Job Safety Analysis – BCIS Piling Work PAGE NO.

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Annexure G: Job Safety Analysis (BCIS Piling Work)

Introduction

Job Safety Analysis (JSA)

Safety is essential and imperative part of the construction field and especially for BCIS Piling Work. This document describes Job
Safety Analysis (JSA) for BCIS Pilling Work

Conducting the analysis:

1. Select jobs with the highest risk for a workplace injury or illness.
2. Select an experienced employee who is willing to be observed. Involve the employee and his/her immediate supervisor in the
process.
3. Identify and record each step necessary to accomplish the task. Use an action verb (i.e. pick up, turn on) to describe each step.
4. Identify all actual or potential safety and health hazards associated with each task.
5. Determine and record the recommended action(s) or procedure(s) for performing each step that will eliminate or reduce the hazard
(i.e. engineering changes, job rotation, PPE, etc.)

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A. INFORMATION

Project Name/ No. Ammonia Urea Fertilizer plant

Process and location Gorakhpur U.P.

Reference documents Method Statement for Installation of Bored Cast In-Situ Piles
(e.g. Code of Practice,
manufacturer’s instructions)
JSA Date 15/04/2018
JSA Author Name: Dinesh Kumar Gupta Sig./Date:
To be implemented by Name: P. Sudhir Kumar Sig./Date:

B. WORK DESCRIPTION

Manpower Site Engineer

Site Superintendent
- No. of personnel Skilled Foreman
Skilled Operator
- Qualifications of personnel Skilled Rigger
Skilled Helpers
- Supervision requirements

Machinery

- Types of machines/ tools Hydraulic Piling Rig, Hydra, Welding Machine ,Cutting and bending machine ,Tremmie pipe
and hopper, Dewatering Pump ,Mud Pump, Vertical Pump, DB, Lifting tools & tackles,
- No. of machines/ tools Bentonite Tank set up

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Materials

-Types of materials used Diesel, Welding rods ,engine oils, admixtures and other construction chemicals

- Hazardous substances

(if any)

Methodology

- Brief description of sequence of Ref. Method Statement for Installation of Bored Cast In-Situ Piles –
works

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Boring ,Reinforcing ,Casting -BCIS

Activity:   Pilling Work   Doc. No. / Revision:00  
Analysis Conducted by: Site RA
Company: Keller Ground Engineering India Private Limited Team  

Site:   Ammonia Urea Fertilizer plant Gorakhpur (U.P)

Approved by: Reviewed by: HSE Coordinator  
Date: 15/APR/2018 Sign:   Date: 15/APR/2018  
S/n. Activity Health & Safety Hazards Health & Safety Control Measures Responsibility
Description Risks

1. Competent operator to operate rig

2. Banksman to guide rig
3. Ensure ground is firm and stable (check by
H-Serious Bodily injury,
Crawler rig to engineer if needed)
1 S-Toppling of rig Fatality Supervisor / Foreman
location 4. Provide steel plates
Property damage
5. Only authorised persons allowed near rig
6.Do NOT crawl rig with counter weight and
without boom (it may cause the rig to be
unbalanced and topple)
H - Agronomic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
Install auger &
2 1.Always Ensure Competent worker & operator
pin Supervisor / Foreman
S - Pinch Point hazards S - Hand Injury trained in activity ,Hand Protection in use
1.Competent worker & operator trained in
activity
2. Persons to keep safe distance from rig Supervisor / Foreman
S-Serious Eye Injury & 3. Proper PPE to be worn by worker: safety
S-Struck by flying spoils Itching glasses, long sleeves/ pants
a) Competent worker & operator trained in
3 Pre-Boring activity
b) Persons to keep safe distance from rig by
creating exclusion zone
Supervisor / Foreman
c) Proper PPE to be worn by worker: safety
glasses, long sleeves/ pants
d) Revolving light & Swing Horn to be
S- Struck by moving rig, parts S-Serious body injury functioning

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a) Competent worker & operator trained in

activity
Verticality check b) Persons to keep safe distance from rig by
during casing creating exclusion zone
4 Supervisor / Foreman
installation and c) Proper PPE to be worn by worker: safety
Boring glasses, long sleeves/ pants
d) Revolving light & Swing Horn to be
S- Struck by moving rig, parts S-Serious body injury functioning
H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
Check centre of
5 1. Competent worker to perform activity
pile Supervisor / Foreman
2. Worker to be aware of possibility of collapse
S-Fall into hole S-Serious body injury 3.Bore hole should be covered
1.Hydraulic leakage to be check & ensure
periodic maintance
E-Oil Spillage from rig E-Land Pollution Supervisor / Foreman
2.Ensure appropriate waste disposal
management procedure to be implemented
H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
1.Always Ensure Competent worker & operator
S - Pinch Point hazards S - Hand Injury trained in activity ,Hand Protection in use 2. Supervisor / Foreman
Resting rod provision should be implemented .
Lower down 1. Require proper supervision, Co-
casing using ordination with all work force.
6
piling Rig & 2. Proper giving signal by only one
unhook signalman, all lifting tackles are
H-bodily injury due to checked by competent person.
getting jerk during lifting 3.Check the physical condition of
because of improper lifting tackles (slings, D shackels)
S-Broken wire rope / sling / D shackle. Supervisor / Foreman
rigging ,due to broken / 4.Use scratch proof hand gloves,
failure of wire rope / sling / safety shoes, helmet. Use guide rope
D shackels to hold the transformer to avoid the
uneven movement while lifting.
4.Require proper supervision, Co-
ordination with all work force. Proper
giving signal by only one signalman,

1.Hydraulic leakage to be check & ensure

Secure vibro into
periodic maintance
casing and drive E-Oil Spillage from rig E-Land Pollution Supervisor / Foreman
2.Ensure appropriate waste disposal
7 to required depth
management procedure to be implemented
(set at 1m above
ground)
H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman

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H-bodily injury due to

1. Check sufficient hydraulic pressure before
getting jerk during lifting
driving
S- Rigging failure leading to casing to slip and because of improper
2. Competent workers to operate Rig Supervisor / Foreman
fall/Broken wire rope / sling / D shackle rigging ,due to broken /
3.Check the physical condition of lifting tackles
failure of wire rope / sling /
(slings, D shackels)
D shackels
Create soil bund Do the tree plantations ,reuse the excavated soil
8 E-Loosing of Soil E-Soil contaminations Supervisor / Foreman
around casing for back filling
Boring to design E-Depletion of flura & Fauna E-Land Pollution 1.Do the Tree Plantation Supervisor / Foreman
depth
H-Nil H-Nil NA NA
1.Competent worker & operator trained in
activity
2. Persons to keep safe distance from rig Supervisor / Foreman
S-Serious Eye Injury & 3. Proper PPE to be worn by worker: safety
S-Struck by flying spoils Itching glasses, long sleeves/ pants
9 a) Competent worker & operator trained in
activity
b) Persons to keep safe distance from rig by
creating exclusion zone
Supervisor / Foreman
c) Proper PPE to be worn by worker: safety
glasses, long sleeves/ pants
d) Revolving light & Swing Horn to be
S- Struck by moving rig, parts S-Serious body injury functioning
Collect soil
Do the tree plantations ,reuse the excavated soil
10 samples at every E-Loosing of Soil E-Soil contaminations Supervisor / Foreman
for back filling
change in soil
Change auger H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
with boring 1.Always Ensure Competent worker & operator
11
bucket/Rock trained in activity ,Hand Protection in use Supervisor / Foreman
auger S - Pinch Point hazards S - Hand Injury
Continue boring See Pre boring activity above  
until design
12  
depth

1.Competent worker & operator trained in

activity
2. Persons to keep safe distance from rig Supervisor / Foreman
S-Serious Eye Injury & 3. Proper PPE to be worn by worker: safety
Clean toe of hole
S-Struck by flying spoils Itching glasses, long sleeves/ pants
14 to remove slurry
and spoils a) Competent worker & operator trained in
activity
Supervisor / Foreman
b) Persons to keep safe distance from rig by
creating exclusion zone
S- Struck by moving rig, parts S-Serious body injury
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c) Proper PPE to be worn by worker: safety

glasses, long sleeves/ pants
d) Revolving light & Swing Horn to be
functioning

 
E-Nil
H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
Measure depth
15 to confirm design 1. Competent worker to perform activity
depth 2. Worker to be aware of possibility of collapse
3.Bore hole should be covered Supervisor / Foreman
4. Ensure casing is at least 1m above ground
5. Ensure area is not slippery
S-Fall into hole S-Serious body injury 6. Area must be accessible

H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman

Hoist & Lower

16
down steel cage
1.Always Ensure Competent worker & operator
S - Pinch Point hazards S - Hand Injury trained in activity ,Hand Protection in use 2. Supervisor / Foreman
Resting rod provision should be implemented .

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1. Require proper supervision, Co-ordination

with all work force.
2. Proper giving signal by only one signalman,
all lifting tackles are checked by competent
person.
3.Check the physical condition of lifting tackles
(slings, D shackels)
4.Use scratch proof hand gloves, safety shoes,
H-bodily injury due to helmet. Use guide rope to hold the transformer
getting jerk during lifting to avoid the uneven movement while lifting.
because of improper 5.Require proper supervision, Co-ordination with
S-Broken wire rope / sling / D shackle. Supervisor / Foreman
rigging ,due to broken / all work force. Proper giving signal by only one
failure of wire rope / sling / signalman,
D shackels 6. Check lifting hooks before lifting
7. Use shackles for lifting rebar cages
8. Lifting gears must be able to take load from
all cages
9. 2 legged sling with master hook is preferred
10. Ensure casing is clean before installing, this
will reduce risk of cage getting stuck
11/ Do NOT let wire go slack during lowering of
cage

Install tremie 1.Hydraulic leakage to be check & ensure

pipes & hopper periodic maintance
E-Oil Spillage from Crane E-Land Pollution Supervisor / Foreman
to required 2.Ensure appropriate waste disposal
length management procedure to be implemented

H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman
17

S- Rigging failure leading to Trimmie to slip and H-bodily injury due to 1. Check sufficient hydraulic pressure before Supervisor / Foreman
fall/Broken wire rope / sling / D shackle getting jerk during lifting driving
because of improper 2. Competent workers to operate Rig
rigging ,due to broken / 3.Check the physical condition of lifting tackles
failure of wire rope / sling / (slings, D shackels)
D shackels

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1.Visual inspection to be done before use,

discard damaged tools
H-leading to pinch point
S-Damaged wrech chain 2. Use correct chain wrench for the job Supervisor / Foreman
(Hand Injury )
3 Maintain chain: clean and lubricate
4.Use Hand Gloves

1. Visual inspection to be done before use,

discard damaged tools
2. Wear eye protection if required
S- flying chip particles from hammer ,trimmie
H-Eyes & Body injury 3. Chisel and hammer size to be appropriate Supervisor / Foreman
pipe
4. Keep eye on cutting edge and strike firmly
5. Use extended handle to keep hand away, if
required

Check concrete
Chemical Hazards -hand get contaminated with
quality: slump, Ensure eye protection & hand protection in
18 concrete ,skin irritation ,chemical splashed into Eyes inury ,irritations Supervisor / Foreman
take concrete for use ,wash your hand before taking the food
eyes
cubes

Discharge
Eye injury , 1.Wear proper PPE: eye protection, long
19 concrete into S-Concrete splashing Supervisor / Foreman
Skin irritation sleeves/ pants
tremie pipe
1.Visual inspection to be done before use,
discard damaged tools
H-leading to pinch point
S-Damaged wrech chain 2. Use correct chain wrench for the job Supervisor / Foreman
(Hand Injury )
3 Maintain chain: clean and lubricate
4.Use Hand Gloves

Start dismantling 1. Visual inspection to be done before use,

20
tremie pipe discard damaged tools
2. Wear eye protection if required
S- flying chip particles from hammer ,trimmie
H-Eyes & Body injury 3. Chisel and hammer size to be appropriate Supervisor / Foreman
pipe
4. Keep eye on cutting edge and strike firmly
5. Use extended handle to keep hand away, if
required

Continue
H-Eye injury ,
21 concreting until S-Concrete splashing 1.Wear proper PPE: eye protection, long Supervisor / Foreman
Skin irritation
completion sleeves/ pants

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H - Argonimic hazards H- Back Pain 1.Take appropriate rest at regular interval Supervisor / Foreman

Remove tremie
22 pipes, hopper
H-bodily injury due to
etc 1. Check sufficient hydraulic pressure before
getting jerk during lifting
driving
S- Rigging failure leading to Trimmie to slip and because of improper
2. Competent workers to operate Rig Supervisor / Foreman
fall/Broken wire rope / sling / D shackle rigging ,due to broken /
3.Check the physical condition of lifting tackles
failure of wire rope / sling /
(slings, D shackels)
D shackels

H-bodily injury due to 1. Check sufficient hydraulic pressure before

getting jerk during lifting driving
Extract casing S- Rigging failure leading to fall/Broken wire because of improper 2. Competent workers to operate Rig
23 Supervisor / Foreman
until loosened rope / sling / D shackle rigging ,due to broken / 3.Check the physical condition of lifting tackles
failure of wire rope / sling / (slings, D shackels)
D shackels 4.Ensure appropriate PPE are in Use

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Job Safety ANALYSIS

Welding & Gas Cutting
Title:   Work   Doc. No. / Revision:00  
Company: Keller Ground Engineering India Pvt. Ltd Analysis Conducted by: Site RA Team  
Site:   Ammonia Urea Fertilizer Plant Gorakhpur (U.P)
Approved by: Reviewed by: HSE Coordinator  
Date: 15/APR./2018 Sign:   Date:15/APR./2018  
           
   
S/n. Activity Health & Safety Hazards Health & Safety Risks Control Measures Responsibility
Description

Require proper supervision, Co-ordination with all

work force.
2. Proper giving signal by only one signalman, all
lifting tackles are checked by competent person.
H-bodily injury due to getting 3.Check the physical condition of lifting tackles
Lift and unload jerk during lifting because of (slings, D shackels)
S-Broken wire rope / sling / D
1 welding set near improper rigging ,due to 4.Use scratch proof hand gloves, safety shoes, Supervisor / Foreman
shackle.
welding area broken / failure of wire rope / helmet. Use guide rope to hold theWelding
sling / D shackels Machine to avoid the uneven movement while
lifting.
4.Require proper supervision, Co-ordination with all
work force. Proper giving signal by only one
signalman,

2 Welding & E-Solid Waste Generation E-Land Pollution Minimum utalization of resources,Avoid unnessory Supervisor / Foreman
chipping steel wastage ,Follow hazardous waste
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management Plan
1.Competent person to be engaged
2. Cable, connections and holder to be in good
condition
S- Electricity Shock S- Electrocution, Burns 3. Appropriate electrodes matching current supply Supervisor / Foreman
to be used
4.Power Supply to Welding machine should routed
through RCCB/ELCB
1.Appropriate PPE to be worn: long sleeves,
welding apron, welding gloves
2. Fire extinguisher to be placed nearby
3. Welding to be done in designated area
S-Welding Heat S- Burns, Fire Supervisor / Foreman
4. Welding permit to be applied, if applicable
5. Keep area free of flammable or combustible
materials
6. Fire blanket to be available
1.Appropriate welding shield, long sleeves, welding
apron to be used
S- Electric arc, UV S-Eye damage, Skin damage Supervisor / Foreman

1. Area to be well ventilated, by mechanical means

if necessary
2.Use of Nose mask inside the Welding Shield is
H-Toxic fumes H- Respiratory illness mandatory Supervisor / Foreman

Gas Cutting - S-Fire and explosion S-Burns,Fatality,Property 1. Cylinders stored upright

Storage of damage 2. Store in appropriate rack/ container
cylinders 3. Cylinders to be capped if not in use
4. Cylinders to be kept away from heat and ignition
source
3 5. Oxygen cylinders to be kept at least 5m away Supervisor / Foreman
from acetylene cylinders
6. Provide fire extinguishers nearby

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Lift and unload S-Falling object S-Fatality,Crushing,Property 1. Require proper supervision, Co-ordination with
Gas Cutting Set damage all work force.
at work area 2. Proper giving signal by only one signalman, all
lifting tackles are checked by competent person.
3.Check the physical condition of lifting tackles
(slings, D shackels)
4 4.Use scratch proof hand gloves, safety shoes, Supervisor / Foreman
helmet. Use guide rope to hold the gas cutting set
to avoid the uneven movement while lifting.
5.Require proper supervision, Co-ordination with all
work force. Proper giving signal by only one
signalman,
Gas Cutting S- Leakage resulting in fire and S- Burns,Fatality, Property 1. Check threads & hoses visually &/or with soap
explosion damage solution
2. Fix flashback arrestors at both ends
(recommended)
3. Limit length of hose to as short as practical
4. Torch and nozzle should be in good condition
5 5. Torch should be fitted with one way valve Supervisor / Foreman
6. Provide fire extinguisher
7. Works to be done by competent person
8. Permit to work should be obtained where
applicable
9.Flammable & combustible materials to be kept
away from area

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Job Safety ANALYSIS

Title:   Working at Height   Doc. No. / Revision:00  
Company: Keller Ground Engineering India Private Ltd. Analysis Conducted by: Site RA Team  
Ammonia Urea Fertilizer Plant Gorakhpur
Site:   (U.P)
Approved by: Saday Kumar Mishra Reviewed by: HSE Coordinator  
Date: 15/APR./2017 Sign:   Date:15/APR./2017  
S/n. Activity Health & Safety Health & Safety Risks Control Measures Responsibility
Description Hazards

S-Falling from height: S-Bodily injury,Fatality 1.Check that climbing surface is free from grease,
Slippery conditions, lubricants, water etc
damaged ladder etc 2.Proper PPE: safety shoes, gloves
3. When climbing vibrocat mast, body harness to be
worn & retractable life line to be used Supervisor / Foreman
1 Climbing 4. Body harness with double landyard to be used
when climbing silo
5. Only competent person to climb high structures
S-Fatigue S- Bodily injury, Fatality 1.Supervisor to assess if worker is fit for climbing
2. Provide adequate drinking water Supervisor / Foreman
3. Rotate workers if necessary
a) Falling from height: due a) Bodily injury 1. Check that climbing surface is free from grease,
to slippery conditions, or b) Fatality lubricants, water etc
fatigue 2. Proper PPE: safety shoes, gloves
3. When climbing vibrocat mast, body harness to be
Supervisor / Foreman
worn & retractable life line to be used
4. Body harness with double landyard to be used
2 Working at height when climbing silo
5. Only competent person to climb high structures
b) Falling from height: due a) Bodily injury 1. Workers to be trained on proper use of harness
to improper use of harness b) Fatality 2. Check harness condition before use
3. Harness to be stored and maintained properly after Supervisor / Foreman
use
4. Hook points to be provided

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Job Safety ANALYSIS

Cage Fabrication &
Title:   Installation   Doc. No. / Revision:00  
Analysis Conducted by: Site RA
Company: Keller Ground Enginnering india Pvt Ltd Team  
Site:   Ammonia Urea Fertilizer Plant Gorakhpur (U.P)
Approved by: Saday Kumar Mishra Reviewed by: HSE Coordinator  
Date
: 15/APR./2018 Sign:   Date:15/APR./2018  
           
   
S/n. Activity Environmental Aspects / Environmental Control Measures Responsibility
Description Health & Safety Hazards Impacts / Health &
Safety Risks

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1. Require proper supervision, Co-ordination with

all work force.
2. Proper giving signal by only one signalman, all
H-bodily injury due to lifting tackles are checked by competent person.
getting jerk during lifting 3.Check the physical condition of lifting tackles
Set up fabrication & S-Broken wire rope / sling / D because of improper (slings, D shackels)
1 Supervisor / Foreman
bending yard shackle. rigging ,due to broken / 4.Use scratch proof hand gloves, safety shoes,
failure of wire rope / sling helmet. Use guide rope to hold the load to avoid
/ D shackels the uneven movement while lifting.
4.Require proper supervision, Co-ordination with
all work force. Proper giving signal by only one
signalman,

1. Require proper supervision, Co-ordination with

all work force.
2. Proper giving signal by only one signalman, all
H-bodily injury due to lifting tackles are checked by competent person.
getting jerk during lifting 3.Check the physical condition of lifting tackles
S-Broken wire rope / sling / D because of improper (slings, D shackels)
2 Unload rebar at site Supervisor / Foreman
shackle. rigging ,due to broken / 4.Use scratch proof hand gloves, safety shoes,
failure of wire rope / sling helmet. Use guide rope to hold the load to avoid
/ D shackels the uneven movement while lifting.
4.Require proper supervision, Co-ordination with
all work force. Proper giving signal by only one
signalman,

1.Skilled workers to operate machines

S-Mechanical hazards S-Bodily injuries Supervisor / Foreman
2. Keep hands/ fingers out of pinch points

3 Fabricate links 1.Proper stacking of materials

S-Sharp edges S-Cuts Supervisor / Foreman
2. Proper PPE to be worn: heavy duty hand gloves

1.Competent person to be engaged

2. Cable, connections and holder to be in good
S-Electricity (welding) S-Eleactocution ,Fatality condition Supervisor / Foreman
3. Appropriate electrodes matching current supply

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to be used
4.Power Supply to Welding machine should routed
through RCCB/ELCB

a) Helmet to be worn
S-Struck by rebar S-Bodily injuries b) Ensure stand is secured and stable Supervisor / Foreman
c) Only skilled workers to perform activity
4 Fabricate steel cage
a) Proper stacking of materials
S-Sharp edges S- Cuts b) Proper PPE to be worn: heavy duty hand Supervisor / Foreman
gloves

Weld first & last a) See Welding & hard facing

5      
links, & lifting points procedures

1. Require proper supervision, Co-ordination with

all work force.
2. Proper giving signal by only one signalman, all
H-bodily injury due to lifting tackles are checked by competent person.
getting jerk during lifting 3.Check the physical condition of lifting tackles
Hoist & store cage at S-Broken wire rope / sling / D because of improper (slings, D shackels)
6 Supervisor / Foreman
storage location shackle. rigging ,due to broken / 4.Use scratch proof hand gloves, safety shoes,
failure of wire rope / sling helmet. Use guide rope to hold the load to avoid
/ D shackels the uneven movement while lifting.
4.Require proper supervision, Co-ordination with
all work force. Proper giving signal by only one
signalman,

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