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Form No.

P- 050 Issue Date: March 2006 Sheet 1 of 4


SAUDI ARAMCO PRE-COMMISSIONING FORM
DRY TYPE POWER TRANSFORMERS
Equipment Type: User Reference:
Equipment Tag No: Equipment Description:
BI/JO No: Plant No. / Location:
Ref. Drawings & Documents:
Manufacturer:
Model No: Serial No:
Test Completion Date:

FIELD INSTALLATION TESTS

VISUAL INSPECTION

Yes No
1. Check complete assembly for damage and missing parts.
2. Compare equipment nameplate information with latest single line diagram and report
discrepancies.
3. Ensure the enclosure is approved for the area classification.
4. Check conductor size and type.
5. Check for correct conduit connections.
6. Ensure that primary and secondary leads are connected for required voltage level.
7. Grounding installed.
8. Neutral wire correctly installed
9. Check mounting and supports per drawings.
10. The spare conductors (pigtails) properly insulated.

MECHANICAL INSPECTION

Yes No
1. Verify proper auxiliary device operation such as fans, indicators.

2. Check tightness of accessible bolted electrical joints in accordance with


manufacturers specifications or P-000 guidelines.
3. Perform specific inspections and mechanical tests as recommended by the
manufacture.
4. Check operation of tap changer or tap connection block for correct number of
shorting bars.

ELECTRICAL TESTS

Yes No
1. Insulation resistance tests shall be performed winding to winding and winding to
ground. Appropriate guard circuit shall be utilized under all bushings. Test voltage
and minimum acceptable values in accordance with values in test section.
2. A dielectric absorption test shall be made winding to winding and winding to ground
for ten (10) minutes. Compute the polarization index. The test voltages and
minimum acceptable values are listed in the test section.

Witness PDD Inspection Operation/Maintenance Contractor


Signature & Date
Form No. P- 050 Issue Date: March 2006 Sheet 2 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
DRY TYPE POWER TRANSFORMERS
Equipment Type: User Reference:
Equipment Tag No: Equipment Description:
BI/JO No: Plant No. / Location:
Ref. Drawings & Documents:
Manufacturer:
Model No: Serial No:
Test Completion Date:

ELECTRICAL TESTS (Continued)

Yes No
3. A turn's ratio test shall be performed between windings for all tap positions. The final
tap setting is to be determined by the engineer and set by the test engineer upon
completion of the ratio testing. Acceptable values are in the test section.
4. Winding resistance tests shall be made for each winding on each tap position.

5. No load excitation current shall be measured for each phase in accordance with
established procedure.
6. Perform special tests and adjustments as suggested by manufacturer for tap changer,
fan and controls, and alarm functions.

TEST VALUES

Yes No
1. Perform Insulation Resistance and Polarization Index test. Final values will be
temperature corrected.
2. The absorption test polarization index should be above 2.0 unless an extremely high
value is obtained at the end of one (1) minute that when doubled will not yield a
meaningful value with the available test equipment.
3. Winding resistance test results should compare within one percent (1%) of adjacent
windings.
4. Turns ratio test results should not deviate more than one-half of one percent ( +/-
0.5%) from the calculated ratio.

Witness PDD Inspection Operation/Maintenance Contractor


Signature & Date
Form No. P- 050 Issue Date: March 2006 Sheet 3 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
DRY TYPE POWER TRANSFORMERS
Equipment Type: User Reference:
Equipment Tag No: Equipment Description:
BI/JO No: Plant No. / Location:
Ref. Drawings & Documents:
Manufacturer:
Model No: Serial No:
Test Completion Date:

Data Sheet
Name plate data

Manufacturer
Serial No.
Voltage Rating
KVA rating
Type
Connection-
Polarity
Impedance
Total Weight

Insulation resistance test: Megger Voltage: 500/100/2500/5000.

Temperature ( deg. C)
Megger voltage

Connection Megohms measured Polarization Index


Core ground shunt to transformer tank
High voltage to low voltage and ground
Low voltage to high voltage and ground
High voltage and low voltage to ground

WINDING RESISTANCE TEST: record measured resistance


DELTA CONNECTION WYE CONNECTION
H1 to H2 OHMS H1 to H0 OHMS
H2 to H3 OHMS H2 to H0 OHMS
H3 to H1 OHMS H3 to H0 OHMS

X1 to X2 OHMS X1 to X0 OHMS
X2 to X3 OHMS X2 to X0 OHMS
X3 to X1 OHMS X3 to X0 OHMS

Witness PDD Inspection Operation/Maintenance Contractor


Signature & Date
Form No. P- 050 Issue Date: March 2006 Sheet 4 of 4
SAUDI ARAMCO PRE-COMMISSIONING FORM
DRY TYPE POWER TRANSFORMERS
Equipment Type: User Reference:
Equipment Tag No: Equipment Description:
BI/JO No: Plant No. / Location:
Ref. Drawings & Documents:
Manufacturer:
Model No: Serial No:
Test Completion Date:

WINDING RATIO TEST


Tap Winding Phase Calculated Measured
Ratio Ratio
High Voltage to Low Voltage 1
1 2
3
High Voltage to Low Voltage 1
2 2
3
High Voltage to Low Voltage 1
3 2
3
High Voltage to Low Voltage 1
4 2
3
High Voltage to Low Voltage 1
5 2
3

Energize transformer at no load, measure and record:

Primary voltage: ____________


Secondary voltage: ____________
Primary current: ____________

Witness PDD Inspection Operation/Maintenance Contractor


Signature & Date

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