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MODULE VII
Contents
INTRODUCTION..............................................................................4
Waiver
The information that is presented in this document is given with the intention of
improving blast results through training. To this end, the best professional expertise and
resources have been applied. Because of possible drilling and application variance,
incorrect or incomplete data regarding the site and complex rock structure, Bulk Mining
Explosives (Pty) Ltd and the author of this document cannot assume liability for any
alleged or actual damages arising directly or indirectly out of the information provided in
this document.
Competence
5. If you do not know the rock strength, how would you calculate the
charge mass per hole?
6. What is the rule for working out hole spacing using hole diameter?
12. How can you control air blast from a presplit blast?
Introduction
Approach
The first decision to make is that of hole diameter. It is an important
The second decision that needs to be made is the spacing between holes
and finally, you will need to decide how mush explosive to place in each
hole.
The semantics of charge type, charge distribution in the hole, the use of
stemming and initiation system are equally important, but should only be
made after the basic design decisions of
1. hole diameter
2. hole spacing
3. charge mass per hole
In order to keep the borehole pressure low, the explosive charge must be
decoupled in presplit holes. This is done either by using cartridges of
smaller diameter than the hole, and spaced if necessary, or by positioning
a slug of explosive in one position in the hole (See Figure 1). The air
surrounding the explosive provides the necessary decoupling that ensures
that very high borehole pressures are avoided.
Rule 1.
De tona ting
cord 1 Cord 2
Downline
Explos ive
Ca rtridge
De = Diameter of explosive in mm
Equation 2
Dh = Diameter of hole in mm
Coal 40 4 Soft
The result given in this example shows only that the charge quantity
chosen for presplitting the rock in question should be adequate.
Depending on geological conditions such as the occurrence of softer
layers, or the presence of closely spaced jointing, the design quantity may
not yield the expected results. It is important to realize that any blast
design will need optimization through trial and observation in the field.
The thing about the initial design is that it provides a sound point from
which to start.
What should you do if you do not know the rock UCS and
tensile strength?
In most cases, the strength of the rock is not known. For this situation, a
less precise method can be used to determine the optimum amount of
explosive needed in a hole. Use Rule 2 for calculating optimum explosives
Rule 2:
Equation 3
S = Hole spacing in m
Dh = Hole Diameter in mm
Rule 3.
Rule 3:
Powder Factor
Joint planes will affect the propagation of the presplit plane. When the
joint spacing is significantly less than the spacing between presplit holes,
there is a strong likelihood that the presplit plane will not propagate
through the joint planes. In general, the spacing between holes should
not exceed twice the predominant joint spacing.
Pre s plit
Surfa ce
Achieve d
Burden
By definition, presplitting is carried out prior to any adjacent blasting. If
the distance between the presplit plane and the nearest free face
becomes too small, poor results can be expected due to:
The presplit plane, if well developed, can help to limit back break because
it acts as a plane along which gases can vent to atmosphere and because
it is a dynamic stress barrier.
Le s s S table Condition
Entire ve rtica l wa ll
be come s uns ta ble through
a n is ola te d block fa lling
out.
Figure 4
Le s s S table Condition
S liding out on uns upporte d
incline d pla ne s .
Figure 5
When there is more than one set of joints that intersect each other, the
most stable angle for the final wall will be at the plunge of the intersection
lines between the two sets of joint planes, when this plunge is towards
the open excavation.
Usually, structures that dip away from the open excavation give rise to the
most stable walls.
A plug must support the stemming so that the air void around the charges
is not closed up. A number of inexpensive mechanical devices are
If stemming is used, the length of the stemming is typically less than that
used in normal production holes because of the lower borehole pressures.
Your stemming length should not be more than 11 hole diameters.
Rule 4:
Stemming length in
presplit holes should not
be more than 11 hole
diameters.
Water has the effect of increasing local coupling with the surrounding rock
thus aggravating shock-induced damage around the hole. Water, under
dynamic pressure, will also act as a hydraulic ram and penetrate and
expand fractures and joints around the hole.
Water also acts as a weak type of stemming, thus preventing the equal
distribution of pressure throughout the borehole.
Because presplit holes are often left unstemmed and detonating cord is
used on surface between the presplit holes, presplit blasts tend to be very
noisy. If noise is a problem, stemming of presplit holes will need to be
considered. Also, the covering of surface detonating cord with a thick
layer of sand or soil will help to dampen noise levels.
Equation 7
Rule 8:
In noise sensitive areas, use
stemming in the presplit holes
and cover detonating cord
surface lines.
The South African opencast strip mines commonly apply presplitting with
every blast in overburden blasting. This type of presplitting is aimed at:
Block damage
Trim blasts are very prone to blast damage because of their narrow
geometry. In jointed rock, the susceptibility to damage is much higher.
The causes of blast damage to trim blocks are as follows:
1. Firing of presplits before drilling and blasting the trim blasts, but
after removing the core (ore) rock in the pit.
2. Firing the presplits together with the main blast.
Presplit blast
generates high
horizontal forces.
Horizontal displacement
occurs in the narrow trim
(limit) blocks causing joint
planes to open up in the rock mass.
Figure 7. Illustration showing that the narrow blocks do not provide much
resistance to the forces from a presplit blast and the displacement causes
opening up of joint planes.
Solution
Presplits and trim blasts are fundamental to good quality final walls.
However, sequencing of the blasts is very important to avoid damage to
Presplit blasts should only be fired if there is sufficient rock volume in front
of the presplit to limit displacement.
Recommended Solution
Firing a presplit at the same time as the adjacent blast should always be
avoided. If a situation does arise where the two have to be fired at the