Learning Area TLE- Shielded Metal Arc Welding Grade Level 11

W4 Quarter Third Date

I. LESSON TITLE Weld Carbon Steel Plates in Overhead Position (4F) Code: TLE_IAAW11FW-IIIa-IVj-
4
II. MOST ESSENTIAL LEARNING 1.3. Observe weld capping/ final pass not exceeding allowable tolerances
COMPETENCIES (MELCs) specified by welding codes/ standards.
1.3.1 Concavity
1.3.2 Convexity

III. CONTENT/CORE CONTENT Safe welding practices

Suggested
IV. LEARNING PHASES Learning Activities
Timeframe
A. Introduction In this lesson, you will discover the knowledge, skills and attitudes in performing
Panimula 1 hour Weld Carbon Steel Plates in Overhead Position (4F).
Welding is a fabrication process that joins materials, usually metals or
thermoplastics, by using high heat to melt the parts together and allowing
them to cool, causing fusion. Welding is distinct from lower temperature metal-
joining techniques such as brazing and soldering, which do not melt the base
metal.

In order for you to perform shielded metal arc welding is by using welding
machine and welding electrode

One of the most common processes for field welding repair is Shielded Metal
Arc Welding (SMAW), or Stick. Stick electrodes are self-shielded and cut down
on the amount of equipment needed—no need to haul in a gas cylinder,
hose and regulator. It also provides adequate protection of the weld bead in
outdoor applications where wind interferes with shielding gases. It’s important
to note that Flux Cored (FCAW) welding is also a great option for field repair,
but for the sake of this article we will focus on Stick, which is more accessible
to many contractors.

Each application varies in mechanical properties such as required strength,

ductility, wear resistance, impact strength, and tensile strength. An exact
material match ensures weld quality and longevity, and avoids premature
failure and unwanted downtime.

Please visit the website , https://images.app.goo.gl/HowHt1KNfgCaAWS37 for

the selection of stick electrode

Activity 1

Look around the house, think of one, something that you need to install and
fabricate using steel materials that will use your skills in welding. I will share with
you what I did to my TV in my dining area. I fabricated tv attachment using
scrap metal
B. Development 1 hour One of the most common processes for field welding repair is Shielded Metal
Pagpapaunlad Arc Welding (SMAW), or Stick. Stick electrodes are self-shielded and cut down
on the amount of equipment needed—no need to haul in a gas cylinder,
hose and regulator. It also provides adequate protection of the weld bead in
outdoor applications where wind interferes with shielding gases. It’s important
to note that Flux Cored (FCAW) welding is also a great option for field repair,
but for the sake of this article we will focus on Stick, which is more accessible
to many contractors.
Each application varies in mechanical properties such as required strength,
ductility, wear resistance, impact strength, and tensile strength. An exact
material match ensures weld quality and longevity, and avoids premature
failure and unwanted downtime.

There are 4 basic welding position in which these position can be use during
you repair and fabrication using your skills in welding

https://images.app.goo.gl/QvDNn5JFJhdcqJL69

After every welding operation, as a welder you have to check the welds for
defect otherwise it will cause damaged and accident. Here are some
common weld defect that is also caused by amperage and weld travel
speed
 Root concavity (suck-back; underwashing)

Fig.2. Root concavity

A shallow groove that may occur in the root of a butt weld.

Common causes

Root concavity is caused by shrinkage of the weld pool in the through-

thickness direction of the weld. Melting of the root pass by the second pass
can also produce root concavity.

Excessive convexity

Fig.3. Excessive convexit

Common causes

Poor technique and the deposition of large volumes of 'cold' weld metal.
https://images.app.goo.gl/CPKUz4rY4fotGeTF6

activity 2

Direction: write your answer on a separate sheet of paper

a. What do you think is the welding position that is difficult to do? Support
your answer
b. From your experience as welder what is the most comfortable or
easiest position when
doing welding job
c. In your experience how do you repair the excessive convexity of
weld.?

C. Engagement 1 hour
Pakikipagpalihan

Activity 3 (https://images.app.goo.gl/C8b6yBeZa82vc3E36)

True or false. Write true if the statement is true and false is not. Write your answer
on a separate sheet of paper
_______1. Concavity and convexity of a fillet weld exceeding a specific
limit.
_______2. Concavity and convexity is caused by amperage and travel
speed.
 _______3. These two defects can be prevented by observing proper
parameters and techniques.
_______4. To repair these two defects, grind off and weld on. Must
blend smoothly into the base metal.

D. Assimilation 1 hour
Paglalapat Activity 4
Direction: observe the kind of defect whether convexity or concavity

1. ____________ 3. ___________

2. ____________ 4._____________

V. ASSESSMENT Activity 5
(Learning Activity Sheets for Direction: label the parts of the typical concave and convex defects. Write
Enrichment, Remediation or
Assessment to be given on Weeks
your answer on a separate sheet of paper
3 and 6) 1.___________________

2.___________________

3.___________________

4.___________________

5.____________________

VI. REFLECTION ● The learner communicates the explanation of their personal

assessment as indicated in the Learner’s Assessment Card.
● The learner, in their notebook, will write their personal insights about the
lesson using the prompts below.
I understand that ___________________.
I realize that ________________________.
I need to learn more about __________.
Prepared by: ROBERTO P. ZAMORA JR Checked by: Marilou M. Magpantay
TLE-IA-SM 11-w4 Loida S. Narvaez