Rehabilitation Program for Existing Bakaru I Hydro Electric Power Plant

Scenario A: Proposed Short Term Rehabilitation Measures Incl. Options

Purpose
Total Civil Work & Equipment
Reservoir Cleaning
Maintain and restore volume of
Amphibious Excavator reservoir because of
sedimentation
Maintain and restore volume of
Excavation and Dredging
reservoir because of
Sedimentation Services
sedimentation
Reforestation and installation
Prevent sedimentation rate and
of “turap bambu” 2 Kilometers
restore nature condition
from reservoir
Access Road
Current condition of the access
road has many damaged area,
Restoration of Access Road by restoring the access road
From Pao to Bakaru HEPP will make mobilization for
bakaru 2 construction become
easier
Total Electrical Equipment
Emergency Generator
Cable Installation of Power
For back-up system of EG
House Emergency Generator
Retrofit automatic system of EG
Replacement Control System of (current condition EG doesn’t
Automatic Start-Up Emergency start automatically when
Generator station service transformer
losing voltage or current)
Flow Prediction to Reservoir
River and Open Channel Non-
for accurate inflow prediction
Contact Area-Velocity
Flowmeter
Replacement of all battery
For accurate inflow prediction
systems and communications
for telemetry
Communication
Amplify GSM signal in Bakaru
GSM Signal Booster
area for communication
DC & UPS for Communication For back-up power supply in
System (Power House, Dam emergency condition that still
Control Centre and Residence) need communication
KWH Meter
Procurement of retrofit for Bakaru 1 still use analog KWh
Generators KWh Meter (AMR),, meter, suggest changing to
Station Services KWh Meter digital and automatic meter

(AMR), and installation for
Transformers KWh Meter (2
sets, 1 for each unit)
Scenario B: Proposed Long Term Rehabilitation Measures Incl. Options
Total Electrical Equipment
Elevator
Procurement and installation of
new elevator
Generator Equipment
Slipring
General maintenance,
procurement of spare parts
(carbon brush, etc.)
Procurement motorized valve
for flushing radiator
Oil cooler for thrust/upper one
set
Total Mechanical Equipment
Turbines
Two new runner with coating
for abrasive sediment
protection
Guide Vane
reading, and add 2 installation
in High voltage side of main
transformer (150 kV) to
measure produced KWh from
transformer HV and monitor
transformer’s losses in real
time
The existing elevator condition
sometimes get stucked and the
door can’t close
Slipring condition is worn-out
because of lifetime operation
Carbon brushes are worn-out
because lifetimr operation
Sometimes there are
sedimentation deposit in
radiator’s piping and make the
temperature at generator
winding increasing. We need to
flush and purge the piping by
opening and closing the inlet
and outlet valve of radiator
manually with human power.
Because this process is risky
and takes time, we suggest to
modify the valve using
motorized valve
This part often leak because of
abrasion from sedimentation
and makes the cooling water
comes out from piping and
mixed with oil in thrust/upper
oil basin and need to stop
operating for long time to fix
the leakage so we hope to have
spare oil cooler for backup
Existing runner always got
abrasion because of
sedimentation though it was
coated and we need spare to
reduce maintenance time

Two sets Guide vane and
coating work for abrasive
sediment protection
Two sets Guide vane bushing
for head cover
Two sets Guide Vane “U”
Packing
Two sets of Guide Vane
Assembling Parts
Main Inlet Valve
General maintenance,
procurement of spare parts
- 2 sets of V-Type Packing
- 2 sets of by-pass elbow
- 2 sets of by-pass gasket
flanges (penstock side and by-
pass side)
- Etc.
Other Auxiliary Plant Systems
Two sets of Drainage Pump
One set of Jetpump
Total Civil Work & Equipment
Reservoir
Procurement and construction
of SABO DAM
Existing guide vanes always got
abrasion because of
sedimentation though it was
coated and we need spare to
reduce maintenance time
This part needed to change
annually because of abration
This part needed to change
annually because of abration
This part needed to change in
major overhaul
This part often leaks due to
operation lifetime and abration
This pump sometimes got
failure because often operate
due to leakage of water in
turbine pit
This pump sometimes got
failure because often operate
due to leakage of water in
turbine pit
Prevent sedimentation rate to
reservoir