level Management System alongwith GILAC for system improvement
Safety to identify the improvement area
for further continual improvement.
50
Update on Key Initiatives
Area Current Challenges Description Benefits To GPL
Winning of External Safety Awards
Not able to conduct internal safety audit Virtual Safety audits helped us in
due to COVID-19 protocol & restrictions Virtual Safety Audit program assessing the Safety compliance
on travel. even during pandemic
53
Toilet Pods
We have successfully produced & erected monolithic
thin 50mm wall concrete Bath Pod at NCR for the first
time in India.
Current Status:
• Agreement reached with Encore JVP on an outsourced model strategy. Suggested vendor - SPCL
• BOQ shared with SPCL for precast works.
• Discussion on to close SPCL costing to check business viability.
• We are expecting budgetary quotes from SPCL by end of May 2021 to decide on future course of action.
55
GGL Precast Productivity
Balance
4,60,875 14,384
production
56
Benefits earned and Lessons learnt
Benefits Lessons
Fast Construction – Completed 33 Villas from Basement to Decision to implement a new technology in any project should
terrace and rest 63 villas from first floor to terrace floor be taken at concept stage. (even at redesign)
(180Sqyd) 6 Month timeframe. The slab cycle achieved in Pre-
cast for villas are 1.2 slab/ day. Post appropriate due diligence, development of an in-house
team with experienced professionals should be explored and
Improved Quality of Construction implemented in time.
Easy to Finish – Pre-cast reduces the time in finishing activity, Standardisation of Pre-cast is required, which was very less
avoid chipping and grinding in structure which saves time in in Suites having 61% unique elements which leads to time loss
handing over to finishing vendor. due to re-fabrication & frequent modifications of the moulds/
formwork.
Improved Safety – As most of the concrete work happens in
factory, it reduces the accumulation of debris at site. Also, Use of BIM for all the consultants is necessary – all
reduces dirt and dust pollution at site. coordination of the structural, architectural and MEP should be
on BIM
No External Plaster
Mock-up is required to check the feasibility in design prior to
Faster MEP works, as all the conduits and boxes get implementing at site – like Double wall mock-up.
embedded in the factory itself
Need simpler connection details unlike the Connection details
in Suites (high rise) which are tedious and complicated, pin joint
connections helps in increase in erection efficiency.
57
Update on BIM Initiative
58
Thank You
59