PROJECT:

2GW WAFER & INGOT PLANT, MUNDRA, KUTCH

OWNER: MUNDRA SOLAR TECHNOLOGY LIMITED

DISTRICT KUTCH, GUJARAT, INDIA

CONTRACTOR: : INDO TECH TRANSFORMERS LIMITED

DOCUMENT NAME: Calculation for Temperature Rise

DOC.NO: 5063-E-EPC-PTR-DE-C-V-002 Revision - 00

PROJECT DOC. TITLE: Calculation for Temperature Rise

CONTRACTOR DOC. NO.: 5964 – E42 Revision -0

APPROVAL STATUS:

SS RP MMK
00 04.11.22 SS RP MMK For Approval

INITIALS SIGN INITIALS SIGN INITIALS SIGN DETAILS OF REVISION

REV DATE
PREPARED CHECKED APPROVED

Categories:

 Cat-I Approved. Good for Manufacturing/Construction/Fabrication

 Cat-I* Approved with minor comments. No resubmission is required.

AMIT Digitally signed
by AMIT To be incorporated in As-Built. Good for Manufacturing/
AGRA AGRAWAL
Date: Construction/ Fabrication subject to incorporation of comments.
2022.11.14
WAL 20:29:47 +05'30'

Reviewer
 Cat-II Approved. Released for Manufacturing/fabrication/construction
subjected to incorporation of comments. Modification as
Noted. Resubmission is required.
Digitally
Amit signed by
Amit
 Cat-III Not Approved

Asha Asharfilal
Date:  Cat-IV For Information & Records
2022.11.15
rfilal 11:00:33
Approver
+05'30' Note: “Approval of this document does not absolve the Contractor/ Supplier/
Fabricator from fulfilling Contractual obligations in any way”
RATING : 40 / 50 MVA 66 / 11.5 kV
CUSTOMER: M/s. MUNDRA SOLAR TECHNOLOGY LIMITED , DISTRICT KUTCH, GUJARAT, INDIA
PROJECT NAME: 2GW WAFER & INGOT PLANT, MUNDRA, KUTCH
W.O.No.: 5964 Date & Rev.No.: 04.11.2022 & R0

COOLING CALCULATION FOR 40 / 50MVA ,66 / 11.5kV TRANSFORMER

CALCULATION FOR COOLING AND HEAT DISSIPATION

GUARANTEED TEMPERATURE LIMITS

Top Oil Rise = 45°C
Winding Rise = 50°C

LOSS DETAILS
Submit calculation
Guaranteed No-load losses = 25 kW (Max)
Guaranteed Load losses at Nor tap at 50MVA(ONAF) = 125 kW (Max)
Calculated Load losses at Min tap at 50MVA(ONAF) = 135 kW (Max)
Total losses at Min tap at 50MVA(ONAF) (NLL+LL@min tap) = 25 + 135 kW
= 160 kW
Load losses at Min tap at 40MVA(ONAN) = 135x (40/50) ^2
= 86.4 kW
Total losses at Min tap at 40MVA(ONAN) (NLL+LL@min tap) = 25 + 86.4 kW
= 111.4 kW

RADIATOR FIN CALCULATION

Total losses to be dissipated by ONAN Cooling = 111.4 kW

Details of tank and loss dissipation by tank

Tank length (Inside dimension) = 4125mm
Tank width (Inside dimension) = 1660mm
Tank height (Inside dimension) = 2850mm

As per internal design manual watts/m2 dissipated by MS tank is 750W. We consider full
dissipation by tank cover as cover surface is fully exposed to embrace air contact where as
67% dissipation by side walls is considered in view of obstructed air flow caused by mouting
of radiators/control boxes(marshalling box,FCC),etc.

Heat dissipation by tank wall = 500 W

Heat dissipation by tank cover = 750 W
Surface area of tank wall = (2 x (4125+1660))x2850x10^-6
= 32.97 sq.mtr
Surface area of tank cover = 4125 x 1660 x10^-6
= 6.85 sq.mtr
Total loss dissipation by tank = 32.97 x 500+6.85 x 750
= 21623 W
= 21.623 kW

Losses to be dissipated by radiators = 111.4 - 0kW (ignoring tank

(ONAN loss to dissipate - tank dissipation watts) = 111.4 kW dessipation)

Calculated HV Gradient (as per our design rules) = 13 deg

Calculated LV Gradient (as per our design rules) = 15 deg
Average Oil Temperature Rise = AWR - Gr -2
Average Winding Rise (AWR) = 50 deg
Maximum gradient = 15 deg
Average Oil Temperature Rise = 50 - 15 -2
= 33 deg

ALL INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND SHOULD NOT BE USED WITHOUT PRIOR CONSENT OF INDO TECH TRANSFORMERS LIMITED
Top Oil Rise = Average Oil Rise + T2

T2 (Top header oil rise - Bottom header oil rise) = 14 x Losses at min. tap ^0.5
2 Thermal head

T2 (ONAN) = 14 x 111.4(Losses @ min tap) ^0.5

610(Thermal head)

= 6

Top Oil Rise = 33 + 6 = 39 deg

(Value at which top oil to be restricted) = 38 deg

Radiato size selected = 2400 center 520 width

Watts dissipated per fin @ 38 deg = 686 watts (refer table below)
Dissipation efficiency factor = CF1 factor x CF2 x CF3
Horizontal correction factor (CF1) = 0.950
(Horizontal distance between radiator center to center)
Vertical correction factor (CF2) = 1.009
(Based on thermal head(Center line difference between core center line and radiator center line)
Fin factor (CF3) = 0.95
(Based on number of fins)

Combined efficiency = 0.95 x 1.009 x 0.95 (refer table below)

= 0.9106

Watts dissipated per fin after efficiency = 686 x 0.9106

= 624.69 watts
= 0.62 kW

Total no. of fins required = Loss to be dissipated by radiators

Actual heat dissipation per fin
= 111.4 / 0.62
= 178.33 fins
No. of radiators selected = 7 nos.
No. of fins / radiator = 178.33 / 7
= 25.48 fins

Required radiators are = 2400C/C x 520 width x 26 fins x 7

Provided radiators are = 1900/ 2400C/C x 520 width x 3/27 fins x 7

Hence the radiators provided for ONAN cooling are adequate.

FAN CALCULATION (ONAF AT 50MVA)

Total losses to be dissipated (ONAF) = 160 kW (25 kW + 135 kW)

Air flow required for dissipating 160 kW = 0.97 x Losses to dissipate m3/sec
Temp. diff. at top and bottom

T2 (Top header oil rise - Bottom header oil rise) = 14 x Losses at min. tap ^0.5
2 Thermal head

T2 (ONAF) = 14 x 160(Losses @ min tap) ^0.5

610(Thermal head)

= 7.2

Temp. difference at top and bottom = 2 x 7.2(T2)

= 14.4

Air flow required for dissipating 160 kW = 0.97 x160 / 14.4 m3/sec
= 10.78

ALL INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND SHOULD NOT BE USED WITHOUT PRIOR CONSENT OF INDO TECH TRANSFORMERS LIMITED
Fan selected (900 rpm 24 inches) = 10450 m3/hr air flow
= 10450/3600 m3/sec air flow
= 2.9 m3/sec air flow
No. of fans requried = 10.78 / 2.9 no's
= 3.72 fans

Actual working fans provided = 6 fans

Total provided fans are = 6 fans + 2 standby

Hence number of fans provided to dissipate are adequate.

HEAT DISSIPATION AND CORRECTION FACTOR CHART

ALL INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND SHOULD NOT BE USED WITHOUT PRIOR CONSENT OF INDO TECH TRANSFORMERS LIMITED
 HOTSPOT CALCULATION

Hotspot = Top-oil rise + Gradient * 1.3 + Average Ambient temperature

where,

Yearly ambient temperature = 32°C

Temperature rise of winding = 50°C

Temperature rise of oil = 45°C

Maximum gradient (ONAN / ONAF) = 15 / 17°C

Top-oil Rise = 38°C (Refer cooling calculations for details)

Hotspot = Top-oil rise + Gradient * 1.3 +Yearly Average Ambient temperature

= 38 + 17 * 1.3 + 32
= 92.1°C

Prepared By: SS Checked By: RP Approved By: RP

ALL INFORMATION IN THIS DOCUMENT IS CONFIDENTIAL AND SHOULD NOT BE USED WITHOUT PRIOR CONSENT OF INDO TECH TRANSFORMERS LIMITED