FFE Ltd.

COMPONENT MAINTENANCE MANUAL

BA21741 Series

TO: ALL HOLDERS OF COMPONENT MAINTENANCE MANUAL 26-20-29

REVISION No. 6 DATED JAN 2019

HIGHLIGHTS

Pages which have been added or revised, are outlined below together with the highlights of
the main revisions.
Remove the affected pages as listed and insert the replacement pages.
Complete the required actions to the Record of Revision sheet at entry REV No. 6.

Section and Page No. Description and Change Effectivity

ROR Page 1 Rev 6 added All
LEP Page 1 Rev 6 updates. All
Definition of high-resolution scales moved to
3. CHECK Page 4 All
section 4 maintenance and overhaul
4A. Maintenance and Note- high resolution scales added
overhaul page 5 All

4B. Maintenance and Warning changed to add replace extinguisher.

overhaul page 6 Paragraphs 7 and 8 added. All

6A & B. Assembly and Page 7 instructions revised All

Storage. Page 7.

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COMPONENT MAINTENANCE MANUAL
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1.2 KG BCF FIRE EXTINGUISHER ASSEMBLY

PART NUMBER
BA21741 Series

COMPONENT MAINTENANCE MANUAL WITH

ILLUSTRATED PARTS LIST

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RECORD OF REVISIONS

Retain this record in front of manual. On receipt of revisions, insert revised pages in manual
and enter revision number, date inserted and initial.

Issue Inserted Issue Inserted

Rev No Rev No
Date Date By Date Date By

- Nov 92

1 Jul 08

2 Dec 13

3 Jan 17

4 Mar 17

5 Jul 18

6 Jan 19

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RECORD OF TEMPORARY REVISIONS

Issue Inserted Issue Inserted

Rev No Rev No
Date Date By Date Date By

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SERVICE BULLETIN LIST

Service Date Service Date

Bulletin Incorporated Bulletin Incorporated

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LIST OF EFFECTIVE PAGES

Subject Page Date Subject

Page Date
1 Jan 19 8 Jan 19
Highlights Page
2 Jan 19 Illustrated parts list 9 Jan 19
1 Jan 19 10 Jan 19
Title page
2 Jan 19 Illustration Figure 1 11 Jan 19
1 Jan 19 12 Jan 19
Record of Revisions
2 Jan 19 Illustrated parts list 13 Jan 19
Record of temporary 1 Jan 19 14 Jan 19
revisions 2 Jan 19 Illustration Figure 2 15 Jan 19
1 Jan 19 Illustrated parts list 16 Jan 19
Service Bulletin List
2 Jan 19
1 Jan 19
List of Effectivity
2 Jan 19
1 Jan 19
Table of contents
2 Jan 19
1 Jan 19
Introduction
2 Jan 19
Description and 1 Jan 19
operation 2 Jan 19
Cleaning 3 Jan 19

Check 4 Jan 19
Maintenance and 5 Jan 19
over haul 6 Jan 19
Repair 7 Jan 19
Assembly and Jan 19
7
storage

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TABLE OF CONTENTS

Page
DESCRIPTION and OPERATION
1

CLEANING 3

CHECK 4

MAINTENANCE and OVERHAUL 5

REPAIR 7

ASSEMBLY and STORAGE 7

ILLUSTRATED PARTS LIST 8-16

ILLUSTRATIONS – FIGURE 1, EXTINGUISHER 11

ILLUSTRATIONS – FIGURE 2, BRACKET 15

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INTRODUCTION
1. General
This manual has been compiled in accordance with the requirements set out in
specification ATA 100. It is intended to provide such data as is necessary for an
approved repairer to return an unserviceable Fire Extinguisher Assembly to a
serviceable condition.

2. Manufacturing
The Fire Extinguisher Assy is manufactured and product supported by:

FFE Ltd Percival Aviation Ltd

9 Hunting Gate Sapphire House
Hitchin 15 Barnes Wallis Road
Hertfordshire SG4 0TJ Segensworth
England Hampshire PO15 5TT
England

Tele: +44 (0) 1462 444 740 Tele: +44 (0) 01489 569000
Email: technical@ffeuk.com Fax: +44 (0) 01489 569050

3. Layout
This manual contains a general description and operation followed by data for
maintenance, repair, disassembly and assembly of the Fire Extinguisher Assembly.
This is followed by an Illustrated Parts List, which gives detailed information.

4. Revision Service
This manual will be updated as required by revisions. Service Bulletins may be
issued separately. Their effect on the manual will however, be made evident by re-
issue of the Service Bulletin List as appropriate.

1. Shop Verification and validation of the operations described in this manual.

The maintenance operations described in this manual have been checked in

the manufacturers workshop by exact carrying out of dis-assembly,
reassembly, testing, repair (where applicable) and troubleshooting
instructions as detailed in this manual. The operations carried out are those
in use at the latest revision date of this manual.

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1. DESCRIPTION AND OPERATION

A. Description

(1) This manual contains maintenance and overhaul

instructions for Aircraft Cabin Portable Fire Extinguishers, type
number:

BA21741-2 1.2kg. BCF

BA21741R-1 1.2kg. BCF (Red)
BA21741Y-1 1.2kg. BCF (Yellow)
BA21741S-2 1.2kg.BCF
BA21741SR-2 1.2kg. BCF (Red)
BA21741SY-2 1.2kg. BCF (Yellow)
BA21741G-1 1.2kg. BCF (Gauge)
BA21741GR-2 1.2kg. BCF (Gauge/red)
BA21741GY-1 1.2kg. BCF (Gauge/yellow)
BA21741GS-2 1.2kg. BCF (Gauge)
BA21741GSR-2 1.2kg. BCF (Gauge/red)
BA21741GSY-2 1.2kg. BCF (Gauge/yellow)
BA21741R-5 1.2kg. BCF (Red)
BA21741SR-5 1.2kg. BCF (Red)

(2) BCF (Halon 1211) extinguisher vessel contains extinguishing agent

BCF (Halon 1211). The containers are pressurised with Dry Nitrogen.
Actuation of the extinguisher is accomplished by manual trigger
action.

(3) The basic cylinder of the extinguisher consists of a seamless aluminium

cylindrical container. Each extinguisher is fitted with an acytal co-
polymer head, fitted with a Verton RF700-10 trigger, containing a spring-
loaded plunger and secondary seal.

(4) The UK standard colour for all BCF (Halon 1211) extinguishers is
GREEN.
Suffix letters to part numbers of extinguishers are defined as follows:

R = Colour of container RED (BCF units only)

Y = Colour of container YELLOW (BCF units only)
G = Container fitted with GAUGE (No longer available)
S = Short trigger fitted (5)

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(5)

Leading particulars BCF

Extinguishing agent BCF (Halon 1211)
Quantity of agent 1.2kg
Operating temperature range -40oC to + 75oC
Survival temperature range -40oC to +75oC
Other
Pressures -5 models
models

Charge pressure 125 psi 8.5 bar (124 psi)

Proof pressure - assembly 360 psi 26 bar (375 psi)

Burst pressure 1100 psi 55 bar (800 psi)

American National
Climatic grading
Standard B117-1964
Altitude rating Up to 50,000 ft. (15,240 meters)
12 inches
Compass safe distance
(0.304 meters)
Life - Fire extinguisher 10 years
Life - Bracket On condition

Gross weight complete assembly, including 2.020kg *

bracket (Item 2-1) 1.2kg model

Gross weight complete assembly, Gauge model

2.048kg*
including bracket (Item 2-1) 1.2kg model

NOTE: * ALL WEIGHTS NOMINAL. For ‘Check Weight’ always refer to extinguisher
label and base of container, where the check weight is repeated

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B. Operation.

(1) Remove Extinguisher (Fig 1) from bracket (Fig 2)

(2) Release Extinguisher safety catch by lifting up.

(3) Aim Extinguisher at base of fire.

(4) Squeeze trigger. This fractures the frangible seal on the syphon tube
assembly discharging the contents through nozzle. On releasing the
trigger, the spring forces the cylindrical piston onto the secondary seal
‘O’ ring, thus interrupting the flow of extinguishant and preventing
leakage of any remaining agent in the container.

(5) Operation of the trigger also fractures the indicator disc Fig 1 (140) RED,
causing it to eject from the discharge head assembly Fig 1 (100), thus
providing a visual indication that the extinguisher has been used.

(6) The optimum distance from the fire for effective firefighting, is between
4 and 6 feet, with the extinguisher held within 30º either side of vertical.

2. CLEANING

A. General

(1) No special materials are required for cleaning. The outside of

extinguishers should be cleaned with cotton wipers, removing grease and
dust etc.

(2) Discharge Heads should be clean and free from foreign objects.

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3. CHECK

A. General

(1) Red ‘Indicator disc’ Fig 1 (140) should be in place.

(2) Discharge H e a d s : Check f o r s m o o t h o p e r a t i o n , b y

s q u e e z i n g operating lever (trigger). If action feels sluggish, stiff
or has a tendency to stick, replace in accordance with Section 4, Maintenance
and Overhaul Section 4B

NOMENCLATURE METHOD PROBABLE CAUSE REMEDY

Visual, Gauge (when
Container fitted) and Weighing Empty, dents, scored Replace container
(See Section 4A).

Replace head
Head assembly Visual Broken
assembly

Indicator Disc Visual Extinguisher used Replace container

Broken Replace indicator disc

Replace with new head

Operating Lever Visual Broken
assembly

Inspection Requirements for Mechanical Parts

Table 1

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4. MAINTENANCE AND OVERHAUL

A. General
NOTE: Refilling of Fire Extinguishers is not recommended for approved
containers, unless the Operator has an approved filling rig.

NOTE: Prior to starting disassembly operations, personnel shall read carefully all
instructions and study the illustration applicable to the equipment
undergoing overhaul.

CAUTION: TIME EXPIRED, USED, OR PART USED EXTINGUISHERS. ANY

REMAINING EXTINGUISHANT MUST NOT BE VENTED TO
ATMOSPHERE. IT IS RECOMMENDED THAT THE USERS
CONTACT THEIR LOCAL ENVIRONMENTAL AGENCY TO SEEK
GUIDANCE ON HANDLING THE EXTINGUISHANT IN ORDER TO
COMPLY WITH THE REGULATIONS APPLICABLE TO THEIR
GEOGRAPHIC LOCATION.

WARNING: TAKE CARE WHEN UNSCREWING THE OPERATING HEAD.

UNSCREW HEAD SLOWLY. IF ‘HISSING’ NOISE IS HEARD
SCREW HEAD BACK TIGHTLY AS THIS INDICATES THE
FRANGIBLE PLUG HAS BEEN FRACTURED AND WILL CAUSE A
SUDDEN RELEASE OF GAS OR PRESSURE IF THE HEAD IS
UNSCREWED.

NOTE: The overall life of the Fire Extinguisher is 10 years, during that period no
hydrostatic testing of the Fire Extinguisher (pressure vessel) is required.

NOTE: High Resolution Scales = Suitable Capacity, Measure in increments of

0.001Kg & Currently Calibrated.

(1) Fully charged Extinguishers should be check weighed at periods of

approximately 12 months. If gauge is fitted, ensure that the needle is in the
GREEN sector. Extinguishers with obvious damage, part discharged or
empty, should be scrapped locally.

(2) The weight check must be performed with the Discharge Head Fig 1 (100)
installed and the Transit Pin Fig 1 (130) removed. Any additional labels
the operator / service station may have added to the Assembly must also be
taken into account.
Place extinguisher on high -resolution scales and check that the
extinguisher weight is within 10 grams (0.352ozs) of that stated on the
back screen print label or label on neck of cylinder, and / or on concave
base of container where the check weight is repeated. Extinguishers under
specified weight / tolerance must be rejected.

(3) Replace transit pin, Fig 1 (130). Return serviceable extinguishers to service
or storage.

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B. Extinguisher Overhaul.

CAUTION: TIME EXPIRED, USED, OR PART USED EXTINGUISHERS. ANY

EXTINGUISHANT MUST NOT BE VENTED TO ATMOSPHERE. IT
IS RECOMMENDED THAT USERS CONTACTTHEIR LOCAL
ENVIRONMENTAL AGENCY TO SEEK GUIDANCE ON
HANDLING THE EXTINGUISHANT IN ORDER TO COMPLY
WITH THE REGULATIONS APPLICABLE TO THEIR
GEOGRAPHIC LOCATION.

WARNING: TAKE CARE WHEN UNSCREWING THE OPERATING HEAD.

UNSCREW HEAD SLOWLY. IF A ‘HISSING’ NOISE IS HEARD
SCREW HEAD BACK TIGHTLY AS THIS INDICATES THE
FRANGIBLE PLUG HAS BEEN FRACTURED AND WILL CAUSE A
SUDDEN RELEASE OF GAS OR PRESSURE IF THE HEAD IS
UNSCREWED. REPLACE EXTINGUISHER.

NOTE 1: The overall life of the Fire Extinguisher is 10 years, during that period no
hydrostatic testing of the Fire Extinguisher (pressure vessel) is required.

NOTE 2: Overhaul must be carried out at a maintenance and overhaul organization

which is approved by the Regulating Authority.

(1) Unscrew the discharge head assembly Fig 1 (100) from the used container
Fig 1 (10). Discard the container.

(2) Remove old indicator disc Fig 1 (140) shear legs (coloured red) from the
discharge head assembly Fig 1 (100) by pushing them through and out of
the hole provided for indicator disc.

(3) Ensure old syphon tube assembly ‘pip’ is removed from inside discharge
head assembly.

(4) Serviceable discharge head assemblies should be clean and free from
foreign objects. Check for smooth operation, by squeezing trigger. If
action feels sluggish, stiff or has any tendency to stick, then replace with
NEW discharge head.

(5) Install new indicator disc Fig (140).

(6) Install serviceable discharge head Fig1 (100) onto fully charged container
Fig 1 (10). Do not over tighten discharge head.

(7) Carry out weight check as specified in section 4A. General.

(8) Replace transit pin, Fig 1 (130). Return serviceable extinguisher to service
or storage.

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5. REPAIR

A. General

Repair of detailed parts is not considered practical. Parts that do not meet
inspection requirements, must be replaced.

6. ASSEMBLY AND STORAGE

A. General
(1) Assembly of the extinguisher and bracket to the aircraft is the responsibility of
the aircraft operator or the aircraft OEM.

(2) Assembly of discharge head to new/ serviceable container is specified in

Overhaul Section 4B.

B. Storage

(1) Extinguishers must be stored in a dry atmosphere at a temperature within the

extinguisher operating temperature range, 200C (680F) is ideal.

(2) The Extinguisher may be stored in any attitude.

(3) Extinguishers must be checked approximately every 12 months.

This shall consist:
a) Visual inspection check as specified in Section 3 CHECK and table 1.

b) Weight check as specified in Section 4A (MAINTENANCE AND

OVERHAUL.)

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7. ILLUSTRATED PARTS LIST

A. Statement of the purpose of IPL.

This section provides illustrations and parts breakdown of all parts of the fire
extinguisher, which can be dis-assembled, repaired or replaced and
reassembled.

B. Explanation and Usage of IPL.

(1) Introduction

The introduction contains all explanatory information for the individual

sections as is necessary for the use of this IPL. The introduction also contains a
list of abbreviations used in the detailed parts list.

(2) Detailed Parts List.

a) Column FIG / ITEM

The first number in the first line of a page indicates the number of the figure
illustrating the part. The second number indicates the item number by which
the part is identifiable on the illustration. A dash number indicates that the part
is not illustrated.

b) Column PART NUMBER

The part number column contains the original manufacturer part number.
When standard parts are used, the standard part number is listed in the column.

c) Column AIRLINE PART NO.

This column is left blank for airline internal use.

d) Column NOMENCLATURE
The Nomenclature column gives the name of each assembly or part. Details of
an assembly are listed immediately after the assembly and are indented one dot
to the right, to indicate relationship.

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e) Column EFF CODE

The effectivity code column establishes parts relationship with units or
assemblies, which are essentially the same but, have minor deviations. These
units or assemblies are assigned reference letters such as A, B, C etc. Parts,
which are not common to all configuration but are associated with one or more
of the coded lead items, carry the letter or letters assigned to the lead item with
which it is associated. Where a part is common to all lead items, the effectivity
column is left blank.

f) Column UNITS PER ASSY

This column contains the quantity of a specified catalogue sequence numbered
part required in the build sequence of only (where more than one exists) next
higher sub-sub-assembly, sub-assembly, assembly, or installation level as
applicable. For bulk items, the letters ‘AR’ are inserted in the quantity column,
to indicate ‘As Required’. Where items are listed for ‘Reference Purposes’
‘RF’ is inserted.

C. List of Abbreviations.

The following abbreviations have been used in this IPL.

Term Parts List Definition

As Required AR -
Assembly Assy -
Bromochlorodifluoromethane BCF -
Fire Extinguisher Fire Ex Fire Extinguisher
assembly as shown in
title page.
Effectivity Eff -
Figure Fig -
Illustrated Parts List IPL -
Including Inc -
Paragraph Para -
Reference RF -
Revision Rev -
Supersedes SUPSDS -
Superseded SUPSD -

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D. Service Bulletin Incorporation

Assemblies, sub-assemblies and detail parts subject to modification, deletion,

addition, or replacement by an issued Service Bulletin are annotated, to show
both pre and post Service Bulletin configuration. The term (pre SB XXX) in
the Nomenclature column designates the original configuration and the term
(SB XXX) identifies assemblies and parts after the Service Bulletin
modification has been completed.

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140
100

130

10

FIRE EXTINGUISHER
FIGURE 1

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Units
Fig. Airline Nomenclature per
Part Number Eff Code
Item Code 1234567 assy

1- 1 BA21741-2 1.2kg BCF Fire Extinguisher A RF

-1A BA21741R-2 1.2kg BCF Fire Extinguisher B RF
(Red) SUPSD BY BA21741R-5
-1B BA21741Y-1 1.2kg BCF Fire Extinguisher C RF
(Yellow)
-1C BA21741S-2 1.2kg BCF Fire Extinguisher D RF
-1D BA21741SR-2 1.2kg BCF Fire Extinguisher E RF
(Red) SUPSD BY BA21741SR-5
-1E BA21741SY-2 1.2kg BCF Fire Extinguisher F RF
(Yellow)
1.2kg BCF Fire Extinguisher
-1F BA21741G-1 G RF
(Gauge)
-1G BA21741GR-2 1.2kg BCF Fire Extinguisher H RF
(Gauge/red) SUPSD BY
BA21741R-5
1.2kg BCF Fire Extinguisher
-1H BA21741GY-1 J RF
(Gauge/yellow)
1.2kg BCF Fire Extinguisher
-1J BA21741GS-2 K RF
(Gauge)
-1K BA21741GSR-2 1.2kg BCF Fire Extinguisher L RF
(Gauge/red) SUPSD BY
BA21741SR-5
1.2kg BCF Fire Extinguisher
-1L BA21741GSY-2 M RF
(Gauge/yellow)
1.2kg BCF Fire Extinguisher
-1M BA21741R-5 N RF
SUPSDS BA21741R-2 &
BA21741GR-2
1.2kg BCF Fire Extinguisher
-1N BA21741SR-5 P RF
(Red)
SUPSDS BA21741SR-2 &
BA21741GSR-2
10 BA21778-1 . 1.2kg Container BCF A, D 1

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Fig. Part Number Airline Nomenclature Eff Code Units

Item Code 1234567 per
assy

-10A BA21778R-1 . 1.2kg Container BCF (Red) B, E 1

-10B BA21778Y-1 . 1.2kg Container BCF (Yellow) C, F 1

-10C BA21778G-1 . 1.2kg Container BCF (Gauge) G, K 1

-10D BA21778GR-1 . 1.2kg Container BCF H, L 1

(Gauge/red)

-10E BA21778GY-1 . 1.2kg Container BCF J, M 1

(Gauge/yellow)
-10F BA21778R-5 . 1.2kg Container BCF (Red) N,P 1

-70 22410-101 . . Transport cap 1

100 15-0122-A-3 . Discharge head assembly A, B, C 1

G, H, J,
N

-100A BA20296-3 . Discharge head assembly D, E, F 1

K, L,
M, P

130 BA23160-1 . . Transit pin 1

140 3HE20994-1 . . Indicator disc 1

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1 10

20 30

50
40

BRACKETS
FIG 2

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Fig. Part Number Airline Nomenclature Eff Code Units

Item Code 1234567 per
assy

2 - 1 BA50102-3 Bracket, standard RF

10 BA21478-1 Bracket, double strap RF

20 BA20981-1 Bracket, extra handle guard RF

30 BA21479-1 Bracket, extra handle guard RF

40 BA21003-1 Bracket, 90 degree to bulkhead RF

50 BA22273-1 Bracket, offset strap type RF

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