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Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.

01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
1.1 Isolation Valve (For Sizes 15 NB to 40 NB)
Standard/Type: Piston
Grade/Class : 800# 15 1 1 2
Material Spec: 25 1 0 1
Body - ASTM A 105, 40 2 0 2
Piston - ASTM A 276 TP 304,
Sealing ring - SS reinforced graphite
Ends: Socket Weld end
Remarks: To be supplied with test certificate

1.2 Isolation Valve (For Sizes 50 NB to 300 NB)


Standard/Type: Piston
Grade/Class : 150# 50 2 0 2
Material Spec: 80 6 1 7
Body - ASTM A 216 Gr.WCB, 100 4 0 4
Piston - ASTM A 351 CF8, 125 1 0 1
Sealing ring - SS reinforced graphite 150 0 1 1
With manually operated handwheel 200 1 0 1
Ends: Flanged to ANSI B-16.5 ASA 150# 250 1 0 1
Remarks: To be supplied with test certificate

2.1 Non Return Valve (For Sizes 15 NB to 100 NB)


Type - Disc Check Type
Material Spec:
Body – Austenitic stainless Steel (ASTM A 351 CF8M)
Disc – Austenitic stainless Steel (ASTM A 351 CF3M) 100 1 0 1
Seat – Metal
Spring retainer – Austenitic Stainless Steel (ASTM A 240 SS316L)
Standard Spring – Austenitic Stainless Steel (IS 4454:IV:GR. 3 SS316)
Heavy duty spring – Austenitic Stainless Steel (IS 4454:IV:GR. 3 SS316)
Suitable for installation between flanges confirming to
Installation:
dimensions standard : ANSI B-16.5 ASA 150#
Remarks: To be supplied with test certificate

2.2 Non Return Valve


Type - Split Disc Check Type
Grade/Class : 150#
Material Spec:
Body – Carbon Steel (ASTM A 216 WCB) 150 0 1 1
Plate – Austenitic stainless Steel (ASTM A 351 CF8M) 200 1 0 1
Seat – Metal
Spring – Austenitic Stainless Steel (IS 4454:IV:GR. 3 SS316
Installation: Suitable for installation between flanges confirming to
dimensions standard : ANSI B-16.5 ASA 150#
Remarks: To be supplied with test certificate

3 Thermodynamic Trap Module (For Sizes 15 & 20 NB)


Standard/Type: Compact
Grade/Class: 600#
Material Spec:
Body: ASTM A-105
With inbuilt main inlet / outlet / bypass valves / vent valve / test valve 15 12 1 13
/ strainer / Trap
Bonnet: ASTM A-105
valves: Bonnet - ASTM A 276 Gr. 410
Ends: Socket weld ends
With Root Valve - Yes
Standard/Type: Piston
Grade/Class : 800#
Material Spec:
Body - ASTM A 105
Piston - ASTM A 276 TP 304
Ends: Socket weld ends
Remarks: To be supplied with test certificate

Page 1 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount

4 Air vent with air collector bottle


Standard/Type: Balanced Pressure Thermostatic Steam Trap
Dial: 150 mm Bimettalic Dial Thermometer
Temp. Range: 0 - 250 Deg. C
Material Spec: 15 5 0 5
Pipe (1 No.) - ASTM A 106 Gr. B
Trap (1 No.) - Balanced Pressure Trap SA 105
Long Bend (2 Nos)- ASTM A 106 Gr. B
Air bottle (1 No.) - ASTM A 106 Gr. B
Ends: Socket weld ends
With Root Valve Yes
Standard/Type: Piston
Grade/Class : 800#
Material Spec:
Body - ASTM A 105
Piston - ASTM A 276 TP 304
Ends: Socket weld ends
Remark: To be supplied with test certificate

5 Pressure Gauge (For 15 NB Size)


Standard/Type: Bourdon
Steam Pressure: 10 Barg 15 5 0 5
Range: 0 – 20 kg/sq.cm. g
Material Spec: SS, 150MM Dial
Ends: Screwed 1/2" BSPT thread
Remark: with isolation valve (piston type) & syphon pipe

6 Pressure Transmiter (With condensing pot & piston isolation valve)


Calibrated Range (bar g) 0-20 bar g
Max. possible range (bar g) 0-10 bar g
Process Media Steam 15 3 0 3
Media Max temp (Deg C) 200
Power Supply 24 VDC
Out Put 4-20 mA
Accuracy(% of span) (+/-) 0.5 %
Remarks: To be supplied with test certificate

7 Temperature Gauge
Type Direct
Sensing Element Bourdon
Dial Diameter 150MM 15 1 0 1
Temp Measuring Range 0-200 Deg
Case Material SS 304
Element Material SS 316
Gauge connection Screwed 1/2" BSPT thread
Remarks: To be supplied with test certificate

8 Moisture Separator (For Sizes 25 NB to 200 NB)


Standard/Type: Dryer
Material: Cast Steel 100 1 0 1
Grade/Class : 150# 150 0 1 1
Material Spec: 200 1 0 1
Body - ASTM A 216 Gr.WCB
Baffle Plate - ASTM A 216 Gr.WCB
Ends: Flanged to ANSI B-16.5 ASA 150#
Remarks: To be supplied with test certificate

Page 2 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount

9 Steam Flow Meter (For Sizes 15 NB to 300 NB)


Standard/Type: Vortex
Material Spec:
Wetted Parts: SS 316L
Flow sensing body: SS 316L
To be supplied with:
Flameproof No
FIT Yes
Flow straightener No
With Upstream & Downstream piping No
Ends: Sandwich ends ASA 150#
Remark: To be supplied with test certificate

Design Parameters for Steam Flow Meter


Tag No.:SFM-1
Location : BOILER-1
Max.steam inlet press (Barg) 10-13 150* 1 0 1 need to confirm scope/size by elegant
Min Steam inlet press. (Barg) 8
Max. Steam Flow (Kg/hr) 12000
Min. Steam Flow (Kg/hr) 500
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-2
Location : BOILER-2
Max.steam inlet press (Barg) 10-12
Min Steam inlet press. (Barg) 8 80* 1 0 1 need to confirm scope/size by elegant
Max. Steam Flow (Kg/hr) 2500
Min. Steam Flow (Kg/hr) 500
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-3
Location : BOILER-3 (future)
Max.steam inlet press (Barg) 10 100* 0 1 1 need to confirm scope/size by elegant
Min Steam inlet press. (Barg) 8
Max. Steam Flow (Kg/hr) 10000
Min. Steam Flow (Kg/hr) 500
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-4
Location : SIZING MACHINE-2 (FUTURE)
Max.steam inlet press (Barg) 10
Min Steam inlet press. (Barg) 8 50* 0 1 1
Max. Steam Flow (Kg/hr) 2300
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-5
Location : SIZING MACHINE-1
Max.steam inlet press (Barg) 10 50* 1 0 1
Min Steam inlet press. (Barg) 8
Max. Steam Flow (Kg/hr) 2300
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-6
Location : ROPE DYEING
Max.steam inlet press (Barg) 10 80* 1 0 1
Min Steam inlet press. (Barg) 8
Max. Steam Flow (Kg/hr) 4000
Min. Steam Flow (Kg/hr) 400
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-7
Location : MERCERISER
Max.steam inlet press (Barg) 10
Min Steam inlet press. (Barg) 8 80* 1 0 1
Max. Steam Flow (Kg/hr) 3600
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-8
Location : SANFORISER
Max.steam inlet press (Barg) 10
Min Steam inlet press. (Barg) 8 50* 1 0 1
Max. Steam Flow (Kg/hr) 2600
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-8A
Location : SANFORISER (FUTURE)
Max.steam inlet press (Barg) 10 50* 0 1 1
Min Steam inlet press. (Barg) 8
Max. Steam Flow (Kg/hr) 2600
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Tag No.:SFM-9
Location : CHILLER
Max.steam inlet press (Barg) 10
Min Steam inlet press. (Barg) 8 50* 1 0 1
Max. Steam Flow (Kg/hr) 1600
Min. Steam Flow (Kg/hr) 300
Note : * indicates size to be verified by the Vendor

Page 3 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount

10 Pressure Reducing Station


Inlet Pressure 10
PRS type: PID based with E/P converter + Positioner
Body Material: Cast Steel
PLC/DCS No
Controller Yes
Positioner With feedback
Pressure Transmitter To be supplied with skid
Fire Hazard Non-EX Proof
Standard/Type: Comprising of following components
Moisture Seperator - Dryer Type (01 No.)
Compact steam trapping station - 01 No.
Stop Valve/ Inlet/ Piston Type - 01 No.
Stop Valve/ By-pass/ Piston Type - 01 No.
Strainer/ `Y' type- 01 No.
Pressure reducing Valve - 1 No.
Stop Valve/ Outlet/ Piston Type- 01 No.
Safety Valve/ Full lift type- 01 No.
Pressure Gauge/ Dial Type/ Inlet & Outlet - 01 No. each
Interconnecting Pipe Work/ Carbon Steel - 01 No. each
Minimum Air pressure - 4 to 6 bar g
Air quality - Dust / oil / water free
Remark: To be supplied with test certificate

Design Parameters for PRS

Tag No.: PRS-1 Location : CHILLER


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8.5
Steam Outlet press. (bar g) 8 80x80 1 0 1
Max. Steam Flow (Kg/hr) 1600
Min. Steam Flow (Kg/hr) 300
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-4 Location : ROPE DYEING (WASH BATH)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4 80x100 1 0 1
Max. Steam Flow (Kg/hr) 2000
Min. Steam Flow (Kg/hr) 200
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-6 Location : ROPE DYEING (STEAMER)


Max.steam inlet press. (bar g) 4
Min Steam inlet press. (bar g) 3
Steam Outlet press. (bar g) 1.5 50x100 1 0 1
Max. Steam Flow (Kg/hr) 1000
Min. Steam Flow (Kg/hr) 100
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-7 Location : ROPE DYEING (COLOR KITCHEN AREA)

Max.steam inlet press. (bar g) 10


Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4 40x50 1 0 1
Max. Steam Flow (Kg/hr) 500
Min. Steam Flow (Kg/hr) 50
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-8 Location : SIZING MACHINE (COOKER AREA)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 3 50x65 1 0 1
Max. Steam Flow (Kg/hr) 800
Min. Steam Flow (Kg/hr) 50
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-9 Location : SINGEING CUM DESIZING MACHINE


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 2.5 40x40 1 0 1
Max. Steam Flow (Kg/hr) 230
Min. Steam Flow (Kg/hr) 50
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Page 4 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount

Tag No.: PRS-10 Location : MERCERISER (VDR)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 3 80x100 1 0 1
Max. Steam Flow (Kg/hr) 1800
Min. Steam Flow (Kg/hr) 200
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-11 Location : MERCERISER (WASH BATH)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4 65x100 1 0 1
Max. Steam Flow (Kg/hr) 1500
Min. Steam Flow (Kg/hr) 100
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-12 Location : MERCERISER (ANIBUS)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 5 50x50 1 0 1
Max. Steam Flow (Kg/hr) 650
Min. Steam Flow (Kg/hr) 50
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-13 Location : SANFORISER


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4.5 80x125 1 0 1
Max. Steam Flow (Kg/hr) 2600
Min. Steam Flow (Kg/hr) 300
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-13A Location : SANFORISER (FUTURE)


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4.5 80x125 0 1 1
Max. Steam Flow (Kg/hr) 2600
Min. Steam Flow (Kg/hr) 300
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Tag No.: PRS-14 Location : STENTER / PILOT AREA


Max.steam inlet press. (bar g) 10
Min Steam inlet press. (bar g) 8
Steam Outlet press. (bar g) 4 80x100 1 0 1
Max. Steam Flow (Kg/hr) 2000
Min. Steam Flow (Kg/hr) 200
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

11 Boiler Blowdown Control System (BBCS)


Includes

High Temperature conductivity Sensors


ASTM A479 Type 316L
Sensor Chamber
Controller
Y Type Strainer - 1 No.
Isolation Valve - 3Nos
Pneumatically actuated on-off valve
Interconnecting pipes ASTM 106 Grade B

For Boiler-1 Set 1 0 1


For Boiler-2 Set 1 0 1
For Boiler-3 Set 0 1 1

Page 5 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.01
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - HP Steam
Project : TEXTILE Pressure 10-8 Barg and Temp 187 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
12 Online boiler efficiency monitoring system
(For Natural Gas Fired Boiler)

Boiler Capacity = 12TPH F&A 100 Deg C


Boiler Pressure =10 Barg Set 1 0 1
Fuel Fired = Natural Gas Fired

Boiler Capacity = 10TPH F&A 100 Deg C


Boiler Pressure =10 Barg Set 0 1 1
Fuel Fired = Natural Gas Fired

System Capable of indicating following:


Steam flow (Instantaneous & cumulative), Online Boiler
Efficiency, Stack Temperature, Oxygen%, Feed Water
Temperature, Stack Loss Break up, Blow Down ppm
(Day/shift/hourly reports)

Comprising of,
Steam Flow meter (Supplied as a loose item in Sr.No. 10)
Feed water temperature Sensor
Stack temperature Sensor
Oxygen Analyser
Touch screen monitoring unit
Blow Down Control System (Supplied as a loose item in Sr.No.11)
Furnace Pressure Transmitter
Temp Transmitters - 4 nos. (Flue gas, steam, feed water & combustion air)
Efficiency Monitoring and Computation Unit
Fuel counter

13 Dash Board (CUMS)


SERVICE : STEAM/COMPRESSED AIR/WATER
TYPE ONLINE
TAG NO. CUMS-01
QUANTITY 01 SET

KPI to be displayed
Steam/Water/Compressed Air Pressure Drop from defined source point to Process end
Condensate Feed Water Temperature
Condensate Recovery Factor
Hot Water Temperature
Thermic Fluid Line Temperature Drop Heater outlet to Consumer inlet

PURPOSE OF THE SYSTEM RECORD, GENERATE DAILY & MONTHLY REPORTS, GRAPHS FROM FLOWMETER, PRESSURE TRANSMITTER AND TEMPERATURE TRANSMITTER
CALCULATE CALORIE CONSUMPTION / TR OF COOLING AND THERMIC CIRCUIT
ANALYSIS SPECIFIC UTILITY CONSUMPTION FOR THE PRODUCTION DETAILS PROVIDED BY CUSTOMER

KEY PERFORMANCE INDICATORS OF


PLANT TO BE SHOWN on mobile internet browser

NO. OF INSTRUMENT TO BE CONNECTED


IN SYSTEM (FOR MENTIONED UTILITY) Steam Cond Water Compressed Air
FLOW METERS 0
PRESSURE TRANSMITTER 0
TEMPERATURE TRANSMITTER 0
CALORIMETER 0
CONDENSATE RECOVERY METER 0
Customer to provide below requirement :
Wire connection from Intrument to centralised data collection Area. Internet to be provided via
ethernet or sim card.

Note-
1) This is Actual BOQ extracted from PID, it may change at time detailing
2) OEM scope Accessories not considered in BOQ
3) Interconnecting cabling to be done by end user

Page 6 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.02
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - MP Steam
Project : TEXTILE Pressure 4-6 Barg and Temp 152-176 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
1.1 Isolation Valve (For Sizes 15 NB to 40 NB)
Standard/Type: Piston 15 1 0 1
Grade/Class : 800# 25 21 1 22
Material Spec:
Body - ASTM A 105,
Piston - ASTM A 276 TP 304,
Sealing ring - SS reinforced graphite
Ends: Socket Weld End
Remarks: To be supplied with test certificate

1.2 Isolation Valve (For Sizes 50 NB to 300 NB)


Standard/Type: Piston
Grade/Class : 150#
Material Spec: 50 2 0 2
Body - ASTM A 216 Gr.WCB, 65 0 0 0
Piston - ASTM A 351 CF8, 100 2 1 3
Sealing ring - SS reinforced graphite
With manually operated handwheel
Ends: Flanged to ANSI B-16.5 ASA 150#
Remarks: To be supplied with test certificate

2 Strainer (For Sizes 15 NB to 40 NB)


Standard/Type: 'Y'
Material: Cast Steel
Grade/Class: 150#
Body/Cap - ATSM A 216 Gr.WCB 25 8 0 8
Screen - ASTM A-240 Type 304
Mesh size - 100
Mesh Type - Dutch weave
Ends: Socket Weld Ends
Remark: To be supplied with test certificate

Page 7 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.02
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - MP Steam
Project : TEXTILE Pressure 4-6 Barg and Temp 152-176 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
3 Thermodynamic Trap Module (For Sizes 15 & 20 NB)
Standard/Type: Compact
Grade/Class: 600#
Material Spec:
Body: ASTM A-105
With inbuilt main inlet / outlet / bypass valves / vent valve / test valve 15 4 1 5
/ strainer / Trap
Bonnet: ASTM A-105
valves: Bonnet - ASTM A 276 Gr. 410
Ends: Socket weld ends
With Root Valve - Yes
Standard/Type: Piston
Grade/Class : 800#
Material Spec:
Body - ASTM A 105
Piston - ASTM A 276 TP 304
Ends: Socket weld ends
Remarks: To be supplied with test certificate

4 Air vent with air collector bottle


Standard/Type: Balanced Pressure Thermostatic Steam Trap
Dial: 150 mm Bimettalic Dial Thermometer
Temp. Range: 0 - 250 Deg. C
Material Spec:
Pipe (1 No.) - ASTM A 106 Gr. B
Trap (1 No.) - Balanced Pressure Trap SA 105 15 3 1 4
Long Bend (2 Nos)- ASTM A 106 Gr. B
Air bottle (1 No.) - ASTM A 106 Gr. B
Ends: Socket weld ends
With Root Valve Yes
Standard/Type: Piston
Grade/Class : 800#
Material Spec:
Body - ASTM A 105
Piston - ASTM A 276 TP 304
Ends: Socket weld ends
Remark: To be supplied with test certificate

5 Pressure Gauge (For 15 NB Size)


Standard/Type: Bourdon
Steam Pressure: 4-6 Barg
Range: 0 – 10 kg/sq.cm. g 15 2 1 3
Material Spec: SS, 150MM Dial
Ends: Screwed 1/2" BSPT thread

Remark: with isolation valve (piston type) & syphon pipe

6 Pressure Reducing Valve


Inlet Pressure 4
PRS type: PID based with E/P converter + Positioner
Body Material: Cast Steel
PLC/DCS No
Controller Yes
Positioner With feedback
Pressure Transmitter To be supplied with skid
Fire Hazard Non-EX Proof

Standard/Type: Comprising of following components


Stop Valve/ Inlet/ Piston Type - 01 No. - 65NB
Pressure reducing Valve - 1 No.
Safety Valve/ Full lift type- 01 No.
Pressure Gauge/ Dial Type/ Inlet & Outlet - 01 No. each
Interconnecting Pipe Work/ Carbon Steel - 01 No. each
Minimum Air pressure - 4 to 6 bar g
Air quality - Dust / oil / water free
Remark: To be supplied with test certificate

Design Parameters for PRS


Location MERCERISER (STEAMER)
Inlet Pressure (bar g) 4
Outlet Pressure (bar g) 1.5
65 1 0 1
Max. Steam Flow (Kg/hr) 1600
Min. Steam Flow (Kg/hr) 300
Ends:
Inlet Flanged to ANSI B 16.5, ASA 150#
Outlet Flanged to ANSI B 16.5, ASA 150#

Note-
1) This is Actual BOQ extracted from PID, it may change at time detailing
2) OEM scope Accessories not considered in BOQ
3)Interconnecting cabling to be done by end user

Page 8 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.03
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - LP Steam
Project : TEXTILE Pressure 3.5 TO 1.5 Barg and Temp 147 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
1.1 Isolation Valve (For Sizes 15 NB to 40 NB)
Standard/Type: Piston
Grade/Class : 800# 25 3 2 5
Material Spec: 40 1 1 2
Body - ASTM A 105,
Piston - ASTM A 276 TP 304,
Sealing ring - SS reinforced graphite
Ends: Socket Weld End
Remarks: To be supplied with test certificate

1.2 Isolation Valve (For Sizes 50 NB to 300 NB)


Standard/Type: Piston
Grade/Class : 150#
Material Spec: 80 2 0 2
Body - ASTM A 216 Gr.WCB,
Piston - ASTM A 351 CF8,
Sealing ring - SS reinforced graphite
With manually operated handwheel
Ends: Flanged to ANSI B-16.5 ASA 150#
Remarks: To be supplied with test certificate

2 Strainer (For Sizes 50 NB to 300 NB)


Standard/Type: 'Y'
Material: Cast Steel
Grade/Class: 150# 80 2 0 2
Body/Cap - ATSM A 216 Gr.WCB
Screen - ASTM A-240 Type 304
Mesh size - 100
Ends: Flanged to ANSI B-16.5 ASA 150#
Remark: To be supplied with test certificate

3 Pressure Gauge (For 15 NB Size)


Standard/Type: Bourdon
Steam Pressure: 3.5 Barg
Range: 0 – 10 kg/sq.cm. g 15 1 0 1
Material Spec: SS, 150MM Dial
Ends: Screwed 1/2" BSPT thread
with isolation valve (piston type) & syphon
Remark:
pipe

4 Piston Actuated Valve - (On/Off)


Type: On-off
Type of valve: Angle type
Material Spec: SS 316L
Grade/Calss: 150#
Actuation type - Fail to Close
Flame-proof No
Body - AISI 316L
Bonnet - AISI 316L
Plug - AISI 316L
Ends: Flanged to ANSI B 16.5, ASA 150#
To be supplied with:
Solenoid valve / Pneumatically actuated type- 01 No.
Through PLC / DCS No
Controller Yes
Controller type On-Off
Level Base Yes

Location Cooker Area for Storage Tank


Inlet Pressure (bar g) 3
Max Flow (kg/hr) - 80 25 1 1 2
Remarks: To be supplied with test certificate

Note-
1) This is Actual BOQ extracted from PID, it may change at time detailing
2) OEM scope Accessories not considered in BOQ
3)Interconnecting cabling to be done by end user

Page 9 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.04
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - Condensate & Flash Steam
Project : TEXTILE Pressure 6 Barg and Temp 156 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
1.1 Standard/Type: Piston
Grade/Class : 800# 15 47 8 55
Material Spec: 20 3 1 4
Body - ASTM A 105, 25 6 0 6
Piston - ASTM A 276 TP 304, 40 8 2 10
Sealing ring - SS reinforced graphite
Ends: Socket weldable ends

Isolation Valve (For Sizes 50 NB to 250 NB)


Standard/Type: Piston
1.2 Grade/Class : 150# 50 13 2 15
Material Spec: 65 6 2 8
Body - ASTM A 216 Gr.WCB, 80 7 2 9
Piston - ASTM A 351 CF8, 100 2 0 2
Sealing ring - SS reinforced graphite 150 2 0 2
Ends: Flanged to ANSI B-16.5 ASA 150#

2 Non Return Valve (For Sizes 15 NB to 100 NB)


Type - Disc Check Type
Material Spec: 15 29 3 32
Body – Austenitic stainless Steel (ASTM A 351 CF8M) 20 1 0 1
Disc – Austenitic stainless Steel (ASTM A 351 CF3M) 25 3 0 3
Seat – Metal 40 4 0 4
Spring retainer – Austenitic Stainless Steel (ASTM A 240 SS316L)
Standard Spring – Austenitic Stainless Steel (IS 4454:IV:GR. 3 SS316) 50 7 2 9
Heavy duty spring – Austenitic Stainless Steel (IS 4454:IV:GR. 3 SS316) 65 6 2 8
Installation: Suitable for installation between flanges confirming to 80 7 2 9
dimensions standard : ANSI B-16.5 ASA 150# 150 2 0 2

Remark: To be supplied with test certificate

3 Strainer (For Sizes 15 NB to 100 NB)


Standard/Type: 'Y'
Material: Cast Steel
Grade/Class: 150# 50 2 0 2
Body/Cap - ATSM A 216 Gr.WCB
Screen - ASTM A-240 Type 304
Mesh size - 100
Ends: Flanged to ANSI B-16.5 ASA 150#
Remark: To be supplied with test certificate

Page 10 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.04
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - Condensate & Flash Steam
Project : TEXTILE Pressure 6 Barg and Temp 156 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
4 Flash Jet Pump
Grade/Class: 150#
Assembly consists of following items -
Flash vessel assembly - 1 no.
Pump shell assembly - 1 no.
Butterfly valve - 1 no.
Disc check valve – 2 nos.
Strainer - 1 no.
With insulation jacket & condensate recovery meter
Remark: To be supplied with test certificate

For motive steam


15 NB Piston valve - 1 No.
15 NB Strainer - 1 No.
15 NB Float trap - 1 No.
Trap Outlet NRV - 1 No. (consider loose)
Pressure Gauge - 1 No.
15 NB Interconnecting piping - 1 set
Ends: Screwed BSPT
Remark: To be supplied with test certificate

Vertical Lift 9-10M

Tag No. FLASH JET PUMP NO.1


Location: SIZING SECTION
Flash steam pressure 0.8 bar g 80X 1 0 1
Motive steam pressure 4 bar g
Condensate flow 4800 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Tag No. FLASH JET PUMP NO.2


Location: ROPE DYEING
Flash steam pressure 0.8 bar g 80X 1 0 1
Motive steam pressure 4 bar g
Condensate flow 4000 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Tag No. FLASH JET PUMP NO.3


Location: MERCERISER
Flash steam pressure 0.8 bar g 80 1 0 1
Motive steam pressure 4 bar g
Condensate flow 3300 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Tag No. FLASH JET PUMP NO.4


Location: SANFORISER
Flash steam pressure 0.8 bar g 80 1 0 1
Motive steam pressure 4.5 bar g
Condensate flow 2600 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Tag No. FLASH JET PUMP NO.4A


Location: SANFORISER (FUTURE)
Flash steam pressure 0.8 bar g 80 0 1 1
Motive steam pressure 4.5 bar g
Condensate flow 2600 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Tag No. FLASH JET PUMP NO.5


Location: CHILLER
Flash steam pressure 0.8 bar g 40 1 0 1
Motive steam pressure 8 bar g
Condensate flow 1600 kg/hr
50NB Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
100NB Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#

Page 11 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.04
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - Condensate & Flash Steam
Project : TEXTILE Pressure 6 Barg and Temp 156 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
5 Steam Operated Pumping Trap Module
Grade/Class : 150#
MOC: SG Iron
Inlet Condensate Pressure: 1Barg
Standard/Type: Assembly consisting following items
For condensate
Inlet Piston valve - 1 No.
Inlet Bypass valve - 1 No.
Inlet Strainer - 1 No.
100 NB / 200 NB Receiver - 1 No.
15 NB Balanced pressure trap - 1 No.
15 NB Piston valve - 1 No.
Steam operated pumping trap - 1 No.
Interconnecting piping - 1 set
Outlet Piston valve - 1 No.
Outlet Interconnecting Piping - 1 Set
Inlet Ends: Flanged to ANSI B-16.5 ASA 150#
Outlet Ends: Flanged to ANSI B-16.5 ASA 150#

Location: SINGEING MACHINE 20x20 1 0 1


For motive steam
Motive Steam Pressure (Barg) 2.5
15 NB Piston valve - 1 No.
15 NB Strainer - 1 No.
15 NB thermodynamic trap - 1 No.
15 NB Interconnecting piping - 1 set
Ends: Screwed BSPT
Remark: To be supplied with test certificate

Page 12 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.04
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - Condensate & Flash Steam
Project : TEXTILE Pressure 6 Barg and Temp 156 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
5 Single Orifice Float Steam Trap (SOFTM)
Grade/Class: 150#
MOC: Cast Steel
Type - With Steam Lock Release

Trap Inlet Pressure: 3-4


Back Pressure: 1.5 15 20 2 22
Selected DP for Trap: 4.5
Condensate Flow (kg/hr): 100

' Standard/Type: Inbuilt Assembly consisting following items -


Float : 01 No.
Strainer : 01 No.
Disc Check Valve: 01 No.
Piston Valve: 03 Nos (Inlet, Outlet & Bypass valve)
View Glass : 01No.

Body ASTM A 216 Gr. WCB


Main Valve Seat ASTM A-743 Gr. CA 40
Ball Float ASTM A 240
Ends: Flanged to ANSI B-16.5 ASA 150#
Remark: To be supplied with test certificate

7 Flash Vessel Assembly (Blowdown Flash Recovery)


Grade/Class: 150#
Maximum working Pressure: 0.8 300 1 1 2
MOC - Carbon Steel (IS 2062)
Assembly consists of following loose items -
Float Trap, Safety Valve, Pressure Gauge, Sight Glass, Strainer.
PG range 0 - 2.5 kg/sq.cm. g
Safety Valve Set Pressure 0.88 bar g
With Insulation Jacket
Condensate Inlet End: Flanged to ANSI B-16.5 ASA 150#
Condensate Outlet End: Flanged to ANSI B-16.5 ASA 150#
Flash Steam Outlet End: Flanged to ANSI B-16.5 ASA 150#
Remark: To be supplied with test certificate

Page 13 of 14
Forbes Marshall Consultancy Title :- ACCESSORIES BOQ D.No. C.0738.PP9.04
Kasarwadi, PUNE - 34 Rev 0 Dt 15/01/2022
Client : ELEGANT SPINNING & TEXTILES LTD Service - Condensate & Flash Steam
Project : TEXTILE Pressure 6 Barg and Temp 156 deg C
Site at : IEPZ, Pakshi, Ishwardi, Pabna, Bangladesh Ref Drg: 1.C.0738.PI3.01_R0_P&ID FOR STEAM & CONDENSATE_SHT 1 TO 3_15.01.22
Sr.No Specifications Size Qty - Mtrs/Nos Total Qty Supply Supply Erection Erection
(NB) PHASE-1 PHASE-2 Mtrs/Nos Rate Amount Rate amount
8 Deareator Head with Assembly
Deareator Head with Assembly
Operating Pressure: Atmospheric
Boiler Capacity (kg/hr) - 10000+12000+2500 (24500)
Tank Depth / Dia (mm) - Customer to Confirm 250 1 0 1
Submerged Height - Considered as per Tank height
Material Spec:
Mixing unit - AISI 304
Immersion Tube- AISI 304
with Air Vent, Vacuum Breaker, Equal Tee & Nipple
Remark: To be supplied with test certificate

Note : ** Depth of tank to confirm by customer end


accordingly the submerged height to be decided

9 Air Eliminator Assembly (For Sizes 15 NB to 25 NB)


Type: Float Type Automatic Air Vent
Material: Cast Steel 15 1 0 1
Operating Pressure - 6
Assembly consists of -
Air eliminator - 1 No.
Piston valve - 1 No.
Interconnecting Piping
Ends: Socket weldable ends
Remark: To be supplied with test certificate

10 Pressure Transmiter
Calibrated Range (bar g) 0-20 bar(g) 15 1 0 1
Max. possible range (bar g) 0-10
Process Media Condensate
Media Max temp (Deg C) 100
Power Supply 24 VDC
Out Put 4-20 mA
Accuracy(% of span) (+/-) 0.5 %
Remarks: To be supplied with test certificate

11 Temperature Transmitter
No.of Elements Simplex, 3 Wire
Housing Die Cast Al, Weatherproof IP-65 15 2 0 2
Stem Dia. 6 mm OD in SS316
Stem Material SS316
Range (Deg C) 0-200 Deg
Supply 24VDC
Remarks: To be supplied with test certificate

Note-
1) This is Actual BOQ extracted from PID, it may change at time detailing
2) OEM scope Accessories not considered in BOQ
3)Interconnecting cabling to be done by end user

Page 14 of 14

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