201A Konica Xray Processor Service Man

MEDICAL FILM PROCESSOR
Model SRX-201/201A
SERVICE MANUAL
This manual is for CODE NO. 1071
SRX-201A (UL) Ser.No.1001 ~ CODE NO. 1072
SRX-201 (UL) Ser.No. 001 ~
SRX-201 (CE/TÜV) Ser.No. 001 ~
KONICA CORPORATION
No. 26-2, Nishishinjuku 1-chome, Shinjuku-ku, Tokyo 163-0512, Japan
SRX-201(A) MEDICAL FILM PROCESSOR
Service Manual
Contents
■ CAUTION LABELS .......................................................................................................................1
■ PRECAUTIONS .............................................................................................................................4
■ TOOLS AND EQUIPMENT............................................................................................................4
1. SPECIFICATIONS ........................................................................................................................5
2. NAMES AND FUNCTIONS OF COMPONENTS .........................................................................6
2-1. External View (CE).........................................................................................................................................6
2-1. External View (UL) .........................................................................................................................................6
2-2. Processing Tanks and Racks.......................................................................................................................8
2-3. Bottom Plate Unit ..........................................................................................................................................9
2-4. Electrical Unit...............................................................................................................................................11
2-5. Control Panel ...............................................................................................................................................12
3. STRUCTURE OF ROLLERS......................................................................................................15
3-1. Roller Positions ...........................................................................................................................................15
3-2. Roller Configuration Table .........................................................................................................................16
4. PIPING SYSTEM DIAGRAM......................................................................................................17
5. FEATURES OF FUNCTIONS.....................................................................................................18
5-1. Processing Solution Supply.......................................................................................................................18
5-2. Automatic Solution Supply Activated by Solution Level Sensor ...........................................................18
5-3. Solution Circulation ....................................................................................................................................19
5-4. Wash Water Supply .....................................................................................................................................19
5-5. Temperature Control ...................................................................................................................................19
5-6. Process Lamp (LED10) ...............................................................................................................................21
5-7. Film Detection and Automatic Solution Replenishing.............................................................................22
5-8. Jog Cycle Standby ......................................................................................................................................23
5-9. Night Standby ..............................................................................................................................................24
5-10. Safelight Outlet ..........................................................................................................................................24
5-11. Preliminary RUN Mode .............................................................................................................................24
5-12. Wash Pump (P8) ........................................................................................................................................24
5-13. SRF-500 Docking .......................................................................................................................................25
6. TIME CHARTS ...........................................................................................................................26
6-1. Time Chart (V 1.08 ; No Options) ...............................................................................................................26
6-2. Time Chart (V 1.08 ; No Options ; Jog Cycle Standby Mode)..................................................................27
6-3. Time Chart (V 1.08 ; No Options ; Night Standby Mode) .........................................................................28
6-4. Time Chart (V 1.08 ; Electromag Water Drainage Valve ; Night Standby Mode) ...................................29
6-5. Time Chart (V 1.08 ; Electromag Water Drainage Valve ; Electromag Cooling) ....................................30
6-6. Time Chart (V 1.08 ; Cooling Equipment)..................................................................................................31
6-7. Processing Solution Replenish Time Chart..............................................................................................32
7. TROUBLESHOOTING ...............................................................................................................33
7-1. Electrical Troubleshooting .........................................................................................................................33
7-2. Error Set/Reset Table ..................................................................................................................................36
7-3. Mechanical Troubleshooting......................................................................................................................38
7-4. Film Trouble Caused by the Processor.....................................................................................................44
7-5. Trouble Caused by Film Handling or Transportation ..............................................................................47
8. FUNCTIONS OF COMPONENTS ON CIRCUIT BOARDS........................................................49
8-1. Circuit Board Volume and Switch Functions............................................................................................49
8-2. Circuit Board Components Listing ............................................................................................................52
9. CHECK MODE FOR MAINTENANCE .......................................................................................55
9-1. Operation Check Mode ...............................................................................................................................55
9-2. Self-diagnosis Mode....................................................................................................................................57
9-3. Data Mode ....................................................................................................................................................59
10. MAIN ADJUSTMENT AND REPLACEMENT ..........................................................................63
10-1. Drive Motor Timing Belt Tension Adjustment ........................................................................................63
10-2. CPU Board Replacement Procedure .......................................................................................................64
11. FEATURES OF ELECTRICAL CIRCUIT..................................................................................66
11-1. Summary ....................................................................................................................................................66
11-2. CPU Board..................................................................................................................................................67
11-3. Control Panel Board..................................................................................................................................73
11-4. Temperature Control Board......................................................................................................................74
11-5. Motor Control Board .................................................................................................................................75
11-6. Drive Motor.................................................................................................................................................75
11-7. External SSR Loads and Drive Circuits...................................................................................................76
11-8. Accessory Equipment...............................................................................................................................77
11-9. DC Power Source Unit ..............................................................................................................................77
12. WIRING DIAGRAMS AND COMPONENT LISTS ...................................................................78
12-1. Main Unit (CE) ............................................................................................................................................78
12-1. Main Unit (UL) ............................................................................................................................................81
12-2. Circuit Board Diagrams ............................................................................................................................84
13. INSTALLATION .....................................................................................................................107
13-1. SRX-201(A) Packing ................................................................................................................................107
13-2. Packing List .............................................................................................................................................108
13-3. Package Check ........................................................................................................................................108
13-4. Precautions for Unpacking.....................................................................................................................109
13-5. Placement of the Main Unit.....................................................................................................................111
13-6. Water Drainage Work ..............................................................................................................................119
13-7. Developer and Fixer Recycling Ports ....................................................................................................120
13-8. Water Supply Work..................................................................................................................................120
13-9. Exhaus Duct Construction .....................................................................................................................121
13-10. Ventilation Work ....................................................................................................................................123
13-11. Power Supply (CE) ................................................................................................................................124
13-11. Power Supply (UL).................................................................................................................................126
13-12. Initial Power ON Procedure ..................................................................................................................128
13-13. Electromagnetic Water Drainage and Cooling Valve Installation .....................................................129
13-14. Safelight Outlet Cover Installation (CE) ..............................................................................................131
14. AFTER-INSTALLATION GUIDANCE ....................................................................................132
14-1. Check with Flow Chart ............................................................................................................................132
14-2. Before the Presentation ..........................................................................................................................133
14-3. Explaining the SRX-201(A) .....................................................................................................................134
15. PERIODICAL MAINTENANCE AND MAINTENANCE SCHEDULE ....................................137
15-1. Summary of Service and Maintenance Tasks.......................................................................................137
15-2. Cleaning ...................................................................................................................................................140
15-3. Maintenance Schedule............................................................................................................................142
■ CAUTION LABELS
1 EXPLANATION OF CAUTION LABELS

●Caution labels imply the degree of the risk which may arise from incorrect use of this product.
●There are 3 degrees of caution labels, and each is used depending on the level of risk and damage caused by
incorrect use and mishandling.
DANGER : If failed to avoid the risk, this implies the imminent danger level which may lead to serious injury
including a loss of life.
WARNING : If failed to avoid the risk, this implies the danger level which may lead to serious injury including a
loss of life.
CAUTION : If failed to avoid the risk, this implies the danger level which may lead to moderate damage or light
injury. Also it it used when a physical damage alone is expected.
Risk of the damage
High Low
Loss of life or
serious injury DANGER WARNING
Body injury (Damage is serious)
(and damage
to property) Moderate damage or WARNING

light injury or CAUTION
(Damage is light) CAUTION
Damage to property only CAUTION
Should this manual become not readable due to any reason,

replace it with a new one which is available at charged basis.
SERVICE MANUAL 1
2 DESCRIPTION ON THE LABELS (CE)
q w
r t
2 SERVICE MANUAL (CE)

2 DESCRIPTION ON THE LABELS (UL)
q w
r t
SERVICE MANUAL (UL) 2

3 LOCATION OF CAUTION LABELS
e w
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q
(Drying Heater and Electrical Unit)
3 SERVICE MANUAL
■ PRECAUTIONS
Before shipment from the factory, the equipment has already been inspected according to local
safety regulations.
However, the following precautions must be taken when servicing this equipment.
(1) Before servicing, disconnect the automatic processor's power plug from its AC outlet.
If it is absolutely necessary to repair the processor while the power is on, be sure to take
precautions to avoid electrical shock and keep your fingers away from rollers, gears and
other moving parts.
(2) Use only the types of fuses specified in this manual.
(3) Use only the replacement parts specified in this manual.
(4) Parts and relevant drawings should be got from the Konica representative where the SRX-201(A)
was purchased.
(5) When unplugging connectors, disconnect them at the socket. Do not pull on the wire bundle.
(6) When carrying or shipping circuit boards, place them in static-proof bags, or containers
made of conductive material to prevent damage from static electricity.
(7) Do not touch the wiring patterns, connector contacts or solder on the circuit boards.
(8) Take care to prevent washers, bolts or other metal objects from failing into the machine and
causing short circuit or damage to gears. etc.
(9) Remodeling of processor components or systems which is not described in this operation
manual is forbidden.
(10) After repairs, make sure all parts and wiring have been correctly replaced and reconnected.
(11) Four persons are necessary to carry the SRX-201(A) when its installation.
(12) Connect the power supply of the SRX-201(A) to a power circuit breaker with more than 16A
(single phase) capacity prepared by the hospital.
(13) Low Volume Medical Film Applications:
Processors in low volume medical film applications may have difficulty in maintaining consistent
quality control. Processed film quality is subject to variations of selected chemical manufacturer,
film type and actual throughput volume. Additional chemical replenishment volume is required
for locations processing medical film under low volume conditions.
Please contact your Konica Technical Representative for additional information concerning
recommendations for low volume applications.
■ TOOLS AND EQUIPMENT
In addition to your standard service-use tool kit, the following special tools and equipment will be
necessary.
Push-pull gauge {Max. 9.8N (1kgf)}
SERVICE MANUAL(Revised Mar. 1999) 4

1. SPECIFICATIONS (CE)
Model name : SRX-201
Film Transport Method : High speed roller transport
Film Type and Sizes : Sheet film, 10 x 10 ~ 35 x 43cm(14 x 17inch) sizes. (sheets/hr)
Processing capacity : Size
Cycle 24 x 30cm or 10 x 12inch 35 x 43cm(14 x 17inch)
60sec. 200 160
90sec. 140 115
170sec. 80 60
Process Cycle Switching : Easy Operation via the control panel
Processing Solution Volumes : DEV tank : 7.8 liters (2.06 gallons)
FIX tank : 5.6 liters (1.48 gallons)
WASH tank : 4.4 liters (1.16 gallons)
Racks : DEV and FIX racks equipped with piping for optimum solution
circulation.
Drying System : Forced hot air circulation method.
Circulation system : Piping installed in the DEV and FIX racks.
Temperature control : Processing solution temperature;
Controlled by the temperature control tank, with the thermistor monitoring,
with the heater heating, and with the wash water cooling.
Drying temperature;
Controlled automatically according to a fixed temperature setting.
Replenishing system : Replenishing volume for the film sheet is calculated exchanging with
24 x 30cm or 10 x 12 inch film.
Wash water : Ordinary tap water 5 ~ 30:(41 ~ 86<)
Water pressure 147 ~ 686 kPa(1.5 ~ 7kgf/cm2, 21 ~ 99.56psi)
Water supply : 3 liters (0.8 gallons) /min.The flow control valve is equipped.
Standby functions : Jog cycle standby and night standby
Power source : AC 220/230/240V single phase, 16A, 50/60 Hz.(20 Amp. service)
Dimensions(W x D x H) : 650 x 660(997 incl. the insertion table) x 1100mm.
25.6 x 26.0(39.3 incl. the insertion table) x 43.3inch.
Weight : 110kg (140kg with processing solutions)
242 lb (308 lb with processing solutions)
Certification : Conforms to TÜV
Applied standard : CE
Heat generation : Approx.3,780kJ/hr max.
Noise level : Approx.60dB(A) max.
Operating condition : 15 ~ 30:(59 ~ 86<), 30 ~ 75%RH(no condensation)
Storage and Transport condition : - 20 ~ 60:(- 4 ~ 140<), 20 ~ 90%RH(no condensation)
Electromagnetic compatibility : Compliance with EN60601-1-2.
Safety standard : Compliance with IEC60601-1-1.
Accessories : Polyethylene beaker, Graduated cylinder, Funnel, Installation kit,
Spare parts, Operation manual.
Optional equipment : Light shield panel, Replenisher tanks, Automatic drainage valve unit
Automatic cooling valve unit, Roller set for mammography.
Remarks : Konica medical film processor SRX-201 is produced in factories that have
been certified to be in compliance with the IS09002:1994, EN46002:1996,
and IS013488:1996 quality control standard, as well as with the medical
device directive MDD93/42/EEC.
*The above specifications are subject to change without prior notice.

1. SPECIFICATIONS (UL)
Model name : SRX-201A
Film Transport Method : High speed roller transport
Film Type and Sizes : Sheet film, 10 x 10 ~ 14 x 17inch(35 x 43cm) sizes. (sheets/hr)
Processing capacity : Size
Cycle 10 x 12inch or 24 x 30cm 14 x 17inch(35 x 43cm)
60sec. 200 160
90sec. 140 115
170sec. 80 60
Process Cycle Switching : Easy Operation via the control panel
Processing Solution Volumes : DEV tank : 7.8 liters (2.06gallons)
FIX tank : 5.6 liters (1.48gallons)
WASH tank : 4.4 liters (1.16gallons)
Racks : DEV and FIX racks equipped with piping for optimum solution
circulation.
Drying System : Forced hot air circulation method.
Circulation system : Piping installed in the DEV and FIX racks.
Temperature control : Processing solution temperature;
Controlled by the temperature control tank, with the thermistor monitoring,
with the heater heating, and with the wash water cooling.
Drying temperature;
Controlled automatically according to a fixed temperature setting.
Replenishing system : Replenishing volume for the film sheet is calculated exchanging with
10 x 12inch or 24 x 30cm film.
Wash water : Ordinary tap water 41 ~ 86<(5 ~ 30:)
Water pressure 147 ~ 686 kPa(1.5 ~ 7kgf/cm2, 21 ~ 99.56psi)
Water supply : 3 liters(0.8gallons)/min.The flow control valve is equipped.
Standby functions : Jog cycle standby and night standby
Power source : AC 208/220/230/240V single phase, 16A, 50/60 Hz.(20 Amp. service)
Dimensions(W x D x H) : 25.6 x 26.0(39.3 incl. the insertion table) x 43.3inch.
650 x 660(997 incl. the insertion table) x 1100mm.
Weight : 242 Ò(308 Ò with processing solutions)
110kg (140kg with processing solutions)
Certification : Conforms to UL, C-UL, FDA
Applied standard : FCC
Heat generation : Approx.3,780kJ/hr max.
Noise level : Approx.60dB(A) max.
Operating condition : 59 ~ 86<(15 ~ 30:), 30 ~ 75%RH(no condensation)
Storage and Transport condition : - 4 ~ 140<(- 20 ~ 60:), 20 ~ 90% RH (no condensation)
Electromagnetic compatibility : Compliance with EN60601-1-2.
Safety standard : Compliance with IEC60601-1-1.
Accessories : Polyethylene beaker, Graduated cylinder, Funnel, Installation kit,
Spare parts, Operation manual.
Optional equipment : Light shield panel, Replenisher tanks, Automatic drainage valve unit
Automatic cooling valve unit.
Remarks : Konica medical film processor SRX-201A is produced in factories that have
been certified to be in compliance with the IS09002 : 1994, and IS013488 :
1996 quality control standards, as well as with the medical device directive
FDA Premarket Norification 510(k) and GMP.
*The above specifications are subject to change without prior notice.

2. NAMES AND FUNCTIONS OF COMPONENTS
2-1. External View (CE)

(1) Front View
Top Cover
Film Basket
Control Panel
Side Panel
Front Cover
(2) Rear View-1

£Accessory Connector
(Described as : "ACCESSORY
£Safelight Outlet (Described as : CONNECTOR, AC100V, 2A")
"SAFELIGHT CONNECTION Film Insertion Table
ONLY (0.6A) ")
The safelight can be set to
illuminate when film is ready to be
processed, but there is no film
Rear Cover
inserted in the processor.
Do not use this outlet for any
purpose other than the safelight.
Service Access Door
(Described as :
"ACCESSORY
CONNECTOR-2") Circuit Breaker
Exhaust Duct
Power Cord

2. NAMES AND FUNCTIONS OF COMPONENTS
2-1. External View (UL)

(1) Front View
Top Cover
Film Basket
Control Panel
Side Cover
Front Cover
(2) Rear View-1
Film Insertion Table

£Safelight Outlet (Described as :
"SAFELIGHT CONNECTION
ONLY (0.6A) ")
The safelight can be set to Rear Cover
illuminate when film is ready to be
processed, but there is no film
inserted in the processor.
Do not use this outlet for any
purpose other than the safelight. Service Access Door
(Described as :
"ACCESSORY Circuit Breaker
CONNECTOR-22A")
Exhaust Duct
Power Cord

(3) Rear View-2 (Piping Line)
Developer (DEV.) Fixer (FIX) Wash Water Drainage

Drainage Valve (Orange) Drainage Valve (Orange) (WASH DRAIN) Valve (Blue)
Developer
Drainage Outlet
Fixer Drainage Outlet
Wash Water
Developer (DEV.) Drainage Outlet
Replenish Inlet
Fixer (FIX.)
Water Supply Line Replenish Inlet
7 SERVICE MANUAL
2-2. Processing Tanks and Racks
(1) Processing Tanks
Exhaust port Interlock Switch (S10)
DEV(Developer) tank
Film Detector
(S1~S6)
FIX(Fixer) tank
WASH (Washing) tank
Control Panel
Board Inside
Developer
Level
Detector Drive Motor
Interlock (M1)
(S11) Switch (S9)
(2) Racks
DEV(Developing) rack FIX(Fixing) rack WASH(Washing) rack Squeegee rack
DEV / FIX Crossover Rack WASH-Squeegee Crossover Guide
FIX / WASH Crossover Guide DRY(Drying) rack
SERVICE MANUAL 8
2-3. Bottom Plate Unit
(1) Bottom Plate Unit 1 (Piping System Unit)
Electromagnetic
Water Drainage
Valve (Option) (MV6) Exhaust Fan (FM2)
DEV Replenish Pump

(P1) Overheat Switch
( CE : TS2, TS4,
UL : TS2)
Temperature
Control Tank (H2)
{Thermostat (TH1)}
DEV Circulation
Pump (P4)
Wash Pump
(P8)
FIX Circulation
Pump (P5)
Electromagnetic
Electromagnetic FIX Replenish Water Supply
Cooling Valve Pumps (P2, 3) Valve (MV1)
(Option) (MV7)
9 SERVICE MANUAL
(2) Bottom Plate Unit 2 (Drying System Unit)
Exhaust Fan
Thermostat (TH3)
Drying Duct
Overheat Switch
( CE : TS1, TS3
UL : TS1)
Duct
Drying Fan Motor

(FM1) Drying Heater
(H1)
SERVICE MANUAL 10
11
SERVICE MANUAL
2-4. Electrical Unit

Motor Control Board
SSR (SSR1) SSR (SSR2, 3) SSR Board
Noise Filter (NF1) Terminal Block (TB3)

Circuit Breaker (CB1) Temperature
(UL) Control
Board
Transformer (PT1)
Circuit Protector
CE : CB2 : 8A
CB4 : 3A
CB5 : 1A
CPU Board UL : CB2 : 8A
CB4 : 3A
Terminal
Block (TB1) Electrical Unit Fan (FM3)
Relay (X1)
Terminal Block (TB4) Switching Regulator (SUP 1)

Circuit Breaker (CB1)
(CE)
2-5. Control Panel
PROCESSing Lamp REPLENish Lamp

Film READY Lamp
Night STANDBY Lamp
Processing Cycle Time Display
LED Display Panel
DEVeloper Lamp
: is printed for CE version.
DRYing Lamp
Display Mode Button
Directional ▲ Button
AUTO-FILL/ALARM OFF Button
RUN Lamp
RUN Button
The control panel shows operational procedures Night STANDBY Lamp

and mechanical conditions. Illuminates when the unit has been put on night
PROCESSing Lamp standby.
Illuminates during film processing. Flashes Processing Cycle Time Display
when errors occur. Illuminates the time of the present film
REPLENish Lamp processing cycle.
Illuminates when new solution is being supplied LED Display Panel
to the tanks. Reads out such data as present developer and
Film READY Lamp drying temperatures and error codes.
Illuminates when the main unit is ready for film
processing.
SERVICE MANUAL 12
DEVeloper Lamp button will flash and then illuminate, and a full
Illuminates when developer temperature amount of solution will be supplied to the
appears on the LED Display. processing tanks. Refer to page 22 of this
DRYing Lamp manual for important details on operating the
Illuminates when the drying temperature AUTO-FILL function.
appears on the LED Display. This button is also used to silence the alarm in
Display Mode Button case of error message.
To change the LED Display information from RUN Button
developer temperature to drying temperature to This button is pressed to start up and shut
error code, then back to developer temperature. down the film processing operation. The RUN
Error codes will only appear if a malfunction has Lamp will illuminate. During the time film is
occurred. being processed or solution is being
Temperature data being displayed is identified replenished or filled, the button is disabled and
by which of the DEV and DRY Lamps are will not shut the processor down.
illuminated. If it becomes necessary to shut down operation
This button is pressed and held down for 3 at this point, switch the breaker located below
seconds or more in order to change processing the film insertion table OFF.
condition settings. When the breaker is switched back ON, and
Settings are selected by the Directional ▲ error display may appear. If there is nothing
Button. wrong, resetting the breaker OFF then ON
The DISPLAY Button is pressed again to set again will deactivate the error message.
the new values. RUN Lamp
Directional ▲ Button Illuminates after the RUN Button is pressed to
This is the button for changing displayed start up the processor.
flashing values.
Pressing this button and holding it down for at
least 3 seconds will lower the brightness of the
Control Panel. This "darkroom mode" is to
prevent any possibility of film fogging when
processing is done under darkroom conditions.
Pressing this button again and holding it down
for at brightness.
Error codes will still be displayed, even if the
unit is in "darkroom mode".
AUTO-FILL/ALARM OFF Button
When this button is pressed with the RUN
Button ON, the REPLEN lamp will illuminate
and replenishment will occur based on five 10"
X 12" films. Pushing the AUTO-FILL button
again will stop replenishment.
When this button is pressed and held for 3
seconds with RUN button OFF, the REPLEN
13 SERVICE MANUAL
The Standby Function minutes after the film has been processed,
a. Jog Cycle Standby the tank will be automatically drained.
While developer and fixer temperature Be sure to run 2~3 clean-up films before
monitoring and maintenance are carried on inserting film to be processed.
continuously, the drying fan and heater will
operate at intervals of 2 minutes-ON/4
minutes-OFF. This is sufficient to ensure
optimum film drying conditions.
However, as soon as film is inserted into the
processor, all components will automatically
return to normal operating condition.
b. Night Standby
The SRX-201(A) has been equipped with a
night standby function for users who need to
keep the processor running 24 hours a day at
the lowest possible operating costs.
In this condition developer and fixer
temperature monitoring and maintenance are
carried on continuously, while the rollers
rotate at low speed, but the drying fan and
heater are off.
As soon as film is inserted into the processor,
the night standby setting will be temporarily
deactivated, and all components will
automatically return to normal operating
condition. After the film is processed, the
night standby setting will again be activated.
The STANDBY Lamp illuminates to show that
the processor is in the night standby
condition.
NOTE:
a. If the optional automatic electromagnetic
drainage valve system has been installed, as
soon as the process has been set at night
standby, the wash water tank will be drained.
Then one hour later, the tank will
automatically be filled.
b. If film must be processed within the hour that
the wash water tank is empty, press the ▲
Button.
Water will be supplied to the tank, wait for the
READY Lamp to illuminate, then begin
inserting the film to be processed. About 10
SERVICE MANUAL 14
15
SERVICE MANUAL
3. STRUCTURE OF ROLLERS
3-1. Roller Positions
q
!6
u o
!4
w
i !7
!8
!3
y !0 !9
e !2
!5
@0
r t
!1 @1
@2
NOTE @3
Refer to the revised "SRX-201(A) Parts List" to replace

@4 @5
component parts (Gear, Roller, Side Plate, etc.) of the
Racks.
3-2. Roller Configuration Table
Rack Roller # Upper Roller Material Lower Roller Material Spring Length Compression (N)
DEV q EPDM Bakelite 70mm 4.6 ~ 9.1
w EPDM Bakelite 74mm 2.7 ~ 6.9
e EPDM EPDM 78mm 1.3 ~ 3.5
r Bakelite EPDM 74mm 2.3 ~ 4.4
t EPDM EPDM 74mm 1.9 ~ 4.0
y EPDM Bakelite (φ24) 78mm 3.6 ~ 7.7
u EPDM Bakelite 74mm 2.9 ~ 6.0
DEV-FIX i EPDM (φ24) SUS (φ12) 70mm 5.2 ~10.3

FIX o Bakelite Bakelite 74mm 3.7 ~ 7.2
!0 Bakelite Bakelite 74mm 3.6 ~ 7.2
!1 Bakelite Bakelite (φ24) 74mm 5.2 ~ 9.8
WASH !4 Bakelite Bakelite 74mm 4.1 ~ 7.7

(for CE)
WASH !4 Bakelite Bakelite 74mm 4.1 ~ 7.7
(for UL)
!6 Silicon (RTV) Silicon (RTV) 74mm 4.0 ~ 7.9
Squeegee !7 Silicon (RTV) EPDM 74mm 6.4 ~12.0

(for CE)
!8 Water Absorbent Water Absorbent 74mm 4.1 ~ 8.6
!9 Water Absorbent Water Absorbent 74mm 3.4 ~ 6.6
Squeegee !7 Silicon (RTV) EPDM 74mm 6.4 ~12.0
(for UL)
!8 Water Absorbent Silicon (HTV) 74mm 4.1 ~ 8.6
!9 Water Absorbent EPDM 74mm 3.4 ~ 6.6
{
DRY @0 Bakelite Bakelite
Zigzag
Pattern @1 Bakelite Bakelite
@2 Bakelite Bakelite
@3 Bakelite Bakelite
@4 Bakelite Bakelite 74mm 3.2 ~ 6.6
@5 Bakelite Tuberculated Rubber
NOTE:
a. "Upper" and "Lower" refer to positions above or below the film as it is transported through the racks.
b. "Compression" is the force with which adjacent rollers push against each other.
SERVICE MANUAL 16
4. PIPING SYSTEM DIAGRAM
17 SERVICE MANUAL
5. FEATURES OF FUNCTIONS
5-1. Processing Solution Supply
During film processing is stopped {the PROCESS lamp is extinguished; all electrical loads (except the
power source load) are OFF}, after the AUTO FILL/ALARM OFF button has been pressed and held
down for 3 seconds (REPLEN lamp ON), the preset amounts of solution (DEV : 8.15 liters; FIX 6.2
liters) can be supplied to the tanks, if the DEV tank solution level sensor is OFF. If the DEV tank
solution level sensor is ON, solution supply will not be carried out.
(During solution supply, the REPLEN lamp is illuminated; film processing cannot be started until
solution supply is completed.)
If an external tank (chemical mixing unit, etc.) has been installed (DIP SW 2-6 ON), solution supply can
be interrupted by pressing the AUTO FILL/ALARM OFF button. (The REPLEN lamp will flash while
supply is interrupted.)
Pressing the AUTO FILL/ALARM OFF button again will resume the supply operation.
5-2. Automatic Solution Supply Activated by Solution Level Sensor

With the RUN button ON and the DEV tank solution level sensor OFF, the developer solution pump is
ON. If the solution level sensor does not come ON during the first 4 minutes of solution supply, error
E.10 will be displayed. Sensor ON within 4 minutes will not result in an error, and the developer supply
pump will shut off 3 minutes after sensor ON.
(The solution level sensor has been equipped with a float switch.)
E.10 Display : DEV Replenish Pump OFF
Solution Level Sensor OFF
4 minutes
DEV Replenish Pump ON
Solution Level Sensor OFF Solution Level Sensor ON
DEV Replenish Pump OFF
3-Minute DEV Replenishing

DEV Replenish Pump ON
SERVICE MANUAL 18
5-3. Solution Circulation
The Circulation of developer and fixer solutions will begin as soon as the RUN button is pressed ON.
Circulation will stop whenever the DEV solution level sensor and/or the interlock switch are OFF.
Circulation will be resumed as soon as they come ON. The possibilities can be summarized as follows.
DEV Solution Level Normal Sensor ON Circulation Pump ON
DEV Solution Level Low Sensor OFF Circulation Pump OFF
Top Cover Closed Interlock Switch ON Circulation Pump ON
Top Cover Open Interlock Switch OFF Circulation Pump OFF
5-4. Wash Water Supply
Wash water supply will begin as soon as the RUN button is pressed ON during either normal operation
or night standby. Supply will automatically stop 2 minutes later.
If an electromagnetic water drainage valve (MV6; optional) has been installed, water supply will be
carried out during a 3 minute interval with the valve opened, in order to clean the piping. Then the valve
will be closed and water will be supplied for the next 2 minutes.
5-5. Temperature Control

(1) Temperature control and circulation of the developer solution will begin 80 seconds after the solution
level sensor has been detected. The operational response to fluctuations in actual developer
temperature in relation to the temperature setting by developer tank heater 1(H2) is shown in the
diagram in the next page.
Processing can become ready only when the actual developer temperature falls withing ±0.6:
(±1.1<) of the temperature setting. However, control is carried out to within ±0.3:(±0.5<) of the
setting value. The electromagnetic cooling valve(MV7) will not operate at the condition :(<) actual
temp.≤set temp. +0.1:(+0.2<).
It will operate at the condition :(<) set temp. +0.1:(+0.2<) < actual temp.
Developer tank heater1 operates;

actual temp. < set temp. - 0.3:( - 0.5<) 100% ON
NOTE:
When using < as indication unit (UL Version), proceed the following correction after changing
: mode).
over DIP SW1-4 into ON (:
19 SERVICE MANUAL
;;
;; ;;;;
;;;;;;;
;;;;;; 1 2 3
Time q exceeds 1 hour ------------ Error No. E-02 displayed

Time w exceeds 10 minutes ------------ Error No. E-01 displayed
(1 hour if the temperature setting has been readjusted)
Time e exceeds 10 minutes ------------ Error No. E-02 displayed
(2) Drying heater(H1) will start operation only when the Dev. and Fix temperature reached the level for
processing ready. Dryer will become ready to process when and after the temperature once reaches
[set temp. - 3.0:].
The operational response to fluctuations in actual drying temperature in relation to the temperature
setting by the drying heater is shown in the diagram below.
The drying heater(H1) operates;

actual temp. < set temp. - 2: ----- 100% ON
set temp. -2.0: < actual temp. < set temp. +2.0: ----- 100 to 0% ON
;;;
;;;;
;;;;;;
;;;
Time exceeds 30 min.
Actual fixer temperature exceeds 70:
------------ Error No. E-05 displayed
------------ Error No. E-03 displayed
SERVICE MANUAL 20
5-6. PROCESS Lamp (LED10)
After the trailing edge of the last sheet of film to be processed passes through the film entry sensor, the
PROCESS lamp (LED10) will illuminate during the intervals indicated in the following table.
Process Cycle Illumination Time

60 seconds 1 minutes 35 seconds
90 seconds 2 minutes
170 seconds 3 minutes 20 seconds
The electromagnetic water supply valve (MV1) will go into operation while the PROCESS lamp is
illuminated. (Refer to the time charts on pp.26 ~ 31.)
Charges in process cycle or DEV temperature settings cannot be carried out while the PROCESS lamp
is illuminated.
21 SERVICE MANUAL
5-7. Film Detection and Automatic Solution Replenishing
(1) Film surface size will be measured by the film entry sensor and the preset amount of solution will be
supplied to the processing tanks based on the standard amount of ten 10"X12" sheets worth.
a. Calculation
The width of the film is determined by how many of the six sensors detect it as it moves through the
detection unit, and the length of the film is determined by the amount of time it takes to pass through
the unit. These two pieces of data are used to calculate the amount of solution that has to be
replenished.
b. The Replenish Pumps (DEV : P4 ; FIX : P5)
Bellows pumps have been employed to replenish both developer and fixer. As soon as the
calculation reaches the standard value of two 10"X12" sheets, the pumps will be activated and
replenish developer at a rate of
Developer : 66 cc/19.8 sec (16.5sec)
Fixer : 126 cc/18.9 sec (15.8sec)
These times indicate how long the pumps will work on a 50 Hz cycle.
( ) indicate the time at 60 Hz cycle.
Use DIP SW1-7 to change cycle settings : OFF = 50 Hz ; ON = 60 Hz
The replenish amount settings can be changed by switching to the Replenish Amount Correction
Mode, which will be explained later.
c. Accessory Equipment
The film insertion method can be changed between automatic and manual using DIP SW1-8 on the
;;
CPU board : ON = Automatic ; OFF = Manual.
NOTE:
X is the distance between the film sensor and the first roller.
There will be a difference in film length calculation, if manual insertion is selected. This difference is
value X in the above figures, which causes the film to be detected shorter. This is because the time
required for the leading edge of the film to pass through the sensors is almost 0.
Therefore, after connecting the SRF-500 (CODE No. 2371) to the SRX-201(A) film processor, use the
Replenish Amount Correction Mode described in section d.on next page to set the replenish amount to
-15%.
SERVICE MANUAL 22
d. The Replenish Amount Correction Mode
When the processor is stopped and the DISPLAY button is pressed and held down for at least 3
seconds, the processor will be switched over into the Replenish Amount Correction Mode.
The DISPLAY button is then worked to changed the amount settings in the following order.
(The procedure is explained in detail on the operation manual)
When the DEV lamp is illuminated, the DEV Replenish Amount can be changed.
When the DRY lamp is illuminated, the FIX Replenish Amount can be changed.
NOTES:
a. The replenish amounts can be set between -50% and +50% of the standard amount at 5%
increments.
b. The developer and fixer amounts can be set independently of each other.
(2) Solution Replenishing During Standby
During jog cycle standby and night standby, 40 cc of developer and 60 cc of fixer will supplied to the
tanks if processing has not been carried out for one hour.
(3) Manual Replenishing
Manual Replenishing cannot be carried out while the PROCESS lamp is illuminated.
When the AUTO FILL/ALARM STOP button is pressed, five 10"X12" sheets worth of developer {12
(50Hz) ~ 10 (60Hz) sec} and fixer {9 (50Hz) ~ 7.5 (60Hz) sec} will be supplied to the tanks. Manual
replenishing will be interrupted if the AUTO FILL/ALARM SET button is pressed again.
5-8. Jog Cycle Standby

During jog cycle standby, the drive motor will be running at low speed (transport speed = 251 mm/min),
and the drying heaters will shut off for 4 minutes, then start up again and run for 2 minutes in order to
control normal temperature. When jog cycle standby is over, the heaters will start up and run for 5
;;;;;;;;
minutes.
During standby, heaters will start up whenever film is inserted.
Developer temperature will be controlled continuously.
;;;;; ;;; ;;;

;
;;;;;;;;;;
23 SERVICE MANUAL
5-9. Night Standby
Developer and fixer temperature maintenance are the only functions in operation; but as soon as film
entry is detected, normal operation will begin and drying temperature maintenance, which is OFF
during night standby, will begin functioning. If an electromagnetic water drainage valve has been
installed, as soon as night standby is selected, water drainage will begin automatically and fresh water
will be supplied to the tank one hour later. If film must be processed during water drainage, pressing
the ▲ button will switch over to water supply. Film processing can be carried out after the tank is filled.
;;;;;;;;
If no film is processed, automatic water drainage will not function until the RUN button is pressed OFF.
;;
If film is processed, the READY status will be maintained for 10 minutes after the PROCESS lamp is
extinguished. Then automatic water drainage will be carried out, and fresh water will be supplied to the
tank one hour later.
;; ;;
5-10. Safelight Outlet
An outlet for a safelight is located on the processor's back cover. When connected the safelight will
stay illuminated, except in the READY status from the time film is inserted until the insertion buzzer
sounds.
5-11. Preliminary RUN Mode

This mode is valid only when the electromagnetic water drainage valve is optionally installed.
Before each operation mode, the processor will be switched over to this preliminary mode. The mode
lasts for 3 minutes, during which the RUN lamp will flash and the electromagnetic water drainage valve
will go into operation. After the mode ends, the RUN lamp will be extinguished.
5-12. Wash Pump (P8)

The wash pump operates simultaneously with the DEV and FIX pumps.
SERVICE MANUAL 24
5-13. SRF-500 Docking
q In the case of already installed equipment, make sure that the ROM version has been changed to
Ver.1.40.
w Set SRF-500 DIP SW2-1 and 2-3 to the ON position.
e Set the control panel to the same film processing cycle time as the SRX-201(A).
r Adjust the run speed using the volumes indicated in the following table.
For the 170 sec cycle, it is necessary to change the gear head to Model No. 3GN-25K.
Cycle Volume Line Speed Notes
60 sec. VR-3 984 ~ 1016mm/min
90 sec. VR-4 706 ~ 729mm/min
170 sec. VR-5 379 ~ 391mm/min Change the gear head to Model
No. 3GN-25K
High Speed Transport VR-6 6600 ~ 7000mm/min The figures in parenthesis ( )

(3800 ~ 7000mm/min) indicate the run speed with the
Model No. 3GN-25K gear head.
25 SERVICE MANUAL
6. TIME CHART
6-1. Time Chart (V 1.08 ; Without Optional Parts)
SERVICE MANUAL
26
27
SERVICE MANUAL
6-2. Time Chart (V 1.08 ; Without Optional Parts ; Jog Cycle Standby Mode)
6-3. Time Chart (V 1.08 ; Without Optional Parts ; Night Standby Mode)
SERVICE MANUAL
28
29
SERVICE MANUAL
6-4. Time Chart (V 1.08 ; Electromag Water Drainage Valve ; Night Standby Mode)
6-5. Time Chart (V 1.08 ; Electromag Water Drainage Valve ; Electromag Cooling Valve)
SERVICE MANUAL
30
31
SERVICE MANUAL
6-6. Time Chart (V 1.08 ;Cooling Equipment)

6-7. Processing Solution Replenish Time Chart
NOTE:
a. New solution supply will start after
the AUTO-FILL Button is pressed ON
for at least 3 seconds.
b. DEV tank level detection comes ON
only if ON continuously for 5 sec or
more.
.
DEV Replenish Time : 8.15/0.2 =. 40.8 Min
FIX Replenish Time : 6.0/0.4 = 15.0 Min
SERVICE MANUAL
32
7. TROUBLESHOOTING
7-1. Electrical Troubleshooting
The SRX-201(A) monitors for a total of 10 types of errors explained in the following list. Set/Reset
timing information is contained in a separate table.
Error No. Cause Response
E-01 ●The water supply valve is ●Open the water supply valve.
closed. ●Check the work place temperature. If it is above 30:, ventilate
Developer ●The work area or air condition the area to maintain the temperature below
temperature has temperature is too high. 30:.
exceeded the ●The DEV temperature ●Check LED 13 on the CPU Board.
preset value. sensor is not registering q If the LED is ON, the CPU board (IC19) is faulty and needs
the correct temperature. to be replaced.
●The DEV temperature w If the LED is OFF, check SSR2 on the right hand side of the
sensor is not functioning electrical components unit.
properly. ●Check the DEV temperature display.
●The temperature control If the temperature is abnormal,
board is not functioning q Make sure the DEV temperature sensor is attached properly.
properly w Check the DEV temperature sensor wiring.
●Replace the DEV temperature sensor.
●Replace the temperature control board.
●Check the DEV temperature sensor.
E-02 ●The work area ●Check the work place temperature. If it is below 10:, heat the
temperature is too low. area to maintain the temperature above 10:.
Developer ●The DEV heater is still ●Check LED 13 on the CPU Board.
temperature will OFF. q If the LED is ON, the CPU board (IC19) is faulty and needs
not reach the ●The DEV temperature to be replaced.
preset value. sensor is not registering w If the LED is OFF, check SSR2 on the right hand side of the
the correct temperature. electrical components unit.
●The DEV temperature ●Check the DEV temperature display.
sensor is not functioning If the temperature is abnormal,
properly. q Make sure the DEV temperature sensor is attached properly.
●The temperature control w Check the DEV temperature sensor wiring.
board is not functioning ●Replace the DEV temperature sensor.
properly ●Replace the temperature control board.
E-03 ●The DRY heater is still ●Check LED 12 on the CPU Board.
ON. q If the LED is ON, the CPU board (IC19) is faulty and needs
Drying ●The DRY temperature to be replaced.
temperature is sensor is not registering w If the LED is OFF, check SSR2 on the right hand side of the
abnormal. the correct temperature. electrical components unit.
●The DRY temperature ●Check the DRY temperature display.
sensor is faulty. If the temperature is abnormal,
●The temperature control q Make sure the DRY temperature sensor is attached properly.
board is faulty. w Check the DRY temperature sensor wiring.
●Replace the DRY temperature sensor.
33 SERVICE MANUAL
E-05 ●The DRY heater is still OFF. ●Check LED 12 on the CPU Board.
●The DRY temperature q If the LED is ON, check SSR3 on the right hand side of the
Drying sensor is not registering the electrical components unit.
temperature correct temperature. w If the LED is OFF, replace the CPU board (IC19).
cannot reach the ●The DRY temperature ●Check the DRY display.
preset value. sensor is faulty. If the reading is abnormal,
●The temperature control q Make sure the DRY temperature sensor is attached properly.
board is faulty. w Check the DRY temperature sensor wiring.
●Replace the DRY temperature sensor.
E-06 ●At least one film sensor is ON. ●Make sure there is no film jammed in the sensors.
●At least one film sensor is ●Check the film sensors.
Abnormal film faulty. ●Replace the CPU board.
detection. ●CPU board is faulty (IC13,
IC14, IC21).
E-07 ●The DEV temperature ●Replace the DEV temperature sensor.

sensor is faulty. ●Make sure that JP7 is on the CPU board.
Abnormal DEV ●Faulty wiring. ●Make sure that JP52 is on the temperature control board.
temperature ●The CPU is faulty. ●Make sure that the DEV temperature sensor terminal on the
detection. ●The temperature control temperature control board is connected properly.
board is faulty. ●Replace the CPU board.
E-08 ●The DRY temperature ●Replace the DEV temperature sensor.

sensor is faulty. ●Make sure that JP7 is on the CPU board.
Abnormal DRY ●Faulty wiring. ●Make sure that JP52 is on the temperature control board.
temperature ●The CPU is faulty. ●Make sure that the DRY temperature sensor terminal on the
detection. ●The temperature control temperature control board is connected properly.
board is faulty. ●Replace the CPU board.
E-09 ●The motor is overloaded. ●Check the rack torque.

●Faulty motor wiring. ●Check for jammed film.
Drive motor is not ●The motor is faulty. ●Make a conductivity check between the drive motor and the
functioning ●The CPU board is faulty. motor control board.
properly. ●Make a conductivity check between the motor control board
and the CPU board.
●Replace the drive motor.
●Replace the CPU board.
SERVICE MANUAL 34
E-10 ● The developer drainage ● Close the developer drainage valve.

valve is open. ● Check the developer level sensor.
Developer level is (The solution level is ● Check the wiring between the developer replenish pump and
too low. dropping.) SSR board.
● The developer level sensor ● Check the wiring between the SSR board and the CPU
is faulty. board.
● The developer replenish ● Check the developer replenish pump.
pump wiring is faulty. ● Replace the CPU board.
● The developer replenish ● Replace the SSR board.
pump is faulty.
● The CPU board (IC18,
IC13,IC21) is faulty.
● The SSR board (SSR1) is
faulty.
E-15 ● The top cover is not closed. ● Make sure the top cover is closed.
● The interlock SW detector ● Check the wiring between the interlock SW and the CPU
Top cover is wiring is faulty. board.
open ● The CPU board (IC18, TR5) ● Replace the CPU board.
is faulty.
NOTE:
When the lithium battery that powers the CPU board is exhausted, the CPU board must be replaced.
35 SERVICE MANUAL
7-2. Error Set/Reset Table
NOTE: For error causes and responses see electrical troubleshooting error table.
Error No. When Occurs SET RESET
E-01 During RUN in The actual temperature has As soon as the actual temperature
any mode exceeded the preset temperature falls to the preset temperature
Developer by +0.3: for 10 minutes (one hour value or lower.
temperature has if the preset temperature has been
exceeded the changed).
preset value.
E-02 During RUN in The actual temperature has not As soon as the actual temperature
any mode reached within 0.3: of the preset rises to the preset temperature
Developer temperature for 10 minutes (one value or higher.
temperature will hour if the preset temperature has
not reach the been changed).
preset value.
E-03 During RUN in The actual temperature has risen to When the actual temperature falls
any mode 75: or higher. below 75:.
Drying
temperature is
abnormal.
E-05 During normal The actual temperature has fallen As soon as the actual temperature
operation -3: below the preset temperature rises to +0.5: above the preset
Drying and has not risen to -3: above the temperature.
temperature preset temperature for 45 min.
cannot reach the
preset value.
E-06 While the RUN The film detection unit began As soon as the sensors are
button is ON detecting as soon as the RUN cleaned and film problems solved,
Abnormal film button was pressed ON. or 1 minute after SET.
detection.
E-07 During RUN in The developer temperature sensors After the sensor error signal goes
any mode are not functioning. OFF after check and repair.
Abnormal DEV
temperature
detection.
E-08 During RUN in The drying temperature sensors are After the sensor error signal goes
any mode not functioning. OFF after check and repair.
Abnormal DRY
temperature
detection.
SERVICE MANUAL 36
Error No. When Occurs SET RESET
E-9 During RUN in Motor revolution is not normal and 2 As soon as the RUN Button is
any mode seconds have passed since the pressed OFF.
Drying motor is motor error signal came ON.
not functioning
properly.
E-15 During RUN in The top cover is open. After the top cover is closed and
any mode the interlock switch comes ON.
Top cover is open
NOTE:
a. All errors, except E-06 and E-15, can be reset by resetting the RUN Button OFF/ON.
b. If the error persists even after resetting the main unit, shut the processor down and contact your
KONICA service representative.
37 SERVICE MANUAL
7-3. Mechanical Troubleshooting
Error Type Problem Cause Measures Notes
Solution •Replenishing is not •Faulty film sensor (S1 ~ S6) •Check the wiring of film sensor (S1 ~ S6). •There are 6 sensors. If just
Replenishing being carried out. operation •Replace faulty parts of film sensor (S1 ~ S6). one is detecting properly, re-
Trouble •Check in the test mode. plenishing will be carried out.
•Faulty replenish pump (P1, P2, •Check the wiring of replenish pump (P1, P2, P3). •Be careful of unprimed
P3) •Replace faulty parts of replenish pump (P1, P2, P3). pump operation.
•Check in the test mode. •Replenishing is carried out
•Blocked tanks and/or filters •Clean the filter. at every 10 sheets of
24x30cm film. (at every 2
sheets for V1.05 or later)
•Replenishing is not •Faulty replenish pump (P1, P2, •Check the wiring of replenish pump (P1, P2, P3).
stable. P3) operation •Replace faulty parts of replenish pump (P1, P2, P3).
•Check in the test mode.
•Faulty wiring (fold, blocking, •Check the wiring in and around the processor.
mixed air or foreign material)
•Blocked tanks and/or filters •Clean the filter.
•Foreign material in the adverse •Remove the foreign material.
flow prevention valve
•Replenishing will •Faulty film sensor (S1 ~ S6) •Check the wiring of film sensor (S1 ~ S6). •There are 6 sensors. If just
not stop. E-13, E-14 operation •Replace faulty parts of film sensor (S1 ~ S6). one is detecting properly,
is displayed. •Check in the test mode. replenishing will be carried out.
Starting Solution •No water supply. •Faulty replenish pump (P1, P2, •Check the wiring of replenish pump (P1, P2, P3).
Supply Trouble E-13, E-14 is P3) operation •Replace faulty parts of replenish pump (P1, P2, P3).
displayed. •Check in the test mode.
Wash Water •No water supply. •Faulty electromagnetic water •Check the wiring of the electromagnetic water supply
Supply Trouble supply valve (MV1) valve (MV1).
•Replace faulty parts of the electromagnetic water supply
valve (MV1).
SERVICE MANUAL
•Remove the foreign material in the solenoid valve.

•Faulty water supply valve •Check the supply valve inside and outside the processor.
38
39
SERVICE MANUAL
Wash Water •Water supply will •Faulty electromagnetic water •Check the wiring of the electromagnetic water supply
Supply Trouble not stop. supply valve (MV1) valve (MV1).
•Replace faulty parts of the electromagnetic water supply
valve (MV1).
Film Transport •Film is not being •Faulty film sensors (S1 ~ S6) •Check the wiring of film sensor (S1 ~ S6). •Refer to the roller
Trouble transported. •Replace the faulty wiring of film sensor (S1 ~ S6). configuration table on page
•Check in the test mode. 16.
•Faulty gears •Replace the gear.
•Faulty guides
•Faulty compression springs •Replace the spring.
•Faulty rack settings •Set the racks properly.
•Bend of rack •Replace the rack.
•Improper nozzle settings •Set the air nozzle properly.
•Improper rollers and guides •Set the rollers and guides properly.
settings
•Improper slide of the lever in the •Replace or clean the sensor.
film sensor
•Improper timing belt tension •Adjust the belt to the proper tension.
adjustment
•Sheets of film are •Film insertion is not being

overlapping. signalled by a buzzer.
•Faulty insertion interval •Give the guidance on operation to the user.
•Film insertion error •Give the guidance on operation to the user.
•The film is being •Improper setting of basket •Set the basket properly.
torn, creased and •Improper rotation of the lever in •Replace or clean the sensor.
scratched. the film sensor
•Film is jammed in the processor. •Remove the jammed film.
Film Transport •Film is not being •Faulty drive motor (M1) •Check the wiring of drive motor (M1).
Trouble transported. •Replace the faulty drive motor (M1).
E-09 is displayed. •Check in the test mode.
•Rack torque is too high.
Processing •Temperature not •Faulty heater (H2) •Check the wiring. •Water supply must not
Solution reaching the preset •Faulty thermostat (TH1) •Replace the faulty parts. exceed 3 liters/min.
Temperature value •Faulty cooling valve
Control Trouble E-01, E-02, E-07 (MV7 option) •Check in the test mode.
are displayed. •Faulty overheat SW (TS2, TS4)
•Faulty circulation pump (P4, P5)
•Faulty water supply valve •Check the supply valve.
(outside the processor)
•Improper setting of cooling valve •Adjust the cooling valve to the work environment.
opening
•Faulty piping (fold, blocking, •Check the piping of the processor.
•The water supply valve is not •Open the water supply valve.
open.
•Temperature is •Faulty circulation pump (P4, P5) •Check the wiring of the circulation pump (P4,P5). •Water supply must not
unstable. •Replace the faulty circulation pump (P4,P5). exceed 3 liters/min.
•Faulty water supply valve •Check the water supply valve.
•Faulty piping (fold, blocking, •Check the piping of the processor.
•The water supply valve is not •Open the water supply valve.
open.
SERVICE MANUAL
40
41
SERVICE MANUAL
Processing •Cooling water is not •Faulty electromagnetic cooling •Check the wiring.
Solution circulating. valve (MV7 option)
Temperature •Faulty thermostat (TH1) •Replace the faulty parts.
Control Trouble •Check in the test mode.
•Faulty water supply valve •Check the water supply valve.
•The cooling valve is open. •Close the cooling valve.
•Faulty piping (fold, blocking, •Check the piping of out of the processor.
•The water supply valve is not open. •Open the water supply valve.
•Cooling water •Faulty electromagnetic cooling •Check the wiring.

circulation will not valve (MV7 option)
stop. •Faulty thermostat (TH1) •Replace the faulty parts.
•The cooling valve is close. •Open the water supply valve.

•Foreign material in the solenoid •Remove the foreign materials.
valve
Drying •Temperature not •Faulty heater (H1) •Check the wiring.

Temperature reaching the preset •Faulty thermostat (TH3) •Replace the faulty parts.
Control Trouble temperature •Faulty overheat switch (TS1, TS3) •Check in the test mode.
E-03, E-05, E-08 •Faulty drying fan (FM1)
are displayed. •Faulty rack settings •Set the racks properly.
•Temperature •Faulty drying fan (FM1) •Check the wiring.

unstable. •Faulty thermostat (TH3) •Replace the faulty parts.
•Faulty rack settings •Set the racks properly.
Low Solution •Solution levels in •Faulty processing tanks •Replace the faulty parts.
Levels the tanks are too •Faulty solution drainage valves
low •Faulty temperature control tank
E-10 is displayed. •Faulty circulation pump (P4, P5) •Check the wiring.
•Replace the faulty parts.
•Improper piping •Check the Piping.
•Pipe is cracked.
Unusual Noise •Unusual noise from •Faulty drive motor •Replace the faulty parts.
the drive motor unit. •Faulty timing belt
•Looseness of timing belt •Adjust the belt to the proper tension.

•Improper location of timing belt •Adjust the location.
pulley
•Unusual noise from •Faulty drying fan (FM1) •Replace drying fan (FM1).
the drying fan. •Foreign material in the drying fan •Remove the foreign material.
(FM1)
•Unusual noise from •Faulty circulation pump (P4, P5) •Replace circulation pump (P4, P5).
the circulation •Foreign material in the circulation •Remove the foreign material.
pumps. pump (P4, P5)
SERVICE MANUAL
42
43
SERVICE MANUAL
Crossover •Water will not •Faulty wash pump (P8) •Replace wash pump (P8).
Washing accumulate in the •Faulty crossover bat •Replace crossover bat.
Malfunction crossover bat of •Faulty water supply valve •Replace water supply valve (outside the processor).
DEV-FIX crossover (outside the processor)
rack. •Improper water replenish pipe •Set the water replenish pipe properly.
setting
•Improper crossover bat (DEV- •Set the crossover bat (DEV-FIX crossover rack)
FIX crossover rack) setting properly.
•Faulty piping (bends, blocked, air / •Check the plumbing.
foreign material)
•Water from the wash •Faulty crossover bat •Replace crossover bat.
crossover bat is •The SRX-201(A) is not leveled. •Level the SRX-201(A).
contaminated the •Improper crossover bat (DEV- •Set the crossover bat (DEV-FIX crossover rack)
processing solution FIX crossover rack) setting properly.
water. •The bat's overflow is blocked •Clean the bat.
Solution and Water •Wash Water/solution •Faulty Wash Water Drainage Valve •Replace Wash Water Drainage Valve.
Water Drainage drainage is not •Faulty Solution Drainage Valve •Replace Solution Drainage Valve.
Trouble carried out. •Faulty piping (bends, blocked, air / •Check the plumbing.
foreign material)
•The drainage hose is positioned •Position the hose properly.
too high from the floor (outside
the processor).
•Blocked accessory equipment •Check the accessory equipment (silver recovery
(silver recovery equipment, etc.) equipment, etc.).
•Water supply volume is too large. •Cut down the water supply to less than 3 liters/min.
•Automatic water •Faulty electromagnetic water •Replace electromagnetic water drainage valve (MV6).
drainage (optional) drainage valve (MV6)
is not carried out. •DIP SW2-4 on the CPU board •Set DIP SW2-4 on the CPU board to the ON position.
has not been set to ON.
7-4. Film Trouble Caused by the Processor
Type What Occurs Cause Response
DEV Pressure •Uneven developing •Rough or grimy roller surfaces are •Lower the temperature of the
or occurrence of causing the pressure. developer as an immediate measure.
black spots in •Replace the roller(s) if there are large
places. flaws on the surface.
•Fine black •Clean the roller(s).
unevenness over the
whole film surface
and poor
granulation.
DEV Unevenness •No pattern to the •The DEV-FIX crossover rollers are dirty •Clean the crossover rack.
unevenness, but (i.e. crossover washing is •Check and repair the crossover
lines will sometimes malfunctioning). washing function.
appear. •Foam is forming in the DEV tank. •Check and repair the racks.
•The rollers are not rotating properly.
Scratching •Abrasion patterns. •Improper roller rotation. •Check and repair the racks and
•Black scratches the •The guide plate is loose. crossover guides.
same width as the
guide.
Poor Fixing •Emulsion is left on •The fixer solution is too weak. •Replace the fixer solution.
(Poor Clearing) the film after •Fixer temperature is too low. •Raise the fixer temperature before
processing. continuing film processing.
Discoloring •Processed film is •Incomplete fixing and washing. •Raise the fixer and wash water
(Poor Fixing, discoloring in •Fixer temperature is too low. temperatures to their proper levels.
Washing) storage. •Fixer solution is too weak. Insufficient •Replace the fixer solution and adjust
replenish amounts. replenishing to the proper amount.
•Wash water temperature is too low. •Use film that matches the processing
•90" film is being processed in the 60" cycle.
cycle.
Poor Drying •Film drying is not •The drying temperature is too low. •Check the drying temperature,
sufficient. •Fixer hardening is poor due to replenish amounts and wash water
insufficient fixer replenishing. temperature, and make the proper
•Work area humidity is too high due to adjustments.
poor ventilation. •Take steps to control the humidity in
•Larger size film has been continuously the work area.
processed. •Allow for longer intervals when
•90" cycle film has been processed in processing larger size film.
the 60" cycle. •Use film that matches the processing
•Poor squeegee processing. cycle.
•Adjust the squeegee rack spring
compression.
SERVICE MANUAL 44
Drying •Uneven drip pattern •Water removal at the wash water tank •Adjust the spring compression.
Unevenness 1 being reflected on exit is insufficient, or squeegee •Replace defective rollers.
the film. Density processing is not even. (Insufficient
unevenness also spring compression, defective rollers,
may be occurring. roller eccentricity)
Drying •Black lines are •Water (in the form of lines or drops) •Take steps to improve squeegee
Unevenness 2 occurring in the remaining on trailing edge of he film is processing (see above procedures).
horizontal direction, drying during processing intervals and •Run cleaning film through the
and at times water being printed on the next sheet of film. processor before processing exposed
drops are remaining film.
on the film.
In the case of water
drops only, the
problem disappears
after 1 or 2 more
sheets of film are
processed.
Drying •Uneven glossiness. •The drying temperature is too high. •Reduce the drying temperature to the
Unevenness 3 •The drying air flow is uneven. (Poor air optimum level.
hole installation.) •Check and repair the drying unit.
Dirty Film 1 •Water drops are •Developer on the DEV-FIX crossover •Run cleaning film through the
producing black rollers is being evaporated and processor first thing in the morning, or
streaks on the film. concentrating during pauses in whenever processing has been
processing (standby, etc.). paused for 30 minutes or more.
This substance is being transferred to •Clean the DEV-FIX crossover rollers.
areas on the following sheets, causing
film blackening.
Dirty Film 2 •Dust and grime is •Dust from the heating unit is collecting •Clean the heating unit.
collecting on the film. on the film. •Filter the wash water before supplying
•Grime from the wash water is sticking it to the tank.
to the film.
Dirty Film 3 •Slimy film, rollers •Water slime (fur) formation in the •Drain tank water at the end of every
and tank walls. processor. work day.
Water Drops •Black or white •Water drops are getting on the film •Take steps to avoid water coming into
spotting on the film. before processing and either promoting contact with the film before
developing or reducing sensitivity. processing.
Water drops on the film prior to •Avoid sneezing or spitting around the
exposure will reduce sensitivity; water film.
drops on film after exposure will
increase sensitivity.
45 SERVICE MANUAL
Abnormal •Increase in overall •The developer temperature is too high. •Check the developer temperature.
Density 1 image density.
•Increase in image
contrast.
Abnormal •Reduced overall •Developer temperature is too low. •Check the developer temperature.
Density 2 image density. •Fixer solution is tainting the developer. •Replace the developer solution and
•Reduced image •The developer solution is too weak, or adjust replenish amount accordingly.
contrast. replenish amount is insufficient.
•The developer solution is being
oxidized.
Fogging •Fogging •The developer temperature is too high. •Check the developer temperature.
•No starter has been added. •Add starter.
•The developer is tainted with fixer •Replace the developer solution.
solution. •Use a splash guard when filling the
FIX tank, to keep fixer solution out of
the DEV tank.
π Line •Lines are being •Grime on the DEV rollers is •Clean the rollers.
transferred onto the accumulating on the film leading edge. •Replace the lead roller.
film due to the roller
circumference pitch.
SERVICE MANUAL 46
7-5. Trouble Caused by Film Handling or Transportation
Fogging 1 •The same portion of •The film is not being properly shielded •Check and repair.
several sheets of from light during storage. (due to torn •Ventilate the processor.
film is being packaging, etc)
blackened. •Insufficient cassette light shielding.
•The equipment is not being properly
shielded from light.
•Gas fogging (e.g. by sulphurous acid
gas in docked systems).
Fogging 2 •Density unevenness •Photoelectric detectors. •Adjust the processors photoelectric

in circular patterns. •Radioactive material on the film detectors.
packaging.
Fogging 3 •Object images on •Improper light shielding. •Check and repair.

the film. •Safelight fogging. (The safelight is too •Use a safelight that matches the
bright for film sensitivity.) sensitivity of the film being used.
•Radioactive material fogging. •Install radioactivity shielding.
Fogging 4 •Uniform fogging •Film is being stored in a high •Properly air condition and ventilate the
temperature/humidity environment. film storage area.
•Gas fogging from the paint in the •Check the work area's ventilation
storage area. system.
•The safelight. •Rational film inventory and use
•The film's expiration data has already techniques.
passed. •Cover the control panel LEDs.
•Control panel lights in darkroom
conditions.
Static Marks •Branching patterns, •The film is exposed by static electricity. •Humidify the work area.
dots and clouding on •The work area humidity is too low. •Use anti-static cleaner.
the film. •The film is exposed to electrical charge.
•Friction has occurred due to rough film
handling.
•The equipment is electrically charged.
•The screen is electrically charged.
47 SERVICE MANUAL
Dry Pressure 1 •Sensitivity loss •Prior to exposure, pressure was •Check and adjustment.
unevenness applied to the film by folding, catching •Take steps to handle the film more
(whiteouts). on something, being dropped, etc. carefully.
(Easily occurs in low humidity
environments.)
Dry Pressure 2 •Sensitivity increase •Prior to exposure, pressure was •Check and adjustment.
unevenness applied to the film by folding, catching •Take steps to handle the film more
(blackouts). on something, being dropped, etc. carefully.
•Prior to exposure, very heavy pressure
was applied to the film.
(Easily occurs in high humidity
environments.)
Dry Pressure 3 •Straight line •The film is coming in contact with a •Check and adjustment.
scratches. sharp object during transport. •Minimize vibration and shock when
•Fine random •Sheets of film are rubbing against one handling film storage boxes and
scratches. another. magazines.
Dry Pressure 4 •Sensitivity increase •Roller pressure is too high. •Adjust the spring compression.
unevenness is •The roller edges are dirty. •Clean the rollers.
occurring on one or •The rollers are warped or off line. •Replace the rollers.
both film edges. (Easily occurs in high humidity
environments.)
Poor Screen Film •Faded images. •Faulty cassette. •Replace the cassette.
contact •Insufficient screen contact time. •Allow for sufficient contact time
: At least 3 minutes.
Suction Cup •Suction cup marks •Suction cup pressure is too high. •Check and adjustment.
Marks are appearing on (High humidity conditions : sensitivity •Change the suction cup material.
the film. increase ; low humidity conditions :
sensitivity decrease.)
•Chemical reaction between the suction
cup material and the film. (There could
also be influence exerted by screen
transfer.)
SERVICE MANUAL 48
8. FUNCTIONS OF COMPONENTS ON CIRCUIT BOARDS
8-1. Circuit Board Volume and Switch Functions
(1). CPU Board Volume (VR1) Adjustment
1) A/D Converter Unit
This is the A/D converter reference voltage adjustment. Adjust the volume so that the voltage between
TP6 (VAREF) and TP5 (AG) is +5V.
(2). CPU Board DIP Switch Function

1) DIP SW1
No Function Notes
1 Clear all RAMs Refer to the explanation below.
2 Switch over to self-diagnosis mode. Refer to the section on self-analysis mode.
3 Clear temperature correction value RAM. Refer to the explanation below.
Select celsius (:) or fahrenheit (<) Refer to the explanation below.

4
temperature displays.
5 Clear operation RAMs Refer to the explanation below.
6 Change temperature display interval. Refer to the explanation below.
7 Change electrical cycle. Refer to the explanation below.
8 Film surface calculation correction. Refer to page 22.
a. Clear all RAMs

Set DIP SW1-1 to the ON position and reset the main unit breaker OFF/ON. The RAM memory will
be cleared, except for temperature correction data.
b. Clear temperature correction value RAM
Set DIP SW1-3 to the ON position and reset the main unit breaker OFF/ON. The temperature
correction data will be cleared.
c. Select celsius (:) or fahrenheit (<) temperature displays.
Set DIP SW1-4 to the ON position for fahrenheit DEV and DRY temperature display. Set the switch
to OFF for celsius display.
d. Clear operation RAM
Set DIP SW1-5 to the ON position and reset the main unit breaker OFF/ON, or set DIP SW1-5 to the
OFF position and press ALARM OFF switch for 3 sec. with the main unit breaker OFF/ON.
All of the loads will be put in their OFF status : i.e. initial status.
e. Change temperature display interval
Set DIP SW1-6 to the ON position to change the temperature display interval to every 0.8 seconds.
Setting the switch to OFF will change the display interval back to every 8 seconds.
f. Change electrical cycle
When operating the processor in 60 Hz cycle regions, set DIP SW1-7 to ON.
49 SERVICE MANUAL
2) DIP SW2
No Function Notes
1 Select 90" or 100" processing. Refer to the explanation below.
2 Switch over to the Operation Check Mode. Refer to the explanation below.
3 Jog Cycle Standby DRY fan operation. Refer to the explanation below.
4 Electromagnetic water drainage valve. Refer to the explanation below.
5 Cooling accessory. Refer to the explanation below.
6 Chemical mixer. Refer to the explanation below.
7 Select FILL or REPLEN LED. Refer to the explanation below.
8 Clear Data Mode RAM. Refer to the explanation below.
a. Select 90" or 100" processing

Set DIP SW2-1 to the ON position to change from the 90" to the 100" processing cycle.
b. Switch over to the Operation Check Mode
Set DIP SW2-2 to the ON position to switch over to the Operation Check Mode during processing
solution supply.
c. Jog Cycle Standby DRY fan operation
Set DIP SW2-3 to the OFF position to operate the DRY fan during Jog Cycle Standby. Set to the ON
position to shut the DRY fan off during that time.
d. Electromagnetic water drainage valve
Set DIP SW2-4 to the ON position when using an electromagnetic water drainage valve.
e. Cooling accessory
Set DIP SW2-5 to the ON position when using an optional cooling accessory.
f . Chemical mixer
Normally set DIP SW2-6 to the ON position (for a chemical mixer).
g. Select FILL or REPLEN LED
Overseas users set the switch to ON.
h. Clear Data Mode RAM
Set DIP SW2-8 to the ON position and reset the main unit breaker OFF/ON to clear the RAM related
to the Data Mode.
SERVICE MANUAL 50
3) DIP SW3
NOTE: Refer to the section on the Data Mode.
● Change the Temperature Board and Control the DEV Heater

Resolution of Temperature Board is improved from 0.14; to 0.1;. (CE #117 ~, UL #276 ~ )
Control the DEV Heater is set as following.
higher than the preset point Heater OFF
-0.1: Heater ON/OFF at 30% Duty
-0.2 ~ 0.3: Heater ON/OFF at 70% Duty
lower than -0.4: Heater ON continuously
51 SERVICE MANUAL
8-2. Circuit Board Components Listing
(1) CPU Board
1) DIP SW1
No. Function ON OFF

1 Clear all RAMS Clear Normal
2 Self-diagnosis Mode ON OFF
3 Clear Temp Correction RAM Clear Normal
4 Temperature Display , ;
5 Operation RAM Clear Clear Normal
6 Temperature Display interval 0.8 sec 8 sec
7 Electrical Cycle Setting 60Hz 50Hz
8 Film Surface Calculation Correction Automatic Insertion Manual Insertion
2) DIP SW2
No. Function ON OFF
1 Select 90" or 100" processing 100" 90"
2 Switch over to the Operation Check Mode ON OFF
3 Jog Cycle Standby DRY fan operation OFF ON
4 Electromagnetic water drainage valve Use Not Use
5 Cooling equipment Use Not Use
6 Chemical mixer Overseas User Japanese User
7 Select FILL or REPLEN LED Overseas User Japanese User
8 Clear Data Mode RAM Clear Normal
3) DIP SW3
Refer to Page 52 "DIP SW3".
4) LED ON
LED Load Notes

1 DEV Replenish Pump ON P1
2 FIX Replenish Pumps, Wash Pump ON P2, P3, P8
3 DEV/FIX Circulation Pumps ON P4, P5
4 Electromagnetic Water Supply Valve ON MV1
5 not in use
6 not in use
7 not in use
8 not in use
9 not in use
10 not in use
11 DRY Fan ON FM1
12 DRY Heater ON H1
13 DEV Heater ON H2
14 Electromagnetic Water Drainage Valve OPEN (OPTION) MV6
15 not in use
16 not in use
17 Transport Motor cycle speed (LOW)
SERVICE MANUAL 52
LED Load Notes
18 Transport Motor ON M1
19 Alarm ON BZ
20 Electromagnetic Water Drainage Valve CLOSE (OPTION) MV6
21 Electromagnetic Cooling Valve ON (OPTION) MV7
22 not in use
23 Reset
5) TP
TP Item Board Inscription
1 +5V +5V
2 GND GND
3 +12V +12V
4 GND GND
5 GND (Analog) AG
6 A/D Converter reference voltage (+5V) VAREF
7 Motor Clock M.CLOCK
8 Battery voltage VBAT
9 RESET RESET
10 DEV temperature signal DEV
11 not in use
12 DRY temperature signal DRY
13 not in use
14 DEV temperature wire break detection signal CS-DEV
15 not in use
16 DRY temperature wire break CS-DRY
17 not in use
18 Watchdog Clock WDCK
19 Serial Latch IC Clock CLK
6) VR
No. Function Notes

1 A/D converter reference voltage adjustment +5V (between TP 6 and GND)
53 SERVICE MANUAL
(2) SSR Board
1) SSR
SSR Function Fuse
1 DEV Replenish Pump
2 FIX Replenish Pumps 1, 2; Wash Pump F1
3 DEV/FIX Circulation Pump
4 Electromagnetic Water Supply Valve
5 ~ 10 (not in use)
11 Electromagnetic Water Drainage Valve OPEN
12 Electromagnetic Water Drainage Valve CLOSE F3
13 Electromagnetic Cooling Valve
(3) Control Panel

1) Button
No. Function
1 RUN Button
2 AUTO FILL/AUTO ALARM Button
3 DISPLAY Button
4 ▲ Button
2) LED
No. Function Color

1 7SEG LED (1st Line) Red
2 7SEG LED (2nd Line) Red
3 7SEG LED (3rd Line) Red
4 TEMP DEV LED Red
5 TEMP DRY LED Red
6 60 SEC LED Green
7 90 SEC LED Green
8 170 SEC LED Green
9 RUN LED Green
10 PROCESS Red
11 READY Green
12 REPLEN Red
13 STANDBY Green
SERVICE MANUAL 54
9. CHECK MODE FOR MAINTENANCE
9-1. Operation Check Mode
(1) Mode Activation/Deactivation Procedures

A. When the RUN button is ON
1) Mode Activation
Press and hold down the DISPLAY button for at least 3 seconds to switch to the Setting Change
Mode. The seven segment display will disappear and the Processing Cycle Time Display will
begin flashing. Press and hold down the AUTO FILL/ALARM OFF button for at least 3 seconds to
switch to the Operation Check Mode.
2) Mode Deactivation
In the Operation Check Mode, press and hold down the DISPLAY button for at least 3 seconds.
The seven segment display will disappear and the Processing Cycle Time Display will begin
flashing. Press and hold down the AUTO FILL/ALARM OFF button for at least 3 seconds to the
normal operation mode and normal control panel display.
B. When in the AUTO FILL Mode
1) Mode Activation
Set DIP SW2-2 to the ON position and reset the main unit breaker OFF/ON to activate the
Operation Check Mode.
2) Mode Deactivation
Set DIP SW2-2 to the OFF position and reset the main unit breaker OFF/ON to return to the
AUTO FILL Mode.
(2) Operation Procedures

Work the DISPLAY button to move from segment to segment. (With the exception of Display t, control
is carried out in the same way as normal operation.)
NOTE: Main Unit Operation Check Mode : TEMP display DEV lamp flashing.
55 SERVICE MANUAL
(3) Display Content
1) Main Unit Operation Check Mode
If the main unit sensors and output components are ON, the corresponding segments will be
illuminated. (See the diagram below.)
Code :
1a : Film detector 6 2a : DEV solution level detector
1b : Film detector 5 2b : DEV heater
1c : Film detector 4 2c : DRY heater
1d : Film detector 3 2d : DRY fan
1e : Film detector 2 2e : DRY wire break detector
1f : Film detector 1 2f : DEV wire break detector
1g : Top cover interlock SW 2g : Circulation pump
3a : Electromag water supply valve

3b : Electromag water drainage valve OPEN
3c : Electromag water drainage valve CLOSED
3d : Electromag cooling valve
} Optional
3e : FIX replenish pump

3f : DEV replenish pump
3g : (not on use)
NOTE: The 7-Seg LED corresponding to Electromag water drainage valve OPEN/CLOSED will not
illuminate when the OPEN/CLOSE signal is ON. It will illuminate to indicate when the valve is
actually opened or closed.
SERVICE MANUAL 56
9-2. Self-diagnosis Mode
(1) Mode Activation

Set DIP SW1-2 to the ON position and reset the main unit breaker OFF/ON.
Press the DISPLAY button to illuminate the STANDBY, REPLENISH, READY and PROCESS LEDs on
the control panel.
Press the DISPLAY button once again to illuminate the other LEDs on the control panel.
(2) Mode Selection

Work the DISPLAY button to select either Mode 1 or Mode 2.
Press and hold the DISPLAY button down for at least 3 seconds to select Mode 3 (DEV Temp
Correction).
Function Display
Mode 1 Switch sensor check 60 SEC LED illuminated
Mode 2 Output (motor, fan,etc) test 90 SEC LED illuminated
Mode 3 DEV temperature correction 170 SEC LED illuminated
(3) Operation Procedures

1) Switch Sensor Check Mode
q. Work the ▲ button up (+1) and the AUTO FILL/ALARM OFF button down ( -1) to select the
switch sensors as listed in the following table.
w. The PROCESS lamp will be illuminated if the selected switch sensor is ON.
7-SEG Display Switch Sensor Name

001 Film Detector 1
002 Film Detector 2
003 Film Detector 3
004 Film Detector 4
005 Film Detector 5
006 Film Detector 6
011 DEV Level Detector
012 DEV Wire Break Detector
013 DRY Wire Break Detector
014 RUN Button
015 Interlock SW
57 SERVICE MANUAL
2) Output Test Mode
q. Work the ▲ button up (+1) and the AUTO FILL/ALARM OFF button down ( -1) to select the
output components listed in the table below.
w. Press the RUN button switch the selected component ON.
7-SEG Display Output Component Name

001 DEV Replenish Pump
002 FIX Replenish Pump
003 DEV, FIX Circulation Pump*
004 Electromagnetic Water Supply Valve
005 Electromagnetic Cooling Valve (Option)
006 Electromagnetic Water Drainage Valve OPEN (Option)
007 Electromagnetic Water Drainage Valve CLOSED (Option)
014 DEV Heater*
015 DRY Heater
016 Drying Fan
017 Drive Motor (High)
018 Drive Motor (Low)
019 READY Signal
020 Alarm
021 Safety Light Plug
022 Key-in Buzzer
* The circulation pump and the DEV heater can be tested only when the
DEV solution level detector float switch is ON.
3) DEV Temperature Correction Mode

q. Work the DISPLAY button to change the correction value in the following order.
Correction Content Display

Mode 1 DEV Temp (Integer) TEMP Display DEV Lamp
Mode 2 DEV Temp (Decimal) TEMP Display DRY Lamp
w. Work the ▲ button to set the correction values. Possible changes will be indicated by a flashing
display LED.
DEV Temp Integer range : -9 ~ +9 at increments of 1.

DEV Temp Decimal range : 0 ~ 9 at increments of 1.
SERVICE MANUAL 58
NOTE: The developer temperature at the shipment is on the label in the following diagram.
Electrical Unit SER No.
Developer Temperature
Correction
+
-
(Adhered from back side)
9-3. Data Mode
(1) Mode Activation

Set DIP SW3-1 or 3-2 or 3-3 to the ON position and reset the main unit breaker OFF/ON.
(2) Current Time Display and Setting

Work the DISPLAY button to display current time data in the 7-SEG LED.
Code :
1a : Year or Hour illuminated in the display
1g : Month or Minute illuminated in the display
1d : Day illuminated in the display
2a ~ 2g : 10 digit display of Year, Month, Day, Hour, Minute
3a ~ 3g : 1 digit display of Year, Month, Day, Hour, Minute
Year, Month, Day Display : TEMP Display DEV Lamp ON

Hour, Minute Display : TEMP Display DRY Lamp ON
Press and hold down the DISPLAY button for at least 3 minutes to enter the Current Time Set Mode.
Work the DISPLAY button to make changes in the following order with the ▲ button (up, +1) and the
AUTO FILL/ALARM OFF button (down, -1).
59 SERVICE MANUAL
(3) Data Collection Timing
Data compilation will be carried out at 23 : 59, if the RUN button is OFF.
(4) Data Selection

Use the DIP SWs to select the content you want outputted.
(Multiple data will be printed out in the order of number.)
Press the ▲ button to print out the selected data.
(To stop the printing process, press the ▲ button again.)
1) Daily Compilation (Up to 8 days worth) : DIP SW3-2 ON

DEV Temperature : Maximum value, Minimum value, Preset value, RUN start time
DRY Temperature : Maximum value, Minimum value, Preset value, RUN start time
Amounts of DEV Replenish (Classified according to type)
Amounts of FIX Replenish (Classified according to type)
Replenish Amount Correction valve (Value at the date output time)
Amount of Film Processed (in 10" X12" sheets)
2) Monthly Compilation (Up to 3 months worth) : DIP SW3-2 ON
3) TOTAL Compilation (Up to 12 months worth) : DIP SW3-3 ON
4) Error Listing (Up to 200 items) : DIP SW3-1 and 3-2 ON

Error No., Day of occurrence, Number of retries
(Listed from the latest error)
SERVICE MANUAL 60
(5) Example of a Daily Compilation Printout (6) Example of a Monthly Compilation Printout
DATA MODE DAILY DATA DATA MODE DAILY DATA

DATA 98.06.29 DATA 98.06.06
AMOUNT OF FILM PROCESSED AMOUNT OF FILM PROCESSED

0100 001234
AMOUNTS OF DEV REPLENISH AMOUNTS OF DEV REPLENISH
New Solution 00000000 ml New Solution 00000000 ml
DEV Low 00000123 ml DEV Low 00000000 ml
Insertion 00000123 ml Insertion 00000000 ml
Initial 00000123 ml Initial 00000000 ml
Standby 00000123 ml Standby 00000000 ml
Manual 00000123 ml Manual 00000000 ml
AMOUNTS OF FIX REPLENISH AMOUNTS OF FIX REPLENISH

New Solution 00000123 ml New Solution 00000000 ml
Insertion 00000123 ml Insertion 00000000 ml
Initial 00000123 ml Initial 00000000 ml
Standby 00000123 ml Standby 00000000 ml
Manual 00000123 ml Manual 00000000 ml
REPLENISH AMOUNT CORRECTION Print out 98.06.30 15 : 10

VALUE
DEV 10%
FIX 10%
DEV. TEMP. START 20.0 C (08 : 30)

MAX 33.2 C (10 : 25)
MIN 32.8 C (15 : 44)
SET 33.0 C
DRY. TEMP. START 15 C (08 : 30)

MAX 52 C (09 : 25)
MIN 49 C (17 : 00)
SET 50 C
Print out 98.06.30 15 : 10
61 SERVICE MANUAL
(7) Example of a TOTAL Compilation Printout (8) Example of an Error List Printout
DATA MODE DAILY DATA DATA MODE ERROR LIST

DATA 98.03 - 98.07
No. ERROR CORD COLLECT TIME
AMOUNT OF FILM PROCESSED 1 015 98.06.29 18 : 00
00123456 2 001 98.06.20 08 : 00
AMOUNTS OF DEV REPLENISH 3 018 98.06.19 20 : 59
New Solution 00000000 ml 4 019 98.06.19 11 : 00
DEV Low 00000000 ml 5 013 98.06.15 15 : 00
Insertion 00000000 ml 6 005 98.06.10 10 : 30
Initial 00000000 ml 7 010 98.06.10 09 : 00
Standby 00000000 ml 8 008 98.06.09 18 : 00
Manual 00000000 ml 9 023 98.06.09 14 : 25
10 024 98.06.01 13 : 00
AMOUNTS OF FIX REPLENISH 11 012 98.06.01 10 : 00
New Solution 00000000 ml
Insertion 00000000 ml Print out 98.06.30 15 : 10
Initial 00000000 ml
Standby 00000000 ml
Manual 00000000 ml
Print out 98.06.30 15 : 10
New solution The amount of fresh solution supplied to the tanks when the new solution supply
procedure was used.
DEV Low The amount of solution replenished when the developer level detector switched OFF.
Insertion The amount of solution replenished according to the surface of inserted film measured by
the entry film sensors.
Initial The amount of solution automatically replenished as soon as the breaker was switched
ON, or the amount automatically replenished when the RUN switch was pressed ON again
after a duration of 4 hours or more.
Standby The amount of solution that was replenished during standby times, when film had not been
processed for a duration of 1 hour.
Manual The amount of solution replenished using the AUTO-FILL/ALARM SILENCE button on the
control panel.
SERVICE MANUAL 62
10. MAIN ADJUSTMENT AND REPLACEMENT
10-1. Drive Motor Timing Belt Tension Adjustment
(1) Adjust the belt so that there is about 3 mm of play when 1.3 ~ 1.7 N (0.133 ~ 0.173 kgf) is applied
to point P.
(2) The adjustment is made by loosening the screw that holds the motor on its attachment plate and
moving the motor up and down. (The attachment plate itself is fixed firmly to the main unit.)
63 SERVICE MANUAL
10-2. CPU Board Replacement Procedure
Use the following procedure when replacing the CPU board or the program ROM.
q Use a wrist band to protect the hardware from static electricity.
w Switch the breaker OFF.
e Replace the hardware.
r Back-Up Battery ON.
1) Switch the CPU Board pin-header JP1 short circuit to ON.
t All RAM Clear
1) Switch DIP1-1 to the ON position and switch the breaker ON.
In about 5 seconds time, the RAM's temperature correction data and DATA MODE-related
data memory will be erased.
2) Switch the breaker OFF, and switch DIP1-1 to the OFF position.
y DATA MODE RAM Clear
In about 5 seconds time, the DATA MODE RAM will be erased.
u Current Time Setting
The current time will be shown on the 7-Segment LED Display Panel.
2) Press and hold down the DISPLAY button for at least 3 seconds.
The LED segments will begin flashing, indicating that the time setting change mode has been
activated.
3) Work the ▲ button (+1) or the REPLEN button (-1) to set the correct current time.
Continue pressing the DISPLAY button to switch from Year (95 ~ 15) Month (1 ~ 12)
Day (1 ~ 31) Hour (0 ~ 23) Minute (0 ~ 59).
[for more details refer to page 60.]
4) Switch the breaker OFF and switch DIP3-1 to OFF.
i Confirming DEV Temperature Correction Values
2) Press the DISPLAY button, then press it again and hold it down for at least 3 seconds.
The DEV LED and 170 SEC LED will illuminate, and the DEV Temp Correction Values (integer
portions) will begin flashing, indicating that the Correction Mode has been activated.
3) Make sure that the figures indicated on the 7-Segment LED Display Panel match the default
values listed on the inside of the electrical components unit cover.
4) If the figures do not match, reset the LED display.
The segments that can be reset will begin flashing. Work the ▲ button (+1) to change the
values.
Press the DISPLAY button to move from value to value in the following sequence :
DEV Temp (integer portion) DEV Temp (decimal portion) Correction Mode Deactivated
SERVICE MANUAL 64
o Checking the DRY Fan
1) With DIP1-2 in the ON position, press the MODE button and confirm that the 90 SEC LED is
illuminated.
2) Work the ▲ button (+1) and the REPLEN button (-1) and display "016" on the 7-Segment
LED Panel.
3) Press the RUN button, check the fan's noise and forced air capability.
!0 Activating the Normal Operating Mode
1) Switch the breaker ON.
The processor will return to the Normal Operating Mode.
65 SERVICE MANUAL
11. FEATURES OF ELECTRICAL CIRCUIT
11-1. Summary
The SRX-201(A) employs a control system centered around microcomputer.
(1) Block Diagram
<CPU Board>
For inputting signals and load driving between the units and optional equipment listed below and
controlling the processor's overall operation.
<Control Panel>
For outputting operation and setting buttons to the CPU board via matrix circuits. The panel's LEDs
and LC displays illuminate in response to outputs from the CPU board.
<Thermostat>
For detecting developer and drying temperatures and outputting signals to the temperature control
board.
<Temperature Control Board>
For converting signals input from the temperature sensors into voltage signals and outputting them
to the CPU board. This board also monitors sensor wire breaks and output break signals to the CPU
board.
<Solution Level Sensors>
There is a such sensors employed in the main unit, which output signals to the CPU board.
<AC100V Load>
For driving the main unit's 6 pumps, 1 electromagnetic valve via the SSR board.
<Motor Control Board>
For operating the drive motor in accordance with signals input from the COY board.
SERVICE MANUAL 66
<Drive Motor>
This motor is driven via the motor control board.
<AC200V Driver>
For controlling the SSR via signals input from the CPU board and driving the AC200V load.
<AC200V Load>
For driving the main unit's 2 heaters at the AC200V driver SSR via the heaters' overheat switches.
<Accessory Equipment>
Operation begins after verification through ready-for-processing signals input from the processor.
(Processing speed coordination is not carried out.)
<DC Power Unit>
Two types of DC output is supplied to the CPU board.
11-2. CPU Board

The CPU board receives DC5V and DC12V output from the DC power unit.
The internal circuitry can be largely divided into control (microcomputer), input and output systems.
(1) Control Circuitry
1). Block Diagram
;;;;;;
;;;;;;
67 SERVICE MANUAL
2) Input Signals to the Control Unit
I/O Board Input Signals
IC1-PB7 Interlock SW Detection
IC1-PC1 RXD
IC1-PC3 RTD
IC1-PC4 Centronics Input Signal (BUSY)
IC1-PC5 Centronics Input Signal (ERR)
IC1-PC7 Motor LOK Signal
IC4-PB0 ~ 7 Matrix input (RET)
IC1 Analog Inputs
IC1-AN0 DEV Temperature Signal
IC1-AN1 (not in use)
IC1-AN2 DRY Temperature Signal
IC1-AN4 DEV Wire Break Signal
IC1-AN6 DRY Wire Break Signal
3) Output Signals from the Control Unit

IC1-PA0 ~ 2 Matrix input Decode
IC1-PA3 Serial Latch Control Clock
IC1-PA4 Serial Latch Control Signal (LATCH)
IC1-PA5 Serial Latch Control Signal (EN)
IC1-PA6 Watchdog Clock
IC1-PA7 Control Panel KEY IN Buzzer
IC1-PB0 ~ 2 Timing Output Decode (Control Panel LEDs)
IC1-PB3 ~ 5 Serial Latch Data Output
IC1-PB6 Centronics Control Signal (STB)
IC1-PC0 TDX
IC1-PC2 CTS
IC1-PC6 Motor Clock
IC1-PC0 ~ 7 Control Panel Unit LED Timing Output (RET)
IC1-PC0 ~ 7 Centronics Data
The above I/O ports are output signals ; IC4 is at normal L-level ; signals to external units (transistor
arrays) are output at H-level and transmitted as load drives via the SSR.
4) Power Source Monitor Circuit

In order to keep the control unit in normal operation, this circuit sends reset signals to IC1
(microprocessor) whenever the power source (+5) drops to 4.75 or less.
The watchdog function will also send reset signals to IC1 if the normal clock stops running.
SERVICE MANUAL 68
(2) Input Circuits
1) Ordinary Input Circuit
Input signals from external sources are input to the I/O port through the following pull-up circuit and
buffer.
;
2) Matrix Signal Input Circuit
This circuit consists of a control panel board SW, DIP SW, and lead SW.
Input signals from the matrix circuit are input into the I/O port through the following pull-up circuit and
buffer.
3) Interlock SW Detection Circuit

;
This circuit inputs AC24V signals into the CPU after rectifying them in the following manner via an
AC photocoupler, RC circuit and transistor.
69 SERVICE MANUAL
;;
4) Analog Input Signals
Signals input to IC1's AN (analog input unit) are input at between 0V and 5V through the following
circuit.
(3) Output Circuits

;;
1) Control Panel Unit LED Output Circuit (Timing Output Circuit)
2) Output Circuit
Signals output from I/O.
Normal :H
During Operation : L
;
3) AC100V, AC220V Load Drive Circuits
When load output serial signals (S-IN) are input into the serial latch IC, a load ON/OFF signal will be
output parallel from the serial latch IC in sync with the timing (see the following timing chart) of other
input Signals (CLK, LATCH, EN).
Normal :H
During Operation : L
SERVICE MANUAL 70
71
4) Serial Latch IC Timing Chart

SERVICE MANUAL
;;;;
(4) Matrix Circuit
This circuit is for reading the control panel board and main unit switches and sensors. Timing pulses
are normally output for each board, sensor and switch from the CPU board. These pulses are read
through the switches and sensors. The matrix circuit has 8 return terminal (RTN) corresponding to 6
timing pulses, meaning that a total of 48 input statuses can be input. They include 4 control panel, 1
solution level detection, 6 film detection, and 24 DIP SW statuses.
Matrix Circuit
(5) Matrix Table
SERVICE MANUAL 72
11-3. Control Panel Board
The control panel has two statuses : Button read (matrix circuit) and LED illumination.
(1) Input Matrix Circuit
This circuit is for reading control panel button statuses into the CPU.
Timing pulses are normally output from the CPU board and then input back into the CPU board
through buttons that are activated.
This circuit reads 4 switch statuses for each timing pulse.
KEY Return Connector Pin # Button Name

0 JJ55-1 RUN Button
1 JJ55-2 AUTO FILL/ALARM OFF Button
2 JJ55-3 DISPLAY Button
3 JJ55-4 ▲ Button
(2) LED Illumination Circuit (Scanned Output Circuit)

Timing pulses are normally output from the CPU board. The LED to be illuminated is determined by a
combination of the output selected by these pulses (Select) and the return terminal (KEY Return).
73 SERVICE MANUAL
LED Illumination Circuit Matrix Table
11-4. Temperature Control Board

The circuit board monitors developer and drying temperature via a thermostat and converts the
resistance values into analog voltage values. The relationship between developer temperature, drying
temperature, output voltage and digital data is contained in the following table.
Item Temperature Voltage Digital Data Notes
DEV 20; 0.00V 0 1 bit = 0.1;

45; 5.00V 255
DRY 10; 0.00V 0 1 bit = 0.1;

80; 5.00V 255
Maintaining a strict linear relationship between temperature, voltage and digital data within theses
ranges is difficult, given the level of sensor precision, resistance value properties and the character of
the comparator. This is why linear relationships are maintained between 30 and 40 ; for the
processing solutions and between 30 and 60 ; for drying.
<Burnout Circuit>
The temperature control board monitors wire breaks with another comparator. Open collector output
is normally output as OFF signals, changing to ON signals in the case of a wire break.
SERVICE MANUAL 74
11-5. Motor Control Board
The drive motor is PLL-controlled by CLOCK from the CPU board and other signals. The drive power
source uses AC24V from an insulated transformer.
I/O Signal Name Operation Level

Synchronization L 1.1V (at 10mA)
Output LOK*
Other H High Impedance (about 30Vmax)
Drive L 0.4V (at 5mA)
Input TRG.
Stop H High Impedance (about 5V)
L 0.4V (at 5mA)
Input fCLK Speed Clock
H High Impedance (about 5V)
Gain Switching L 1.1V (at 5mA)
Input Mode
Command of Speed
Control System H High Impedance (about 5V)
CAUTION:
There are highly charged condensers on the motor control board. Handle the board only after the
power has been switched OFF for at least 5 minutes.
11-6. Drive Motor

This is a brushless DC motor that runs in response to output signals from the motor control board.
Speed control is done by position sensors and a rotary encoder.
Relationship between Motor Revolutions (Nm), CLK and Mode.
Mode Nm (r.p.m.) fCLK [Hz]

L 40 ~ 100 Nm X 7
H 101 ~ 200 Nm X 3.5
NOTE: Nm is the gear head's output revolutions. Maximum torque is 0.735 Nm.
75 SERVICE MANUAL
11-7. External SSR Loads and Drive Circuits
These AC 200V loads are for one developer heater, one drying heater and one drying fan.
(1) DEV and DRY Heaters
(2) DRY Fan
(3) Overheat Switch Operation
ON (Set OPEN) OFF (Set CLOSED)

DEV 60; 40;
DRY 104; 79;
SERVICE MANUAL 76
11-8. Accessory Equipment
(1) Accessory equipment
Accessory equipment can be connected to the SRX-201(A) with a 16-pin connector. There is a pin for
accessory equipment "ready for processing" signals.
;;
(2) Printer Connection (Maintenance-Use)
A printer can be connected to the SRX-201(A) with a square 14-pin connector if it is a centronics
specification printer. The connection requires a 36-pin-to-14-pin adapter cable (standard brand) and a
maintenance-use cable (Konica brand).
11-9. DC Power Source Unit

Output Output Destination
DC +5V 3.0A All circuit boards
AC100V DC +12V 1.2A All circuit boards (except SSR board)
DC +12V 0.3A Temperature Control Board
77 SERVICE MANUAL
12. WIRING DIAGRAMS AND COMPONENT LISTS
12-1. Main Unit (CE)
(1) Wiring Diagram
SERVICE MANUAL(CE) 78
(2) Main Unit Electric Parts List (CE)
Symbol Name Manufacturer Model Remarks

NF1 Noise filter Nemic Ramda MAS- 1220-33
PT1 Transformer Kitagawa WC-47
TB1 Terminal block Fuji Electric SKT8A-3CUL
TB3 Terminal block Osada OTB-525-10P-ST-06-C
TB4 Terminal block Fujicon UF2011NS-6P
CB1 Circuit protetor Fuji Electric CP32V/20
CB2 Circuit protetor AMF W28XQ1A8
SSR1 SSR Nippon Inter D2W210CD18
SSR2, 3 SSR Nippon Inter D2W220CD18
X1 Relay Matsushita AR38118
ACJ2 Outlet MENNEKES 10199
ACJ3 Connector Franz Binder 09-0224-00-04
SUP1 Switching power supply Nemic Ramda RT-3-522-SUN
TH1 Thermistor Toho Electric PBC-41D-Y2
TH3 Thermistor Toho Electric M-1-1700
TS1, 3 Thermal protetor Elmwood 2455R-100-285
TS2, 4 Thermal protetor Elmwood 2455R-117-207
M1 Motor Kokusan Electric TL0354
P1~3 Pump lwaki Pumps KBR-3XAU1M-S12
P4, 5 Pump lwaki Pumps MD-15R-NL15
P8 Pump lwaki Pumps KBR- 1XAU1M-S55
MV1 Electro magnetic valve CKD AB3X-1019
MV6 Electro magnetic valve KITZ EA100-UTE-1/2 Optional
MV7 Electro magnetic valve SMC VX2230-02-1G-X52 Optional
S1~6 Lead switch Nippon Automation RS-9S
S9, 10 Switch Hirose Cherry DD1L-A1LA
S11 Float switch Noken Mfg. LS12P-lB-L1200
S12 Switch Klockner moeller TO-1-102/EA/SVB
D1~3 Varister Matsushita ERZ-C10DK431U
D8 Varister Matsushita ERZ-C10DK471U
D9, 10 Varister Matsushita ERZ-C20DK821U
FM1 Dry fan Rokugo Mfg. 2132073L
FM2 Exhaust fan Oriental Motor C0390-842
FM3 Ventilation fan Toyo Electric TD92A4HR
H1 Heater Sinnetsu Z-50101
H2 Heater Taiyo Dennetsu 296- 10711
JP3 Connector JAE PS-20SEN-D4P1-1C
JP5 Connector Molex 5102-12
JP8,54 Connector Molex 5102-07
JP10, 14, 50, 51, 60 Connector Molex 5102-02
JP11,37 Connector JAE PS-16SEN-D4P1-1C
SERVICE MANUAL (CE) 79

JP15~20, 24 Connector M olex 5557-02R
~26, 48, 49, 53
JJ31, 32, 48, 49 Connector Molex 5559-02P
JJ50,51,60 Connector Molex 5240-02
JJ58 Connector Molex 5240-03
MCR1 Connector JAE SRCN2A25-16S
ACP1 Power cord Hanai Electric EP-750-EIO
BZ Buzzer Star Mfg. iMB-06-05
CPU Board Special parts
SSR Board Special parts
Temperature Control Special parts
Board
Control Panel Board Special parts
Motor Control Board Special parts

12. WIRING DIAGRAMS AND COMPONENT LISTS
12-1. Main Unit (UL)
(1) Wiring Diagram

(2) Main Unit Electric Parts List (UL)

NF1 Noise filter Nemic Ramda MAS- 1220-33
PT1 Transformer Kitagawa WC-47
TB1 Terminal block Fuji Electric SKT8A-3CUL
TB3 Terminal block Osada OTB-525-10P-ST-06-C
TB4 Terminal block Fujicon UF2011NS-6P
CB1 Circuit protetor Fuji Electric CP32V/20
SSR1 SSR Nippon Inter D2W210CD18
SSR2, 3 SSR Nippon Inter D2W220CD18
X1 Relay Matsushita AR38118
ACJ2 Outlet MENNEKES 10199
SUP1 Switching power supply Nemic Ramda RT-3-522-SUN
TH1 Thermistor Toho Electric PBC-41D-Y2
TH3 Thermistor Toho Electric M-1-1700
TS1 Thermal protetor Elmwood 2455R-100-285
TS2 Thermal protetor Elmwood 2455R-117-207
M1 Motor Kokusan Electric TL0354
P1~3 Pump lwaki Pumps KBR-3XAU1M-S12
P4, 5 Pump lwaki Pumps MD-15R-NL15
P8 Pump lwaki Pumps KBR- 1XAU1M-S55
MV1 Electro magnetic valve CKD AB3X-1019
MV6 Electro magnetic valve KITZ EA100-UTE-1/2 Optional
MV7 Electro magnetic valve SMC VX2230-02-1G-X52 Optional
S1~6 Lead switch Nippon Automation RS-9S
S9, 10 Switch Hirose Cherry DD1L-A1LA
S11 Float switch Noken Mfg. LS12P-lB-L1200
D1~3 Varister Matsushita ERZ-C10DK431U
D8 Varister Matsushita ERZ-C10DK471U
D9, 10 Varister Matsushita ERZ-C20DK821U
FM1 Dry fan Rokugo Mfg. 2132073L
FM2 Exhaust fan Oriental Motor C0390-842
FM3 Ventilation fan Toyo Electric TD92A4HR
H1 Heater Sinnetsu Z-50101
H2 Heater Taiyo Dennetsu 296- 10711
JP10, 14, 50, 51, 60 Connector Molex 5102-02
JP11,37 Connector JAE PS-16SEN-D4P1-1C

JP15~20, 24 Connector Molex 5557-02R
~26, 48, 49, 53
JJ31, 32, 48, 49 Connector Molex 5559-02P
JJ50,51,60 Connector Molex 5240-02
JJ58 Connector Molex 5240-03
MCR1 Connector JAE SRCN2A25-16S
FH1 Fuse holder Gould Inc. 203111
F1 Fuse Gould Inc. OT-1A
CPU Board Special parts
SSR Board Special parts
Temperature Control Special parts
Board
Control Panel Board Special parts
83 SERVICE MANUAL (UL)

12-2. Circuit Board Diagrams
(1) CPU Board (1/7)
1) CPU Board Circuit Diagram (1/7)
SERVICE MANUAL 84
CPU Board Circuit Diagram (2/7)
SERVICE MANUAL 85
SERVICE MANUAL 86
SERVICE MANUAL 87
SERVICE MANUAL 88
SERVICE MANUAL 89
SERVICE MANUAL 90
2) CPU Board Parts List (1/2)

IC1 1 Chip micro-computer N EC µPD78CIOAGQ-36
IC2 EP-ROM Fujitsu MBM27C512-15
IC3 CMOS S RAM Hitachi HM62256BLFP-10SLT
lC4 P-I/O IC NEC µPD7 1055GB-3B4
IC5 RTC Epson RTC-62423A
IC6 IC Fujitsu MB3773PF-G-BND
IC7 IC MAXIM MAX202CSE
lC8 HCMOS IC Toshiba TC74HC00AF
IC9 HCMOS IC Toshiba TC74HC02AF
IC13 LS TTL IC Tl SN74LS145NS
IC14, 21 Comparator Tl LM339NS
IC18~20 Driver IC Mitsubishi M54972FP
IC22 Driver IC Tl SN75452BPS
TR1~2 Transistor Toshiba 2SA1313Y
TR3~5 Transistor Toshiba 2SC3325Y
TA1 Transistor array Toshiba TD62381F
TA2 Transistor array Toshiba TD62785F
PC1 Photocoupler Sharp PC354T
D1~5 Diode Matsushita MA737- (TX)
DA1~22, 27~30 Diode array Rohm MA 1 52WA- (TX)
DA23~26 Diode array Rohm MA 1 52WK- (TX)
R1,41~56 Resistor KOA RK73K2A182J 0.1W,
1.8kΩ
R2 Resistor KOA RK73K2A621 J 0.1W, 620 Ω
R3~26, 32, 34~38,
57~64, 67~76, 87 Resistor KOA RK73K2AI03J 0.1W, 0.1kΩ
~116, 118, 123
R27 Resistor KOA RK73K2A 1 1 3 J 0.lW, 11kΩ
R28 Resistor KOA RK73K2A392J 0.1W,
3.9kΩ
R29~31, 85, 86 Resistor KOA RK73K2AI02J 0.1W, 1kΩ
R33, 39, 65, 66, 77 Resistor KOA RK73K2A472J 0.1W,
~84, 117, 120~122 4.7 kΩ
R40 Resistor KOA RK73K2AI05J 0.lW, 1MΩ
R119 Resistor Chiba ohm RLF2S820 Ω J 2.0W, 820 Ω
VR1 Multi-rotate trimmer Copal ST-7B500 Ω 3 turns
500 Ω
LED 123 LED Stanle y BR1101WTR red
C1 Electrolytic condenser Matsushita ECEV I CG22 1 P 16V, 220µ1F
C2 Tantalum condenser Matsushita ECST I DX475 R 20V, 4.7µF
C3 Electrolytic condenser Matsushita ECEV I EG I O I P 25V, 100µF
SERVICE MANUAL 91
CPU Board Parts List (2/2)
Symbol Name Manufacturer M odel Remarks

C4~13, 17, 25, Ceramic condenser Murate GRM40FI03Z50 50V,
44, 53 0.01µF
C14, 15 Ceramic condenser Murate GRM40CH100D50 50V,10pF
C16, 18~21, 23, 26 Ceramic condenser Murate GRM40FI04Z50 50V, 0.1µF
~33, 35, 54, 55
C22, 24, 36~43, Ceramic condenser Murate GRM40BI02M50 50v,
45~52 1000pF
C34 Electrolytic condenser Matsushita ECEV1CG100GR 16V 10µF
XTAL1 Cristal oscillator Yakumo HC-49/U-14.7456MHz
BAT1 Lithium battery TADIRAN TL-5902/P
DS1~3 Dip switch Fujisoku DSS108
TB Terminal block Osada OTB-136-B-3P
BZ1 Buzzer Star Mfg. HMB-06
JP1 Pin header JAE PS-3PF-S4T1-PKL1
Short socket JAE PS-2SH4-1
TP1~19 Test pin Mac Eight LC-2-G-Y yellow
LC1 Filter Murata BNX002-001 50V, 10A DC
LC2~8 Filter Murata DSS306-55B271M100 100V, 270pF
LC9~11 Filter Murata DSS306-55B330M100 100V, 33pF
LC12 Filter Murata DSS306-55B102M100 100V,
1000pF
LC13 Filter Murata DSS306-55E222Z100 100V,
2200pF
IC Socket Matsushita AXS 1028 1 1
JJ1 Connector Molex 5045-06A
JJ2, 11 Connector JAE PS-16PE-D4T1-LP1
JJ3 Connector JAE PS-20PE-D4T1-LP1
JJ4, 12 Connector Molex 5045-03A
JJ10, 14 Connector Molex 5045-02A
JJ13 Connector M olex 5045-08A
Printed board Special parts
92 SERVICE MANUAL
3) CPU Board Layout Diagram
SERVICE MANUAL 93
(2) SSR Board
1) SSR Board Circuit Diagram
SERVICE MANUAL 94
2) SSR BOARD Parts List

SSR1~13 SSR Matsushita AQ80139G01
D1~13 Varistor Matsushita ERZC07DK201U
F1~3 Fuse Nagasawa Electric GGS3.15
Fuse holder Nagasawa Electric FP-217
JJ15~22, 24~26 Connector Molex 5566-02A
JJ37 Connector JAE PS-16PE-D4T1-LP1
Printed board Special part
3) SSR BOARD Layout Diagram
SERVICE MANUAL 95
96
SERVICE MANUAL
(3) Temperature Control Board

1) Temperature Control Board Wiring Diagram (1/2)
a. DEV
b. DRY
Temperature Control Board Wiring Diagram (2/2)
c. Power Source Circuit

SERVICE MANUAL
97
2) Temperature Control Board Parts List

IC-A IC NEC µPC741C
IC-B, C IC Rohm BA10358
lC-D IC Tl TLC272CP
IC-E Triode regulator Toshiba TA78009AP
IC-F Triode regulator Toshiba TA78L05AP
Q1, 2 Transistor Toshiba 2SC1815Y
D1~3 Diode Toshiba ISIS88
A, B, REF Trimmer Toshiba GF6P2K Ω
AZ, BZ Trimmer Toshiba GF6P1K Ω
TB1 Terminal block Hattori HT-121A-4P
CN1 Connector Molex 5045-03A
CN2 Connector Molex 5045-06A
Cl, 3 Ceramic condenser TDK 50V, 104
C2, 4~8 Electrolytic condenser Matsushita 16V, 10µF
R1, 18, 36 Resistor Tama Electric 1/4W, 16K Ω , +1%
R2, 10 Resistor Tama Electric 1/4W, 2K Ω , +1%
R3 Resistor Tama Electric 1/4W, 1K Ω , +1%
R4 Resistor Tama Electric 1/4W, 4.75K Ω , +1%
R5, 22 Resistor Tama Electric 1/4W,510 Ω , +1%
R6, 7, 9, 12, 23, 24, Resistor Tama Electric 1/4W, 10K Ω , +1%
28, 34
R11, 13, 14, 16, 17, Resistor Matsushita 1/4W, 10K Ω , +5%
29~31 ,33
R15 Resistor Matsushita 1/4W, 8.2K Ω , +5%
R20 Resistor Tama Electric 114W, 300 Ω , +1%
R26, 27 Resistor Tama Electric 1/4W, 5.1K Ω , +1%
R32 Resistor Matsushita 1/4W, 27K Ω , +5%
98 SERVICE MANUAL
3) Temperature Control Board Layout Diagram
SERVICE MANUAL 99
(4) Control Panel Board
1) Control Panel Board Wiring Diagram
SERVICE MANUAL 100

2) Control Panel Board Parts List

SW1~4 Switch Fuji Electric AB12-EA137
RA1~2 Resistor array Rohm RMLA4331J 1/8W, 330 Ω
RA3 Resistor array Rohm RMHA4220J 1/4W, 22 Ω

R1~2 Resistor Matsushita ERD25TJ470 1/4W, 47 Ω
R3 Resistor Matsushita ERD25TJ390 1/4W, 39 Ω
R4, 6 Resistor Matsushita ERD25TJ200 1/4W, 20 Ω
R5, 7 Resistor Matsushita ERD25TJ120 1/4W, 12 Ω
LED1~3 7 Segment LED Sharp GL9P040
LED4, 5 Plane Source LED Stanley Electric MU20-2101
LED6~8 Plane Source LED Stanley Electric MU03-5202
LED9 LED Toshiba TLG-114AP
JJ55 Connector JAE PS-20BD2-1
Push button Fuji Electric ABX112-H
Push button Fuji Electric ABX120-H
Flat cable Oki Electric FLEX[A28]S20
IC Socket OMRON XR2C-2025
Spacer Mac Eight LR-2
3) Control Panel Board Layout Diagram
SERVICE MANUAL 101

(5) Motor Control Board
1) Motor Control Board Wiring Diagram
SERVICE MANUAL 102

2) Motor Control Board Parts List (1/3)

IC1 Control IC NEC µPC1246C
IC2 PLL-IC Toshiba TC9192P
Toshiba TC9192AP
IC3 PWM-IC Sharp IR3M02A
NEC µPC494C
IC4 Analog SW-IC Hitachi HD14052BP
NEC µPD4052BC
Toshiba TC4052BP
IC5 F-F-IC Toshiba TC4013BP
IC6 Comparater Hitachi HA17393
NEC µPC393C
CN1 Wafer 2P Molex 5566-02A
CN2 Wafer 9P AMP 171825-9
CN3 Wafer 7P Molex 5045-07A
Q1 Transistor array Sanken Electric SLA6022
Q2~4, 6 Transistor NEC 2SC2785
Q5, 8, 9 Transistor NEC BA1F4M
Rohm DTC124
Q7 Transistor NEC BA1F4N
D1~3 Diode Hitachi DFM1E2
Hitachi DFA1A2
D4~8 Diode Hitachi 1S2076A
NEC 1S953
DB1 Transistor array Sanken Electric RBV-601
RA1 Resistor array Matsushita EXB-F4E222J(Y)
KOA RKCB3222J
Rohm RMLS3222J
RA2 Resistor array Matsushita EXB-F6V472J(Y)
KOA RKCB3S472J
Rohm RMHA3-472J
RA3 Resistor array Matsushita EXB-F4E102J(Y)
KOA RKCB3102J
Rohm RMLS3-102J
RA4 Resistor array Matsushita EXB-F6V471J(Y)
KOA RKCB3S471J
Rohm RMHA3-471J
F1 Fuse RITEL 218004
F1 Fuse Holder Emuden Musen H-0452
C1~3 Condenser NEC TPD33Y5V1E104ZL-W 0.1µF, 25V
NEC D33Y5V1EN104Z-51
C4, 8, 18, 21 Condenser Nissei Electric AMZV103K50 0.01µF, 50V
Nichicon QYA1H103K
Nichicon QYX1H103K
C5 Condenser Nichicon UEB1H010MAA 1µF, +50V
Nippon Chemi-con SME50VB1BP
Nichicon UVP1H010MAA
SERVICE MANUAL 103

Motor Control Board Parts List (2/3)

C6 Condenser Nissei Electric MMTV104J50 0.1µF, 50V
Nichicon QYA1H104K
C7, 10, 15, 20, 24 Condenser Matstushita ECK-P1H103ZF 10,000pF, 50V
~ 26
C9 Condenser Nissei Electric AMZV222K50
Nichicon QYA1H222K
Nichicon QYX1H222K
C11, 12, 27 Condenser Matstushita ECK-R1H471KB 470pF, 50V
C13 Condenser Matstushita ECC-R1H151JC4 150pF, 50V
C14 Condenser Nichicon LLK1H682MHSA 6,800µF, 50V
C16 Condenser Nichicon UETIC100MAHITA 10µF, 16V

C17 Condenser Nichicon UMP1H010MCAITE 1µF, +50V
Nichicon UEB1H010MAA
C19 Condenser Nissei Electric AMZV473K50 0.047µF, 50V
Nichicon QYA1H473K
C22, 23, 28 Condenser Nichicon ULB1E100MAA 10µF, 25V
Nissei Electric SME25VB10
Nichicon UVX1E100MAA
TH1 Thermistor Ishizuka 3D-22
R1 Resistor Fukushima Futaba MPC76 0.05Ω, 2W
R2, 7, 8, 16, 24, 31, 36 Resistor Matstushita ERD-S2-TJ102 1kΩ, 1/4W
Matstushita ERD25VJ102
R3, 6, 9 Resistor Matstushita ERD-S2-TJ681 680Ω, 1/4W
R4, 5, 10, 40 Resistor Matstushita. ERD-S2-TJ302 3kΩ, 1/4W
Matsushita ERD25VJ302
R11, 22 Resistor Matsushita ERD-S2-TJ101 100Ω, 1/4W
Matsushita ERD25VJ101
R12 Resistor Matstushita ERD-S2-TJ362 3.6kΩ, 1/4W
R14, 17, 21, 42, 44 Resistor Matstushita ERD-S2-TJ222 2.2kΩ, 1/4W
R15, 32 Resistor Matstushita ERD-S2-TJ223 22kΩ, 1/4W
R19, 46 Resistor Matstushita ERO-S2-CKF1300 130Ω+1%,
1/4W
R20 Resistor Matstushita ERO-S2-CKF3481 3.48kΩ+1%,
1/4W
R23 Resistor Matstushita ERD-S2-TJ104 100kΩ, 1/4W
R25, 28, 30, 37, 50 Resistor Matstushita ERD-S2-TJ103 10kΩ, 1/4W
104 SERVICE MANUAL

Motor Control Board Parts List (3/3)

R26 Resistor Matstushita ERG-1-SJ121V 120Ω, 1/4W
R35 Resistor Matstushita ERD-S2-TJ331 330Ω, 1/4W
R38 Resistor Matstushita ERD-S2-TJ622 6.2Ω, 1/4W
R45 Resistor Matstushita ERO-S2-CKF5101 5.1kΩ, +1%,
1/4W
R47 Resistor Matstushita ERD50TJ203 20kΩ, 1/2W
Rhom R50XJ20KΩ
R48 Resistor Matstushita ERD-S2-TJ512V 5.1kΩ, 1/4W
Printed board Special parts
SERVICE MANUAL 105

3) Motor Control Board Layout Diagram
106 SERVICE MANUAL

13. INSTALLATION
13-1. SRX-201(A) Packing
SERVICE MANUAL 107

13-2. Packing List
The SRX-201(A) main unit and accessories are contained in the same package.
The outer packing is labeled X-RAY FILM PROCESSOR SRX-201(A) and also contains the serial no..
Package Contents Quantity Description
X-Ray Film Processor 1 Developing Rack

SRX-201(A) Main Unit Fixing Rack
Wash Rack
Squeegee Rack
Drying Rack
Each rack is already installed in the main unit. Make
sure to remove the insulation material between the
racks and the processing tanks.
Operation Manual 1 These documents are contained in a plastic bag taped

Inspection Certificate 1 to the front of the main unit.
Crossover Rack and 1 Set DEV FIX Crossover Rack

Guides FIX WASH Crossover Guide
WASH Squeegee Crossover Guide
Each component is contained in its own cardboard
box, which has been packed in the accessories box.
Film Insertion Table 1 Packed in the accessories box.

Basket 1
Duct Hose 1
Thread Reinforced Hose 1
Splash Guard 1
Funnel 1
Tubing φ24X30 1
Tubing φ16X22 1
Bottom Panel Support 1
Service Parts Kit 1 Set Contained in a parts case packed inside the
accessories box. For contents see page 110.
13-3. Package Check

Before installing the SRX-201(A), make the following checks for damage during shipping or for missing
parts.
(1) Check to see that the model name and numbers printed on the outside of the package corresponds
to what the customer ordered.
(2) Check for any extraordinary damage to the outside of the package.
(3) Open the package according to the precautions outlined in the following section.
(4) Check for missing parts by matching the contents of the package against the items on the list provided.
(5) Check all the parts for any exterior damage.
NOTE:
In the case of missing parts or shipping damage, notify immediately the Konica company officer in charge.
108 SERVICE MANUAL

13-4. Precautions for Unpacking
(1) To prevent injury, follow the instructions printed on the top of the package for cutting the wrapping
bands.
(2) The racks have been wrapped in plastic.
There is insulation material between the racks and the processing tanks.
(3) After unpacking the processor, separate the cardboard, plastic and wooden materials and dispose of
them properly.
Accessories Box Contents

Fig. No Part Name Qty Notes
1 DEV/FIX Crossover Rack 1 No.1 ~ 3 Contained in a box
2 FIX/WASH Crossover Guide 1 With two attachment springs
3 WASH/Squeegee Crossover Guide 1 With two attachment springs
4 Film Insertion Table 1
5 Basket
6 Basket
7 Duct Hose Assy 1 set With two cuffs
8 Splash Guard 1
9 Funnel 1 Niplon, 120MMPP
10 Tubing 1 φ24X30, 1m
11 Tubing 1 φ16X22, 3m
12 Beaker 1 Niplon, 3573-07
13 Plastic beaker 1 Niplon, 2LPP
14 Gear 1 No.14~23 contained in a parts case.
15 Gear 1
16 Gear 1
17 Stopper 1
18 Shaft support 2
19 Spring 2 r=74mm
20 2 r=78mm
21 Coupling 1
22 Hose Band 1 Tyton, SNP-28-HSO
23 Hose Band 3 Tyton, SNP-19-HSO
24 Nipple (for UL only) 1 Higaki 1/2X3/4
25 Packing (for UL only) 1
26 Safelight Outlet Cover (for CE only) 1 Refer to page 131
SERVICE MANUAL 109

Illustrated Accessories Box Contents
4
3
1
2
6
8
5
7
10, 11 12 13
9
14 15 16
17
21
18 23
19, 20 22 24 25
(Packed in the plastic bag) for UL only
110 SERVICE MANUAL

13-5. Placement of the Main Unit
There are two ways install the main unit into a wall partition : From the film insertion side, and the film
exit side.
(1) Film Insertion Side Partition Installation
q Remove the top cover and left and right side panels of the main unit.
w Place the main unit as close to the partition opening as possible. Using a 45 cm long carpenter's
level, adjust the leveling bolt support so that the bubble falls completely within the two hairs on
the level's water gauge. (See the following diagram.)
Carpenter's Level
This surface is the film transport

direction reference.
Film Insertion Table
Film Basket
This surface is the 90 angle to direction of

transport reference.
Main Unit Frame
Floor
Levelling Bolt
SERVICE MANUAL 111

e Attach Light Shields B and C to both sides of the main unit frame as shown in the diagram below,
then tighten the screws.
r Insert 4 speed nuts over the tops of Light Shields B and C and line then up with the holes in the
;;
shields. (See following diagram.)
;;
t Cut Packing B (3 mm thick) into 185 mm lengths and attach them to Light Shields B and C just
below the holes on top. Do not cover the holes. (See the diagram below.)
y Cut Packing B (3 mm thick) into 610 mm lengths and attach them to Light Shields A. (See the
diagram below.)
u From the light room side attach Light Shield A to the top of Light B and C using four M4X8 truss
screws. (See the diagram below.)
112 SERVICE MANUAL

i Apply Packing A (10 mm thick) along the top, left and right hand edges of the constructed light
shield assembly, like in the diagram below. Packing A in only 1000 mm in length, so add more it
necessary.
CAUTION:
Do not stretch the packing when attaching it to the light shield assembly. The packing will shrink after
installation; and if stretched, could cause poor shielding.
o Apply Packing A (10 mm thick) along the top, left and right hand edges of the opening in the
partition, like in the diagram below.
Fit the Light Shield Tightly

Against the Partition
SERVICE MANUAL 113

;
114
NOTE:
!0 Making sure of the proper left/right positioning, move the main unit forward until the light shields
are touching the wall. Now level the unit again using the leveling bolt support.
The balance should be readjusted after filling the processing tanks.
Make sure that the solution and water levels are lined up with the same rim on each side.
!1 Remove the service door on the lower part of the film insertion side.
!2 In order to block the opening between bottom of the processor and the floor, attach the light
Shield Rubber Lining in a straight line along the bottom of the main unit all the way from the left-
hand edge of Light Shield B to the right-hand edge of Light Shield C.
;;;
;;
Attach the rubber so that it drapes down over the floor surface about 5 cm, like in the diagram below.
;;;;;
are arched forward a little into the darkroom.
Apply the Lining to the surface
between the Darkroom Side
Panel and the Main Unit Frame.
a. To get the best light shielding results, push the main unit up against the wall so that the light shields
b. If leveling cannot be done with the leveling bolt alone, place a shim made of unbending material (e.g.
steel plating) under the bolt. Do not use wood , plastic or paper products.
c. Replace the main unit's top cover and side panels. Then go into the darkroom and check to see that
the light shields are functioning properly.
SERVICE MANUAL
(2) Film Exit Side Partition Installation
q Remove the top cover and left and right side panels of the main unit.
w Place the main unit as close to the partition opening as possible. Using a 45 cm long carpenter's
level, adjust the leveling bolt support so that the bubble falls between the two hairs on the level's
water gauge. (See the following diagram for the bolt location.)
e Cut Packing B (3 mm thick) into 610 mm lengths and attach them to Light Shields A. (See the
diagram below.)
r Insert 4 speed nuts over the tops of Light Shields B and C and line then up with the holes in the
shields. (See following diagram.)
t Cut Packing B (3 mm thick) into 185 mm lengths and attach them to Light Shields B and C just
below the holes on top. Do not cover the holes. (See the diagram below.)
y Place Light Shield A on top of the main unit. Attach Light Shield B and C to the main unit frame
;;
with the truss screw, then join Light Shield A to Light Shields B and C. (See diagram below)
;;
REMINDER:
The Light Shield A portions of the joints
it forms with Light Shield B and C
Should be on the lighted room side.
SERVICE MANUAL 115

u Apply Packing A (10 mm thick) along the top and left and right hand edges of the constructed
light shield assembly, like in the diagram below. Packing A in only 1000 mm in length, so add
more it necessary.
CAUTION:
Do not stretch the packing when attaching it to the light shield assembly. The packing will shrink after
installation; and if stretched, could cause poor shielding.
i Apply Packing A (10 mm thick) along the top, left and right hand edges of the opening in the
yyyy
;;;;
partition, like in the diagram below.
;;;;
yyyy ;
y
y;y;y; yyyyy
y;y;y; y;y; ;;;;;
;;;;
yyyy ;;;;;
yyyyy
;;
yy
y;y;y; y;y;y; y ;;;;;
yyyyy
; ;;
yy
;;;;;
yyyyy
;
y
;;
yy
;;y; ;
yy
;; y;y;y; y;y;y;yy
;
y
;
y
;;
;;
yy
yy
;
y
;
y
;
y
;
;
y Fit the Light Shield tightly
against the Partition.
o Making sure of the proper left/right positioning, move the main unit forward until the light shields
are touching the wall. Now level the unit again using the leveling bolt support.
The balance should be readjusted after filling the processing tanks.
Make sure that the solution and water levels are lined up with the same rim on each side.
116 SERVICE MANUAL

;
NOTE:
!0 Remove the service door on the lower part of the film insertion side.
!1 In order to block the opening between bottom of the processor and the floor, attach the light
Shield Rubber Lining in a straight line along the bottom of the main unit all the way from the left-
hand edge of Light Shield B to the right-hand edge of Light Shield C.
Attach the rubber so that it drapes down over the floor surface about 5 cm, like in the diagram below.
Apply the Lining to the surface

between the Darkroom Side Panel
and the Main Unit Frame.
;;
;;
;;;
;;
;;;
a. To get the best light shielding results, push the main unit up against the wall so that the light shields
are arched forward a little into the darkroom.
b. If leveling cannot be done with the leveling bolt alone, place a shim made of unbending material (e.g.
steel plating) under the bolt. Do not use wood , plastic or paper products.
c. Replace the main unit's top cover and side panels. Then go into the darkroom and check to see that
the light shields are functioning properly.
SERVICE MANUAL 117

(3) SRX-201(A) INSTALLATION DIMENSIONS
Unit : mm (inch)
The height dimensions indicate the standards values used in designing the processor.
The actual height can be adjusted within a +10mm (+0.39in) range of these values.
118 SERVICE MANUAL

13-6. Water Drainage Work
q Slip the 2.5m long Tubing (24X30) onto the wash water drainage valve unit and clamp the
connection with a hose band (SNP-28-HS0). Cut the hose so that it fits properly into the facility's
drain.
w Slip the 3m long tubing (16X22) onto the other wash water drainage unit and clamp the
connection with a hose band (SNP-19-HS0). Cut the hose so that it fits properly into the facility's
drain.
e String the tubing so that the waster water flows smoothly. The drain should be as close to the
processor as possible, and never more than 2m away. Make sure there are no bends in the
tubing and that it rises no more than 150mm along the floor.
r Take steps to keep the drainage hose clean and free of odor.
Processor Exterior Inside the Processor Processor Exterior Inside the Processor
Wash Water
Drainage Unit
Tubing
(16X22 ; 3m long)
Tubing Wash Water
(24X30 ; 2.5m long) Drainage Valve Unit
Hose Band
(SNP-19-HS0))
Hose Band
(SNP-28-HS0))
Unit : mm (inch)
SERVICE MANUAL 119

13-7. Developer and Fixer Recycling Ports
Connect the drainage hoses (16X22) to the drainage ports (outer dia. 18φ). Clamp the connection with
a small hose band. String the tubings to the recycling tanks.
13-8. Water Supply Work

Function Notes
Supply water temperature 5~30: (41~86<) (As long as it is at least 5: (9<) lower
than the developer temperature.)
q Run a 1/2 (3/4) inch line from the facility's water i When using either public utility water or
supply pipe through a ball valve, strainer and industrial water, water quality should not be a
flow restricter (1~4 liters [0.26~1.05 gal] problem. But when using ground water or water
capacity) to the water supply inlet in the main of obviously poor quality, replace the standard
unit. strainer with an 5 micron filter case. The filter
w When using a mixing valve to heat the water, case inflow and outflow ports are threaded for
run a 1/2 (3/4) inch line from the facility's water 1/2 (3/4) inch pipe.
supply pipe through the boiler to the mixing o After completing water line construction, test it
valve inlet (hot and cold type). Then continue by running water through the system, removing
the 1/2 (3/4) inch line through a ball valve, debris from the strainer, and checking for leaks.
thermometer, strainer and flow restricter to the
water supply inlet in the main unit.
e Install the ball valves, mixing valves
thermometer, flow restricter and strainer at easy
to reach locations.
r In the case of steel pipe water supply, the
connection to the main unit inlet must have a
1/2 (3/4) inch male thread.
t When running steel pipe from the strainer to the
main unit, it is best to install one more strainer
just before making the connection to the main
unit.
y Choose a water heating device that will provide
required water temperature and volume even
during the coldest winter temperature recorded
for your region.
u Before connecting the flow restricter and
strainer, make sure that the inflow and outflow
ports are pointed in the light direction.
NOTE:
The water supply pipe size is 1/2 inch for UL
version, 3/4 inch for CE version.
120 SERVICE MANUAL

!0 Connect the facility's water supply pipe nipple to the processor's water inlet hose nut (1/2"
thread). Make sure to insert packing into the joint.
NOTE (for UL version) :
;;
Connect the yarn reinforced hose to the water supply using a GHT 3/4" to NPT 1/2" reduction
nipple and packing. These parts are available at your local plumbing supplier.
;;
;;
;;
13-9. Exhaust Duct Construction
The SRX-201(A) requires an exhaust system according to the following specifications.
q In order to ensure that the SRX-201(A) will function at maximum performance at all times, it must
operate under optimum room environmental conditions. An important factor in maintaining such
an operating environment is continuous elimination of exhaust fumes from the work space.
w Use 45mm or larger diameter ducting to channel the exhaust from outlet provided in the SRX-01
to the outside. This duct should be a direct line from the processor to the outside. A 45mm
diameter duct hose 1 meter in length has been provided as standard equipment.
e In order to prevent back drafts from the exhaust system flowing into the SRX-201(A) while it is
shut down, construct the exhaust duct as follows.
(1) When running the duct line to the outside of the building:
1) Lay out the duct according the smoke stack design shown in diagram 1 on the next page. This will
prevent back drafts caused by strong winds on the outside.
2) For ducts 4.5 meters or longer or ducts having 4 or more elbow joints, attach a large duct fan to the
system at a distance 2 meters above the processor, or install an exhaust fan in the wall at the end of
the duct. If fans are not installed in such long or complex systems, there is the possibility that the
processor's exhaust outlet, which is rated at 10mmAq or less of static pressure, will not be able to
function properly.
Rule of Thumb: Every 1 meter of ducting produces 1.2mmAq (11.8Pa) of static pressure
Every elbow joint produces 1.2mmAq (11.8Pa) of static pressure
(total length X required mmAq/meter) + (no. of elbows X 1.2mmAq) = duct static pressure
Sample Calculation: For duct 4.5 meters in length with 4 elbow joints,
(4.5 X 1.2) + (4 X 1.2) = 10.2mmAq
3) If the duct static pressure is calculated at between 10 and 14mmAq (between 98 and 137Pa), a
large duct fan with an exhaust force of at least 2m2 and a static pressure rating of 4mmAq (39.2Pa)
should be attached to the system.
4) If the duct static pressure is calculated at above 14mmAq (137Pa), one more large duct fan will
probable have to be installed, if the first fan is not capable of facilitating optimum exhaust. The best
way to check for optimum exhaust is by way of a manometer installed like in Diagram-1.
SERVICE MANUAL 121

5) If one duct line is used for two or more processors, there is the possibility of exhaust from one
operating processor flowing back into the other processors when they are shutdown. For this
reason, we recommend each automatic processor have its own independent exhaust duct line. (See
Diagram-2).
6) After installing the exhaust system, shut down the processor and check for back drafts. This can be
done by placing a source of smoke (cigarette, incense, etc.) by the processor's exhaust outlet to see
if the smoke will be disturbed by any forced air being blown out of the duct.
Diagram-1
Duct Static Pressure Response

0~10mmAq The duct is probably
(0~98Pa) functional as is.
10~14mmAq If exhaust is hindered, a

(98~137Pa) large duct fan will have to
be installed in the system.
After installation, test the
system.
above If exhaust is hindered with

14mmAq one fan in the system, a
(137Pa) second large duct fan will
have to be installed.
After installation test the
Diagram-2 system.
122 SERVICE MANUAL

(2) When hooking the processor into the
building's exhaust duct system :
1) The SRX-201(A) requires an exhaust duct
system hook-up with emission capabilities of at
least 0.6m 3 (159gal) per minute at 50Hz or
0.7m3 (185gal) per minute at 60Hz.
2) The exhaust system hook-up should be
connected as shown in Diagram-3, with the
processor duct inserted into the building duct
line. This is to avoid any possibility of exhaust
flowing back into the processor.
Diagram-3
3) In the case of hook-up to existing building
exhaust systems, duct static pressure of
6mmAq or more may hinder the exhaust
capabilities of the SRX-201(A). To solve this
problem, a large duct fan will have to be
installed in the system. (See previous page.)
;;
13-10. Ventilation Work
q In order to maintain optimum operating conditions
around the processor at all times, a ventilating
fan {exhaust capabilities of at least 5m3 (1321gal)
per minute} should be installed in the ceiling of
the room where the processor is to be operated.
In addition, an air flow vent should be installed in
the room at a height below that of the processor.
This is to insure that a supply of fresh air will
always be available.
w Install the air flow vent close to the processor and
the ventilation fan as far away across the block
the vent's air flow with any screen or shading
device.
e When operating the processor in a dark room,
use a fan and vend that have been equipped with
light shields.
;;;;;
r When using the building's air conditioning system
to ventilate the processor's room locate the air
inflow duct close to the processor (but, avoid
right above.) and install the air outflow duct as far
away as possible.
SERVICE MANUAL 123

13-11. Power Supply (CE)
The maximum capacity in terms of current value of the processor is 16A for single-phase
220/230/240V power sources.
Change and set the terminals according to the following diagram so that processor may match the
specifications of power source in facilities where the processor is installed.
Outlet shall be installed near the equipment and shall be easily accessible.
Terminal Connection Diagram
Typical power Nominal supply Measured Frequency

Diagram
distribution system voltage supply voltage (Hz)
110/191 ~ 121/210
127/220 50 B
122/211 ~ 134/233
3-Wire, 1-phase
198 ~ 230
220 50 C
231 ~ 242
207 ~ 230
230 50/60 D
231 ~ 254
240 226 ~ 254 50 E

2-Wire, 1-phase
90/180 ~ 96/196
100/200 50/60 F
99/194 ~ 110/220
101/208 ~ 115/230
100/240 60 G
116/232 ~ 127/254
3-Wire, 1-phase
207/357 ~ 216/374
220/380 50 H
217/375 ~ 233/403
225/390 ~ 242/419
240/415 50 I
3-Wire, 1-phase
243/420 ~ 254/440
Balanced load

SERVICE MANUAL (CE) 125
13-11. Power Supply (UL)
A main power safety breaker should be located in dark room for safety reasons and service reasons.
Follow all national electrical codes, state and local codes that apply in your area.
Minimum wire size is 10 AWG flexible, copper conductor, terminated with crimp contacts to L1-L2-GND
terminal.
Power Supply Installation

Connect the power supply of SRX-201(A) to a power circuit breaker with more than 16A (single phase)
capacity prepared by the hospital.
NOTE: No neutral line is required. Earth ground should be computer grade with no noise.
Terminal Connection Diagram

Typical power Nominal supply Measured Frequency
Diagram
distribution system voltage supply voltage (Hz)
104/181 ~ 118/205
120/208 60 A
119/206 ~ 127/220
110/191 ~ 121/210
127/220 50 B
122/211 ~ 134/233
3-Wire, 1-phase
198 ~ 230
220 50 C
231 ~ 242
207 ~ 230
230 50/60 D
231 ~ 254
240 226 ~ 254 50 E

2-Wire, 1-phase
90/180 ~ 96/196
100/200 50/60 F
99/194 ~ 110/220
101/208 ~ 115/230
100/240 60 G
116/232 ~ 127/254
3-Wire, 1-phase
207/357 ~ 216/374
220/380 50 H
217/375 ~ 233/403
225/390 ~ 242/419
240/415 50 I
3-Wire, 1-phase
243/420 ~ 254/440
Balanced load
126 SERVICE MANUAL (UL)

13-12. Initial Power ON Procedure
Upon the completion of installation, use the following procedure to switch the processor's power ON for
the first time.
q Make sure that the processor's breaker is OFF, then switch on the room's electricity.
w Make sure that the backup battery is ON.
1) Make sure that pin-header JP1 short circuit o the CPU Board has been inserted on the ON
side. (Factor setting is ON.)
e All RAM Clear
1) Switch DIP1-1 to the ON position and switch the breaker ON. In about 5 seconds time, the
RAM's temperature correction data and DATA MODE-related data memory will be erased.
r DATA MODE RAM Clear
1) Switch DIP2-8 to the ON position and switch the breaker ON. In about 5 seconds time, the
DATA MODE RAM will be erased.
t Current Time Setting
The current time will be shown on the 7-Segment LED Display Panel.
2) Press and hold down the DISPLAY button for at least 3 seconds.
The LED segments will begin flashing, indicating that the time setting change mode has been
activated.
3) Work the ▲ button (+1) or the REPLEN button (-1) to set the correct current time.
Continue pressing the DISPLAY button to switch from Year (95 ~ 15) / Month (1 ~ 12) /
Day (1 ~ 31) / Hour (0 ~ 23) / Minute (0 ~ 59).
[for more details refer to page 59.]
y Confirming DEV Temperature Correction Values
2) Press the DISPLAY button, then press it again and hold it down for at least 3 seconds.
The DEV LED and 170 SEC LED will illuminate, and the DEV Temp Correction Values (integer
portions) will begin flashing, indicating that the Correction Mode has been activated.
3) Make sure that the figures indicated on the 7-segment LED Display Panel match the default
values listed on the inside of the electrical components unit cover.
4) If the figures do not match, reset the LED display.
The segments that can be reset will begin flashing. Work the ▲ button (+1) to change the values.
Press the DISPLAY button to move from value in the following sequence:
DEV Temp (integer portion) / DEV Temp (decimal portion) / Correction Mode Deactivated
u Checking the DRY Fan
1) With DIP1-2 in the ON position, press the DISPLAY button and confirm that the 90" LED is illuminated.
2) Work the ▲ button (+1) and the REPLEN button (-1) and display "016" on the 7-Segment LED Panel.
3) Press the RUN button, check the fan's noise and forced air capability.
4) Switch the breaker OFF and switch DIP1-2 to the OFF position.
i Activating the Normal Operation Mode
1) Switch the breaker ON.
The processor will return to the Normal Operating Mode.
NOTE: Refer to page 16 for processing solution supply instructions after completing this procedure.
Always refer to this manual before carrying out any other setup procedure.
128 SERVICE MANUAL

13-13. Electromagnetic Water Drainage and Cooling Valve Installation
(1) Electromagnetic Water Drainage Valve (MV6)
q Refer to page 9 for where to install the valve.
Attach the valve to processor main unit on the film insertion table side using the two M4X8 pan-
head screws (sems 2) provided. (See the diagram below.)
w Remove the vinyl hose (φ16Xφ22 ; 580mm long) connecting the processing tank wash water
drainage port and the wash water drainage valve unit. (See the solid line diagram below.)
e Connect the processing tank wash water drainage port to the IN side of the electromagnetic valve
with the plastic hose provided. (See the dotted line diagram below.)
r Connect the OUT side of the electromagnetic valve to the wash water drainage valve unit with the
plastic hose provided. (See the dotted line diagram below.)
t Open the wash water drainage valve unit and leave it in that position.
Electromagnetic
Water Drainage
Valve
Main Unit Frame

Tank Water Drain
Processing Tank
Pan-head Screw
(sems 2) M4X8
Electromagnetic
Water Drainage IN Side
Valve Fo
rm
ed
OUT Side tub
ing
Developer
Formed tubing Drainage
Valve
Fixer
Drainage
Valve
Wash Water
Drainage Valve
g)
lon
m
0m
; 58
0
X2
φ 16
g(
ubin
T
SERVICE MANUAL 129

(2) Electromagnetic Cooling Valve (MV7)
q Refer to page 9 for where to install the valve.
Attach the valve to the bottom plate on the main unit with the two 4X12 tapping screws provided.
(See the diagram below.)
w Cut the vinyl hose connecting the water valve as close to the valve as possible and connect that
end to the IN side of the cooling valve.
e Remove the vinyl hose connecting the water valve to the wash water drainage unit. (See the solid
line diagram below.)
r Connect the cooling valve OUT side and the wash water drainage unit with the plastic hose
provided. (See the dotted line diagram below.)
Wash Water Drainage Unit
Main Unit
Bottom Plate Tubing (φ16X22 ; 60mm long)
Water Valve
Cut Here
Tubing (φ16X22 ; 280mm long)

Electromagnetic
Cooling Valve
Tapping Screw
φ4X12
OUT Side
IN Side
Electromagnetic
Cooling Valve
(3) ROM Replacement

Change the ROM to Ver.1.02 or later.
130 SERVICE MANUAL

13-14. Safelight Outlet Cover Installation (CE)
Fix the Safelight Outlet Cover when install the SRX-101 according to the following procedures.
q Remove the Window Cover for Safelight Outlet and other connectors.
w Remove the 4 sems 2 M4 screws (Fig.1).
e When a safelight is used, open the safelight outlet cap to connect the safelight.
r Fix the safelight Outlet Cover with the 4 screws (Fig.2).
NOTE : Fix the Safelight Outlet Cover even when a safelight is not used.
sems 2 M4 screw Safelight Outlet Cover
sems 2 M4 screw
Fig. 1 SRX-201 Rear View Fig. 2
SERVICE MANUAL 131

14. AFTER-INSTALLATION GUIDANCE
After the SRX-201(A) has been installed, go over the following points with the customer.
14-1. Check with Flow Chart
First, during your presentation check each of the points outlined in the following flow chart.
Self Introduction
q Introduce yourself
w Thank the customer for purchasing the SRX-201(A) and let him know that Konica will do all
that it can to be of service to him.
Features and Specifications of the SRX-201(A)
q Make the customer feel that he has made the right decision in purchasing the processor.
w Make your general explanation of the processor as brief and concise as possible.
Names and Functions of the Main Unit's Components
q Explain these points using the Operation Manual.

w Point out each component when explaining it.
How to Mix the Processing Chemicals
q Go through the directions on the chemical packages.
w Clearly explain all the precautions to be taken when mixing the solutions.
e If the customer will be using the Operation Manual.
Operational Procedure
w Have the customer go through the operation process himself and make sure he remembers
all the steps to be taken.
How to Handle the Accessory Equipment

Cleaning
q Explain these points using the sections on cleaning in the Operation Manual.
w Emphasize all the precautionary measures to be taken in the cleaning process.
Maintaining Optimum Room Conditions around the Processor
q Emphasize all the precautions to be taken in maintaining optimum operating conditions

both inside the darkroom and out.
Troubleshooting
q Explain these points using the relevant sections in the Operation Manual.
w Try to explain how to respond to errors in the simplest way possible.
e Clearly indicate to the customer where and whom he can contact in case of an operational
problem or complaint.
132 SERVICE MANUAL

Check and Maintenance
q Explain these points using the relevant sections in the Operation Manual.(11) Shutdown
Procedure
Shutdown Procedure
q Explain these points using the relevant sections in the Operation Manual.
Questions and Answers
q Answer all inquiries from the customer with confidence.
w If you cannot answer a certain question on the spot, make clear to the customer when you
will have an answer ready for him.
The Warranty
q Remind the customer that the SRX-201(A) is guaranteed for a certain period from the date
of installation.
Conclusion
q Make sure to thank the customer for taking the time to listen to your presentation.
14-2. Before the Presentation

Make Sure of the Following Points Before Your Presentation to the Customer.
(1) Is this the first time the customer has purchased an automatic film processor?, or is the SRX-201(A) a
replacement processor?
If it is being purchased for the first time, give a more detailed presentation.
If it is a replacement processor, first check the type of processor that was used previously. Then give
your presentation so that the customer understands the similarities and differences between operating
the previous processor and running the SRX-201(A).
(2) If the SRX-201(A) is a replacement processor, make sure that you are familiar with the features of the
previously used model, like its processing speeds and solution temperature levels. (Always keep in
mind ways to maintain the film processing conditions that the customer has become used to.)
(3) Check beforehand the place where the SRX-201(A) is to be installed, as well as the operating
environment (exhaust devices, temperature / humidity conditions, etc.).
Also check if there is a suitable place for electrically grounding the main unit.
(4) Check beforehand the processing speeds, film, and sensitized paper the customer intends to use.
(5) Find out the approximate number of film sheets that will be processed each day. Then calculate the
amount of processing chemicals and film that will needed, so that insufficiencies in supply will not
arise during operation.
(6) Check beforehand that the processing chemicals and the film to be used are compatible. Caution the
customer concerning any incompatible combinations. Make sure that you explain clearly the reason
why the incompatible materials cannot be used together.
(7) Study the catalogue, operation manual, etc. thoroughly beforehand so that you will have no trouble in
explaining clearly the features and specifications of the SRX-201(A).
SERVICE MANUAL 133

(revised on Aug. 18, '99)
14-3. Explaining the SRX-201(A)
Give your presentation using the SRX-201(A) operation manual.
(1) Self Introduction
q Introduce yourself.
w Thank the customer for purchasing the SRX-201(A) and let him know that Konica will do all that it
can to be of service to him.
(2) Features and Specifications
q Explain the features and specifications of the processor (p.1).
● Emphasize the special features of the SRX-201(A) and make the customer feel confident his/her
facility has made the right decision in purchasing this particular processor.
● Make sure to mention that the SRX-201(A) is a state-of-the art medical film processor, the best
that money can buy.
(3) Names and Functions of the Main Unit's Components
q Explain the main unit's components (pp.3~8).
w Include in your presentation an explanation of the processor's special features in relation to the
components.
e Point out each component when explaining it.
r Study the operation manual thoroughly so that you can answer any questions correctly and
informatively.
● If by chance there is a question that you cannot answer immediately, make sure to inform the
customer when you will have an answer ready for him.
(4) How to Mix the Processing Chemicals
q Go through the directions on the chemical packages.
w Explain clearly the differences between the developer and fixer replenisher solutions, so that the
customer will not confuse them during operation.
e Explain the mixing procedure along with the following precautions ;
1) Do not reverse the steps in the developer replenisher (Chemical A, Chemical B) mixing procedure.
2) Do not reverse the steps in the fixer replenisher (Chemical A, Chemical B) mixing procedure.
3) Mix the chemicals thoroughly.
4) Use only the amount of water specified on the package.
5) Explain how to add the starter.
r Explain how to fill the main unit's processing tanks with solution. (p.22)
t Explain what measures to take if processing solution comes into contact with the skin.
134 SERVICE MANUAL

(5) Operational Procedure
q Explain these points using the Operation Manual. (pp.12~26)
w Demonstrate how to switch both the building's power breaker and the main unit power switch ON
and OFF. Have the customer actually perform this procedure until he remembers all the steps
involved.
e Make certain that the processor's initial settings are correct. (pp.13~14)
r Explain the operational procedures in the following order, emphasizing how to use the control
panel on the main unit.
1) How to alter the processing time
2) How to change processing conditions
3) How to select the standby modes
4) How to supply replenisher and processing solution (pp.25~26)
5) Other procedures
t Explain that normal standby times must be changed in accordance with seasonal temperatures.
(p.14)
y After the READY lamp illuminates, run a few sheets of already developed 10"X12" film through
the processor and explain how the film is transported.
(6) How to Handle the Accessory Equipment
q If the customer has chosen to use any optional accessory equipment, explain how it function in
relation to the SRX-201(A).
(7) Cleaning
q Explain all the points necessary in keeping the SRX-201(A) clean with the Operation Manual.
w Explain the differences between cleaning the bakelite rollers and the water absorption rollers.
e Using the Operation Manual, explain the cleaning chores that are required to be done once a
month and once every three months.
(8) Maintaining Optimum Room Conditions around the Processor
q Emphasize all the precautions to be taken in maintaining optimum operating conditions around
the processor.
● Using an air circulation fan.
● How to use the solution recycling tanks
● Checking the main unit exhaust.
● Checking the room temperature and humidity around the processor.
(9) Troubleshooting
q Explain these points using the relevant sections in the Operation Manual. (pp.27~28)
w Explain the measures to be taken for every error that may occur.
e Show the easiest ways of troubleshooting.
r Clearly indicate to the customer where and whom he can contact in case of an operational
problem or complaint.
t Explain the content of the free-of-charge after-service schedule that you intend to follow.
SERVICE MANUAL 135

(10) Service and Maintenance
q Using the Operation Manual, explain the content and method of maintaining the processor at
optimum operating conditions. (pp.29~34)
● Make sure to impress on the customer how important these periodical maintenance checks are in
preventing operational errors.
(11) Shutdown Procedure
q Explain the maintenance checks that should be carried out when the processor is shut down.
w Explain these points using the relevant sections in Operation Manual. (p.24)
(12) Questions and Answers
q Answer all inquiries from the customer with confidence.
w If you cannot answer a certain question on the spot, make clear to the customer when you will
have an answer ready for him.
(13) The Warranty
q After installation and check have been completed, refer the customer to the clause in the
warranty that says "the SRX-201(A) has been handed over to you on this date, - - -, installed and
checked properly and with all its components and parts in optimum working condition."
● If for some reason the processor cannot be handed over to the customer under the above
stipulations, explain to him the details and tell him when it will be ready to be handed over. Make
sure that the customer agrees to these conditions.
w Remind the customer that the SRX-201(A) is guaranteed for a period of 1 year from the date of
installation.
● Fill in the date of installation on the warranty.
(14) Conclusion
q Urge the customer to read the Operation Manual over thoroughly before he begins operating the
SRX-201(A).
● Make sure that the customer knows where and whom to contact if there is some thing in the
Manual that he does not understand.
w Make the customer feel confident that he can operate the processor easily and worry free.
e Thank the customer for taking the time to listen to your presentation.
136 SERVICE MANUAL

15. PERIODICAL MAINTENANCE AND MAINTENANCE SCHEDULE
(Copied from Operation Manual)
15-1. Summary of Service and Maintenance Tasks
¢Crossover Rack and Guides

(DEV/FIX, FIX/WASH, WASH/Squeegee)
NOTE Carrying Method
Wash thoroughly once a month with a sponge and Carry the main body of SRX-201(A) on a pallet
either cold or warm [40:(104<) or less] water. truck by four persons.
●To Remove DEV - FIX Crossover Rack

Remove it as illustrated in the Label (a) and (b).
Label (a)
Label (b)
●To Replace FIX - WASH Crossover Guide

Replace it as mentioned in the Label (c).
Label (c)
●To Remove FIX - WASH Crossover Guide

Squeeze the Lock Springs inward, tilt back and lift it as the following figure.
SERVICE MANUAL 137

¢DEV, FIX, and WASH Racks CAUTION
Wash thoroughly once a 3 months with a sponge 1.Always use a sponge to avoid scratching the rollers.
and either cold or warm [40:(104<) or less] water.
In the case of a heavily soiling DEV rack, use Rack 2.When replacing the crossover racks, be careful not
Cleaner as described in the following section. to bump against the wash water replenish pipe with
the rack bat. See figure below.
¢Squeegee Rack
Wash thoroughly once a month with a sponge and

either cold or warm [104<(40:) or less] water.
Wash and wring out the rack's water absorption
roller. Dry the rack completely before you put it back
to the original position.
¢Processing Tanks
Rinse with either cold or warm [104<(40:) or less]

water, before filling with new solution. In the case of
a heavily soiling DEV tank, use Rack Cleaner, but
be sure to wash the tanks with water to remove the Figure-29
Cleaner afterward.
¢Gears and Bearings
The gears and bearings are made of durable

plastic, but they are subject to wear. Check them for
cracks and breakage every time you clean the
racks. In case of cracked or chipped parts, contact
your KONICA service representative.
¢Electrical Components Cooling Vent Filter
Clean during other check and maintenance tasks.

In the case of heavy soiling, use a vacuum cleaning
to remove the dust.
¢Film Basket
Dust will collect inside of the basket and cause

scratches on the film. Use a vacuum cleaner from
time to time to remove the dust.
138 SERVICE MANUAL

NOTE
Before removing the DEV, FIX or WASH racks, make sure that the RUN button is OFF. Then lift the developer
level sensor bracket at an angle. See the figures below.
Figure-30 Set the sensor bracket Figure-31

as the following figure.
NOTE
Set the Rack into the Processing Tanks after washing the Processing Tanks. Then set the sensor bracket as
instructed in the following label.
SERVICE MANUAL 139

15-2. Cleaning
Sponge
A. Washing the racks with Water
qPlace the racks in a wash basin and scrub their
surfaces using a sponge and warm [20~40:
(68~104<)] water.
wAfter washing, stand the racks in the basin at an
angle to dry.
Rack Guide
CAUTION
Always use a sponge when cleaning the processing
tanks and racks to avoid damaging the plastic and
rubber components.
Figure-32
Fixer Drainage Valve
B. Rinsing Out the Processing Tanks
qOpen all the drainage valves and drain all of the Developer Drainage Valve Wash Water Drainage Valve
solution and water from the tanks.
wWhile running water in the tanks, gently scrub the
inside of the tanks with a sponge. Then rinse them
with water.
eAfter draining the water from the tanks, close all the
drainage valves.
rUse a beaker to fill all the tanks with water.
tPut back all of the racks to the original position.
yPut back the top cover to the original position.
uTurn on the RUN Button.
●The water will be circulated in the tanks.
iLet the water circulate for about 3 minutes, then
press the RUN Button OFF.
Figure-33
oOpen all the drainage valves. Splash Guard
!0After all the water is drained from the tanks, close all
the drainage valves.
REMINDER
Always use the splash guard shown in Figure-34 so
that water will not be splashed on the other parts.
Figure-34
CAUTION
Never start up the processor (press the RUN Button)
whenever the tanks are empty. This will activate the
developer level detector and may cause damage to
the pump and other working parts.
140 SERVICE MANUAL

C. Washing with Rack Cleaner
Developer Drainage Valve
Water alone is not always sufficient to clean crystallized
solution, dissolved film gelatin and silver from the DEV
rack and DEV tank. In the case of heavy soiling, use Rack
Cleaner which can be purchased from your KONICA
service representative. Rack Cleaner should be used
about once every three months.
qOpen the Developer Drainage Valve and drain all the

solution from the tanks.
wClose the valve and use the polyethylene beaker
and funnel to fill the tank with water.
ePress the RUN Button and let the water circulate for
2 or 3 minutes.
rOpen the Developer Drainage Valve and drain all the
water from the tank, then close the valve.
tFill the tank with diluted cleaner and circulate the Figure-35
solution for 15 minutes.
yDrain the solution, then repeat the same steps as
Polyethylene Beaker
w~r three times.
NOTES Funnel
1. Do not submerge developer rack in systems
cleaner.
2. Dilute Rack Cleaner according to the instructions
that came with it.
3. If all the grime is not removed by circulated
cleaner, drain the solution and use a sponge to
scrub all the soiled areas. Use the splash guard
shown in Figure-34 to avoid splashing the
solution on the film detectors or electrical
components.
Figure-36
SERVICE MANUAL 141

15-3. Maintenance Schedule
q Maintenance by user
Frequency(month) 1 3 6 12 18 24
Maintenance Task
Wash squeegee rack with water ●
Wash crossover rack and guides with water ●
Wash DEV/FIX/WASH rack with water ●
Wash DEV/FIX/WASH tank with water ●
Change developer and fixer solution ●
Clean DEV tank and rack with Rack Cleaner ●
Check rack gears in DEV/FIX/WASH/DRY rack ●
Check torsion in DEV/FIX/WASH/DRY rack ●
w Other Main Maintenance

Frequency(month) 1 3 6 12 18 24
Maintenance Task
Clean filters in electric assembly and cooling port ●
Clean detector sensors ●
Clean dryer nozzle and rollers in DRY rack with cloth ●
Change springs in FIX rack rollers ●
Change springs in DEV/WASH/Squeegee rack rollers ●
Check play and teeth of drive motor & shaft ●
Change absorption rollers ●
Change bearings ●
Change HTV, silicon rollers ●
NOTE
Please use this maintenance schedule as a reference.
Frequency of cleaning schedules will vary depending
upon the workload and volume of films processed.
142 SERVICE MANUAL

NOTE : Those described as "SRX-201(A)" in this manual
denote SRX-201/201A.
1071-55030C
KONICA MEDICAL IMAGING INC. KONICA CANADA INC. KONICA EUROPE GMBH
411 Newark Pompton Turnpike, Wayne, NJ 07470, U.S.A. 1329 Meyerside Drive, Mississauga, Ontario Friedrich-Bergius-Str. Gewerbegebiet,
TEL.973-633-1500 L5T 1C9, CANADA 85662 Hohenbrunn, GERMANY
TEL.905-670-7722 TEL.8102-8040
KONICA FRANCE S.A. KONICA U.K. LTD. KONICA AUSTRALIA PTY.LTD.

Paris Nord II, 305 rue de la Belle Etoile, B.P. 50077, 95948 Plane Tree Crescent, Feltham, Middlesex 22 Giffnock Avenue, North Ryde, N.S.W. 2113, Australia
ROISSY C.D.G. CEDEX, FRANCE TW13 7HD, U.K. TEL.2-886-0333
TEL.1-4938-6550 TEL.1-81-751-6121
9903TE(300)

201A Konica Xray Processor Service Man

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MEDICAL FILM PROCESSOR

1 EXPLANATION OF CAUTION LABELS

Risk of the damage

to property) Moderate damage or WARNING

Damage to property only CAUTION

Should this manual become not readable due to any reason,

2 SERVICE MANUAL (CE)

SERVICE MANUAL (UL) 2

(Drying Heater and Electrical Unit)

■ TOOLS AND EQUIPMENT

SERVICE MANUAL(Revised Mar. 1999) 4

*The above specifications are subject to change without prior notice.

5 SERVICE MANUAL (CE)

*The above specifications are subject to change without prior notice.

SERVICE MANUAL (UL) 5

2-1. External View (CE)

(2) Rear View-1

6 SERVICE MANUAL (CE)

2-1. External View (UL)

(2) Rear View-1

Film Insertion Table

SERVICE MANUAL (UL) 6

Developer (DEV.) Fixer (FIX) Wash Water Drainage

Fixer Drainage Outlet

Exhaust port Interlock Switch (S10)

WASH (Washing) tank

DEV(Developing) rack FIX(Fixing) rack WASH(Washing) rack Squeegee rack

DEV / FIX Crossover Rack WASH-Squeegee Crossover Guide

FIX / WASH Crossover Guide DRY(Drying) rack

DEV Replenish Pump

Drying Fan Motor

2-4. Electrical Unit

SSR (SSR1) SSR (SSR2, 3) SSR Board

Noise Filter (NF1) Terminal Block (TB3)

Terminal Block (TB4) Switching Regulator (SUP 1)

PROCESSing Lamp REPLENish Lamp

Night STANDBY Lamp

Processing Cycle Time Display

LED Display Panel

AUTO-FILL/ALARM OFF Button

The control panel shows operational procedures Night STANDBY Lamp

Refer to the revised "SRX-201(A) Parts List" to replace

DEV-FIX i EPDM (φ24) SUS (φ12) 70mm 5.2 ~10.3

WASH !4 Bakelite Bakelite 74mm 4.1 ~ 7.7

Squeegee !7 Silicon (RTV) EPDM 74mm 6.4 ~12.0

5-2. Automatic Solution Supply Activated by Solution Level Sensor

E.10 Display : DEV Replenish Pump OFF

Solution Level Sensor OFF

DEV Replenish Pump ON

Solution Level Sensor OFF Solution Level Sensor ON

DEV Replenish Pump OFF

3-Minute DEV Replenishing

5-5. Temperature Control

Developer tank heater1 operates;

Time q exceeds 1 hour ------------ Error No. E-02 displayed

The drying heater(H1) operates;

Process Cycle Illumination Time

5-8. Jog Cycle Standby

;;;;; ;;; ;;;

5-11. Preliminary RUN Mode

5-12. Wash Pump (P8)

Cycle Volume Line Speed Notes