Power Transformer - For Switchayrd

TEST REPORT FOR POWER TRANSFORMER
DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

VOLTECH ENGINEERS PVT. JOB REF NO : VEPL/TR/ /
LTD. DATE : Page No.
Excellent Electrical Service
CLIENT : M/s.
PROJECT : Sheet No 1 of 20
1. Date of Erection & Date of Energization :

Oil Filling :
2. Equipment Details :
LOA No :
Make :
Type :
Rating :
Sl. No. :
Voltage Ratio :
Cooling Type :
Type of neutral grounding :
Year of Manufacture :
3. General Checks :
1 Check the erection of equipment is carried out as per the approved drawings
2 The equipment is cleaned and insulators are free from dust/dirt etc
3 Check that Earthing has been properly done and connected to the Earthing grid for the
following .
4 Check that Earthing has been properly done and connected to the Earthing grid for the
following .
a. Main Tank
b. Marshalling box
c. Cable boxes (If applicable )
d. Radiator &Fan Motor
5 Check the HV/LV Neutral is grounding properly, connected to two earth pits.
6 Check oil level in
a. Main tank
b. Conservator
c. MOG
d. Plain Oil level gauge
e. HV Cable box (if provided)
f. LV Cable box (if provided)
g. HV Bushings
h. LV Bushings
7 OTI & WTI pockets are filled with oil
8 Check for fire protection system & emulsifier operation (if provided)
Test Performed by Witnessed by Witnessed by
Name : Name Name
Designation : Designation Designation
Signature & Signature & Signature &
Date Date Date

CLIENT : M/s.
9 Check test tap caps of Busing are fully tightened

10 Check the horn gaps (if provided) are adjusted as specified in the manufacturer’s
drawing
11 Check Silica gel in the Main & OLTC breather is active/blue in colour
12 Oil is filled in the oil cup of breather up to the level marked
13 Lock of Buchholz relay, oil surge relay and MOG released, keep in Service position
14 Buchholz relay Oil surge relay arrow head is towards Conservator
15 Unused secondary cores of Bushing CT have been shorted, if provided
16 Check CT stat point is formed correctly and earthed at on end only as per scheme
17 Termination of control cables in Marshalling Box completed as per drawings, Terminals
are tightened properly and unused holes of gland plate are sealed properly
18 Cable tags, ferrules are provided, for all cores
19 Cables are properly dressed and clamped
20 Check OLTC operation in Local/Remote Manual & Auto mode through RTCC
21 Check cooling fan operation in Manual / Auto mode & direction of rotation
22 For off load tap changer, the tap switch is locked properly in desired tap position
23 Check the operation of space heaters in marshalling box in auto/manual mode
24 Check the operation of space heater in RTCC in auto / manual mode
4. Insulation Resistance Measurement : Using _______ Megger
Make : Range : Sl.No. Calib due date :
Main Winding IR Value Temperature

15 sec 60 sec 600 sec PI
HV / E + LV
IV / E+HV + LV
LV / E + HV + IV
HV / LV
IV / LV
HV / LV
5. Dielectric Strength of Oil : (Using Equipment Details)

Name : Name Name
Date Date Date

CLIENT : M/s.
Make : Range : Sl. No. Calib due date :
Gap between the electrodes _______________ MM
Top Sample
Bottom Sample
OLTC Sample
6. Ratio Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :
Apply 3 phase, 4 Wire, 415V AC on HV Terminal and Keep IV terminal & LV terminal Should be Open
RATIO : HV / IV
Tap Applied HV Volts Measured LV Volts Ratio Calculated Ratio
Posi 1R-N 1Y-N 1B-N 2R-N 2Y-N 2B-N 1R-N 1Y-N 1B-N Actual
tion 2R-N 2Y-N 2B-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
RATIO : HV / LV
Name : Name Name
Date Date Date

CLIENT : M/s.
Posi 1R-N 1Y-N 1B-N 3R-3Y 3Y-3B 3B-3R 1R-N 1Y-N 1B-N Actual
tion 3R-3Y 3Y-3B 3B-3R
1
2
3
4
5
RATIO : IV / LV

Posi 2R-N 2Y-N 2B-N 3R-3Y 3Y-3B 3B-3R 2R-N 2Y-N 2B-N Actual
tion 3R-3Y 3Y-3B 3B-3R
1
2
7. Magnetic Balance Test : (Using Equipment Details)
HV Side at Normal Tap
Applied Voltage Measured Voltage

1R-N 1Y-N 1B-N 1R-N 1Y-N 1B-N
-- -- --
-- -- --
-- -- --
IV Side at Normal Tap

2R-N 2Y-N 2B-N 2R-N 2Y-N 2B-N
-- -- --
-- -- --
-- -- --
LV Side
Name : Name Name
Date Date Date

CLIENT : M/s.

3R-3Y 3Y-3B 3B-3R 3R-3Y 3Y-3B 3B-3R
-- -- --
-- -- --
-- -- --
8. Magnetic Current Test : (Using Equipment Details)
HV Side
Tap No Applied HV Volts Measured Current in milli Amps

1R-N 1Y-N 1B-N 1R 1Y 1B
IV Side

2R-N 2Y-N 2B-N 2R 2Y 2B
LV Side

3R-3Y 3Y-3B 3B-3R 3R 3Y 3B

Name : Name Name
Date Date Date

CLIENT : M/s.
9. Vector Group Test & Polarity Checking : (At Normal Tap)
Terminals Voltage Measured Remarks

1R1 – 1Y1
1Y1 – 1B1
1B1 – 1R1
3Y1 – 1B1
3Y1 – 1Y1
3R1 – N
3Y1 – N
1R1 – N
2R1 – N
2Y1 – N
2B1 – N
10. Inference :
a.
b.
c.
11. Winding Resistance Test : (Using Equipment Details)

Name : Name Name
Date Date Date

CLIENT : M/s.
Measurement of Winding Resistance Test in High Voltage Side :

Tap Winding Resistance Factory Value
Position 1R1-2R1 1Y1-2Y1 1B1-2B1 1R1-2R1 1Y1-2Y1 1B1-2B1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Measurement of Winding Resistance Test in IV to Neutral Side :

Position 2R-N 2Y-N 2B-N 2R-N 2Y-N 2B-N
1
Measurement of Winding Resistance Test in LV Side :

Position 3R-3Y 3Y-3B 3B-3R 3R-3Y 3Y-3B 3B-3R
1
12. Oil Characteristics : (Using Equipment Details)

Name : Name Name
Date Date Date

CLIENT : M/s.
Sample to be taken prior to changing of transformer and it should fulfill the Recommendations as per IS 1866
Oil Sample B.D.V Moisture Tan Delta Resistivity Interfacial Remarks

(Min) (KV) (Max) (Max) (Min) Tension For KV class
(PPM) (90 Deg C) (OHM-CM) at 27 Deg
(Min) N/m
IS – 1866 60 15 0.05 1 x 1012 O,O3 > 145 KV
IS – 1866 50 20 0.05 1 x 1012 O,O3 < 145 KV But> 72.5 KV
IS - 1866 40 25 0.05 1 x 1012 O,O3 < 72.5 KV
Main Tank Samp, Date :
OLTC Samp, Date :
13. Test on OLTC :
Sl. Description Status

No OK Not OK
1 Visual Inspection of Equipment
2 Manual Operation on all taps (Local)
3 Over load device of driving motor
4 Local operation (Electrical)
5 Remote operation (Electrical)
6 Tap position indicator
7 Check operation with master follower
scheme (Parallel operation)
14. Operational Test of Other Equipments : (Using Equipment Details)
14.1. Checking of Cooling Equipments
Rotation Direction of Pumps OK / Not OK

Rotation (Parallel operation) OK / Not OK
14.2. Over Current Protection Check :

Name : Name Name
Date Date Date

CLIENT : M/s.
Equipment Normal Operation O/L Relay On 2 Phase Connection

Fan No. Rated Measured Setting Trip time Trip New Setting
Current Current in Amps in sec Current (If, Any)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14.3.
Pump No
1
2
3
15. Insulation Resistance Measurement of Bushing CT’s : (Values in Meg Ohms)

Using _________ Megger Make :
Range : Sl. No. Calib due date :
Between HV IV
R ph Y ph B ph R ph Y ph B ph
Earth to Core-1
Earth to Core-2
Earth to Core-3
Earth to Core-4
Between LV Neutral
Name : Name Name
Date Date Date

CLIENT : M/s.
R ph Y ph B ph
Earth to Core-1
Earth to Core-2
Earth to Core-3
Earth to Core-4
Between HV IV
Core-1 to Core-2
Core-1 to Core-3
Core-1 to Core-4
Core-2 to Core-3
Core-2 to Core-4
Core-3 to Core-4
Between LV
R ph Y ph B ph
Core-1 to Core-2
Core-1 to Core-3
Core-1 to Core-4
Core-2 to Core-3
Core-2 to Core-4
Core-3 to Core-4
16. Continuity Test of Busing CT’s : (Using Equipment Details)
Continuity, Check Between Terminals : OK / Not OK

A.
Core Between R ph Y ph B ph
Terminal Factory Site Factory Site Factory Site
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2
B.
Name : Name Name
Date Date Date

CLIENT : M/s.
Core Between LV Neutral

Terminal R ph Y ph B ph
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2
17. Secondary Winding Resistance of Bushing CT’s : (Values in Ohms) (Using Equipment Details)
A. HV Side
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2
B. IV Side
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2
C. LV Side
Core-1 1S1-1S2
Core-2 2S1-2S2
Core-3 3S1-3S2
Core-4 4S1-4S2
D. Neutral Side
Core Between Neutral
Terminal Factory Site
Core-1 1S1-1S2
18. Polarity Test of Bushing CT’s : (Using Equipment Details)

Name : Name Name
Date Date Date

CLIENT : M/s.
With 1.5 V DC Supply (Contact +ve at P1 and –ve at P2)

A.
Core Between HV IV
Terminal R ph Y ph B ph R ph Y ph B ph
Core-1 1S1 (+ve) 1S2 (-ve)
Core-2 2S1 (+ve) 2S2 (-ve)
Core-3 3S1 (+ve) 3S2 (-ve)
Core-4 4S1 (+ve) 4S2 (-ve)
B.
Core Between LV Neutral
Terminal R ph Y ph B ph
Core-1 1S1 (+ve) 1S2 (-ve)
Core-2 2S1 (+ve) 2S2 (-ve)
Core-3 3S1 (+ve) 3S2 (-ve)
Core-4 4S1 (+ve) 4S2 (-ve)
19. Current Ratio Test : (Using Equipment Details)
Primary Injection through primary injection kit at primary terminal P1 – P2 measure current on the secondary
terminals
19.1. R – Phase
Core Primary Current Secondary Theoretical Actual % of
S1-S2 % Actual Current Ratio Ratio Error
Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %

Name : Name Name
Date Date Date

CLIENT : M/s.
19.2. Y – Phase

Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %
19.3. B – Phase

Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %

Name : Name Name
Date Date Date

CLIENT : M/s.
19.4. R – Phase : Intermediate Voltage Side

Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %
19.5. Y – Phase : Intermediate Voltage Side

Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %
19.6. B – Phase : Intermediate Voltage Side

Name : Name Name
Date Date Date

CLIENT : M/s.

Core-1 20 %
(1S1-1S2) 40 %
80 %
Core-2 20 %
(2S1-2S2) 40 %
80 %
Core-3 20 %
(3S1-3S2) 40 %
80 %
Core-4 20 %
(4S1-4S2) 40 %
80 %
20. Magnetising Curves Performance : (Using Equipment Details)
(Not to be done for metering core) Knee Point Voltage (KVp) = _____________ Volt
20.1. R – Phase : (Values in milli Amps)

Voltage Current Measurement
To be Actual Core-1 Core-2 Core-3 Core-4
Applied Value 1S1-1S2 2S1-2S2 3S1-3S2 4S1-4S2
0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp
20.2. Y – Phase : (Values in milli Amps)

0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp

Name : Name Name
Date Date Date

CLIENT : M/s.
20.3. B – Phase : (Values in milli Amps)

0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp
Note : a. CT Should not saturate at 110% of Knee Point Voltage (KVp)

b. If Knee Point voltage is not mentioned then Knee Point Current may be taken into consideration
20.4. R – Phase : Intermediate Voltage Side : (Values in milli Amps)

0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp
20.5. Y – Phase : Intermediate Voltage Side : (Values in milli Amps)

0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp

Name : Name Name
Date Date Date

CLIENT : M/s.
20.7. B – Phase : Intermediate Voltage Side : (Values in milli Amps)

0.25 x KVp
0.50 x KVp
0.75 x KVp
1.00 x KVp
1.10 x KVp
21. Contact Resistance Measurement : at 100 Amps (Values in Micro Ohms) (Using Equipment Details)
Note : The Value of Contact Resistance Should not be more than 5 Micro-Ohms Per Joint / Connector
Contact Resistance R ph Y ph B ph
Across HV Bushing Terminals Joint
Across IV Bushing Terminal Joint
Across LV Bushing Terminal Joint
Across Neutral Connection Point
Across Surge Arrestor Connection
22. Bushing Details : (Using Equipment Details)
Details High Voltage Side Intermediate Voltage Side

Make
Type
Sl. No
Details Low Voltage Side

R ph Y ph B ph
Make
Type
Sl. No
23. Tan Delta and Capacitance Measurement of Bushing : (Using Equipment Details)
Name : Name Name
Date Date Date

CLIENT : M/s.
23.1. High Voltage Side :

Voltage Capacitance (Measured Value) Remarks
In KV R ph Y ph B ph
Factory Site Factory Site Factory Site
2
10
Voltage Tan Delta (Measured Value) Remarks

2
10
23.2. Intermediate Voltage Side :

2
10

2
10
23.3. Low Voltage Side :

2
10

2
10
Factory Test Report No: _______________________

Name : Name Name
Date Date Date

CLIENT : M/s.
24.1. Protection and Alarms :
Sl. Device Set for Proved

No Alarm Trip Alarm Trip
1 Excessive Winding Temperature
2 Excessive Oil Temperature
3 Oil Flow Failure
4 Pressure Relief value
5 Main Tank Buchholz Relay
6 OLTC Buchholz Relay
7 Fan Failure
8 OTI Main Tank
9 WTI Main Tank
10 Low Oil Level
11 Differential Replay
12 Over Load Relay
13 Earth Fault Relay (Ref)
14 Directional Over Current
15 Inter Trip, If Any
16 Trip Free Check
17 Backup Over Current – 220 KV
18 Restricted Earth Fault – 220 KV
19 Over Flux – 220 KV
Note : Prove the Tripping of Associated Breakers by Actual Operation of the Various Devices and
Relays as per the Schemes
24.2. Clearances :
Check the electrical clearance for live parts
1 HV phase to phase
2 HV phase to Earth
3 LV phase to Phase
4 LV phase to Earth
24.3. Settings :
1 Settings of OTI Alarm

2 Settings of OTI Trip
3 Settings of WTI Alarm
4 Settings of WTI Trip
5 Settings of Start & Stop of cooling fan set – 1
6 Settings of Start & Stop of cooling fan set – 2

Name : Name Name
Date Date Date

CLIENT : M/s.
25. Final Documentation Review :
1 Final Document of Pre-Commissioning Checks

Reviewed and Approved YES NO
2 Documents Regarding Spares, Equipment,
O&M Manuals ETC Available at Site for O&M YES NO
Purpose
3 After Modification, If Any, As Built Drawings*
are Available at Site
Note : the following conditions to be checked :
a. Before Commissioning Bushing Tan Delta Point Test Link Should be Earthed : 
b. CT Secondary Spare Terminal Should be Short & Earthed : 
c. CT Secondary All Terminals Tightness Should be Checked : 
26. Remarks :

Name : Name Name
Date Date Date

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TEST REPORT FOR POWER TRANSFORMER

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

1. Date of Erection & Date of Energization :

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

9 Check test tap caps of Busing are fully tightened

4. Insulation Resistance Measurement : Using _______ Megger

Make : Range : Sl.No. Calib due date :

Main Winding IR Value Temperature

5. Dielectric Strength of Oil : (Using Equipment Details)

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Make : Range : Sl. No. Calib due date :

Gap between the electrodes _______________ MM

6. Ratio Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Equipment : Make : Range : Sl. No. Calib due date :

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Tap Applied HV Volts Measured LV Volts Ratio Calculated Ratio

7. Magnetic Balance Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

HV Side at Normal Tap

Applied Voltage Measured Voltage

IV Side at Normal Tap

Applied Voltage Measured Voltage

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Applied Voltage Measured Voltage

8. Magnetic Current Test : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

Tap No Applied HV Volts Measured Current in milli Amps

Tap No Applied HV Volts Measured Current in milli Amps

Tap No Applied HV Volts Measured Current in milli Amps

Test Performed by Witnessed by Witnessed by

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

9. Vector Group Test & Polarity Checking : (At Normal Tap)

Terminals Voltage Measured Remarks

11. Winding Resistance Test : (Using Equipment Details)

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Equipment : Make : Range : Sl. No. Calib due date :

Measurement of Winding Resistance Test in High Voltage Side :

Measurement of Winding Resistance Test in IV to Neutral Side :

Measurement of Winding Resistance Test in LV Side :

12. Oil Characteristics : (Using Equipment Details)

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Equipment : Make : Range : Sl. No. Calib due date :

Oil Sample B.D.V Moisture Tan Delta Resistivity Interfacial Remarks

13. Test on OLTC :

Sl. Description Status

14. Operational Test of Other Equipments : (Using Equipment Details)

Equipment : Make : Range : Sl. No. Calib due date :

14.1. Checking of Cooling Equipments

Rotation Direction of Pumps OK / Not OK

14.2. Over Current Protection Check :

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Equipment Normal Operation O/L Relay On 2 Phase Connection

15. Insulation Resistance Measurement of Bushing CT’s : (Values in Meg Ohms)

Range : Sl. No. Calib due date :

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

16. Continuity Test of Busing CT’s : (Using Equipment Details)

Make : Range : Sl. No. Calib due date :

Continuity, Check Between Terminals : OK / Not OK

DOC. No. : VEPL/T&CF/TRF/001 / Rev : 0

Core Between LV Neutral

Make : Range : Sl. No. Calib due date :