150mm Thick Floor

Design of Grade Slab
PROJECT 150mm thick Floor

The design of slab on grade with STARK steel reinforcement, designed as per The UK
:
Design Codes Concrete Society TR 34-"Concrete Industrial Ground Floor' 4th Edition".
: Relevant IS codes shall also be used where ever applicable
S.No Calculations Reference
1 MATERIAL PROPERTIES
1.1 Concrete Properties

Charactreristic Compressive Strength fck = 20 Mpa
(Cylinder)
Charactreristic Compressive Strength fcu = 25 Mpa

(Cube)
Concrete Axial Tensile Strength fctm = 2.23 Mpa Table 6.1 TR34
Characteristic Axial Tensile Strength (5% fractile) = 2 Mpa
Mean Compressive Strength (cylindrical) fcm = 28 Mpa Table 6.1 TR34
Thickness of the slab (h) h = 150 mm
Concrete Flexural Tensile Strength fctd,f1 = 2.15818 Mpa Cl.6.1.1, TR34
Concrete Secant Modulus (Ecm) = 29962 Mpa Table 6.1 TR34
Poisson's Ratio (ν) = 0.2 Cl.7.5, TR34
1.2 Reinforcement Properties

The reinforcement used for the floor design is from STARK STEEL
Yield strength of steel Fy = 1700 Mpa
1.3 Partial Safety Factors Cl.7.2, TR34
1.3.1 Materials
Concrete = 1.5
Concrete with fibre = 2.5
Reinforcement (bar or fabric) = 1.15
1.3.2 Loads
Defined racking = 1.2
UDL = 1.5
Dynamic loads = 1.6
:
1.4 Soil Properties
CBR = 20 % for well compacted
WMM/GSB Base
3
Modulus of subgrade reaction k = 0.07 N/mm
2 CALCULATION OF MOMENT CAPACITY
2.1 MOMENT CAPACITY FOR MID PANEL (thickness = h)
Thickness of the slab (h) h = 150 mm
Section Capacity of Plain Concrete Mn = Cl.6.3.1, TR34

= 8.09318 kN/m/m
Section Capacity of Fabric-reinforced concreteMpfab = Cl.6.3.2., TR34
= 14.5245 kN/m/m
Diameter of Reinforcement = 5.2 mm

Spacing of Reinforcement = 200 mm c/c at the
bottom middle section
Clear Cover to Reinforcement = 50 mm
Effective Thickness of Slab d = 97.4 mm
2
Area of Steel Reinforcement Ast = 106.186 mm
pt = 0.11 %
Minimum Percentage of Steel pt,min = 0.08 % Cl.7.4, TR34
Provided Percentage of Steel is Sufficient
The ratio of cracked to uncracked

factored moments Mpfab/Mn = 1.8 > 0.50
Safe
:
3 CALCULATION OF FLOOR CAPACITY FOR UDL
Loading patterns for uniformly distributed load q causing

maximum positive bending moment; (b) maximum negative bending
moment.
3.1 LOAD DATA

2
Uniformly distributed load UDL = 6 t/m
2
= 58.86 kN/m
2
Foctored Load Qd = 88.29 kN/m
Load Base Size Considered s = 1000 x 1000
3.2 ADEQUACY OF FLOOR SECTION
For Thickness = h = 150 mm

Radius of Contact area a = Sqrt(s/Pi())
= 564.19 mm
Radius of relative stiffness l = Cl.7.5, TR34

= 595.077 mm
a/l = 0.95 > 0.2
= 564.19 mm

= 872.891 mm
a/l = 0.65 > 0.2
:
3.3 LOAD CAPACITY PER UNIT AREA

Cl.7.12, TR34
= 0.0012
2 2
Load Carrying Capacity of Slab q = 106.756 kN/m > 88.29 kN/m
Safe
3.3.1 Edge Load Transfer
a) a/l = 0
= 51.7141 kN.m
b) a/l >=0.2
= 281.103 kN > 88.29 kN

Safe
:
3.3.2 Corner Load Transfer
a) a/l = 0
= 16.1864 kN.m
b) a/l >=0.2
= 623.689 kN > 88.29 kN

Safe
3.3.3 Inner Load Transfer

a) a/l = 0
= 142.111 kN.m
b) a/l >=0.2
415.548 kN
= > 88.29 kN
Safe
4 CALCULATION OF FLOOR CAPACITY FOR FORK LIFT LOADING
4.1 LOAD DATA
Fork Lift Capacity = 4 t

Fork lift front wheel load : = 4.675 t (As per data sheet)
Fork lift rear wheel load : = 3.699 t (As per data sheet)
Factor of Safety = 1.6
Design wheel load, front axle load = 7.48 t
= 73.38 kN
Load base size considered
2
(Wheel impression considered) = 1723.2 mm
:

= 23.4205 mm

= 595.077 mm
a/l = 0.04 < 0.2

= 23.4205 mm

= 872.891 mm
a/l = 0.03 < 0.2
4.2.1 Internal Load Transfer
For a/l = 0
= 142.111 kN.m
For a/l >=0.2
= 304.523 kN
For a/l = 0.04 P = 174.071 kN > 73.38 kN

Safe

a) a/l = 0
= 51.7141 kN.m
:
b) a/l >=0.2
= 119.34 kN
For a/l = 0.04 P = 65.0219 kN < 73.38 kN
Provide Corener Distance on edge

a) a/l = 0
= 172.753 kN.m
b) a/l >=0.2
= 398.661 kN
For a/l = 0.03 P = 203.06 kN > 73.38 kN
Safe
5 CALCULATION OF FLOOR CAPACITY FOR RACK LOADING
5.1 LOAD DATA
Provided Rack Point load = 7 t

Racks Column Load (Dynamic) = 85.8375 kN (25% Increased)
Racks Column Load (Static) = 68.67 kN
Factor of Safety = 1.2
Design Load = 103.01 kN
2
Base Plate Size Considered s = 120 x 120 mm
:

= 67.7028 mm

= 595.077 mm
a/l = 0.11 < 0.2

= 67.7028 mm

= 872.891 mm
a/l = 0.08 < 0.2
5.2.1 Internal Load Transfer
For a/l = 0
= 142.111 kN.m
For a/l >=0.2
= 304.523 kN
For a/l = 0.11 P = 234.5 kN > 103.01 kN

Safe
a) a/l = 0
= 51.7141 kN.m
:
b) a/l >=0.2
= 119.34 kN
For a/l = 0.11 P = 90.1837 kN < 103.01 kN
Load transfer across the edge of a formed free movement joint is taken as
20% owing to rebar mesh at the joint
Therefore, ratio of load transfer at the joint = 0.8

P = 90.18 kN > 82.40 kN
Safe
5.2.3 Corner Load Transfer
(Cl.7.8.3 of TR34)
a) a/l = 0
= 16.1864 kN.m
b) a/l >=0.2
= 40.4659 kN
Load transfer across the corner of a formed free movement joint is taken as:
=
= 0.2828
Therefore ration of load transfer retained = 0.717
Therefore, ratio of load transfer at the joint = 73.88 kN
Hence, for a/l = 0.11 = 30.00 kN < 73.88 kN

Corner Distance Required
Corner distance required
Capacity at the corner = 30.00 kN
Internal capacity = 234.5 kN
234.5 73.88
30.00
X
= 937.312 mm
Hence, provide local thicknening for distance of 1000 mm from corner of the panel.
:
6 CHECK FOR PUNCHING SHEAR
At Inner
Maximum punching shear stress,
Pmax = Vmax x U0 x d
Where, Vmax =0.5 K2 Fcd = 3.68 Mpa
k2=0.6 x (1-Fck/250) K2 = 0.55
fcd=fck/Ƴc fcd = 13.3333
the perimeter at the face of the contact area U0 = 869.60
Max load capacity in punching,
Pmax = vmax*u0*d = 312 kN
Safe
At Edge
k2=0.6 x (1-Fck/250) K2 = 0.55
Safe
At Corner
k2=0.6 x (1-Fck/250) K2 = 0.55
Safe
:
7 DOWEL DESIGN
Pb= plate width
tp= plate thickness
Py= plate steel design yeild strength
Confined compression factor k3 = 3
e = eccentricity at which load is acting
Design inputs:
plate width Pb = 100 mm
plate thickness tp = 6 mm
plate yeild strength py = 250 N/mm2
e= Expansion Joint/2 (25mm Expansion Joint) = 12.5 mm
k3 (As per Equation 19 of TR34) = 3
Maximum bearing capacity of plate, Pmax = {0.5[((b1^2+c1)^0.5)-b1]}
where,
b1 = 2*e*k3*fcd*Pb = 140 KN
2
c1 = 2*k3*fcd*Pb^2*tp^2*Py = 10080 KN
Hence, Pmax = 16.14 KN/plate
Let spacing of dowels = 450 mm c/c
Hence no. Of dowels per m run = 4
Effective length of load distribution by dowels = 480 mm
No of dowels = 2 Nos
Load to be transferred through joint = 16.48 KN
Hence, Load per dowel = 8.24 KN/plate
Safe
Shear capacity per dowel plate = py x 0.9 x 0.6 x A
Where, A = Area of plate = 600 mm2
Psh = 81 KN
Safe
8 RESULTS SUMMARY
Thickness of Slab = 150 mm

Corener distance Required from edge = 1000 mm
Diameter of Reinforcement = 5.2 mm
Spacing of Bars for 150mm thick = 200 mm C/C
Plate Dowel = 100 x 6 mm
Type of Reinforcement = STARK STEEL WIRES

150mm Thick Floor

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150mm Thick Floor

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Design of Grade Slab

PROJECT 150mm thick Floor

1.1 Concrete Properties

Charactreristic Compressive Strength fcu = 25 Mpa

Characteristic Axial Tensile Strength (5% fractile) = 2 Mpa

Mean Compressive Strength (cylindrical) fcm = 28 Mpa Table 6.1 TR34

Thickness of the slab (h) h = 150 mm

Concrete Flexural Tensile Strength fctd,f1 = 2.15818 Mpa Cl.6.1.1, TR34

Concrete Secant Modulus (Ecm) = 29962 Mpa Table 6.1 TR34

Poisson's Ratio (ν) = 0.2 Cl.7.5, TR34

1.2 Reinforcement Properties

1.3 Partial Safety Factors Cl.7.2, TR34

2 CALCULATION OF MOMENT CAPACITY

2.1 MOMENT CAPACITY FOR MID PANEL (thickness = h)

Thickness of the slab (h) h = 150 mm

Section Capacity of Plain Concrete Mn = Cl.6.3.1, TR34

Diameter of Reinforcement = 5.2 mm

The ratio of cracked to uncracked

3 CALCULATION OF FLOOR CAPACITY FOR UDL

Loading patterns for uniformly distributed load q causing

3.1 LOAD DATA

For Thickness = h = 150 mm

Radius of relative stiffness l = Cl.7.5, TR34

Radius of relative stiffness l = Cl.7.5, TR34

3.3 LOAD CAPACITY PER UNIT AREA

3.3.1 Edge Load Transfer

= 281.103 kN > 88.29 kN

= 623.689 kN > 88.29 kN

3.3.3 Inner Load Transfer

4.1 LOAD DATA

Fork Lift Capacity = 4 t

4.2 ADEQUACY OF FLOOR SECTION

Radius of relative stiffness l = Cl.7.5, TR34

For Thickness = h = 250 mm

Radius of relative stiffness l = Cl.7.5, TR34

4.2.1 Internal Load Transfer

For a/l >=0.2

For a/l = 0.04 P = 174.071 kN > 73.38 kN

4.2.2 Edge Load Transfer

For Thickness = h = 150 mm

For Thickness = h = 250 mm

5 CALCULATION OF FLOOR CAPACITY FOR RACK LOADING

5.1 LOAD DATA

Provided Rack Point load = 7 t

For Thickness = h = 150 mm

Radius of relative stiffness l = Cl.7.5, TR34

For Thickness = h = 250 mm

Radius of relative stiffness l = Cl.7.5, TR34

5.2.1 Internal Load Transfer

For a/l >=0.2

For a/l = 0.11 P = 234.5 kN > 103.01 kN

5.2.2 Edge Load Transfer

Therefore, ratio of load transfer at the joint = 0.8

Hence, for a/l = 0.11 = 30.00 kN < 73.88 kN

6 CHECK FOR PUNCHING SHEAR

Thickness of Slab = 150 mm

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