Professional Documents
Culture Documents
(One-year Operation)
6. Sieving (Optional)
Item Amount (PHP)
PROCESSING OF
Sieve using wire
mesh size 212 - 250
µm.
Gross Income
Variable Costs:
3,318,000.00
POWDERED
Raw material and Ingredients
Primary packaging materials
1,110,000.00
432,000.00 SHRIMP HEAD
Hired Labor 888,000.00
Water and Electricity 216,000.00
Production supplies 24,000.00
Total Variable Costs 2,670,000.00
7. Packaging Fixed Costs:
Depreciation 61,400.00
Pack immediately in Total Fixed Costs 61,400.00
laminated aluminum Total Cost 2,731,400.00
pouch to avoid Gross Margin 648,000.00
contamination.
Net Income 586,600.00
Fixed Capital Investment 614,000.00
ROI (%) 95.54
Payback Period (years) 1.05
Assumptions:
❖ Production at 20 days per month or 240 days per year
EQUIPMENT NEEDED: ❖ The average yield for powdered shrimp head is 20%
1. Silent cutter
2. Cabinet dryer/ Multipurpose electric dryer
3. Electric powder grinder/ Pulverizer
4. Siever
5. Weighing scale
6. Electric sealer
7. Packaging material (Laminated aluminum
pouch)
NFRDI-FPHRDD
October, 2019
STEPS STEPS
Powdered shrimp head is a shrimp by- 1.Washing and trimming 4. Drying and Flaking
product from the utilization of shrimp heads. It
has a light brownish orange color and a Wash with chilled Distribute the
pronounced shrimp odor and flavor. potable water and drain. shrimp concentrate
into the drying tray.
Nutritional Component
Preheat the cabinet
(Amount per 100g)
dryer until it reaches
Total Calories 370 Cal 500C.
Remove swimmerets,
Calories from fat 108 Cal Dry at 700C + 20C for
rostrum and antennae
Total fat 18 to 20 hours.
12.0 g from shrimp heads.
Cool down.
Saturated fat 6.3 g
Trans fat 0.11 g
2. Grinding
Cholesterol 2.6 g
Sodium Break the lumps of
3.1 g Grind the product dried shrimp head
Potassium 517 mg for 5-10 minutes while before loading into
Total carbohydrates 9.3 g maintaining the pulverizing machine
Total dietary fiber temperature at 40C. (Note: this step is only
5.4 g
Protein (N x 6.25) 56.1 g applicable for smaller
Vitamin A pulverizing machine.
184 IU
Vitamin C 63.9 mg
Calcium 5,655 mg 5. Pulverizing
Iron 16.9 mg 3. Cooking Pulverize in clean
Shelf life: six (6) month, 28 + 2 0C. and sanitized
Cook for an hour at pulverizing
Uses: Soup and food seasoning; flavour enhancer/ 900C. Stir frequently to machine.
flavouring for crackers, chips and pastries. avoid burning the
shrimp head
concentrate.
Raw material
Use good quality shrimp
heads only.