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Why is overtime premium of direct labour usually considered an indirect Normal Costing allocates indirect costs based on the budgeted indirect-
rather than a direct cost? Because it does not add to the cost of a cost rate times the actual quantity of the cost-allocation base.
particular batch of work solely because it happened to be worked on Actual Costing allocates indirect costs based on uses an actual indirect-
during the overtime hours. cost rate times the actual quantity of the cost-allocation base.
purpose of Job Costing:
Q8: Which factors can change the release timing / mechanism of
Work load control: Production Planning and Control Concept: Allocation of indirect costs to
orders?
• Releasing jobs based on current work loads each job. Environment usually:
• Stabilise and balance work loads, and Consistent output MTO / ATO Sequence dependent set-ups/ Sequential batching/ Simultaneous
batching/ Nesting/ Assembly
Q1: For what companies WLC is suitable? Q9: What are the output control measures suggested by WLC?
MTO Small and Medium companies with limited financial resources Load capacity determination: Performance of WLC requires a good
understanding of capacity and its flexibility.
Q2: implementation of WLC concept often fail in practice? Q10: What are the output control measures encountered in practice?
Difference in theory and practice (complexity) Re-allocating workers, re-routing of jobs, overtime and subcontracting
No implementation strategy available (reason for research)
Q3: incorporated into the Planned workload? Shop floor (or production activity) control:
Four planning stages and three types of workload: A system for utilizing data from the shop floor as well as data
1. Customer Enquiry job can be included in total workload processing files to maintain and communicate status information
2. Order Entry job is included in planned workload on shop orders and workcenters
3. Order Release job is included in released workload
4. Shop Floor Dispatching after completion job is taken out of workload
Q4: What are important decisions related to input control? Major functions of shop floor control:
Due date determination: dependent on routing, customer wishes, third parties etc. 1. Assigning the order priority
Job acceptance: are we going to do this job? Base it on work load
2. Maintaining WiP (quantity) information
Order release decision: compare the load of a job with the current load and limits of the
WorkCentre(s). If limit is not exceeded, release the job, otherwise keep it in the pool
3. Conveying order status information
(can be continuous or discreet decision) 4. Providing actual output data for capacity control
Shop floor control: order progress control (see last week) feedback loop purposes
Biggest disruptions to this process: 5. Providing quantity by location by order for accounting
Rush orders, rework, outsourced production purposes
6. Measuring efficiency, utilization, and productivity of
Q5: What are the fundamental principles underpinning WLC?
Control the input rate of work in accordance with the output rate; restrict and control the
manpower and machines
amount of work on the shop floor and stabilise throughput times as customers value Data integrity: Key problems in shop floor control:
reliability. • Data inaccuracy
Q6: What are the theoretical order release methods suggested in WLC? • Lack of timeliness
WLC theory: EDD or Planned Release Date in combination with load capacity Consequences:
Q7: What are the practical order release methods used? • Excess inventory
EDD, job size/complexity, customer importance, resource availability, profitability • Stock-out problems
• Missed due dates
• Inaccuracies in job-costing