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LG
LG
Synchro
Air Conditioner
SERVICE MANUAL

CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.

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Synchro Air Conditioner Service Manual

TABLE OF CONTENTS
Model Number Nomenclature ......................................................................3

Safety Precautions .......................................................................................4


Model Names...............................................................................................11

External Appearance ..................................................................................12


Dimensions .................................................................................................13
Product Specifications ...............................................................................21
Combination table ......................................................................................25
Installation...................................................................................................26
Operation ....................................................................................................61
Control Devices and Function ...................................................................76
Schematic Diagram ....................................................................................89
Piping Diagrams .......................................................................................100
Troubleshooting Guide.............................................................................105

(3-way) Valve ............................................................................................126


Function ....................................................................................................130

Exploded View & Replacement Parts List..............................................147

2 Synchro Air Conditioner


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Model Number Nomenclature

Model Number Nomenclature


Indoor Unit
A T N H 18 6 E L F B

Serial Number
Function
A : Basic
E : E/Grille
F : Plasma + Elevation grille
Panel type
Cassette L : Basic panel, W : Wooden panel
Duct : L
Chassis type
Cassette : E/F/D, Convertible : E/B, Duct : H/G/R
Electrical Rating
6 : 1Ø 220-240V ,50Hz
Nominal Cooling Capacity in Btu/h
Ex)18,000Btu/h '18', 24,000Btu/h '24'
Model Type
H : Heat Pump
Unit Type
N : Indoor Unit U : Outdoor Unit
Indoor Unit Type
T : Ceiling Cassette
V : Ceiling&Floor(Convertible)
B : Ceiling Concealed Duct
Refrigerent Type
A : R410A, L : R22

Outdoor Unit
A U U H 100 8 0

Air Discharge Type


0 : Top discharge, A : Side discharge
Electrical Rating(Volt/Hertz/Phase)
1 : 115 / 60 / 1 2 : 220 / 60 / 1
3 : 208-230 / 60 / 1 5 : 200-220 / 50 / 1
6 : 220-240 / 50 / 1 8 : 380-415 / 50 / 3
Nominal Cooling Capacity in Btu/h
Ex)72,000Btu/h '72', 100,000Btu/h '100'
Model Type
W : DC Inverter Heat Pump(MPS Inverter)
H : Conventional Heat Pump(MPS Variable)
Unit Type
N : Indoor Unit, U : Outdoor Unit
Indoor Unit Type
2/3/4 : Multi Room, U : Universal, B : Duct, T : Cassette
Refrigerent Type
A : R410A, L : R22

Service Manual 3
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Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING This symbol indicates the possibility of death or serious injury.

CAUTION This symbol indicates the possibility of injury or damage to properties only.
■ Meanings of symbols used in this manual are as shown below.

Be sure not to do.

Be sure to follow the instruction.

WARNING
■ Installation
Have all electric work done by a licensed Ask the dealer or an authorized technician to
electrician according to "Electric Facility install the air conditioner.
Engineering Standard" and "Interior Wire
Regulations" and the instructions given in
this manual and always use a special circuit.
• If the power source capacity is inadequate or • Improper installation by the user may result in
electric work is performed improperly, electric water leakage, electric shock, or fire.
shock or fire may result.

Always ground the product. Always intstall a dedicated circuit and breaker.
• There is risk of fire or electric shock. • Improper wiring or installation may cause fire or
electric shock.

4 Synchro Air Conditioner


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Safety Precautions

For re-installation of the installed product, Do not install, remove, or re-install the unit
always contact a dealer or an Authorized by yourself (customer).
Service Center.
• There is risk of fire, electric shock, explosion, or • There is risk of fire, electric shock, explosion, or
injury. injury.

Do not store or use flammable gas or Use the correctly rated breaker or fuse.
combustibles near the air conditioner.
• There is risk of fire or failure of product. • There is risk of fire or electric shock.

Gasolin

Prepare for strong wind or earthquake and Do not install the product on a defective
install the unit at the specified place. installation stand.
• Improper installation may cause the unit to top-
ple and result in injury. • It may cause injury, accident, or damage to the
product.

When installing and moving the air condition- Do not reconstruct to change the settings of
er to another site, do not charge it with a the protection devices.
different refrigerant from the refrigerant
specified on the unit.
• If a different refrigerant or air is mixed with the • If the pressure switch, thermal switch, or other
original refrigerant, the refrigerant cycle may protection device is shorted and operated
malfunction and the unit may be damaged. forcibly, or parts other than
those specified by LGE are
used, fire or explosion may
result.

Service Manual 5
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Safety Precautions

Ventilate before operating air conditioner Securely install the cover of control box and
when gas leaked out. the panel.
• It may cause explosion, fire, and burn. • If the cover and panel are not installed securely,
dust or water may enter the outdoor unit and fire
or electric shock may result.

If the air conditioner is installed in a small room, measures must be taken to prevent the
refrigerant concentration from exceeding the safety limit when the refrigerant leaks.
• Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceed-
ed. Should the refrigerant leak and cause the safety limit to be exceeded, harzards due to lack of oxy-
gen in the room could result.

■ Operation
Do not damage or use an unspecified power Use a dedicated outlet for this appliance.
cord.
• There is risk of fire, electric shock, explosion, or • There is risk of fire or electrical shock.
injury.

Be cautious that water could not enter the Do not touch the power switch with wet
product. hands.
• There is risk of fire, electric shock, or product • There is risk of fire, electric shock, explosion, or
damage. injury.

6 Synchro Air Conditioner


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Safety Precautions

When the product is soaked (flooded or Be cautious not to touch the sharp edges
submerged), contact an Authorized Service when installing.
Center.
• There is risk of fire or electric shock. • It may cause injury.

Take care to ensure that nobody could step Do not open the inlet grill of the product dur-
on or fall onto the outdoor unit. ing operation. (Do not touch the electrostatic
filter, if the unit is so equipped.)
• This could result in personal injury and product • There is risk of physical injury, electric shock, or
damage. product failure.

CAUTION
■ Installation
Always check for gas (refrigerant) leakage Do not install the product where the noise or
after installation or repair of product. hot air from the outdoor unit could damage
the neighborhoods.
• Low refrigerant levels may cause failure of • It may cause a problem for your neighbors.
product.

Keep level even when installing the product. Do not install the unit where combustible gas
may leak.
• To avoid vibration or water leakage. • If the gas leaks and accumulates around the
unit, an explosion may result.

90˚ Gasolin

Service Manual 7
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Safety Precautions

Use power cables of sufficient current Do not use the product for special purposes,
carrying capacity and rating. such as preserving foods, works of art, etc. It
is a consumer air conditioner, not a precision
refrigeration system.
• Cables that are too small may leak, generate • There is risk of damage or loss of property.
heat, and cause a fire.

Keep the unit away from children. The heat When installting the unit in a hospital, com-
exchanger is very sharp. munication station, or similar place, provide
sufficient protection against noise.
• It can cause the injury, such as cutting the finger. • The inverter equipment, private power generator,
Also the damaged fin may result in degradation high-frequency medical equipment, or radio com-
of capacity. munication equipment may cause the air condition-
er to operate erroneously, or fail to operate. On the
other hand, the air conditioner may affect such
equipment by creating noise that disturbs medical
treatment or image broadcasting.

Do not install the product where it is exposed to sea wind (salt spray) directly.
• It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins,
could cause product malfunction or inefficient operation.

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Safety Precautions
■ Operation
Do not use the air conditioner in special Do not block the inlet or outlet.
environments.
• Oil, steam, sulfuric smoke, etc. can significantly • It may cause failure of appliance or accident.
reduce the performance of the air conditioner or
damage its parts.

Make the connections securely so that the Be sure the installation area does not deteri-
outside force of the cablemay not be applied orate with age.
to the terminals.
• Inadequate connection and fastening may gen- • If the base collapses, the air conditioner could
erate heat and cause a fire. fall with it, causing property damage, product
failure, or personal injury.

Install and insulate the drain hose to ensure that water is drained away properly based on the
installation manual.
• A bad connection may cause water leakage.

Be very careful about product transportation.


• Only one person should not carry the product if it weighs more
than 20 kg.
• Some products use PP bands for packaging. Do not use any PP
bands for a means of transportation. It is dangerous.
• Do not touch the heat exchanger fins. Doing so may cut your fin-
gers.
• When transporting the Outdoor Unit, suspending it at the specified
positions on the unit base. Also support the Outdoor Unit at four
points so that it cannot slip sideways.

Service Manual 9
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Safety Precautions

Safely dispose of the packing materials. Turn on the power at least 12 hours before
starting operation.(In case of outdoor
temperature 5°C below)
• Packing materials, such as nails and other metal or • Starting operation immediately after turning on
wooden parts, may cause stabs or other injuries. the main power switch can result in severe
• Tear apart and throw away plastic packaging bags damage to internal parts. Keep the power switch
so that children may not play with them. If children turned on during the operational season.
play with a plastic bag which was
not torn apart, they face the
risk of suffocation.

Do not touch any of the refrigerant piping Do not operate the air conditioner with the
during and after operation. panels or guards removed.
• It can cause a burn or frostbite. • Rotating, hot, or high-voltage parts can cause
injuries.

Do not directly turn off the main power Auto-addressing should be done in condition of
switch after stopping operation. connecting the power of all indoor and outdoour
• Wait at least 5 minutes before turning off the units. Auto-addressing should also be done in
main power switch. case of changing the Indoor Unit board(PCB).
Otherwise it may result in
water leakage or other
problems.

Use a firm stool or ladder when cleaning or Do not insert hands or other objects through
maintaining the air conditioner. the air inlet or outlet while the air conditioner
is plugged in.
• Be careful and avoid personal injury. • There are sharp and moving parts that could
cause personal injury.

10 Synchro Air Conditioner


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Model Names

Model Names
Indoor Unit
Model Name
Indoor Unit
Nominal Capacity[Btu/h(Kw)]
Chassis 12,000 18,000 24,000 30,000 36,000 48,000 60,000
Type
Name (3.5) (5.3) (7.0) (8.8) (10.6) (14.1) (17.6)

TE ATNH126ELFC ATNH186ELFC - - - -

Ceiling Cassette 4-Way TF - - ATNH246FLFC ATNH306FLFC - -

TD - - - - ATNH366DLFC ATNH486DLFC ATNH606DLFC

VE AVNH126ELAC - - - - -
Ceiling & Floor(Convertible)
VB - AVNH186BLAC AVNH246BLAC AVNH306BLAC - -

BH - ABNH186HLAC ABNH246HLAC - - -

Ceiling Concealed Duct BG - - - ABNH306GLAC ABNH366GLAC -

BR - - - - - ABNH486RLAC ABNH606RLAC

Outdoor Unit

Model Name
Outdoor Unit
Nominal Capacity[Btu/h(Kw)]
Chassis 48,000 60,000 72,000 100,000
Type
Name (14.0) (17.6) (21.1) (29.0)
UH AUUH488C - - -
MPS Variable UY - - AUUH 728C -
UW - - - AUUH1008C

Branch Kit
Name of accessory Model No. Indoor classification Capacity Ratio(%) Remark
PMUB11A 50:50(1:1)
"Synchro" Duo
PMUB23A 40:60(2:3) Unbalance type
Branch Kit PMUB111A 33:33:33(1:1:1)
PMUB112A "Synchro" Trio 25:25:50(1:1:2) Unbalance type
PMUB122A 20:40:40(1:2:2) Unbalance type
PMUB1111A "Synchro" Quartet 25:25:25:25(1:1:1:1)

Service Manual 11
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External Appearance

External Appearance
Indoor Unit
Ceiling Cassette-4Way Ceiling & Floor(Convertible)
ATNH126ELFC / ATNH186ELFC AVNH126ELAC / AVNH186BLAC
ATNH246FLFC / ATNH306FLFC AVNH246BLAC / AVNH306BLAC
ATNH366DLFC / ATNH486DLFC
ATNH606DLFC

Ceiling Concealed Duct


ABNH186HLAC / ABNH246BHLAC
ABNH306GLAC / ABNH366BGLAC
ABNH486RLAC / ABNH606RLAC

Outdoor Unit

AUUH488C

AUUH728C

AUUH1008C

12 Synchro Air Conditioner


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Dimensions

Dimensions
Indoor Unit
1. Cassette Type - TE(12K/18K)
600 (Ceiling opening)

39.5 521(Hanging bolt) 39.5

450 (Hanging bolt) 75

600 (Ceiling opening)


269
570 Unit size

570 Unit size


670
670

75
Unit:mm

670 570
450

5
570

521
670

CLOSE OPEN OPEN CLOSE

40
4
1 2
30

110 110
269

90

90

190.5
30

160
120.4

52

(unit : mm)
Number Name Descripition
1 Liquid pipe connection ø6.35 flare
2 Gas pipe connection 12k: ø9.52, 18k: ø12.7 flare
3 Drain pipe connection
4 Power supply connection
5 Air discharge grill
6 Air suction grill

Service Manual 13
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Dimensions

2. Cassette Type - TF (24K/30K)


790 (Ceiling opening)
572(Hanging bolt)
109 109

66
790 (Ceiling opening)
658 (Hanging bolt)
292 744 Unit size

744 Unit size


850
850

66
Unit:mm

850 744
658

5
850

572
744
6

70
4
1 2
117

110 110
292

90

90

150
212
192

54
30

(unit : mm)
Number Name Descripition
1 Liquid pipe connection ø6.35 flare
2 Gas pipe connection 24K: ø12.7, 30K: ø15.88 flare
3 Drain pipe connection
4 Power supply connection
5 Air discharge grill
6 Air suction grill

14 Synchro Air Conditioner


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Dimensions

3. Cassette Type - TD(36K/48K/60K)


875 (Ceiling opening)

45 785 (Hanging bolt) 45

101.5 672 (Hanging bolt) 101.5


875 (Ceiling opening)
288

950 840 Unit size

840 Unit size


950

950
Unit:mm

840
678
950

785
840

6
55

4
40
2
1
30

110 110
290

210.5
52 180
90

90
140

Fresh Air Inlet


3

(unit : mm)
Number Name Descripition
1 Liquid pipe connection 36K: ø6.35, 48K/60K: ø9.52 flare
2 Gas pipe connection 36K: ø15.88, 48K/60K: ø19.05 flare
3 Drain pipe connection
4 Power supply connection
5 Air discharge grill
6 Air suction grill

Service Manual 15
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Dimensions

4. Ceiling & Floor(Convertible) - VB(18K/24K), VE(12K)


1200 61
5

205

63
38

250
Ø10 Stud Bolt hole 39
26 2
5
128

36

46
8
175
76
10
(Installation Plate) (Rear Side)

(Unit: mm)
36 Note:
1. Pipe Specification(mm)
Model Liquid Gas
18k, 24k Ø 6.35 Ø 12.7
More than 30k Ø 6.35 Ø 15.88
More than 20cm
20cm

R
More than
20cm
R More than
20cm
More than eye-level

(Ceiling installation)
(Floor/Wall installation)

1076 265

1076
mor
e th
260 an

Suspension bolt 265


(W3/8 or M10)
Center-line for the
piping hole

1236 265
123
6

16 Synchro Air Conditioner


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Dimensions

5. Ceiling Concealed Duct - BH(18K/24K), BG(30K/36K), BR(48K/60K)

k
A
B
h
i l
j
C
E

f
J
K

e
(G) a b c d
D
F

H
Note:
1. Pipe Specification(mm)
Model Liquid Gas
18, 24k Ø 12.7
Ø 6.35
30, 36 k Ø 15.88
48, 60k Ø 9.52 Ø 19.05

(Unit: mm)

Capacity A B C D E F (G) H J K a b c d e f h i j k l
ABNH186HLAC
ABNH246HLAC 932 882 355 45.5 450 30 87 750 163 260 61.5 243 212.3 243 110 130 52 66 81 30 158.5
ABNH306GLAC
1232 1182 355 45.5 450 30 87 830 186 298 229.5 243 232 243 116 160 53 59 81 19 158.5
ABNH366GLAC
ABNH486RLAC
1282 1230 477 56 590 30 120 1006 294 380 215 279 241 279 185 168 51 98 83 17 172
ABNH606RLAC

Top view Front view


Inspection hole
(unit: mm) (600X600)
Control box

H
1000

600 600
※Suitable dimension "H" is necessary
to get a slope to drain as figure.
Front

Service Manual 17
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Dimensions

4-hole for anchor bolts


AUUH488C
L3 W

L1
D
L2
Control cover
H

L4

Liquid side
3-way valve
Gas side
L10 L11

3-way valve
L5

L7 L6 L8 L9

Model
AUUH488C
Dimensions
W mm 900
H mm 1,165
D mm 370
L1 mm 460
L2 mm 45
L3 mm 410
L4 mm 1,135
L5 mm 30
L6 mm 550
L7 mm 175
L8 mm 175
L9 mm 112
L10 mm 120
L11 mm 83
1 mm Ø9.52
2 mm Ø19.05

18 Synchro Air Conditioner


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Dimensions

AUUH728C
806
153 500(bolt hole) 153
15
700(bolt hole)
730

690

Air outlet
40

Air
inlet

Air
inlet
1444
1512

Service Panel
670

Knockout hole
(For the control wiring,
the power supply,
refrigerant connecting
pipe)
100
28

220
Knockout hole
(For the control wiring, the power supply,
refrigerant connecting pipe) (Unit : mm)

Service Manual 19
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Dimensions

AUUH1008C

1280
15

190 900(bolt hole) 190


700(bolt hole)
690
730

Air outlet

48

Air
inlet

Air
inlet
1555

1444

Service Panel
670

Knockout hole
(For the control wiring,
the power supply,
160

refrigerant connecting
100

pipe)
33
63

45 60
Knockout hole
(For the control wiring, the power supply,
refrigerant connecting pipe)

20 Synchro Air Conditioner


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Product Specifications

Product Specifications
Indoor Unit
Indoor Unit Type Ceiling Cassette - 4way
Model Indoor unit ATNH126ELFC ATNH186ELFC ATNH246FLFC ATNH306FLFC
Decoration panel PT-HEC1 PT-HEC1 PT-HFC(F) PT-HFC(F)
Rated Cooling Capacity kcal/hr(W) 3024(3517) 4536(5275) 6048(7033) 7056(8205)
Btu/hr 12000 18000 24000 28000
Ratedl Heating Capacity kcal/hr(W) 3478(4044) 5116(5949) 6955(8089) 8114(9437)
Btu/hr 13800 20300 27600 32200
Air Circulation Indoor(H/M/L) CMM(CFM) 9.5/8/7(336/283/247) 13/12/11(459/424/388) 15/14/13(523/494/459) 19/17/15(671/600/550)
Setting temperature range °C 18~30/16~30 18~30/16~30 18~30/16~30 18~30/16~30
Fan motor Output W 18.3 22.4 40.3 48.6
Model IC-9630LGAE IC-9630LGAC OBM-3502P2 OBM-4105P2
No. of Poles 6 6 6 6
Input W 75 90 121 146
Running Current A 0.35 0.75 0.53 0.67
Capacitor µF/Vac 2.5/440 2.5/440 4/440 4/440
Fan Type Turbo Fan Turbo Fan Turbo Fan Turbo Fan
No. Used / Diameter EA/inch(mm) 1/13.0(330) 1/13.0(330) 1/15.0(382) 1/15.0(382)
Fan RPM Cooling(H/M/L) rpm 670/620/550 720/670/620 600/540/480 650/600/550
Heating(H/M/L) rpm 670/620/550 720/670/620 600/540/480 650/600/550
Noise Level(Sound Press,1m) H/M/L dBA 38 / 35 / 32 41 / 39 / 37 43 / 41 / 39 45 / 42 / 39
Temperature controller Thermistor Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.275(7.0) 0.275(7.0) 0.275(7.0) 0.275(7.0)
Fins per inch 19 19 21 21
No. of Rows & Column 2R11C 2R11C 2R12C 2R12C
Dehumidification Rate l/h 1.2 2.4 3 3.3
Dimensions (W*H*D) Indoor inch(mm) 22.4*10.5*22.4 (570*269*570) 22.4*10.5*22.4 (570*269*570) 29.3*11.5*29.3 (744*292*744) 29.3*11.5*29. (744*292*744)
Panel inch(mm) 26.4*1.2*26.4 (670*30*670) 26.4*1.2*26.4 (670*30*670) 33.5*1.2*33.5 (850*30*850) 33.5*1.2*33.5 (850*30*850)
Net Weight kg(lbs) 19(41.9) 19(41.9) 24(52.9) 24(52.9)
Piping Liquid inch(mm) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35)
Connection Gas inch(mm) 3/8(9.52) 1/2(12.7) 1/2(12.7) 5/8(15.88)
Drain hose (ID Ø) mm 1.26(32) 1.26(32) 1.26(32) 1.26(32)
Packing Dimension (W*H*D) inch(mm) 25.2*13.0*25.2 (640*330*640) 25.2*13.0*25.2 (640*330*640) 32.6*14.4*32.6 (828*365*828) 32.6*14.4*32.6 (828*365*828)
Stuffing Quantity Without(Without) S/Parts 20/40ft 189/378 189/378 84/168 84/168

Indoor Unit Type Ceiling Cassette - 4way


Model Indoor unit ATNH366DLFC ATNH486DLFC ATNH606DLFC
Decoration panel PT-HDC1 PT-HC1 PT-HDC1
Rated Cooling Capacity kcal/hr(W) 9072(10549) 12095(14067) 14112(16412)
Btu/hr 36000 48000 56000
Ratedl Heating Capacity kcal/hr(W) 10433(12130) 13305(15474) 15523(18053)
Btu/hr 41400 52800 61600
Air Circulation Indoor(H/M/L) CMM(CFM) 25/23/21(883/812/742) 30/28/26(1059/988/918) 34/32/30(1200/1130/1059)
Setting temperature range °C 18~30/16~30 18~30/16~30 18~30/16~30
Fan motor Output W 52.5 58.5 107
Model IC-1630LGPJ IC-1640LGPH IC-14640LGPM
No. of Poles 6 6 6
Input W 175 195 237
Running Current A 0.76 1.5 1.8
Capacitor µF/Vac 4/440 6/400 6/400
Fan Type Turbo Fan Turbo Fan Turbo Fan
No. Used / Diameter EA/inch(mm) 1/18.1(460) 1/18.1(460) 1/18.1(460)
Fan RPM Cooling(H/M/L) rpm 550/510/470 600/555/520 700/650/600
Heating(H/M/L) rpm 550/510/470 600/555/520 700/650/600
Noise Level(Sound Press,1m) H/M/L dBA 40 / 38 / 36 43 / 41 / 39 50 / 47 / 43
Temperature controller Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.275(7.0) 0.275(7.0) 0.275(7.0)
Fins per inch 21 21 21
No. of Rows & Column 2R 12C 2R 12C 2R 12C
Dehumidification Rate l/h 4 5.5 6.5
Dimensions (W*H*D) Indoor inch(mm) 33.1*11.3*33.1 (840*288*840) 33.1*11.3*33.1 (840*288*840) 33.1*11.3*33.1 (840*288*840)
Panel inch(mm) 37.4*1.2*37.4 (950*30*950) 37.4*1.2*37.4 (950*30*950) 37.4*1.2*37.4 (950*30*950)
Net Weight kg(lbs) 32(70.4) 32(70.4) 32(70.4)
Piping Liquid inch(mm) 1/4(6.35) 3/8(9.52) 3/8(9.52)
Connection Gas inch(mm) 5/8(15.88) 3/4(19.05) 3/4(19.05)
Drain hose (ID Ø) mm 1.26(32) 1.26(32) 1.26(32)
Packing Dimension (W*H*D) inch(mm) 36.4*13.8*36.4 (925*350*925) 36.4*13.8*36.4 (925*350*925) 36.4*13.8*36.4 (925*350*925)
Stuffing Quantity Without(Without) S/Parts 20/40ft 72/144 72/144 72/144
Notes:
1. Capacities are based on the following conditions: 2. Capacities are Net Capacities.
Cooling : - Indoor Temperature 27˚C(80.6˚F) DB / 19˚C(66.2˚F) WB 3. Due to our policy of innovation some specifications may be changed without notification.
- Outdoor Temperature 35˚C(95˚F) DB / 24˚C(75.2˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Heating : - Indoor Temperature 20˚C(68˚F) DB / 15˚C(59˚F) WB
- Outdoor Temperature 7˚C(44.6˚F) DB / 6˚C(42.8˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.

Service Manual 21
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Product Specifications
Indoor Unit Type Ceiling Concealed Duct - High Static

Model ABNH186HLAC ABNH246HLAC ABNH306GLAC


Rated Cooling Capacity kcal/hr(W) 4536(5275) 6048(7034) 7560(8791)
Btu/hr 18000 24000 30000
Ratedl Heating Capacity kcal/hr(W) 5116(5949) 6955(8089) 8694(10110)
Btu/hr 20300 27600 34500
Air Circulation Indoor(H/M/L) CMM(CFM) 16.5/14.5/13(583/512/459) 18/16.5/14(636/583/494) 26.5/23/20(936/812/706)
Setting temperature range °C 8 8 10
Fan motor Output W 18~30/16~30 18~30/16~30 18~30/16~30
Model 118 118 211
No. of Poles IC-13450LG13C IC-13450LG13C IC-13450LG13J
Input W 4 4 4
Running Current A 180 180 300
Capacitor µF/Vac 0.92 0.92 1.34
Fan Type 6/370 6/370 6/370
No. Used / Diameter EA/inch(mm) Sirocco Fan Sirocco Fan Sirocco Fan
Fan RPM Cooling(H/M/L) rpm 2/6.97(177) 2/6.97(177) 2/6.97(177)
Heating(H/M/L) rpm 1350/1310/1270 1410/1350/1250 1415/1360/1290
Noise Level(Sound Press,1m) H/M/L dBA 1350/1310/1270 1410/1350/1250 1415/1360/1290
Temperature controller 36 / 34 /32 38 / 36 /34 40 / 38 /35
Coil Tube Size (OD) inch(mm) Thermistor Thermistor Thermistor
Fins per inch 0.275(7.0) 0.275(7.0) 0.275(7.0)
No. of Rows & Column 21 21 21
Dehumidification Rate l/h 2R 10C 3R 10C 3R 12C
Dimensions (W*H*D) Indoor inch(mm) 2 2.5 3.3
Panel inch(mm) 34.6*10.2*17.7 (880*260*450) 34.6*10.2*17.7 (880*260*450) 46.5*11.7*17.7 (1180*298*450)
Net Weight kg(lbs) 35(77.2) 35(77.2) 38(84)
Piping Liquid inch(mm) 1/4(6.35) 1/4(6.35) 1/4(6.35)
Connection Gas inch(mm) 1/2(12.7) 1/2(12.7) 5/8(15.88)
Drain hose (ID Ø) mm 25.4 25.4 25.4
Packing Dimension (W*H*D) inch(mm) 44.7*13.4*22.0 (1135*340*565) 44.7*13.4*22.0 (1135*340*565) 56.5*14.8*22.9 (1435*375*582)
Stuffing Quantity Without(Without) S/Parts 20/40ft 120/252 120/252 95/191

Indoor Unit Type Ceiling Concealed Duct - High Static

Model ABNH366GLAC ABNH486RLAC ABNH606RLAC


Rated Cooling Capacity kcal/hr(W) 9072(10549) 12095(14067) 14112(16412)
Btu/hr 36000 48000 56000
Ratedl Heating Capacity kcal/hr(W) 10433(12130) 13305(15474) 15523(18053)
Btu/hr 41400 52800 61600
Air Circulation Indoor(H/M/L) CMM(CFM) 32/29/26(1130/1024/918) 40/35/30(1413/1236/1059) 50/45/40(1766/1413/1236)
Setting temperature range °C 10 15 15
Fan motor Output W 18~30/16~30 18~30/16~30 18~30/16~30
Model 272 431 431
No. of Poles IC-13470LG13A Y002276-1 Y002276-1
Input W 4 4 4
Running Current A 323 818 818
Capacitor µF/Vac 1.42 3.65 3.65
Fan Type 6/370 15/450 15/450
No. Used / Diameter EA/inch(mm) Sirocco Fan Sirocco Fan Sirocco Fan
Fan RPM Cooling(H/M/L) rpm 2/6.97(177) 2/9.1(230) 2/9.1(230)
Heating(H/M/L) rpm 1415/1360/1290 1063/1035/983 1113/1063/1035
Noise Level(Sound Press,1m) H/M/L dBA 1415/1360/1290 1063/1035/983 1113/1063/1035
Temperature controller 42 / 39 /36 44/42/40 46/44/42
Coil Tube Size (OD) inch(mm) Thermistor Thermistor Thermistor
Fins per inch 0.275(7.0) 0.375(9.52) 0.375(9.52)
No. of Rows & Column 21 19 19
Dehumidification Rate l/h 3R 12C 3R13C 4R13C
Dimensions (W*H*D) Indoor inch(mm) 4 6 6.5
Panel inch(mm) 46.5*11.7*17.7 (1180*298*450) 48.4*15.0*23.2 (1230*380*590) 48.4*15.0*23.2 (1230*380*590)
Net Weight kg(lbs) 38(84) 60(132) 60(132)
Piping Liquid inch(mm) 1/4(6.35) 3/8(9.52) 3/8(9.52)
Connection Gas inch(mm) 5/8(15.88) 3/4(19.05) 3/4(19.05)
Drain hose (ID Ø) mm 25.4 25.4 25.4
Packing Dimension (W*H*D) inch(mm) 56.5*14.8*22.9 (1435*375*582) 56.9*17.9*27.6 (1445*455*700) 56.9*17.9*27.6 (1445*455*700)
Stuffing Quantity Without(Without) S/Parts 20/40ft 95/191 57/120 57/120

Notes:
1. Capacities are based on the following conditions:
Cooling : - Indoor Temperature 27˚C(80.6˚F) DB / 19˚C(66.2˚F) WB
- Outdoor Temperature 35˚C(95˚F) DB / 24˚C(75.2˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Heating : - Indoor Temperature 20˚C(68˚F) DB / 15˚C(59˚F) WB
- Outdoor Temperature 7˚C(44.6˚F) DB / 6˚C(42.8˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Capacities are Net Capacities.
3. Due to our policy of innovation some specifications may be changed without notification.

22 Synchro Air Conditioner


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Product Specifications
Indoor Unit Type Ceiling & Floor (Convertible)

Model AVNH126ELAC AVNH186BLAC AVNH246BLAC AVNH306BLAC


Rated Cooling Capacity kcal/hr(W) 3024(3517) 4536(5274) 6048(7032) 6653(7377)
Btu/hr 12000 18000 24000 26400
Ratedl Heating Capacity kcal/hr(W) 3478(4044) 5116(5949) 6955(8089) 7635(8880)
Btu/hr 13800 20300 27600 30300
Air Circulation Indoor(H/M/L) CMM(CFM) 10.0/8.3/6.5(353/293/230) 13.5/12/11(477/424/388) 15/13.5/12(530/477/424) 18/16/14(636/564/494)
Setting temperature range °C 18~30/16~30 18~30/16~30 18~30/16~30 18~30/16~30
Fan motor Output W 17.5 30 35 42.5
Model IC-18422LG31A IC-9430LGCG IC-9430LGCE OBM-3019P2
No. of Poles 4 4 4 4
Input W 43 53 63 81
Running Current A 0.23 0.23 0.27 0.38
Capacitor µF/Vac 1.5/370 1.5/370 1.5/370 1.5/370
Fan Type Cross Flow Fan Cross Flow Fan Cross Flow Fan Cross Flow Fan
No. Used / Diameter EA/inch(mm) 1/3.7(95) 1/3.1(80) 1/3.1(80) 1/3.1(80)
Fan RPM Cooling(H/M/L) rpm 1240/1120/900 1090/990/890 1160/1060/960 1220/1110/1010
Heating(H/M/L) rpm 1240/1120/900 1090/990/890 1160/1060/960 1220/1110/1010
Noise Level(Sound Press,1m) H/M/L dBA 40 / 36 / 31 43 / 40 / 37 45 / 42 / 39 45 / 42 / 39
Temperature controller Thermistor Thermistor Thermistor Thermistor
Coil Tube Size (OD) inch(mm) 0.197(5.0) 0.275(7.0) 0.275(7.0) 0.275(7.0)
Fins per inch 20 18 20 20
No. of Rows & Column 2R 12C 2R 12C 2R 14C 2R 14C
Dehumidification Rate l/h 1.2 2.3 3.2 3.5
Dimensions (W*H*D) Indoor inch(mm) 35.4*7.9*19.3 (900*200*490) 47.2*8.1*24.2 (1200*205*615) 47.2*8.1*24.2 (1200*205*615) 47.2*8.1*24.2 (1200*205*615)
Net Weight kg(lbs) 12(26.5) 30(66.1) 30(66.1) 30(66.1)
Piping Liquid inch(mm) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35)
Connection Gas inch(mm) 3/8(9.52) 1/2(12.7) 1/2(12.7) 5/8(15.88)
Drain hose (ID Ø) mm 20 20 20 20
Packing Dimension (W*H*D) inch(mm) 38.2*11.2*22.2 (970*285*565) 50.8*11.4*27.4 (1272*290*696) 50.8*11.4*27.4 (1272*290*696) 50.8*11.4*27.4 (1272*290*696)
Stuffing Quantity Without(Without) S/Parts 20/40ft 189/383 102/219 102/219 102/219

Notes:
1. Capacities are based on the following conditions:
Cooling : - Indoor Temperature 27˚C(80.6˚F) DB / 19˚C(66.2˚F) WB
- Outdoor Temperature 35˚C(95˚F) DB / 24˚C(75.2˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
Heating : - Indoor Temperature 20˚C(68˚F) DB / 15˚C(59˚F) WB
- Outdoor Temperature 7˚C(44.6˚F) DB / 6˚C(42.8˚F) WB
- Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Capacities are Net Capacities.
3. Due to our policy of innovation some specifications may be changed without notification.

Service Manual 23
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Product Specifications

Model AUUH488C AUUH728C AUUH1008C


Cooling Capacity kcal/hr(W) 12096(14607) 18144(21101) 24192(28135)
Btu/hr 48000 72000 96000
Heating Capacity kcal/hr(W) 13305(15474) 19958(23211) 27820(32355)
Btu/hr 52800 79200 110400
Input Cooling/Heating W 5300 / 5050 8000 / 7700 11100 / 11000
Running Current Cooling/Heating A 10.0 / 9.5 14.7 / 14.4 20 / 19.7
Starting Current Cooling/Heating A - - -
Power Supply Ø,V,Hz 3,380~415,50 3,380~415,50 3,380~415,50
Power Factor % 82 80 83
Number of Connectable Indoor Units Single / Duo / Trio / Quartet Duo / Trio / Quartet Duo / Trio / Quartet
Compressor Locked Rotor Amp. A 42 at 420V 24 / 27 63 at 420V
Type Rotary Rotary Scroll
Quantity No 2 3 2
Model GPT330YAA 5JS290PBA21 AR061YAA
Maker LG Matsushita Electric LG
Capacity kcal/hr(Btu/hr) 6854(27200) at 50Hz & 380V 6376(25301) at 50Hz & 380V 12625(50100) at 50Hz & 380V
Motor Type Three Phase Induction Motor Three Phase Induction Motor Three Phase Induction Motor
Motor Input W 2550 2680 5330
Oil Type FVC68D(PVE) FV50S(PVE) FVC68D(PVE)
Oil Charge cc 1200 1130 1800
O.L.P Type(model name) Internal Type(UBUKATA) IT(Internal Thermostat) Internal Type(UP18TA057)
Refrigerant Charge * g(oz) 4200(148.1) 7100(250.4) 7800(275.1)
Type R-410A R-410A R-410A
Control L.E.V L.E.V L.E.V
Outdoor Coil Tube Size (OD) inch(mm) 0.276(7.0) 0.276(7.0) 0.276(7.0)
Fins per inch 17 17 18
No. of Rows & Column/No. 2R 52C 2R 17C + 3R 36C + 2R 17C + 2R 36C 2R 17C + 1R 36C + 2R 17C + 2R 36C
Outdoor fan motor Output W 70 271 271
Model AMR071B9 ARE676E01 ARE676E01
No. Used / No. of Poles 2/6 1/6 2/6
Input W 168 429 429
Running Current A - 1.87 1.87
Capacitor µF/Vac 6/370 10/370 10/370
Outdoor Fan Type Propeller Propeller Propeller
No. Used / Diameter EA/inch(mm) 2/18.1(460) 1/20.7(526) 2/20.7(526)
Discharge Side / Top Side Discharge Top Discharge Top Discharge
Speed rpm 900 850 850
Air Circulation Outdoor CMM(CFM) 53(1872*2) 90(3179) 185(6533)
Noise Level(Sound Press,1m) Outdoor dB(A)±1 56 58 60
SVC Valve Liquid inch(mm) 3/8 (9.52) 3/8 (9.52) 1/2 (12.7)
Gas inch(mm) 3/4 (19.05) 1 (25.4) 1 (25.4)
Dimensions W*H*D inch(mm) 35.4*45.8*14.5(900*1165*370) 31.5*56.7*27.1(800*1440*690) 50.4*56.7*27.1(1280*1440*690)
Net Weight Outdoor kg(lbs) 105(231) 150(331) 299(659)
Power Supply Cable No.* mm2 5*5.5 (Includes earth) 5*5.5 (Includes earth) 5*5.5 (Includes earth)
Connecting Cable No.* mm2 4*0.75 (Includes earth) 4*0.75 (Includes earth) 4*0.75 (Includes earth)
Max Interunit Total Piping m 110 110 110
Piping Length Total Main Piping m 50 50 50
Total Branch Piping m 60 60 60
For One Room m 15 15 15
Max. Installation Indoor Unit - Outdoor Unit m 30 30 30
Height Difference Indoor Unit - Indoor Unit m 1 1 1
Packing Dimension (W*H*D) inch(mm) 41.7*48.0*18.3(1060*1220*465) 34.4*61.0*29.7(875*1550*755) 53.1*62.6*29.9(1350*1590*760)
Stuffing Quantity With(Without) S/Parts 20/40ft 27 / 55 18 / 39 12 / 25

Notes:-
1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 27˚C(80.6ÜV) DB /19˚C(66.2ÜV) WB
- Outdoor Temperature 35˚C(95ÜV) DB /24˚C(75.2ÜV) WB
Heating: - Indoor Temperature 20˚C(68ÜV) DB / 15˚C(59ÜV) WB
- Outdoor Temperature 7˚C(44.6ÜV) DB / 6˚C(42.8ÜV) WB
Piping Length - Interconnecting Pipe Length 7.5m(25ft)
- Level Difference of Zero
2. * : Full factory charge is shipped in the outdoor unit. Chargeless for 30m of piping length.
3. Due to our policy of innovation some specifications may be changed without notification.

24 Synchro Air Conditioner


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Combination table

Combination table
MPS Variable
AUUH488C AUUH728C
Synchro Combination(k Btu/h) Total(k Btu/h) Branch Kit Synchro Combination(k Btu/h) Total(k Btu/h) Branch Kit
Single PMUB23A
48 48 - Duo(2 Unit) 30 + 36(2:3) 68
(1 Unit) PMUB11A
36 + 36(1:1) 72
18 + 24 (2:3) 42 PMUB23A
Duo
24 + 24 (1:1) 48 PMUB11A 18 + 24 + 24(1:2:2) 66 PMUB122A
(2 Unit)
24 + 30 (2:3) 54 PMUB23A Trio(3 Unit) 18 + 18 + 36(1:1:2) 72 PMUB112A
Trio 24 + 24 + 24(1:1:1) 72 PMUB111A
18 + 18 + 18 (1:1:1) 54 PMUB111A 24 + 24 + 30(1:1:2)
(3 Unit) 78 PMUB112A
Quartet Quartet 18 + 18 + 18 + 18
12 + 12 + 12 + 12 (1:1:1:1) 48 PMUB1111A (4 Unit) 72 PMUB1111A
(4 Unit) (1:1:1:1)

AUUH1008C
Synchro Combination(k Btu/h) Total(k Btu/h) Branch Kit
36 + 48 (2:3) 84 PMUB23A
Duo(2 Unit) 36 + 60 (2:3) 96 PMUB23A
48 + 48 (1:1) 96 PMUB11A
24 + 24 + 36(1:1:2) 84 PMUB112A
Trio(3 Unit) 24 + 24 + 30(1:1:2) 84 PMUB112A
30 + 30 + 30(1:1:1) 90 PMUB111A
30 + 30 + 36(1:1:2) 96 PMUB112A
30 + 36 + 36(1:2:2) 102 PMUB122A
Quartet 24 + 24 +24 + 24
96 PMUB1111A
(4 Unit) (1:1:1:1)

Service Manual 25
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Installation

Installation
Read completely, than follow step by step.

Indoor Unit_Cassette Type


• Please read this instruction sheet completely before installing the product.
• When the power cord is damaged, replacement work shall be performed by authorized personnel only.
• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Anti-bacteria filter
Air
Intake
Air Outlet

Required Parts Required Tools


• Connecting cable • Level
• Pipes: Gas side • Screw driver
Liquid side • Electric drill
• Hanging Bolt • Hole core drill (ø70mm)
(W 3/8 or M10 length 650mm)
• Flaring Tools set
• Insulated drain hose
• Torque Wrenches
• Additional Drain hose
• Hexagonal Wrench (4mm, 5mm)
(Inner Diameter ...........................32mm)
• Gas-leak detector
• Owner’s Manual
• Thermometer

1. Selection of the best location


• There should not be any heat source or steam near the
unit.
• There should not be any obstacles to the air circula-
30 or more

Ceiling Ceiling Board


tion. Ceiling Board
• There should be provision of easy condensate drain.
30 or less

• Taking into accounting the noise prevention criteria,


or more

50 or 50 or
spot the installation location. more more
400 or less
Above 250
100

• Do not install the unit near the door way.


• Keep proper distances, of the unit, from ceiling, fence,
Unit:cm
floor, walls and other obstacles as shown in figure.
• The indoor unit must have the maintenance space.
Floor

26 Synchro Air Conditioner


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Installation
2. Ceiling opening dimensions and hanging bolt location
• The dimensions of the paper pattern for installation are the same as those of the ceiling opening dimensions.

Ceiling
Ceiling board

Level gauge

TE Model TF Model TD Model


600 (Ceiling opening) 790 (Ceiling opening)
875 (Ceiling opening)
39.5 521(Hanging bolt) 572(Hanging bolt)
39.5 109 109 45 785(Hanging bolt) 45

66

101.5 672 (Hanging bolt) 101.5


790 (Ceiling opening)
672 (Hanging bolt) 75

875 (Ceiling opening)


600 (Ceiling opening)

658 (Hanging bolt)


744 Unit size 840 Unit size
570 Unit size
744 Unit size

840 Unit size


570 Unit size

66
75

Unit:mm
Unit:mm Unit:mm

CAUTION • Select and mark the position for fixing bolts and
piping hole.
• This air-conditioner uses a drain pump.
• Decide the position for fixing bolts slightly tilted to
• Install the unit horizontally using a level gauge.
the drain direction after considering the direction
• During the installation, care should be taken not to
of drain hose.
damage electric wires.
• Drill the hole for anchor bolt on the wall.
NOTE:
• Avoid the following installation location.
1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated.
These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
In these cases, take the following actions;
• Make sure that ventilation fan is enough to cover all noxious gases from this place.
• Ensure enough distance from the cooking room to install the air conditioner in such a place where it may not suck oily steam.

Air conditioner

Take enough
distance
Use the ventilation fan
for smoke-collecting
hood with sufficient
capacity.
Cooking table

2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated.
3. Avoid places where inflammable gas is generated.
4. Avoid place where noxious gas is generated.
5. Avoid places near high frequency generators.

Service Manual 27
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Installation

Ceiling

Hanging bolt Keep the length of the bolt

150mm
(W3/8 or M10) from the bracket to 40mm
Nut
Flat washer for M10 Air Conditioner body
(W3/8 or M10)
(accessory) Ceiling board Ceiling board
Spring washer
(M10)

Flat washer for M10


(accessory) Paper pattern Set screw of
Nut for installation paper pattern (4 pieces)
(W3/8 or M10)

Adjust the same height Open the ceiling board


along the outer edge of the
paper pattern.

• The following parts are local purchasing.


CAUTION
Hanging Bolt - W 3/8 or M10
Nut - W 3/8 or M10 • Tighten the nut and bolt to prevent unit from
Spring Washer - M10 falling off.
Plate Washer - M10

3. Wiring Connection
• Open the control box cover and connect the remote control cord and Indoor power wires.

Indoor
power cord

Remote Control box cover


controller [Air inlet side view]
cord

Control box cover


fitting screw(2 units)

Terminal Block in Indoor

1(L) 2(N) 3

Connected to outdoor unit

WARNING
Make sure that the screws of the terminal are free from looseness.

28 Synchro Air Conditioner


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Installation
4. Installation of Decoration Panel
The decoration panel has its installation Before installing the decoration panel,
direction. always remove the paper template.

1. Temporarily fix two decoration panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by
amount 10mm in length.)
The fixing screws (hexagon M5 screw) are included the indoor unit box.
2. Remove the air inlet grille from the decoration panel. (Remove the hook for the air inlet grille cord.)
3. Hook the decoration panel key hole ( ) on the screws fixed in step above, and slide the panel so
that the screws reach the key hole edge.
4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
5. Connect the louver motor connector and display connector.
6. After tightening these screws, install the air inlet grille (including the air filter).

Air conditioner unit Piping side

Decoration panel fixing screws Control box cover


(hexagon M5 screws)
Temporally fitting at 2 places
(Tightening about 10mm)
Inlet Grille
Louver motor

Decoration panel
Display
Key holes

Lead wire for


louver motor and
display

Decoration panel fixing screws


(Hexagon M5 screw)

Inlet Grille
CAUTION
Install certainly the decoration Good example Bad example
Air conditioner unit
panel.
Cool air leakage causes sweating. Air conditioner Air
unit Cool air leakage
Water drops fall. (no good)

Ceiling Ceiling
board board
Decoration panel Decoration
Fit the insulator (this part) and panel
be careful for cool air leakage

Service Manual 29
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Installation

5. Indoor Unit Drain Piping Upward


Pipe clamp
• Drain piping must have down-slope (1/50 to 1/100): be sure routing
not allowed
not to provide up-and-down slope to prevent reversal flow.
• During drain piping connection, be careful not to exert extra Indoor unit
force on the drain port on the indoor unit.
• The outside diameter of the drain connection on the indoor
unit is 32mm. Maintenance
drain port
Piping material: Polyvinyl chloride pipe VP-25
and pipe fittings
• Be sure to install heat insulation on the drain piping.
1/50~1/100
Heat insulation material: Polyethylene foam with MAX 700mm
thickness more than 8 mm.

Drain test
The air conditioner uses a drain pump to drain water.
Use the following procedure to test the drain pump operation:
• Connect the main drain pipe to the exterior
Feed water Flexible drain hose
(accessory) and leave it provisionally until the test
Main comes to an end.
drain pipe • Feed water to the flexible drain hose and
check the piping for leakage.
Drain • Be sure to check the drain pump for normal
Drain Pump port Glue the joint
operating and noise when electrical wiring
Drain hose connection is complete.
Use the clip (accessory)
• When the test is complete, connect the
flexible drain hose to the drain port on the
indoor unit.
Drain pan
Flexible drain hose
CAUTION 1/50~1/100
The supplied flexible drain hose should not be curved,
MAX 700mm
neither screwed. The curved or screwed hose may
cause a leakage of water.
Flexible drain hose
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows: Flexible drain hose
1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring, be guided by the
circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the
unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they
are loose, it could give rise to burn-out of the wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the normal function of a
overload protection device.
• Proper starting power is not given to the compressor.

30 Synchro Air Conditioner


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Installation
6. Accessories

Standard Accessories
Washer for Insulation for
Name Drain hose Clamp metal Clamp (Other)
hanging backet fitting

Quantity 1 EA 1 EA 8 EA 8 EA 1 SET

• Paper pattern for


installation
• Owner's manual
• Installation manual
Shape for gas pipe

for liquid pipe

Optional Accessories(For Unit)

No. Item Type Model No. Component Parts

• Wireless remote control : 1EA


1 Wireless remote With air purifying • Holder : 1EA
AHWRHD
control function • Battery : 2EA
• Screw : 2EA

• Simple central controller


Simple PQCSA101S0
• Manual
PQCSW501A0 • Deluxe central controller
2 Central control Deluxe
PQCSW502A0 • Manual
PQCSS501A0 • Program CD
PC Based
PQCSS502A0 • Hard lock key, Manual
• PCB & Wire assembly
PI485 PHNFP14A0 • Installation manual
(For all central control)
3 Gateway
• PCB & Wire assembly
CNU PQNFG00A0
(For Deluxe, PC Based central
control)

PT-HEF • Front panel assembly


4 Elevation Grille Decoration
PT-HFF • Remote controller
Kit panel
PT-HDF • Manual

Service Manual 31
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Installation

Ceiling & Floor(Convertible) Type


• Please read this instruction sheet completely before installing the product.
• When the power cord is damaged, replacement work shall be performed by authorized personnel only.
• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Installation Parts Provided


Installation Plate (VB, 2pcs) 1
-1 Installation Plate (VE, 1pc) 6
1 -1
Washer Bolt (M8 L25, 4pcs, type "A")
Floor Mount Bracket (1pcs)
Drain Hose, Insulated
2
Drain Hose Hanger and screw

5 (Ceiling/Wall Mounting)
The other Installation Parts Needed
3
Suspension Bolt
Bolts for Mount Bracket
Connecting Tube(mm)
7
• Gas side : Ø12.7, Ø15.88
• Liquid side : Ø6.35
Connecting Cable (Floor Mounting)
4
Drain Hose Extended

Required Parts Required Tools


• Installation Plate • Level
• Four Type “A” screws • Screw driver
• Connecting cable • Electric drill
• Hole core drill (ø70mm)

• Pipes: Gas side ..........Ø9.52, Ø12.7, Ø15.88mm • Flaring Tools set


Liquid side.............................................Ø6.35mm • Specified Torque Wrenches
• Insulated drain hose 1.8kg·m...........................Liquid side piping
• Insulation materials 5.5kg·m .............................Gas side piping
Spanner .....................................Half union

• Specified Torque Wrenches


1.8kg·m...........................Liquid side piping
5.5kg·m..............................Gas side piping

• Hexagonal Wrench (4mm)


• Gas-leak Detector

• Two type “B” screws • Owner’s Manual


• Thermometer

32 Synchro Air Conditioner


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Installation

1. Selection of the best location More than


20cm

More than
R

• There should not be any heat source or steam near the 20cm
unit.
• There should not be any obstacles to the air circulation. More than eye-level
• There should be provision of easy condensate drain. (Ceiling installation)
• Taking into accounting the noise prevention criteria, spot
More than
the installation location. 20cm
• Do not install the unit near the door way.
• Keep proper distances, of the unit, from ceiling, fence,
floor, walls and other obstacles as shown in figure.
• The indoor unit must have the maintenance space. R
More than
20cm

(Floor/Wall installation)

2. Wiring connection R

1) Connecting cables to the Indoor Unit


1. Remove the Air guide - L by loosening 2 screws after
removing the Inlet grille from the Indoor unit.
AIR GUIDE-L
2. Connect the wires to the terminals on the control board
individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and
INDOOR UNIT
the terminal No. are the same as those of indoor unit
respectively

Terminal Block in Indoor

1(L) 2(N) 3 4
Clamp 1

Control
Panel
Connected to outdoor unit

2) Clamping of cables
1) Arrange 2 power cables on the control panel.
2) First, fasten the steel clamp with a screw to the inner boss of control panel.
3) For the cooling model, fix the other side of the clamp with a screw strongly.
For the heat pump model, put the 0.75mm2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the
other boss of the control panel.
4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle of live pin
on the power plug should be over 1.8m.

Service Manual 33
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Installation

CAUTION

1. Install declination of the indoor unit is very important for the drain of the convertible type air
conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 7mm.
3. If the Installation Plates are fixed to horizontal line, the indoor unit after installing will be declined
to the bottomside.

Front of view

• The unit must be horizontal or declined to the drain hose connected when finished installation.
Ceiling

Drain hose

Ceiling

Side of view

• The unit must be declined to the bottomside of the unit when finished installation.
Ceiling

34 Synchro Air Conditioner


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Installation

CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specially for the air conditioner. As for the method of
wiring, be guided by the circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to loose due to
vibrations to which the unit is subjected during the course of transportation. Check them and
make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the
wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage
marked on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
• Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to
the normal function of a overload protection device.
• Proper starting power is not given to the compressor.
10) The means for disconnection from a power supply shall be incorporated in the fixed wiring and
have an air gap contact separation of at least 3mm in each active(phase) conductors.

Service Manual 35
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Installation
3. Accessories
Standard Accessories

Washer for Insulation for


Name Drain hose Clamp metal Clamp (Other)
hanging backet fitting
Quantity 1 EA 1 EA 8 EA 6 EA 1 set

• Owner's manual
• Installation manual

Shape for gas pipe

for liquid pipe

Optional Accessories(For Unit)

No. Item Type Model No. Component Parts

PQCSA101S0 • Simple central controller


Simple
• Manual
PQCSW501A0 • Deluxe central controller
1 Central control Deluxe
PQCSW502A0 • Manual
PQCSS501A0 • Program CD
PC Based
PQCSS502A0 • Hard lock key, Manual

• PCB & Wire assembly


PI485 PHNFP14A0 • Installation manual
Gateway (For all central control)
2
• PCB & Wire assembly
CNU PQNFG00A0 (For Deluxe, PC Based central
control)

36 Synchro Air Conditioner


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Installation

Ceiling Concealed Duct Type


• Please read this instruction sheet completely before installing the product.
• When the power cord is damaged, replacement work shall be performed by authorized personnel only.
• Installation work must be performed in accordance with the national wiring standards by authorized personnel only.

Air outlet vents Air filters

Air intake vents

Wired LCD Remote Control

Required Parts Required Tools


• Connecting cable • Level
• Pipes: Gas side • Screw driver
Liquid side • Electric drill
• Hanging Bolt • Hole core drill (ø70mm)
(W 3/8 or M10 length 650mm)
• Flaring Tools set
• Insulated drain hose
• Torque Wrenches
• Additional Drain hose
• Hexagonal Wrench (4mm, 5mm)
(Outer Dia ................................25.4mm)
• Gas-leak detector
• Owner’s Manual
• Thermometer

1. Selection of the best location


Top view Inspection hole
Install the air conditioner in the location that satisfies the fol- (unit: mm) (600X600)
lowing conditions. Control box
• The place shall easily bear a load exceeding four times the
indoor unit’s weight.
• The place should have enough area for inspection as shown
in figure.
1000

600 600
• The place where the unit shall be leveled.
Front
• The place shall allow easy water drainage.(Suitable dimen-
sion “H” is necessary to get a slope to drain as figure.) Front view

• The place shall easily connect with the outdoor unit.


• The place where the unit is not affected by an electrical
noise.
• The place where air circulation in the room will be good . H
• There should not be any heat source or steam near the unit.

Service Manual 37
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Installation

2. Ceiling dimension and hanging bolt


location A
■ Installation of Unit B
Install the unit above the ceiling correctly.

CASE 1

C
E
POSITION OF SUSPENSION BOLT

D
• Apply a joint-canvas between the unit and duct to absorb
unnecessary vibration. (G)

F
• Apply a filter Accessory at air return hole.
• Refer toDimensinal Drawings.

1-3 mm
I
H
Drainage hole

• Install the unit leaning to a drainage hole side as a figure


for easy water drainage. M10 Nut X4
(Local
M10 SP. washer X 4 supply)
M10 washer X4

M10 washer X4
(Local
M10 SP. washer X 4 supply)
CASE 2 M10 Nut X4

POSITION OF CONSOLE BOLT

• A place where the unit will be leveled and that can sup-
port the weight of the unit.
• A place where the unit can withstand its vibration.
• A place where service can be easily performed.

NOTE:
• Throughly study the following installation locations:
1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the fan, the fin of the heat
exchanger, resulting in heat exchange reduction, spraying, dispersing of water drops, etc.
In these cases, take the following actions:
• Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily
steam which should not flow into the suction of the air conditioner.
• Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oil steam.
2. Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc.
3. Avoid places where inflammable gas is generated, flows in, is stored or vented.
4. Avoid places where sulfurous acid gas or corrosive gas is generated.
5. Avoid places near high frequency generators.

38 Synchro Air Conditioner


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Installation
• Select and mark the position for fixing bolts. • Insert the set anchor and washer onto the suspen-
• Drill the hole for set anchor on the face of ceiling. sion bolts for locking the suspension bolts on the
ceiling.
• Mount the suspension bolts to the set anchor firmly.
• Secure the installation plates onto the suspension
bolts (adjust level roughly) using nuts, washers and
spring washers.
Old building New building

1 Set anchor
2 Plate washer
3 Spring washer
4 Nut
CAUTION 5 Suspension
Tighten the nut and bolt to prevent unit falling. bolts

3. Connecting Cables
Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit respectively

Terminal Block in Indoor

1(L) 2(N) 3 4

Connected to outdoor unit

WARNING
Make sure that the screws of the terminal are free from looseness.

Clamping of cables
1) Arrange 2 power cables on the control panel.
2) First, fasten the steel clamp with a screw to the inner boss of control panel.
3) For the cooling model, fix the other side of the clamp with a screw strongly. For the heat pump model, put the
0.75mm2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the other boss of the control
panel.
4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle of
live pin on the power plug should be over 1.8m.

Service Manual 39
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Installation
4. Insulation

THERMAL INSULATION All thermal insulation must comply with local requirement.

INDOOR UNIT

Union for liquid pipe Thermal insulator for refrigerant pipe


(Local supply) Thermal insulator for
Refrigerant pipe and thermal
piping(Local supply)
insulator(Local supply)

Hose crip for thermal insulator


(Local supply)
Overlap with thermal
Thermal insulator for refrigerant pipe insulator for piping.
(Local supply) Hose crip for thermal insulator(Local supply)
Union for gas pipe Make sure that there is no clearance here.

5. Checking the Drainage

1. Remove the Air Filter.

2. Check the drainage.


• Spray one or two glasses of water on the evapo-
rator.
• Ensure that water flows to drain hose from indoor
unit without any leakage.

40 Synchro Air Conditioner


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Installation

CAUTION

1. Decline Installation of indoor unit is very important for the drain of the duct type air conditioner.
2. Minimum thickness of the insulation for the connecting pipe should be 5mm.

Front of view
• The unit must be or declined to wards drain hose while installation.

Ceiling

1~3mm

CORRECT Drainage hole INCORRECT Drainage hole

CAUTION FOR GRADIENT OF Lay the drain hose with a downware


UNIT AND DRAIN PIPING inclination so water will drain out.

• Alway lay the drain with downward inclination Thermal insulator


(1/50 to 1/100). (Local supply)
Prevent any upward flow or reverse flow in any Drainage pipe
part. (Local supply)
• 5mm or thicker formed thermal insulator shall Unit
always be provided for the drain pipe.

Make sure to be closed. Drainage hole

CORRECT INCORRECT
• Install the P-Trap (or U-Trap) to prevent
Applied U-Trap Dimension
a water leakage caused by the blocking
of intake air filter. A ≥ 70mm
B ≥ 2C
C ≥ 2 x SP
SP = External Pressure B
(mmAq) C
1/50~1/100
Ex) External Pressure
Drain Pipe = 10mmAq U-Trap
A ≥ 70mm A
MAX 700mm B ≥ 40mm
C ≥ 20mm

Drain Pump

Service Manual 41
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Installation
6. Accessories
Standard Accessories
Insulation for Screws for
Name Clamp metal Drain hose Clamp (Other)
fitting duct flanges

Quantity 1 EA 1 EA 1 set 6 EA 1 set

• Owner's manual
• Installation manual
• Washers(8 pcs.)
Shape for gas pipe

for liquid pipe

Optional Accessories(For Unit)

No. Item Type Model No. Component Parts

• Wireless remote control : 1EA


1 Wireless remote With air purifying AHWRHS • Holder : 1EA
control function AHWRHD(LCD) • Battery : 2EA
• Screw : 2EA

ABPAHH • Plasm air purifier kit: 1EA


Plasma air puirifying • Wired remote control: 1EA
2 - ABPAGH
filter
ABPARH

• Factory sypplied-zone control PCB


3 Zone Control - ABZCA • Durchased locally-damper,
Damper moter, thermostat
4 Drain Pump - ABDPG • Drain Pump Assembly: 1EA

• Simple central controller


Simple PQCSA101S0
• Manual
PQCSW501A0 • Deluxe central controller
5 Central Control Deluxe
PQCSW502A0 • Manual
PQCSS501A0 • Program CD
PC Based
PQCSS502A0 • Hard lock key, Manual

• PCB & Wire assembly


PI485 PSNFP14A0 • Installation manual
(For all central control)
6 Gateway
• PCB & Wire assembly
CNU PQNFG00A0 (For Deluxe, PC Based
central control)

42 Synchro Air Conditioner


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Installation

Connecting Pipes to the Indoor Unit


■ Preparation of Piping

Main cause of gas leakage is defect in flaring work.


Carry out correct flaring work in the following proce-
dure. Copper
tube 90° Slanted Uneven Rough

1. Cut the pipes and the cable.


• Use the accessory piping kit or the pipes pur-
chased locally.
• Measure the distance between the indoor and the
outdoor unit. Pipe
• Cut the pipes a little longer than measured dis-
Reamer
tance.
• Cut the cable 1.5m longer than the pipe length.
Point down
2. Burrs removal
• Completely remove all burrs from the cut cross
section of pipe/tube.
• Put the end of the copper tube/pipe to downward
direction as you remove burrs in order to avoid to let
burrs drop in the tubing. Flare nut

3. Putting nut on
• Remove flare nuts attached to indoor and outdoor Copper tube
units, than put them on pipe/tube having complet-
ed burr removal.
(Not possible to put them on after flaring work)

4. Flaring work
• Carry out flaring work using dedicated flaring tool
for R-410A as shown below.
Handle
Outside diameter A Bar Bar
mm inch mm "A" Yoke
Ø6.35 1/4 0~0.5
Ø9.52 3/8 0~0.5 Cone
Ø12.7 1/2 0~0.5
Ø15.88 5/8 0~1.0 Copper pipe
Ø19.05 3/4 0~1.0
Clamp handle
Red arrow mark
Firmly hold copper tube in a bar(or die) as indicated
dimension in the table above.
Smooth all round

5. Check Inside is shining without scratches

• Compare the flared work with figure below.


• If flare is noted to be defective, cut off the flared = Improper flaring =
section and do flaring work again.

Inclined Surface Cracked Uneven


damaged thickness
Even length
all round

Service Manual 43
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Installation

Remote Controller
DISASSEMBLING
Front case • Separate the under plate from Remote control box.

Th
el
ow
er
pa
rt

Lever carefully Remote control


the box open box body • Fix the cord clamps on the wall by
using a screw ø 3 tapping screws (accessory).
driver, etc.
• Fix the remote control cord.
• Fix the under plate on the wall
Face of wall
Cord clamp
Under plate
(accessory)

Screw (accessory)

ELECTRICAL WIRING (Main board)


CN REMO

Wire and make sure that terminal


numbers are matched on unit side and
remote controller side.
The maximum length of the cord is 100m.
If the length of the cord exceeds 50m,
2
use a wire size greater than 0.5mm .

Remote Controller Preparation (Convertible type)


HOW TO MOUNT ONTO A WALL

HOW TO INSERT BATTERIES • Do not use rechargeable bat-


1. Remove the battery cover from the remote controller. teries, such batteries differ
• Slide the cover according to the arrow direction. from standard dry cells in
2. Insert the two batteries. shape, dimensions, and perfor-
• Be sure that the (+) and (-) directions are correct. mance.
• Be sure that both batteries are new. • Romove the batteries from the
3. Re-attach the cover. remote controller if the air con-
• Slide it back into position. ditioner is not going to be used
for some long time.

44 Synchro Air Conditioner


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Installation

Outdoor Unit_AUUH728C
1. Selection of the best location
• If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radia-
tion from the condenser is not restricted.
• Do not place animals and plants in the path of the warm air.
• Take the air conditioner weight into account and select a place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
• Rooftop Installations : If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure
the roof structure and anchoring method are adequate for the unit location. Consult local codes regard-
ing rooftop mounting.

2. Individual installation
Basic Space required
• A space of at least 250 mm is nessary at the back for inlet air. Tacking servicing, a space of about 750 mm
should be provided at the front.

C
Rear B

A : 750 mm or more
B : 250 mm or more
C : Top discharge(open in principle)
D E D : Front inlet(open in principle)
E : Rear inlet(open in principle)
Front
service space
A

<Top View>
<Side View>

Service Manual 45
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Installation

When inlet air enters from right and left sides of unit

A : 750 mm or more
B : 250 mm or more
C : 150 mm or more A B

Rear B

C C

Front A

<Top View> <Side View>

When unit is surrounded by walls

B
A : 750 mm or more
B : 250 mm or more B B

When there is an obstructure above the unit

A : 45 ˚ or more D : 1000 mm or more


B : 200 mm or more E : Air outlet guide (procured at the site)
C : 250 mm or more F : 250 mm or more

A D
B

C F
E

46 Synchro Air Conditioner


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Installation
3. Collective installation and continuous installation
• Space required for collective installation and continuous installation : When installing several
units, leave the space between each block as show below considering passage for air and people.

A : Open state
B : 750 mm or more
C : 250 mm or more
D : 250 mm or more

Rear
Front

Rear

Front

Service Manual 47
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Installation

Outdoor Unit_AUUH1008C
1. Individual installation
Basic Space required
• A space of at least 250 mm is nessary at the back for inlet air. Tacking servicing, a space of about 750 mm
should be provided at the front.
C

Rear B

A : 750 mm or more
B : 250 mm or more
C : Top discharge(open in principle)
D E
D : Front inlet(open in principle)
E : Rear inlet(open in principle)
Front
service space
A

<Side View> <Top View>

When inlet air enters from right and left sides of unit

A : 750 mm or more
B : 250 mm or more
C : 150 mm or more A B

Rear B

C C

Front A

<Top View> <Side View>

When unit is surrounded by walls

B
A : 750 mm or more
B : 250 mm or more B B

48 Synchro Air Conditioner


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Installation

When there is an obstructure above the unit

A : 45 ˚ or more D : 1000 mm or more


B : 200 mm or more E : Air outlet guide (procured at the site)
C : 250 mm or more F : 250 mm or more

A
D

C F
E

2. Collective installation and continuous installation


• Space required for collective installation and continuous installation : When installing several
units, leave the space between each block as show below considering passage for air and people.

A : Open state
B : 750 mm or more
C : 250 mm or more
Front

D : 250 mm or more
Rear

Rear

Front

Service Manual 49
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Installation

Settlement of outdoor unit


• Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount.
• When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming
the influence of wind and earthquake.
• In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration rubber.

AUUH728C • Individual installation

700±2
Installation foot
50
0

500±2

• Example of collective installation

250 250
500±2 556 500±2 556 500±2

AUUH1008C
• Individual installation
700±2

Installation foot
90
0

900±2

• Example of collective installation

250 250
900±2 556 900±2 556 900±2

50 Synchro Air Conditioner


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Installation

Lifting Method
• When carrying the unit suspended, pass the ropes under the unit and use the two suspension points each at
the front and rear.
• Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
• Attach the ropes to the unit at an angle of 40° or less.
• Use two ropes at least 7 m long.

A 40° or less A 40° or less


B Rope suspension part B Rope suspension part

Caution:
Be very careful to carry product.
• Do not have only one person carry product if it is more than 20 kg.
• PP bands are used to pack some products. Do not use them as a mean for transportation because they are
dangerous.
• Do not touch heat exchanger fins with your bare hands. Otherwise you may get a cut in your hands.
• Tear plastic packaging bag and scrap it so that children cannot play with it. Otherwise plastic packaging
bag may suffocate children to death.
• When carrying in outdoor unit, be sure to support it at four points. Carrying in and lifting with 3-point support
may make outdoor unit unstable, resulting in a fall of it.

Service Manual 51
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Installation

Piping length and the elevation


Install the branch pipe so that pipe length and difference between high and low will not exceed below SPEC.

L2 Branch
L2 L3
L3

L4 L4
h2
L5 h1 L5
Outdoor
Unit b

Indoor Unit

L1 Main (L1)

AUUH488C AUUH728C

L2 Branch
L3

L4
h2
h1
L5
b

Main (L1)

AUUH1008C

Pipe Length(m) Spec.


Total(Main+Branch) 110
Main Pipe(L1) 50
Branch Pipe----Total 60
Each 15
In out (h1) 30
In-In (h2) 1
L1+L2/L3/L4/L5 65
Indoor-Indoor_(b) 10

• When installing the branch pipe, direction and angle of installation is not limited.
• Take care so that burrs and foreign material may not enter into the cutting surface when connecting.
• Don’t use the liquid pipe by too bending or twisting.

52 Synchro Air Conditioner


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Installation

Piping Connection
1. Form the piping according to its routing. Avoid bending and bending back the same piping point more than
three times. (This will result in hardening the pipe.)
2. After deforming the piping, align centers of the union fitting of the indoor unit and the piping, and tighten them
firmly with wrenches.
3. Connect pipe to the service valve or ball valve which is located below the outdoor unit.
4. After completing the piping connection, be sure to check if there is gas leakage in indoor and outdoor connec-
tion.

Welding

Elbow Welding
Welding
Elbow Elbow

AUUH7280 AUUH10080

Elbow

AUUW4860AUUW6060

Service Manual 53
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Installation

Refrigerant Additional Charging Method


1. AUUH488C
There is not additional charging of refrigerant by main pipe of 30m below.
For additional charging method, see below table.
Synchro Refrigerant Additional charging (kg) Model A

Duo Refrigerant = (L1-30) x A + (L2+L3-20) x 0.03 AUUH488C 0.07

Trio Refrigerant = (L1-30) x A + (L2+L3+L4-20) x 0.03

Quartet Refrigerant = (L1-30) x A + (L2+L3+L4+L5-20) x 0.03

(L1=Main Pipe, L2~L5 : Branch Pipe)

❈ Note: If total additional charge value after calculation comes out to be negative, then do not consider additional
charge.

CAUTION:
• Rated performance for refrigerant line length of:7.5m
• Capacity is based on standard length and maximum allowance length is on the basis of
reliability.
• Improper refrigerant charge may result in abnormal cycle.
• Oil trap should be installed every 10 meters.

2. AUUH728C/AUUH1008C
For additional charging method, see below table.

Refrigerant Branch
Synchro Refrigerant Additional charging (kg) A
Pipe (mm)
Duo Refrigerant = (L1 - 5) x 0.05 + (L2 + L3 - 20) x A
Ø 6.35 0.03 kg/m
Trio Refrigerant = (L1 - 5) x 0.05 + (L2 + L3 + L4 - 20) x A

Quartet Refrigerant = (L1 - 5) x 0.05 + (L2 + L3 + L4 + L5 - 20) x A Ø 9.52 0.05 kg/m

(L1=Main Pipe, L2~L5 : Branch Pipe)

❈ Note: If total additional charge value after calculation comes out to be negative, then do not consider additional
charge.

CAUTION:
• Rated performance for refrigerant line length of:7.5m
• Capacity is based on standard length and maximum allowance length is on the basis of
reliability.
• Improper refrigerant charge may result in abnormal cycle.
• Oil trap should be installed every 10 meters.

54 Synchro Air Conditioner


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Installation

Branch Kit
1. Type of branch pipe
Separately use a branch pipe depending on indoor capacity for installation.
Unbalance type of branch pipe must be connected depending on large capacity or small capacity.

Indoor Classification Model Name Capacity Ratio(%) Remark


2 UNIT PMUB11A 50:50 (1:1)
PMUB23A 40:60 (2:3) Unbalance type
3 UNIT PMUB122A 20:40:40 (1:2:2) Unbalance type
PMUB112A 25:25:50 (1:1:2) Unbalance type
PMUB111A 33:33:33 (1:1:1)
4 UNIT PMUB1111A 25:25:25:25(1:1:1:1)

2. Accessory for Installation


Manual Gas pipe Liquid pipe Insulation(Gas pipe) Insulation(Liquid pipe)

Insulation Band Socket

(Ø15.88→Ø19.05)

• Procure other parts than those specified in this manual in the scene
• No. parts are used for connection of 48/60k indoor unit.

3. SPEC for branch pipe connection part


(Gas pipe) (I.D)
Ø19.05(3/4) Ø25.4(1)
A Ø9.52(3/8) Ø12.7(1/2)
Ø12.7(1/2) Ø15.88(5/8)
Ø6.35(1/4) Ø9.52(3/8)
Ø9.52(3/8) Ø12.7(1/2)

(Liquid pipe) B (): inch

a b

Service Manual 55
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Installation
4 .Thermal insulation work
• Securely wrap the refrigerant and the branch pipe by using thermal insulation materials provided.
When using thermal insulation materials released, use withstand heat insulation materials
(thickness of more than 15mm).
• Securely adhere thermal insulation materials wrapping the branch pipe so that they do not
widen.
After wrapping them with auxiliary materials , bound them with a band .
• Finish the work by wrapping with a vinyl tape after the insulation material work.

Band 7

Insulation 6
Insulation 4
Vinyl Tape

Insulation 6

Vinyl Tape Band 7 Band 7


Insulation 5

Vinyl Tape

56 Synchro Air Conditioner


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Installation

Wiring Connection
1. All wiring must comply with LOCAL REGULATIONS.
2. Select a power source that is capable of supplying the current as required by the air conditioner.
3. Feed the power source to the unit via a distribution switch board designed for this purpose.
4. The terminal screws inside the control box may be loose due to vibration during transport.
Check the screws for loose connection.
(Running the air conditioner with loose connection can overload and damage electrical components.)
5. Always ground the air conditioner with a grounding wire and connector to meet the LOCAL REGULATION.

R S T N Terminal Block
(Outdoor Unit)

Power
Input Terminal Block
(Indoor Unit)

AUUH488C/AUUH728C/AUUH1008C

CAUTION
The power cord connected to the outdoor unit should be The connecting cable connected to the indoor and outdoor
complied with the following specifications (Rubber unit should be complied with the following specifications
insulation, type H05RN-F approved by HAR or SAA). (Rubber insulation, type H05RN-F approved by HAR or SAA).

NORMAL NORMAL
CROSS-SECTIONAL CROSS-SECTIONAL
GN AREA 5.5mm2 GN AREA 1.25mm2
/YL /YL

20 20
m m mm

If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer of its service agent.

WARNING:
Make sure that the screws of the terminal are free from looseness.

Service Manual 57
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Installation

Auto addressing
Auto addressing work should be done for simultaneous operation.
Addressing work assigns address to each Indoor Unit.
When firstly installing product or replacing the Indoor Unit PCB.

AUUH488C/AUUH728C/AUUH1008C
Table.a ZONE SW1 Setting
Main PCB ZONE SW1 Indoor Unit No.

LED01T
TEST_SW1 1 2 3 4
1(Single)
x 0 0 0
JIG_SW

ZONE SW1
C 1 2 3 4
2(Duo)
x 1 0 0
A 1 2 3 4

1 2 3 4
3(Trio)
x 1 1 0

B
1 2 3 4
4(Quartet)
Fig.a Outdoor PCB diagram x 1 1 1

1. JIG_SW Setting
3. Auto Addressing Method
Check the JIG_SW to the right, or not set the JIG_SW to
the right.( A ) * Work procedure
1) Set JIG_SW and ZONE SW1 correctly.
2. ZONE SW1 Setting 2) Turn on main power.
Set the ZONE SW1 as below Table.a ( B ) 3) Press the TEST_SW1 for about 3 seconds within 3minutes After
❈ S/W1 is not used. main power on.( C )
❈ 1 means S/W up. 4) After step 3), the LED01T(green LED) rapidly flickers.
0 means S/W down. When Addressing work is done, green LED is off, else LED stops
flickering and lights continuously.
5) If you fail to perform the Addressing work,
repeat step 2),3).

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Installation

How to simultaneous operating


- Keep the following procedure when simultaneously operating two units or more cassette type, duct type, and
convertible type of indoor units via the free joint.

R R

1. Turn on the power of the unit by the installed remote controller, a wire or a
wireless remote controller. When an installation professional installs it,
only one wire remote controller is installed except the location with only the
Convertible combination installed (using the wireless remote controller)
when completing the indoor unit setting (Cassette ceiling top/bottom, Duct
E.S.P. value).

2. After setting the desired operation mode and temperature and then starting
the unit to operate, wait for 2 or 3 seconds.

3. The remaining unites simultaneously starts with the same setting mode to
operate.

4. If you want to stop operating, the remaining units are operated to stop in 2
or 3 seconds by the installed remote controller. (However, the location with
only the Convertible combination is operated by the wireless remote con-
troller.)

5. For more information about how to operate the remote controller, refer to
the previous pages.

Service Manual 59
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Installation

Test running
1. PRECAUTIONS IN TEST RUNNING
• The initial power supply must provide at least 90% of the rated voltage.
Otherwise, the air conditioner should not be operated.

CAUTION For test run, carry out the cooling operation firstly even during heating season. If
heating operation is carried out firstly, it leads to the trouble of compressor. Then
attention must be paid.
Carry out the test run more than 5 minutes without fail.
(Test run will be cancelled 18 minutes later automatically)
• The test run is started by pressing the room temperature checking button and down timer button for 3 sec-
onds at the same time.
• To cancel the test run, press any button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE


• After completing work, be sure to measure and record trial run properties, and store measured data, etc.
• Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind
velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping
temperature, compressive pressure.
• As to the structure and appearance, check following items.

Is the circulation of air adequate? Is the remote controller switch operated?


Is the draining smooth? Is there any faulty wiring?
Is the heat insulation complete Are not terminal screws loosened?
(refrigerant and drain piping)?
Is there any leakage of refrigerant?
M4......118N.cm{12kgf.cm} M5......196N.cm{20kgf.cm}
M6......245N.cm{25kgf.cm} M8......588N.cm{60kgf.cm}
2. Connection of power supply
1. Connect the power supply cord to the independent power supply.
• Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.

3. Evaluation of the performance


1. Measure the temperature of the intake and dis-
charge air.
2. Ensure the difference between the intake tem-
perature and the discharge one is more than 8°C
(Cooling) or reversely (Heating). Thermometer

60 Synchro Air Conditioner


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Operation

Operation
Function of control
1. MAIN UNIT FUNCTION
• DISPLAY
Operation Indicator
• On while in appliance operation, off while in appliance pause
• Flashing while in disconnection or short in Thermistor (3 sec off / 0.5 sec on)

Sleep Timer Indicator


• On while in sleep timer mode, off when sleep timer cancel or appliance operation pause

Timer Indicator
• On while in timer mode (on/off), off when timer mode is completed or canceled

Defrost Indicator
• Off except when hot start during heating mode operation or while in defrost control

■ Cooling Mode Operation


• When the intake air temperature reaches 0.5°C below the setting temp, the compressor and the outdoor fan
stop.
• When it reaches 0.5°C above the setting temp, they start to operate again.
Compressor ON Temp ➲ Setting Temp+0.5°C
Compressor OFF Temp ➲ Setting Temp-0.5°C
• While in compressor running, operating with the airflow speed set by the remote control. While compressor is
off fan operates at low speed regardless of the setting.

■ Soft Dry Operation Mode


• When the dehumidification operation input by the remote control is received, the intake air temperature is
detected and the setting temp is automatically set according to the intake air temperature.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Intake Air Temp<26°C ➲ Intake Air Temp-1°C
18°C ≤ Intake Intake Air Temp<24°C ➲ Intake Air Temp-0.5°C
Intake Air Temp<18°C ➲ 18°C
• While compressor off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidifica-
tion operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.

■ Heating Mode Operation


• When the intake air temp reaches +3°…above the setting temp, the compressor is turned off. When below
the setting temp, the compressor is turned on.
Compressor ON Temp. ➲ Setting Temp.
Compressor OFF Temp. ➲ Setting Temp.+3°C

Service Manual 61
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Operation
• While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 27°C , it
operates with the low or setting speed. When the indoor pipe temp is between 20°C and 27°C, it operates
with Super-Low(while in sleep mode, with the medium airflow speed).
• While compressor off, the indoor fan is off when the indoor pipe temp is below 33°C, when above 35°C , it
operates with the low airflow speed.
• While in defrost control, the indoor is outdoor fans are turned off.

■ Defrost Control(Heating)
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -6°C after 35 minutes passed
from starting of heating operation and more than 4 minutes operation of compressor.
• Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature
rises over 15°C even before 12 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below -6°C after 35 minutes passed
from ending of the first defrost and more than 4 minutes operation of compressor.

■ Fuzzy Operation
• When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed
since the operation off, the operation mode is selected.
• When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and
only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake
air temp at that moment as follows.
24°C ≤ Inatake Air Temp ➲ Fuzzy Operation for Cooling
21°C ≤ Inatake Air Temp<24°C ➲ Fuzzy Operation for Dehumidification
Inatake Air Temp<21°C ➲ Fuzzy Operation for Heating
• If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for
10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated.

1) Fuzzy Operation for Cooling


• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more
below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the com-
pressor is turned on.
Compressor ON Temp ➲ Setting Temp +0.5°C
Compressor OFF Temp ➲ Setting Temp + 0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C≤ Intake Air Temp ➲ 25°C
24°C≤ Intake Air Temp<26°C ➲ Intake Air Temp + 1°C
22°C≤ Intake Air Temp<24°C ➲ Intake Air Temp + 0.5°C
18°C≤ Intake Air Temp<22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the tem-
perature.

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Operation
2) Fuzzy Operation for Dehumidification
• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more
below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the com-
pressor is turned on.
Compressor ON Temp ➲ Setting Temp + 0.5°C
Compressor OFF Temp ➲ Setting Temp+0.5°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Air Temp<26°C ➲ Intake Air Temp+1°C
22°C ≤ Intake Air Temp<24°C ➲ Intake Air Temp+0.5°C
18°C ≤ Intake Air Temp<22°C ➲ Intake Air Temp
Intake Air Temp<18°C ➲ 18°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in
dehumidification operation.

3) Fuzzy Operation for Heating


• According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C or more above
the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on.
Compressor ON Temp ➲ Setting Temp
Compressor OFF Temp ➲ Setting Temp + 3°C
• At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the
intake air temp at that time.
20°C≤Intake Air Temp ➲ Intake Air Temp + 0.5°C
Intake Air Temp<20°C ➲ 20°C
• When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the
Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature
automatically according to the Fuzzy rule.
• While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to
the intake air temperature and the setting temperature.

■ Airflow Speed Selection


• The airflow speed of the indoor fan is set to high, medium, low, or power (auto) by the input of the airflow
speed selection key on the remote control.

■ On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.

■ Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.

Service Manual 63
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Operation
■ Off-Timer <=> On-Timer Operation
• When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is
carried out according to the set time.

■ Sleep Timer Operation


• When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in
appliance operation, the operation of the appliance stops.
• While the appliance is on pause, the sleep timer mode cannot be input.
• While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature
increases by 1°C. After another 30 min elapse, it increases by 1°C again.
• When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to
the low.
• When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to
the medium.

■ Chaos Swing Mode


• By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they
are fixed to the desired direction.
• While in Chaos Swing mode, the angles of cooling and heating cycle operations are different.

■ Chaos Natural Wind Mode


• When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the
airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation.

■ Jet Cool Mode Operation


• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation.
• In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priori-
ty.
• When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.

■ Auto Restarting Operation


• When the power is restored after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.

64 Synchro Air Conditioner


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Operation
■ Forced Operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection
switch is on the main unit of the appliance to operate the appliance in the standard conditions.
• When the power is supplied while the slide switch is on the forced operation position, or when the slide
switch position is switched to the Auto Restarting (or test operation) position or switched from the remote
control position to the forced operation position while the power is on, the forced operation is carried out.
• When the slide switch position is switched from the forced operation position to the Auto Restarting position
or the remote control position, the forced operation is canceled and the appliance stops operating.
• In the forced operation mode, the indoor fan is operated at low speed for around 15 sec and then the opera-
tion condition is set according to the intake air temperature as follows.
24°C≤Intake Air Temp ➲ Cooling Mode Operation, 22°C, High Speed
21°C≤Intake Air Temp<24°C ➲ Dehumidification Operation, 23°C, High Speed
Intake Air Temp<21°C ➲ Heating Mode Operation, 24°C, High Speed

■ Buzzer Sounding Operation


• When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds.
• When the appliance-pause key is input by the remote control, the long "beep—" sounds.

Service Manual 65
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Operation

CST Type

Operation ON/OFF

Operation Mode Selection

Cooling Operation Mode ( ) Soft Dry Operation Mode ( )


(Cooling (Heating Heating Operation Mode ( ) Auto Operation Mode ( )
model only) model only)

Fan Speed Selection

LO (Low) MED (Med) HI (High) JET AUTO


Room Temperature Display

: High:39°C ↔ LOW:11°C

Temperature Setting
Down to 18°C Down to 16°C
Cooling Up to 30°C Heating Up to 30°C

Setting the Timer


Timer Cancel

Weekly Program
Program Week Holiday

: Fan Operates without cooling & heating


SET/CLR

Hour Min

Fan Operation Mode

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Operation

Duct Type

Operation ON/OFF

Operation Mode Selection

Cooling Operation Mode ( ) Soft Dry Operation Mode ( )


(Cooling (Heating Heating Operation Mode ( ) Auto Operation Mode ( )
model only) model only)

Fan Speed Selection

LO (Low) MED (Med) HI (High)


Room Temperature Display

: High:39°C ↔ LOW:11°C

Temperature Setting
Down to 18°C Down to 16°C
Cooling Up to 30°C Heating Up to 30°C

Setting the Timer


Timer Cancel

Weekly Program
Program Week Holiday

SET/CLR

Hour Min

Fan Operation Mode : Fan Operates without cooling & heating

Phase Control Setting

Timer

Service Manual 67
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Operation

Convertible
Operation ON/OFF

Operation Mode Selection


Cooling Operation Mode.( ) Auto Operation Mode.( )
(Cooling (Heating
model only) model only) Healthy Dehumidification Operation Mode.( ) Heating Operation Mode.( )
Fan Speed Selection

(Low) (Med) (High) (CHAOS)

Room, Temperature Checking


: (High:39°C Low:11°C)
Temperature Setting
TEMPERATURE LOW HIGH

Cooling Down to 18°C Heating Down to 16°C


Up to 30°C Up to 30°C
JET COOL

PLASMA(Optional)

Setting the Time or Timer

Timer Selection

ON OFF
: OFF, ON, OFF ON
Timer Setting

SET

Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control

Air Circulation
: Fan Operates without cooling or heating.
Horizontal Airflow Direction Control Button(Optional)

2nd F

Reset

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Operation

Remote Control Operation


Convertible Type Remote controller
The Remote Controller transmits the signals to the system.

1. START/STOP BUTTON
Signal transmitter Operation starts when this button is pressed
and stops when the button is pressed again.
2. OPERATION MODE SELECTION
BUTTON
Used to select the operation mode. (Heat Pump) (Cooling Only)

3. ROOM TEMPERATURE SETTING


BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR
5 1 Used to select fan speed in four steps
6 low, medium, high and CHAOS.
5. JET COOL
3
Used to start or stop the speed cooling/heating.
4 (Speed cooling/heating operates super high fan
speed.)
2 10
CANCEL
6. CHAOS SWING BUTTON
7 9 Used to stop or start louver movement and
ON OFF SET
11 AUTO CLEAN
set the desired up/down airflow direction.
12
8 7. ON/OFF TIMER BUTTONS
13 Used to set the time of starting and stopping opera-
tion.
14 15 8. TIME SETTING BUTTONS
Used to adjust the time.
9. TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is
Flip-up door obtained and to cancel the Timer operation.
(opened)
10. SLEEP MODE AUTO BUTTON
Used to set Sleep Mode Auto operation.
Operation Mode
11. AIR CIRCULATION BUTTON
Cooling Operation Used to circulate the room air without cooling or
heating.

Auto Operation 12. ROOM TEMPERATURE CHECKING BUTTON


Used to check the room temperature.
13. PLASMA(OPTIONAL)
Healthy Dehumidification Operation
Used to start or stop the plasma-purification func-
tion.
Heating Operation
14. RESET BUTTON
• Cooling Model( ), Heat Pump Model( ) Initialize remote controller.
15. 2nd F Button
Used prior to using modes printed in blue at the bot-

❈ For the convertible type of air conditional, jet cool mode does not operate.

Service Manual 69
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Operation
CST Type Remote controller

AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION


Room Temp
HI
MED
AUTO Heater Preheat
JET Defrost Humidify 1 Heat Pump Model
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23
6
3
17 2
Cooling Model
10 Timer Cancel
5
11
12 Program Week Holiday
13 4
Plasma
14 Set/Clr
7
15 Hour Min RESET 8
16 9
18

1. Operation display 9. Plasma Air Clean Button (optional)


Displays the operation conditions.
2. On/Off Button 10. Timer Cancel Button
Operation starts when this button is pressed, and Used to cancel the timer.
stops when the button is pressed again.
11. Timer Set Button
3. Set Temperature Button Used to set the timer when the desired time is
Used to set the temperature when the desired tem- obtained.
perature is obtained.
12. Week Button
4. FAN Operation Button Used to set a day of the week.
Used to circulate room air without cooling or heat-
13. Program Button
ing.
Used to set the weekly timer.
5. Fan Speed (Jet Cool Button: 4 way)
14. Holiday Button
Used to set the desired fan speed or select Jet cool
Used to set a holiday of the week.
mode.
15. Time Set Button
6. Operation Mode Selection Button
Used to set the time of the day and change the
Used to select the operation mode.
time in the weekly timer Function.
• Auto Operation Mode
• Cooling Operation Mode 16. Set and Clear Button
• Soft Dry Operation Mode Used to set and clear the weekly timer.
• Heating Operation Mode(except cooling model) 17. Swirl Button (4 way)
7. Auto Swing Button Used to select swirl mode.
Used to swing up and down. Jet Cool Button (1 way)
8. Room Temperature Checking Button 18. Reset Button
Used to check the room temperature. Used to set the current time and clear the setting
time.

❈ Display temperature can be different from actual room temperature if the remote controller is installed at
the place where sun-rays are falling directly or the place nearby heat source.

70 Synchro Air Conditioner


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Operation
Duct Type Remote Controller

AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION


Room Temp
HI
MED
AUTO Heater Preheat
JET Defrost Humidify 1
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

3
Signal Receiver
2
5
8 6
Timer Cancel
9
10 7
Program Week Holiday
11 4
Plasma
12 SET/CLR
15
13 Hour Min RESET 16
14 17

1. Operation display 9. Timer Set Button


Displays the operation conditions. Used to set the timer when the desired time is obtained.
2. On/Off Button 10. Week Button
Operation starts when this button is pressed, and stops Used to set a day of the week.
when the button is pressed again. 11. Program Button
3. Set Temperature Button Used to set the weekly timer.
Used to set the temperature when the desired tempera- 12. Holiday Button
ture is obtained. Used to set a holiday of the week.
4. FAN Operation Button 13. Time Set Button
Used to circulate room air without cooling or heating. Used to set the time of the day and change the time in
5. Electric Heater Button(optional) the weekly timer Function.
Used to set the Electric Heater. 14. Set and Clear Button
6. Fan Speed Button Used to set and clear the weekly timer.
Used to set desired fan speed. 15. Room Temperature Checking Button
7. Operation Mode Selection Button Used to check the room temperature.
Used to select the operation mode. 16. Plasma Air Clean Button(optional)
• Auto Operation Mode.
• Cooling Operation Mode.
17. Reset Button
• Soft Dry Operation Mode.
Used to set the current time and clear the setting time.
• Heating Operation Mode.(except cooling model)
8. Timer Cancel Button
Used to cancel the timer.

❈ Display temperature can be different from actual room temperature if the remote controller is installed at
the place where sun-rays are falling directly or the place nearby heat source.

Service Manual 71
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Operation
1. Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.
• Position 1: The room temperature is controlled by the thermistor of the main body.
• Position 2: The room themperature is controlled by the thermistor of the wired remote-controller, control
the temperature according to the position of wired remote-controller.
• Position 3: The room temperature is controlled by lower temperature between the temperature of main
body and of remote-controller sensor.
(3) Move the slide switch to set position.

Room Temp. sensor


Slide switch for 2 Thermistor
TH R13H R12H OP5R16H OP4
CO1H

R15H
OP2 OP1
R14H OP3 R19H
SW TH R11H

Position 2 REMO REMO


MAIN OP7
2TH R18H
Position 1 MAIN R17H
OP6

Position 3 2TH LO

C070
STAND
HI R03S
R04S
R01S
R02S

SW HIGH

Slide switch for ceiling height

(4) Close the rear cover and check if it works normally.

2. Adjusting air volume to the height of ceiling (Cassette type)

You can choose the RPM(or air volume) of indoor motor according to the height of ceiling to sup-
ply the comfortable atmosphere to consumers.

Procedure
1. Choose the selectable position in the table after measuring the height of ceiling.
Ceiling height Mode of slide switch Change of air volume Remark
more than 3.3m High Ceiling Increasing
Manufactured in
2.7~3.3m Standard -
standard mode
less than 2.7m Low Ceiling Decreasing

2. In the case of changing the height as "high" or "low", open the rear cover of the wired remote-
controller.
3. Move the slide switch to the set position.
Slide switch for 2 Thermistor

TH R13H R12H OP5R16H OP4


CO1H

R15H
Low ceiling Lo R14H OP3
SW TH
OP2 OP1
R19H
R11H
Standard STAND
(Default) REMO
MAIN
2TH OP7

High Ceiling Hi R17H


R18H

OP6

LO
C070

STAND
HI R03S
R04S

R01S

Slide switch for ceiling height


R02S

SW HIGH

4. Close the rear cover and check if it works normally.

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Operation
3. E.S.P.(External Static Pressure) Setting (Duct type)
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.

■ Without Zone System


1. Position V-H, F-H:
• This position sets the maximum E.S.P as a default set.
2. Position V-L:
• This position sets the minimum E.S.P as a default set.

■ With Zone System


1. Position V-H:
• Maximum E.S.P setting & Fan speed is varied according to the state of dampers by micom.
2. Position F-H:
• Maximum E.S.P setting & Fan speed doesn't vary according to the opening & Closing of dampers.
3. Position V-L:
• Minimum E.S.P setting & Fan speed is varied according to the state of dampers by micom.

* Maximum : 24K-6mmAq
Minimum : 0mmAq

(3) Move the slide switch to set position.

TH R13H R12H OP5R16H OP4


CO1H

R15H
OP2 OP1
R14H OP3 R19H
SW TH R11H

V-L REMO
MAIN
2TH OP7
R18H
R17H
F-H OP6

V-H LO
C070

STAND
HI R03S
R04S

R01S
R02S

SW HIGH

Slide switch for ceiling height

(4) Close the rear cover and check if it works normally.

CAUTION:
• Select the position after checking duct work and E.S.P of the unit.
• Maunfactured in the position F-H.

Service Manual 73
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Operation
4. How to Set E.S.P?
Procedure of RPM change:
Ex) External Static pressure is 6mmAq for 36k.
• To protect the unit, compressor is designed to be off during E.S.P. setting.

Push the "On/Off" button.


1 The unit will start.
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

Push the "Timer" and "Wind" button simultaneously for more then 3 seconds.
2
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Timer Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

Push the "Up" of "Down" button for E.S.P adjustment.


3 And, adjust the number which you want.(In this example, the number is "220". Refer to the
table 1 on the next page.)

AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION


Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

Note: The range of selection is from 1~254. Since, the display is two Digit only.
If the range selection is above 100 then the third digit will appear in the screen as shown.

Shift the fan speed mode by pressing the fan speed button.
4 And then, Adjust numbers of next steps by repeating the stage 3.
(In this example, the numbers are "235" and "243" respectly)

5 Push the "Timer" and "Wind" button simultaneously for more than 3 seconds.
Then, Wind Data is memorized by the EEPROM of the main PCB.
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Room Temp
HI AUTO Heater Preheat
MED JET Defrost Humidify
Timer LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

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Operation
[Table. 1]
Static Pressure(mmAq) 0 2 4 6 8 10 12 14 15
Model Name Step CMM(CFM) Setting Value
High 16.5(583) 235 230 225 215 180
18K Med 14.5(512) 245 238 235 230 215
Low 13(459) 254 252 248 245 240
High 18(636) 220 205 190 50 1
24K Med 16.5(583) 235 230 220 200 100
Low 14(494) 250 240 235 230 210
High 26.5(936) 153 150 150 148 130 1
30K Med 23(812) 173 173 175 175 170 155
Low 20(706) 190 190 190 190 190 190
High 32(1130) 230 230 225 220 150 1
36K Med 29(1024) 240 238 237 235 230 220
Low 26.5(936) 245 245 243 243 240 240
High 40(1412) 230 225 220 215 205 200 190 180 160
48K Med 35(1235) 250 245 240 235 230 220 215 210 200
Low 30(1059) 255 255 255 250 245 240 235 230 225
High 50(1766) 185 180 174 162 154 140 90 5 1
60K Med 45(1589) 210 205 199 191 189 180 155 138 110
Low 40(1423) 230 225 219 215 210 205 193 180 171

Note: 1. Be sure to set the value refering table 1. Unexpected set value will cause mal-
function.
2. Table 1 is based at 230V. According to the fluctuation of voltage, air flow rate
varies.

Service Manual 75
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Control Devices and Function

Control Devices and Function


Simple Central Control
Features
• Easy operation button.
• Independent operation for 16 indoor units each.
• Simultaneous turn ON/OFF for all of indoor units connected.
• Easy change operation mode to cooling or heating
• Set and clear lock-mode for each indoor unit
• Simultaneously set and clear lock-mode for all of indoor units
connected.
• Display function for all of indoor units connected.

Term of Each part and Function

On/Off display LED Individual On/Off button


(TOTAL 16EA) • Control ON/OFF of a unit.
• On pressing individual on/off
button, display the present
operation state.
-Operation : green.
-Stop : off
-Error mode : blinking

Power display LED


• Indicate the state of DC
Power supply in central
control unit. TOTAL Off button
- On : red(Heating), green(Cooling) • Stop all linked units sequentially.
- Off : no signal
- Error mode : blinking with red color
TOTAL On button
• Operate all linked units sequentially.

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Control Devices and Function

Electrical wiring
■ PICTORIAL VIEW OF THE CONNECTION

Outdoor
Outdoor unit
unit
PI485 : PNF-P14A0M

MAIN PCB
L PI485

MAIN PCB Control Box

CN_CENTRAL

MAIN PCB

CN_CENTRAL N
L

10
G
PI485 A
B

VCC CENTRAL
GND
CN OUT C
CONTROL
D UNIT

• Special purchase: Central control, PI485(PNF-P14A0M)

■ ONE SIMPLE CENTRAL CONTROL CONNECTION

INDOOR UNIT 1 INDOOR UNIT


INDOOR UNIT 2 • SET The Address(Group No. & Indoor No.)
OUTDOOR INDOOR UNIT 3 * Refer to The Following sheet
MAIN PCB INDOOR UNIT 4 (1.3.5 Indoor unit Address setting method)
INDOOR UNIT 5 Vcc GND C D

INDOOR UNIT 6 CN-POWER


GND
BUS CN-COM B
B
BUS CN-POWER CN-COM A
A S1 S2 S4
L
GND LED2
LED3 LED4
+10V IC1P S5 S6 S3
+ + + +
+
LED5 LED7 LED8 TX1
D C GND VCC S9 S10 S11 S12
+ + +

Outdoor
Outdoor unit
unit LED9 LED10

S14
LED11

+ S15
LED12

+ S16
+ +

LED13 LED14 LED15 LED16


PWB:6870A10001A
ASM:6711A20005E
Group Number 0 + S15 S18

ON KSDO4H
Master Mode LED17

L1 2 3 4
S19

All the connections are to be done as shown above.


VCC
A and B are the communication lines for the indoor and GND
CENTRAL
C and D are the communication lines for the Central Control. CONTROL
C
UNIT
Use two shield lines for C/D connecting line.(Earth the shield line) D

Service Manual 77
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Control Devices and Function
■ 2 OR MORE SIMPLE CENTRAL CONTROL CONNECTION
INDOOR UNIT 1

INDOOR UNIT 2

OUTDOOR INDOOR UNIT 3


MAIN PCB INDOOR UNIT 4
<Group Number 0>
INDOOR UNIT 5

INDOOR UNIT 6 Vcc GND C D

BUS
B
BUS
A S1
CN-POWER

LED2
S2
L
CN-POWER
GND

CN-COM A
S4
CN-COM B
Master DIP SWITCH
LED3 LED4

GND IC1P
+
S5
+
S6
+ + S3

LED5 LED7 LED8 TX1

+10V
+

LED9
S9
+

LED10
S10
+

LED11
S11

LED12
S12

S16
1. Adhere the PI485 Module(For connecting central control) to the Control Box.
S14 + S15 +
+ +

LED13 LED14 LED15


PWB:6870A10001A
LED16
2. Connect the PI485 Module to central control.
D C GND VCC
ASM:6711A20005E
S15 S18

3. In the case of connecting two more than central control, set the Master/Slave mode
+

LED17 ON KSDO4H

L1 2 3 4

Outdoor unit 1 S19

Master Mode Group Number 0


and then connect each communication lines(C,D) <Refer to above fig>.
*Special purcharse: Central control(P/No.:4995A20105F),
INDOOR UNIT 1
PI485 Module(PNF-P14A0M)
INDOOR UNIT 2 * It can be added to 15 Central controls for the slave control.

OUTDOOR INDOOR UNIT 3


MAIN PCB INDOOR UNIT 4 Note
INDOOR UNIT 5 <Group Number 1>

BUS
INDOOR UNIT 6 Vcc GND C D 001
B CN-POWER
GND

BUS
A S1
CN-POWER

LED2
S2

LED3
L

LED4
CN-COM A
S4
CN-COM B

Slave DIP SWITCH


Group No.
GND IC1P
+
S5
+
S6
+ + S3

LED5 LED7 LED8 TX1

+10V +
S9
+
S10
+
S11 S12
Indoor No.
LED9 LED10 LED11 LED12

S14 S15 S16


+ + + +

LED13 LED15 LED16

D C GND VCC
LED14
PWB:6870A10001A
ASM:6711A20005E
S15 S18
+

LED17 ON KSDO4H

Outdoor unit 2 L1 2 3
S19
4

Master Mode Group Number 0

PI485 setting method(LG Aircon Network unit)

Selection of product Selection of network type


unit type

ON KS DO 4H

L1 2 3 4

■ Settings method of TPS Inverter Multi Type


ON KS DO 4H
1 ON + All OFF : Connection of "TPS Inverter Multi Connection + General Central
L1 2 3 4 Controller" Case.

ON KS DO 4H
1,4 ON + All OFF : Connection of "TPS Inverter Multi Connection +
L1 2 3 4
Central Controller applied 「LGAP」" Case.
* LGAP : LG Air conditioners Protocol

• Function of LG Network
- It is possible to connect the network of LG air conditioners and to connect various contents of the network
system, which is simple, deluxe and PC central control.
- Please refer to "LG Control System Manual" about the detail functions and the products possible to network.
- As the Interface for networking, PNF-P14A0M/R/C is applied.

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Control Devices and Function
Indoor Unit Address setting Method

Using Wired Remocon 1. Press 13(program) and 16(set and clear) key more
than 3 second then "Address Setting Mode" starts.
2. Set the address of indoor unit by using "Temperature
setting" key.
■ Range of address : 00 ~ FF
AUTO SWING OPERATION SET TEMP FAN SPEED SUB FUNCTION
Room Temp
HI
MED
AUTO Heater Preheat
JET Defrost Humidify 1
LO Filter Out door
Time ZONE 1 2 3 4
Timer Operation unit Program set
On Off
Set no. Time 01 03 05 07 09 11 13 15 17 19 21 23

3
17 2 Ex) 3 A
10 Timer Cancel
5
11
12 6
Program Week Holiday
13 4
Plasma
14 Set/Clr
7
15 Hour Min RESET 8 Group Room(Indoor Unit)
16 9 No. No.
18
3. After setting address, press 13(program) and 16(set
Heat Pump Model
and clear) key more than 3 second then "Address
Setting Mode" is finished.

Using Wireless Remocon


1. Address setting Method
Signal transmitter
1) Press 5(Jet Cool) & 13(Reset) key at the same time more
than 3 seconds then
"Address Setting Mode" starts.
2) Set the address of indoor unit by using
"Temperature setting" key.
■ Range of address : 00 ~ FF
5 1
6
Ex) 3 A
3

4
2 10
CANCEL

7 9
ON OFF SET

11 AUTO CLEAN
Group Room(Indoor Unit)
8 16
13 No. No.
12
15
14 3) After address setting, pressing 1(On/Off) key, address
setting is finished. The address that is set is displayed on a
Flip-up door
display window of indoor unit.
(opened) * notice : The mothod of display and time is different
according to indoor unit type.
4) If the remote control is reset, normal mode starts.
2. Address Monitoring
2.
1) Press 6(Chaos Swing) & 13(Reset) key at the same time then "Address Monitoring Mode"
starts.
2) At the address monitoring mode, pressing 1(On/Off) key, The address that is set is displayed
on a display window of indoor unit.
* notice : The mothod of display and time is different according to indoor unit type.
3) If the remote control is reset, normal mode starts.

* Notice : Confirm that wired and wireless remote control are able to select the address or not.

Service Manual 79
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Control Devices and Function
Test run method
1. Set the wiring of system and indoor unit.
2. Apply power to the setting.
3. Do auto addressing to the outdoor unit.
4. After addressing, initialize the central controller(Manual initialize: Total on + total off + 16 key).
• Cooling: Setting basically(Total On + Total Off + 4 key)
• Heating: Total On + Total Off + 8 key ➡ Red power lamp 'On'
6. Check up On/Off with a related indoor key pressing.

Installation
■ CAUTIONS

Do not install in this area Keep in mind


• Don’t install near elevator, computer, auto- • Don’t operate with wet hands.
matic door. (High noise area).

• Don’t install near high moisture & high oscilla-


tion area.

• Don’t pull the connected wire.

• Don’t install near direct sunlight or heat


source.

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Control Devices and Function
■ INSTALLATION ORDER
1. Remove upper & lower case. 2. Fixate screw in the holes of the 3. For Dip switch, and Rotary
case bottom. switch setting, refer to the page
“How to Install”.

4. For wiring connection, refer page 5. Adjust the upper case in accor- 6. Check the operation by supply-
“Installation Procedure” dance with back case while ing the power.
assembling as shown in the fig-
ure.

■ LINK OF CONNECTING WIRE


1. First, separate the front case from rear case of controller, connect terminal GND
C, D,Vcc, GND on PCB referring to the following table. Vcc D

Maximum length of connecting wire C

• Between controller and outdoor unit : 220m(25Ω )


• Between controllers : 220m(25Ω )

Out door unit Terminal Block Wire Color Central Control Terminal
GND BLUE GND
Vcc Red Vcc
C Brown C
D Yellow D

2. After attaching the supplied wire to terminal, link the connecting wire.
If necessary, Cut the indicated part of front case to draw the lead wire.

Service Manual 81
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Control Devices and Function
■. ROTARY SWITCH SETTING(INSTALLATION FOR 2 OR MORE SIMPLE CENTRAL CONTROL)
The setting of Group Number in the Central Control is done by the rotary switch as shown in the figure below.

It is possible to set 0~15 Group(Total 16 Groups). All the numbers on the rotary switch represent the different
Group Numbers. By changing the knob we can set rotary switch to the group number we want to control. The
above fig. Shows the control of group number “0”. Similarly we can control all the 16 Groups.

■. DIP SWITCH SETTING(INSTALLATION FOR 2 OR MORE SIMPLE CENTRAL CONTROL)


CAUTION
Dip switch is now used only for the setting of master or slave mode.( In the case of two more
than central controls.)
Set one to Master, the others to slave.

Master Mode
Rotary Switch
Dip Switch
ON
OFF Slave Mode

■. ACCEASSORY PARTS
Central control and sub (with wire ass'y) should be purchased as optional.

Central Control(1EA) PI485(PQNFP14A0M)


Wire Assembly 1

Screw(4EA) Wire Assembly 2

82 Synchro Air Conditioner


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Control Devices and Function

Deluxe Central Control


2.1.1 Summary
Deluxe Central control is a product available for individual and integrated monitoring and control of maximum
256 of TPS Inverter Multi air conditioner systems. Specially, operation status of the individual air conditioner
can be particularly checked. Individual or simultaneous operation of the air conditioner, operation mode, wind
quantity, user locking and temperature setup are also available.

Specially for this system, installation is simple and user's environment is excellent. Central control is available
by a simple manipulation. In addition, this system have the self-battery built-in and can stably operate in spite
of outside disturbance such as temporary power failure. This system has no need of additional peripheral
equipment like UPS (Undisturbed Power System) and AVR to be purchased for stability when composing the
existing PC central control system, and has so attractive advantage in installation costs.

Using the Deluxe Central control enables the management room to setup lock of each air conditioner and
prevent indoor control of the individual air conditioner and restrain the necessary use. In case of releasing the
lock, you may control the system by using the wire/wireless remote control at the place where the individual
air conditioner is installed.

Setup of a weekly schedule is available and detailed schedule of the individual air conditioner can be easily
setup through the GUI. Details of schedule setup can be immediately checked with a graph. This system is a
product to meet energy saving and convenience at the same time at a place like a school by using this sched-
ule function.

Depending on installation environment, location and conditions of use, you can setup groups. With this setup,
more efficient operation at the center is available. Setup without requiring other equipment is available by
using the GUI and change by the consumer is also available after installation.

You can reduce development time to configure special system upon the request by the consumer and conve-
niently this system by using the touch panel.

Where needs from a new customer occur or where purchase of additional air conditioner is done, the Deluxe
Central control can be smoothly installed.

R R

Deluxe
Central control CNU
PI485

R R

PI485

Service Manual 83
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Control Devices and Function
Major Characteristics

Figure 2) Deluxe Central control

1. Individual/Integrated Operation/Monitoring
■ You can identify operation status of the air conditioner, operation mode, wind quantity, wind direction, lock-
ing, temperature setting and error, etc by selecting the installed air conditioner through individual selection,
group selection or all selection. Individual setup and operation of the detailed functions are available.
Therefore, managing with Deluxe Central control installed at the control room at a building where a number
of air conditioners are installed, is a convenient way.

2. Group Management
■ Group management for the installed air conditioners is available. Group can be seperated by their nature,
location and size of each air conditioner which enables convenient use. In addition, allotment of respective
name to the setup group allows further intuitive management.

3. Self-diagnosis Function
■ The air conditioner installed can self-diagnosed its error status and then transmits the result to the central
control. Therefore, a rapid countermeasure against failure of the air conditioner allows easy management
and increases the usage life of air conditioner.

4. Semi-permanent Life / Convenient Maintenance


■ Since the Deluxe Central control is designed for the semi-permanent use, this system can be used semi-
permanently after installation, different from the existing PC or a large central control system requiring a
continuous management due to the life of peripheral and other PC.

5. Management Costs Down


■ In absence of the Central Control System, the manager controls a number of air conditioners. In addition,
even if management was done at the center, there is only function of on/off management at best and thus 2
or 3 building managers were actually required. However, manipulation of all functions can be now done at
a control room for the Deluxe Central control and so a manager can easily control all air conditioners.
Automatic operation is also allowed without a manager, by using schedule function.

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Control Devices and Function
6. Convenient GUI / Touch Screen
■ Not requires special education for using the Deluxe Central control, conveniently used only by pressing the
buttons on the screen, and its function can be understood with intuitive pictogram. Especially schedule setting
is done by simply by dragging, different from the existing system requiring to press the button by more than
average 30 times to enter a schedule.

7. Schedule Automatic Operation Management / Energy Saving


■ For the Schedule Automatic Operation, weekly setting is available. Enlisting of the schedule exception pro-
cessing schedule (national holiday) is done for a year prevents the air conditioner from an unnecessary oper-
ation of air conditioner, allowing the system to be controlled at the center so that it can be only used for a nec-
essary case and enabling to obtain excellent energy saving effect. Fixed schedule places like elementary
school, middle school, high school and college or university will get its excellent working effect.

8. Power Failure Backup Function / Powerful Stability


■ For the existing Central Control System, additional purchase of expensive UPS equipment in provision for a
temporary power failure must be done in the past but for the Deluxe Central control, since the self-power fail-
ure compensation battery is built-in, power is automatically converted by maximum 2 hours. Therefore, there
is almost no malfunction due to a temporary power failure because stable operation is available.

9. Mobility
■ A wireless radio system may be installed at the Deluxe Central control, it will control the Airconditioners
directly while going around the building with the wireless radio system and its self-battery function (100 m
where there is no obstacle).

10. Convenient Installation


■ This system can be freely fixed to the wall surface because of its small size, light weight and thin thickness. It
can also stood up on the desk by using, its dedicated cradle. It is not subjected to spatial restriction in installa-
tion space and location since this system communicates on the basis of the I-GW and the Ethernet.

11. Stable Date Storage/Backup


■ Setup information is saved as it is, even if no power is supplied then also all data is saved in the built-in flash
memory.

12. Scalability
■ Scalability of the system is easy in case of additionally purchasing equipment since scalable slot such as
USB, Serial (RS-232c), PCMCIA, CF Type is prepared. This system is designed considering sufficient scala-
bility in provision for special request by the customer.

13. Upgrade
■ Additional installation of a new program is available via the CF memory card and the existing program can be
upgraded to a new program. Using such upgrade function always enables to construct a modern type of
Central Control System.

Service Manual 85
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Control Devices and Function

Figure 3) Deluxe Central control

Table 1) Comparison Between Central control Characteristics

Internet Central control PC Central control Deluxe


Central control
Dedicate PC Non-required Required Non-required
Configuration User S/W User S/W, Engine S/W Main Body of Web Pad
Deluxe Central control
Position of program Download to i-GW Installation Built-in
Max. installation set 256 sets (Less than 128 sets 256 sets1) 256 sets
numbers recommended)
Remote control Available - -
Control & monitoring Available Available Available
Schedule management - Available Available
System setup Available(Configure file Available Available
modification)
System monitoring(overview) - Available Available
User’s lock Available Available Available
Upgrade Available Available Available
Touch screen - - Built-in
Built-in Flash DB (backup) - - Built-in
Wireless LAN (movable) - - Available (option)
Non-interruption device - Separately add Built-in
Requirements Browser supporting JAVA 2)
JVM (provided by MS) -
Life Semi-permanent Peripheral devices & PC life Semi-permanent

1) For the PC central control, installation set numbers may respond up to 1024 sets upon user’s request.
2) JVM (Java Virtual Machine) is basically installed at the Windows but some versions of Window XP may be
manually installed.

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Control Devices and Function
Major Function of Deluxe Central Control

[ System Control ]
To check general monitor function of the air con central control
system such as selection of group and air conditioner, air
conditioner control monitor function etc.

PQCSW501A0, PQCSW502A0

[ System Monitor ]

To check the ctual time status of all air conditioners.

PQCSW501A0, PQCSW502A0

[ System Set-up ]

To manage the air conditioner through grouping and record setup


of group and installation position, etc.

PQCSW501A0, PQCSW502A0

[ Time Schedule ]

Setup of a weekly schedule for all, group and individual air


conditioner enabled operation of the system. Processing through
enlist of extra schedule for a year is available.

PQCSW502A0

Service Manual 87
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Control Devices and Function
System Configuration
Scenario 1 : In case of not using Internet access function

B part A part Product


Control System
Interface R R

Delux Central CNU


Control PI485

R R

PI485
Cross UTP Cable
(Cross LAN Cable)
RS-485 Cable R R

PI485

R R

PI485

* CNU: Central control Network interface Unit


PI485: Product Interface unit for IEEE485 transmission.

Main Specifications
1. Control System
- Centralized control of maximum 256 indoor units
- Simple Touch PAD method
- GUI setting considering convenience of use
- Power failure compensation with independent Battery Built-in (Max. 2 hours)

2. CNU
- Combination of maximum 8 outdoor units
- 485 to Ethernet Converter Built-in

3. PI485
- 1 pcs per outdoor units

Note: - GUI(Graphic User Interface) may be changed without any notice, for improvement or options.

88 Synchro Air Conditioner


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Service Manual 89
Schematic Diagram

DISCHARGE2 CN-TH4
1 1 +5V
2 2
3 3
R16H R15H R14H R13H R12H R11H R10H R09H
4.7K 12.1K,1% 18K,1% 18K,1% 6.2K,1% 6.2K,1% 12.1K,1% 1.5K,1%
DISCHARGE1 CN-TH3 2012 2012 2012 2012 2012 2012 2012 2012 R08H
1 1 C06M~C11M
2 2 R07H 104 CN_LEV1
R06H
3 3 R09M +15V 1 1
R05H
4 4 10K +5V
SUCTION 2 2
R04H
C03M
R03H IC04M 104 3 3
CN-TH2
PIPE R02H 74HC245AF
1 1 4 4 LEV1
QE VCC IC07M
R01H 1 20
2 2 +5V KIA65084
A0 CS
5 5
3 3 SW1 R01H~R08H C07H C08H C09H C10H C11H C12H INPUT VOLT CS-1
OR1 C07H~C12H 2 19
1K 2012 R04T
4 4 1 + + +
C102*7 6 6
LONG + + + C.T 4.7K A1
3 18
B0 1 18
OUT AIR 2 C06H C05H C04H C03H C02H C01H
R03N C02N
NORMAL 3 20K
10uF 10uF 10uF 10uF 10uF 10uF 102K A2 B1 2 17
2012 2012 JIG POINT R14T C02T 4 17 CN_LEV2
HEAT SINK 50V 50V 50V 50V 50V 50V 1K 102K
1 1 2012 2012 A3 5 16 B2 3 16
1 1
PIPE LENGTH
LOW-V ER_CODE, INDICATOR
A4 B3 4 15
CN-TH1 +15V +5V LED01G : RED_10자리 6 15 2 2
2 2 5V : NORMAL +5V C01L
GND : LONG C05P 103
LED02G : GREEN_1자리 A5 B4 5 14
R01P~R04P
R05P~R10P
102 2012 +5V +5V 7 14 3 3
C09D L03D
470K 2012
104 12uH TX_JIG_S A6 B5 6 13
1/2W 1%
20K 3 R15P~R17P IC01M 8 13 4 4 LEV2
W 2012 R05P 9
4.7K G R01L R02L RX_JIG_S
KID65004AP +15V
A7 B6 7 12
14 Vcc 9 12 5 5
1/4W(or 2012) 1 8 4.7K 4.7K LED01G

100
R06P R01G
V 8

99
98
97
96
95
94
93
92

89
88
87
86
85
84
83
82
90
91

81
2012 2012
1.5K
A2 WP 1 18 GND B7 8 11
2 7 LED0 10 11 6 6

AVcc

P10/AN0

P101/AN1

P103/HEAT_SINK

P105/PIPE

P107/DISCHARGE1

P01/AN01

P03/AN03

P05/AN05

P07/AN07
U

P97

Vref

AVss

P102/AN2

P104/OUT_AIR

P106/SUCTION

P00/DISCHARGE2

P02/AN02

P04/AN04

P06/AN06
R07P 5 R18P R02G LED02G
2 17 1.5K

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
A1 SCL 9 10
2 3 6 LED1

1
R08P R19P P96 LED0
4
N RY-PWR CN_LEV3

2
R20P A0 SDA P95 LED1 3 16
C07Z,09Z,11Z : 104K 2012 R09P 4 5
7 R18P~R20P 1 1

3
P94 PCB Auto Check RY-C/COMP R10M +15V
SPM2 C08Z,10Z,12Z : 47uF 50V 1 1K 2012 EEPROM 4 15
10K +5V

4
R21P R10P 6 M24C08 P93 IPM Fault Signal 2 2
FairChild 12 +5V RY-OIL/S
R13Z~R15Z : 20 1/4W 5 14

5
RX_JIG_PC P92
7.5K C06P~C08P P14 C04M
FSAM30SM60A D01Z~D03Z : 1N4937 1/2W 1% 102M P91 IC05M 104 3 3

6
IC01P 1 TX_JIG_PC
INT3 INT_HP RY-P/ICE
FSAM20SM60A +15V KIA339A
CN-WRITER
6 13
74HC245AF
2

7
R11P~R13P FAN FG P90 INT4 PSC F/Signal 4 4
C04P R07F C03F RY-HEATER QE VCC IC08M LEV3
D01Z R13Z 15K 3 1K 7 12 1 20

8
104 102 BYTE INT5 Phase Control KIA65084
VB(W) 1/4W 1%
P VB 22
2012
R01A
5 5

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
32 CNVss DC Fan On/off 8 11 A0 CS
+5V 4.7K P20/AN20 2 19 CS-2
VCC(WH) R14P R18T
VCC C01P~C03P
OUT
21
+
2012
4.7K
RXD-6 P87 P21/AN21 RY-PWR
A1 B0 1 18
6 6
331 7.5K R02A R03A RY-C/COMP 10 C01M 104 3 18
COM C07Z C08Z 2012 1/4W 1% IC01A 100 1K TXD-6 P86 P22/AN22 2012
W IN IN(WH) 2012
20 2012 RESET A2 B1 2 17
31 VS 1
KIA7036P
RESET P23/AN23
RY-OIL/S IC02M 4 17
3 R01B
VS(W)
23 C03A 2 +
C02A 0 RY-P/ICE KID65004AP
C01A P24/AN24 A3 B2 3 16
D02Z R14Z 104 3.3UF,50V 102
2012
OSC01B
4MHz
Xout MITSUBISHI RY-HEATER
5 16 CN_LEV4
Vss P25/AN25 RY-HOT GAS
VB(V)
VB 18
Xin
M16C/62P Group P26/AN26 RY-HOT GAS
1 16 A4
6 15
B3 4 15
1 1
WCN-W
VCC VCC(VH)
17 + Vcc1
IC02A P27/A7
RY-4WAY 2 15
RY-4WAY
A5 B4 5 14
YL YL OUT 7 14 2 2
1 1 C09Z C10Z R01T
COM(H) P85/NMI Vss RY-FAN(B)_H
COM 16 +5V 3 14 6 13
WCN-V 4.7K A6 B5
VS +5V
P30/A8
RY-FAN(B)_H 8 13 3 3 LEV4
BL BL P84/INT2 RY-FAN(B)_L +5V
V IN(VH) 4 13
2 2 30 IN 15 A7 B6 7 12
P83/INT1 Vcc2 +5V 9 12 4 4
WCN-U VS(V) RY-FAN(B)_L
19 P82/INT0 P31/A9 5 12 GND B7 8 11
PSC (On/off)
RD RD D03Z R15Z R01Z PSC(On/off)
10 11 5 5
3 3 R07Z R08Z R09Z R10Z R11Z R12Z P81/U P32/A10 RY-FAN(A)_H
VB(U) 2K 4.7K 2K 6 11 9 10
VB 13 2K 4.7K 4.7K R02Z RY-FAN(A)_H
P80/U P33/A11
VCC(UH) RY-FAN(A)_L
VCC 12 RY-FAN(A)_L 7 10
+ P34/A12
OUT ENABLE1
COM C11Z C12Z PWM P35/A13 CS-1 8 9 R11M CN_LEV5
U IN IN(UH)
29 VS 11 R03Z ENABLE2 10K +5V
R16Z P75/W P36/A14 CS-2 +15V 1 1
C19Z VS(U) 20A :47,1/4W,1% R04Z ENABLE3 C02M 104
14 P74/W P37/A15 CS-3 C05M
30A :56,1/4W,1% 2012
400VAC R05Z
P73/V
IC06M 104 2 2
P40/A16
1.5uF RSC
10 R17Z R06Z 74HC245AF
OUT(WL) R20Z P72/V 3 3
3.9K,1/4W,1%
P41/A17
QE VCC IC09M LEV5

RXD0/P62
TXD0/P63
R01Z~R06Z

CLK1/P65
TXD1/P67
RXD1/P66
390, 2012

RST1/P64
1 20

EPM/P24
Nw CSC P42/A18 KIA65084

CE/P50
28 C(SC) 9 100
A0 CS
4 4
2012 +5V P43/A19 CS-3
C13Z 102K,2012 2 19

P26 39
P25 40

P23 42
P22 43
P21 44
P51 45

P46 48
P45 49
P47 47

P44
P60
P61 37
CFOD
C(FOD) 8 R02T A1 B0 1 18
5 5

50
35
36

38

46
32
33
34

41
31
C14Z 104,2012 RX-CC 3 18
4.7K
OUT(VL) VFO
VFO 7 A2 B1 2 17

RXD-5
TXD-5
RXD-4
TXD-4
RXD-3
TXD-3

RXD-2
TXD-2
RXD-1
TXD-1
TX-CC 4 17
Nv
27 COM(L)
6 C02Z C03Z C04Z C05Z C06Z A3 B2 3 16
C01Z 5 16 CN_LEV6

RX_Flash
TX_Flash
471 122 471 122 471 122

4.7K

R16T

R15T
R17T

4.7K

4.7K
IN(WL) A4 B3 4 15
Inv._COMP_BLDC IN(WL) 5 6 15 1 1
OUT(UL)
IN(VL) A5 B4 5 14
Nu IN(VL) 4 7 14 2 2
26 +5V
A6 B5 6 13
IN(UL)
IN(UL)
3 8 13 3 3 LEV6
A7 B6 7 12
25 NC
COM(L)
COM(L) 2 +5V 9 12 4 4
IC01K
TLP421(Dip) GND B7 8 11
+5V 10 11 5 5
24 NC VCC(L) 1 4
AC_COM
VCC 1
R18Z R06K
9 10
+5V 680 ZD03K
+

4.7k R19Z 2012


20K
2 3
68V
2012
2012 C06K IC02K +5V
C15Z C16Z R01C 102K
IPM Fault Sig. +5V TLP421(Dip) R14K
104Z 47uF 12K,1% 2012 4 1 R12K 30K
25V 50V C17Z C18Z 1.5K 1W D03K~D08K R05T
2012 102 102 R08K 1/4W 1N4007 R06T 4.7K
2012 2012 1K 2012 1% 1K CN_JIG_PC
Phase Freq 3 2
RX
C07K R10K R15K D03K
RX_JIG_PC 1 1
R03C
102K 10K 30K R01M~R08M TX
10K,1% TX_JIG_PC
VDC Q01C 2012
IC03K 1W
68K 2 2
KTC3198Y +5V TLP421(Dip)
C01C
(DIP)
R07K
1 4
AC_COM 3 3
R04C R02C 103K 680 +5V
ZD04K
4.7K,1/4 47K,1/4 4 4
Schematic Diagram

2012 68V
CN-COIL2 TRANS1 1% 50V 2 3
1% R07T
50Hz,DC12V C08K IC04K
3 102K TLP421(Dip) 1K
BD01C +5V R16K
AC(L) +5V 2012 4 1 R13K 30K 2012 RX
~ 5 DF08M
R09K
1.5K
1/4W 1W RX_JIG_S 1 1 CN_JIG_S
BD01S D2 D1 D02C 1%
R07C 1K 2012 TX
C01S C02S C03S C04S 1N4148 C03T
+

+
RBV2506 ~ D01C 1K,1/4
3 2
R08T TX_JIG_S 2 2
680UF 680UF 680UF 680UF 10K
RBV1506
400WV 400WV 400WV 400WV
1N4007 5% C09K R11K R17K D04K 102K
CN-COIL1 - +
+
INPUT VOLT 102K 10K 30K
2012 2012 3 3
2012
IC05K 1W
R05C
12K,1% +5V TLP421(Dip) +5V
AC (L1) D4 ~ D3
7 ~
C03C +
R06C C02C
1 4
AC_COM 4 4
25V,47uF 102 R38K
REACTOR 2.7K,1% 680 R10T R09T
1 ZD05K
26.8mH/ 9A AC (N) AC(N) 2012 1K 4.7K
2 3
68V
11mH/ 14A RX CN_FLASH
C10K
102K
IC06K RX_FLASH 1 1
+5V TLP421(Dip) R30K
2012 R26K TX
4 1
1.5K
30K +5V TX_FLASH 2 2
R18K 1/4W 1W
1K 2012 1%
3 2
R11T R12T
3 3
Electronic Control Device

+15V C11K R31K D05K


R22K 1K 4.7K
+15V 102K 10K 30K
1W 2012 4 4
IC01S R03S +5V
2012
IC07K +5V
TLP251 1.2K +5V TLP421(Dip) RX-CC
1 4
1/4W AC_COM
8 1 R39K
C01T RX CN_CENTRAL
IGBT
GT50J102
C05S
104
AC (L1) CT01N
680
2012
ZD06K
102K
1 1
7
2 Current Trans BD01N R02N D02N 2 3
68V
BD02S 2012 TX
G 4 3 DF08M 1.65K 1%
1N4148 C12K IC08K 2012 TX-CC 2 2
RBV1506 6
~
102K TLP421(Dip)
~ 3 PSC On/Off 1/6W +5V R32K
D2 D1 R01S R02S 2012 4 1 R27K 30K Q01T
C09S 10k 220 5
4
+5V
+
C.T R19K
1.5K
1/4W 1W KRA105
3 3
152J 1/4W 1/4W 1%
1K 2012
~ 3 2
4 4
- +
R06S AC (L)
6 1
R01N
+ C01N
C13K R23K R33K D06K +5V
220uF 102K 10K 30K CN-COM
~ D3 4.7K R07S 1K 1% 2012 1W
D4 D01N IC09K
2012 20K 1/6W 10V(RN)
1N4148
C09S 2012
+5V
1
TLP421(Dip)
4
AC_COM
1 1
R04S 1 4 R40K
0.1uF C06S PSC F/Signal
+120
0.05 R05S
152J
C07S
680
2012 2 3
ZD07K
68V
2 2
71.5k C08S
D01S 2 3 TB2
1N4007 102K 102
C14K
102K
IC10K
TLP421(Dip) R34K
3 3
IC02S 2012 2012 +5V
2012 4 1 R28K 30K
TLP421 R20K
1.5K
1/4W 1W 4 4 C4 C4
1K 2012 1%
5 5 G G
3 2
+5V +5V C15K R35K D07K
R01Y R02Y R24K
R02V~R05V 102K 10K 30K
270K IC01V 2012 1W 6 6 N N
270K D01Y D01V 47K,1/4W,5% IC11K
TLP421_BL
1/2W 1% 1N4007

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1/2W 1% 1N4148 +5V TLP421(Dip)
4 1 1 4
L L
LOW-V AC_COM
R41K
C01Y R03Y R08V 680 ZD08K C3 C3
AC_COM
2012 2 3
68V
103K 4.7K,1% 1K TXD-6
3 2 R01V C16K D01K
50V,2012 INT_HP IC12K
ZD01K,02K
C2 C2
47K,1W,5% 102K +5V TLP421(Dip) R36K 1N4007
R06V 2012 R29K
1K,1/4
4 1
30K 36V,1W
C01V R07V 1.5K 1W R01K~R04K G G
C08D 102K 10K 5% R21K 1/4W
C04D L02D +15V 1K 2012 1% 11K/3W*4 + C02K CN-CP(L)
D01D 103 2012 2012 3 2 D02K R05K
470UF 12uH RXD-6
1N4007 150uF/100V N N
1N4937 50.5K/1W
35V 50V C17K
102K
R25K
10K
R37K
30K
D08K
1 1
2012 PTC 1W L L
+ C05D CN-CP(N)
+ R02D 40 OHM
C1 C1
220uF
2K 35V +15V +5V 1 1
IN 1/2W C01K
R102 GND ZNR01J,02J 102/100V NF01J
1 13
FAN ON/OFF
Q03F R06F NF02J SVC561 J51~J56
20A/250V
R101 4.7K
C101 AC (L) FUSE
1/4W J21~J26 WCN_P(L)
Q01F RY-PWR C05J
FAN FG C07J BR
D101
R01F G4A-1A-PE 332M
+5V C02J
OUT +15V 472M C01J
L01D R04J
NC 3 12 IC04D 1K 2012 C09J 222M 1uF/
12uH 1M
R05F AC (L1) C04J 275VAC
D OUT R03F 1uF/ 275VAC
4.7K 10K 1UF 1/2W
D201
9 7805 2012 2012 C06J C03J
GR/YL
Q02F Q04F C08J 275VAC
FB TNY 332M
+ 222M GND GND
5 C03D

VDC
R201
+ + R02F 472M

RY-FAN(A)-H

RY-FAN(B)-H
C06D C07D

RY-FAN(B)-L
NC

RY-FAN(A)-L
268

(1) CassetteType
R202 RY-HEATER
220uF PWM 6.8V RY-P/ICE RY-4WAY RY-OIL/S RY-HOT GAS
103 103 C02F WH

JQ1A-12V

JQ1A-12V

JQ1A-12V

JQ1A-12V
1K 2012 R04F ZD01F G5NB-1A G5NB-1A G5NB-1A G5NB-1A G5NB-1A AC (N) N N
S
PC201
10V 10UF
PC201 BP 50V 50V 5.1K
/10V J27~J32 R02J J57~J62 WCN_P(N)
C102 1/4W R03J BK
D202 C01F RY-C/COMP L L
6 7 Q01F,02F Q03F,04F 103k 20 20
R01J
BL
GND 630V G4A-1A-E 1/4W,5%
GND KRC104S(Chip) KRA106S(Chip) 1/4W,5%
C01D C02D 20
1000UF 470uF CN-OIL/S 1/4W,5%
TB1
u-POWER MODULE CN-PRESS CN-FAN(A) CN-FAN(B) CN-P/ICE CN-4WAY CN-HEATER CN-HOT GAS
35V 25V
uRM1515-2B C10D SURGE AC-POWER
Vs FG Vcc GND DA-38-302MT-A21 AC220~240V/50,60Hz
102M
CN-MOTOR1 7 6 5 4 3 2 1
2 1 4 3 2 1 3 2 1 2 1 2 1 2 1 2 1 2 1 BK WCN_GND2 BK WCN_GND1

1. Indoor Unit
7 6 5 4 3 2 1 2 1 4 3 2 1 3 2 1 2 1 2 1 2 1 2 1 2 1

WH

RD
YL

BL

BK

H/P
L/P
FAN FAN COMP
MOTOR(L) MOTOR(R)
DC FAN (single)
MOTOR
COMP_AC_IM
C05D
DC310V 681 12V R11K C11K
NF01J R01J D01D IC03D C09D IC11K(TLP621)
CN-POWER 250V/ ZNR01J 22mH/3A 10K 102
RX
1M,1/2W 1N4007 S/Trans L01D KID78L05BP 220uF/50V M_RTX Multi_RX
LIVE T3.15A,3A INR14D561K 1 2 3
1 2 6,7 I O R12K,1K
2 2 7805 5V R13K
D03D 3.3uH 1.5K 1 4
NTC01D G DC 5V
ZD01D UF5402 DC 5V
NF 10D-9 R04D C10D M_RTX
P6KE200A C06D C08D
NEUTRAL 3 4 3 470uF/35V
39
104 103 D11K
1SR139-400
R16K
1 1 AC_N 4,5 D12K 10K
C03J
C01J C02J 1SR139-400 3 2 TX Multi_TX
10nF D02D C07D C11D
100nF 100nF C01D D IC02D(TLP521) 223/1KV
275V UF4005 330uF/35V 4 1 Q11K
SIGNAL 275V 275V 10uF/ 5 EN DC 5V
400V 4 C12D R14K
3 3 M_RTX
IC01D
TNY R15K IC12K(TLP627) KRC104M
R03D 103/1KV 1K
RY-COMP 255P 82K/3W
TNY255P BP
2 1 150
AC_L S
C03D
3,7,8 ZD02D
103
11V
D01K L01K
CN-OUT C04D
RY-OUTFAN IC02M DAN212K 100nH
RY-OUTFAN 103/250VA
DC 12V KID65004AF IC02M 12V
1 1 5V
DC 12V KID65004AF DC 12V CN-REMO
RY-4WAY Q03K
RY-4WAY DC12V
3 3 STEP M STEP M5 HEATER KRC104M 3 3
P75 R02K L03K Signal
RY-HEATER RY-HEATER 1 P76 64 유선_TX 2 2
4.7K GND
5 5 MED P74 4WAY 1 1
2 P77 63 Q01K L02K
CN-D/PUMP D/PUMP OUTFAN KRA104M C05K
1 1
3 P00 P73 62 C04K C06K
Drain
Motor
STEP M STEP M2 A/C 104 103
3 3 4 P01 P72 61 R07H R05H R03H 12V
COMP 12.1K 12.1K 12.1K 5V
CN-LOUVER
RY-D/PUMP STEP M STEP M3 C03K
1% 1% 1%
5 P02 P71 60 5V
R01K
102
1 1 LOUVER STEP M4 STEP M R08H R06H R04H R02H 1K
Louver
Motor 6 P03 P70 59 12.1K 12.1K 12.1K 6.2K R01H
유선_RX
3 3
HIGH 1% 1% 1% 1% 12.1K
1% D02K
RY-LOUV 7 P04 VDD 58 5V
DAN212K
CN-MOTOR1 LOW OPTION6 C01K C02K Q04K
1 1 8 P05 (AIN7)/P67 57 102 102 KRA104M
Q02K
壤 IC01M OPTION5
2 2 KID65004AF 9 P06 (AIN6)/P66 56 CN-PIPE KRC104M
FAN RY-L DC 12V OPTION4

3
MOTOR 3 3 10 P07 (AIN5)/P65 55
RY-M OPTION3
FREQ 5V 5V
11 P10(INT0) (AIN4)/P64 54

1
4 4 50/60Hz
RY-H REMO OPTION2 R03C R06C

3
CN-MOTOR2
NF01M
SSR
NF01M
REMO
C02L
12 P11(INT1) (AIN3)/P63 53 10K 10K
PIPE TH IC01C
1 1 681 R04C
BZ01E
13 P12(INT2/TC1) (AIN2)/P62 52 AC_L 4.7K 50/60Hz

1
FAN 2 2 ROOM TH Q01C
MOTOR
3 3
ZNR01M
R02E 14 P13(DVO) (AIN1)/P61 51 CN-ROOM
R02C
1K R05C C01C
20 PHASE OPTION 1
15 P14(PPG) (AIN0)/P60 50 AC_N
1K 103
R01E EERROM
R02A 10K Q CN_M C R01C
1K 8 1
P15(TC2) VARF
16 49 5V
S
5V VCC 200K/2W
5V
D
12V 1 1 12V
R01A 1K 7 2 VASS C01U
1 3 DU C
17 P16 48 GND
103
KIA7036P
SB3 OR6 OR5 OR4 OR3 OR2 OR1 C02H C01H 5V 2 2 5V
+ 3 C
IC01A 2 C02A 6 ORG D
18 P17 P54 47 S_B3 103 103
C01A
3.6V 3.3uF 102 SB2 R01U GND 3 3 GND
5 VSS Q 4
S C02U
/50V 19 P20(INT5/STOP) P53 46 S_B2 10K
103
5V
SB1
5V 4 4 PLC_SEL
DISPLAY R01L
GND
20 TEST (PWM/PDO)/P52 45 S_B1
SB0 Multi_TX 5 5 Multi_TX
10K
GND 1 1 NC 21 P21(XTIN) (INT4/TC4)/P51 44 S_B0
R02L 1K CC RX Multi_RX 6 6 Multi_RX
Vout 중앙_RX
2 2 REMO NC 22 P22(XTOUT) (INT3/TC3)/P50 43
R03L 1K CC TX
Vcc LED1 RESET 중앙_TX GND 1 1 GND
3 3 23 RESET (SO2)/P47 42
R04L 1K XIN
LED2
PRE AMP 4 4 24 XIN (SI2)/P46 41 유선_RX 5V 2 2 5V

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R01B
TFMS-2380B
R05L 1K 1.0M XOUT

90 Synchro Air Conditioner


LED3
5 5 25 XOUT (SCK2)/P45 40 유선_TX 12V 3 3 12V
LED4 R06L 1K OSC01B SO1/PLC
Force VSS 4 4
SW
6 6 8.00MHZ 26 (SO1)/P44 39 SO1
LED1 SI1/MULTI TX
7 7 5V
27 P30 (SI1)/P43 38 5 5 SI1
LED2 SCK1/MULTI RX
CN-DISP P31 (SCK)/P42 6 6
28 37 SCK1
LED3
5V
29 P32 NC 36 7 7 CS0
CN-LOUVER R02F R01F LED4
30 P33 NC 35 8 8 CS1
1K 1K
LOUVER
1 1
31 P34 NC 34
Schematic Diagram

3 3
FLOAT
NC
CN_ZONE
32 P35 33
(2) Duct Type

CN-FLOAT
CSO
C02F C01F
1 1 103 103
2 2 CSI
1
LEV CN-LEV
2 SW-HIGH
6 6 DC12V MICOM 20K 40K
3 R14G R15G
5 5
MN101C30A QFP64 12.1K, 1% 3 9 8 7 4
R21H A 6
B 5 10K
4 PA0/AN0 5V 80K
4 4 62 2 C 4 5 R16G
37 P60/AO 12.1K, 1% R13G
D 3
R22H 2
E
3 3 PA1/AN1 63 1 F 0 1 6
38 P61/A1 12.1K, 1%
2 2 R23H
39 P62/A2 PA2/AN2 64 12.1K

WH YL OR BL BR RD
1 1 R12G

40 P63/A3 5V
STEPPING MOTOR (UP/DOWN)
9 8 SW-LOW
12V 61 Vref-
CN-U/D2 OR1H OR2H OR3H
F1 F2 F3 20K 40K
BL IC01M 1 R08G R09G
5 5 PA3/AN3 R11G
3 9 8 7 4
1K A 6
PK B 5 10K CN-TH2
4 4 PA4/AN4 2 80K R10G
7 R05G 2 C 4 5
D/PUMP R07G 3 3
YL 41 P64/A4 1K D 3
3 3 C01G 5V
C02G E 2 PIPE-OUT_TH
6 103 1 F 0 1 6
OR4H 103 2 2
OR COMP 42 P65/A5
2 2
R03H R02H R01H 1 1
5
FAN 43 P66/A6 12.1K 6.2K 6.2K 12.1K
R06G 1% 1% CN-TH1 ROOM-TH
RD OR5H 1%
1 1 4
12V 4WAY 44 P67/A7 1K R04H 4 4
STEPPING MOTOR (UP/DOWN) 3
3 PA5/AN5 1K R05H 3 3
INDOOR FAN 47 P72/A10
CN-U/D1 PA6/AN6 4 2 2
2 PIPE-TH
BL 48 P73/A11 1K R06H
5 5 1 1
1 PA7/AN7 5 5V
(3) Convertible Type

PK OR6H
4 4 49 P74/A12 C03H C02H C01H
9 8
R01P 103 103 103
YL
3 3 12V 10K 8 1
100nH DAN212K
OR IC02M
2 2 MODE/WC L01K D03K
SBT1/P05 19 7 2
SCL 12V
R02E,20 SBI1/P04 18 6 3
RD BZ01E SDA 5V 4.2K
1 1 12V 20 BUZZER/P06 R09K CN-REMO
PKM13EPY-4002 R01E 5 4
SBO1/P03 17 C11K C12K
3 3
1K L03K
EEPROM 104 103

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2 2
R01F,1K IC 1
Q01K Q03K
DISPLAY P54 36 Force KRA104M KRC104M
1 1
7 L02K
50 P75/A13 R02F 12V CN_INSTALL
C01F 5V
6 103 10K C10K 1 1
GND 1 1 51 P76/A14 R08K Q02K 102
1K
5V KRC104M 3 3
Vout HVB OUT 5
2 2 RECEIVER 52 P77/A15
25 D02K
LED4 R04G,330,1/4W TM3IO/P13 C08K Q04K
4 102
DAN212K 5V
Vcc 3 3 57 P83/D3 KRA104M R07F R05F 1 1
1K 1K
LED3 R03G,330,1/4W TM2IO/P12 24 C09K
PRE AMP 3 102 2 2
4 4 58 P82/D2
ASSY R08F,1K
LED2 R02G,330,1/4W 30 3 3
TFMS- 5 5 2 IRQ3/P23
2380B 59 P81/D1
R06F,1K 4 4
LED1 R01G,330,1/4W 1
6 6 60 P80/D0 IRQ2/P22 29
5V
9 8 C03F C04F
7 7 DC 5V 12V IRQ1/P21 28 R07D
+ 12K CN-DOOR
C02L IC03M
SEL 16 P02/SBT0
8 8 FORCE IRQ0/P20 27
4.7
50V Rx Q01C INT
15 P01/SBI0 KTC3198-Y
2SC5343 R08D
Tx 14 P00/SBO0 56K
CN-CC 5V
DC 5V
R01L
D7/P87 53 R02L,1K 5.1K
1 1 1 DC 12V
receiver
R02A,4.7K C01L
R01A
5V R04F,1K 680pF/50V
1 1 2 2 2 DC 5V
1K 1 3 3
3 3.6V
NRST/P27 21 IC01A CN-FLOAT
2 2 3 3 3 R03A 2 2 2
C01A C02F,103 R03F,10K

R06T,10K
R05T,10K
R04T,10K
R03T,10K
R02T,10K
R01T,10K
10/ 100
Telecontrol 4 4 32 P50/NWE 50V 5V
1 1
3 3 4
OSC2 8
5 5 5 33 P51/NRE OSC01B
OSC1 9 1M
6 6 6 34 P52/NCS R01B
Vref+ 6 5V
7 7 7 35 P53/A16
Vdd 7
8 8 8 22 P10/TMOIO
C01Z
103
9 9 9 23 P11/TM1IO Vss 10
12,26,31,45,46
NU 54~56 XI 11
MMOD 13

Option
CN-HVB

3 3

HVB 2 2

1 1
JP1
SEL JP3
4WAY
3 3
2 1
INDOOR FAN
2 2
INT JP4
1 1 HVB OUT Tx
CN-CONT
JP2
COMP JP5 FAN
3 3
5V
2 1 2 2 JP6
12V Rx
1 1 12V
CN-12V DC PART
D/PUMP
CN-ACDC 1 2 3 4 5 6 7 8 9 10

IC01J R03J
CN-ACDC 1 2 3 4 5 6 7 8 9 10 TLP762JF 680
1
1/2W NF02J
12V 12V 6
D/PUMP R04J 2
AC PART FOR NORMAL 560 ZNR02J
FAN 4
12V RY-FAN 1/4W 3216 3 TVR10561
T2

FAN
4WAY RY-4WAY INDOOR FAN TR01J
5V 4WAY SM1L43
INDOOR FAN RY-COMP INDOOR
COMP COMP FAN
T1

INT RY-D/PUMP CN-MOTOR MOTOR


D/PUMP SH-CAPACITOR
IC04D R02J 3 3
C03D
NF02J 100,1/2W
S78DL05L 1W L1 681 2 2
12V 1K/1W
ZBF503D D05D 1 1
O I SMPS 1N4007
5V 7805
D07D NTC SCK-102
C07D C06D UG2D 5V
R03D + R01J
104 330 39 BD01D 1 1 Drain
SD01D 120, 1/2W RY-D/PUMP CN-D/PUMP
50V 25V SD 1/8W 2012 C04D R05D DF08M Motor
STO2D-200 R04D 300K 3 4 G5N-1A(G5NB-1A) 3 3
470/35V/SD 27k 1/4W C03J
+ C09D C08D 1/8W 2012 3216 100nF RY-FAN
+ T-BLOCK OUTDOOR
220 C01D 275V/436D G5N-1A(G5NB-1A)
103 3 4
5 5 FAN MOTOR
10V SD 50V D 5 15uF INT RY-4WAY 4
1 4 4 1 G5N-1A(G5NB-1A) 4-WAY
450V/SG 3 4
R02D IC02D EN 4 4 4
TLP181(V4 BL) 3
20K D08D R06D
2 3 BP 1 LL4148 300K NF01J
IC01D 2 15mH/1A FUSE
3 1/4W 3216 250V/T2A
TNY266P IC03D RY-COMP
ZD02D C02D 2 2 1
C05D TLP181(V4 BL) G4A-1A-E-LG 2(N) COMPRESSOR
BZX55C11 104 S 2,3,7,8
472M 4 1 1
1(L) CN-POWER
DC LOW DC HIGH DC HIGH DC LOW DC HIGH 3
VOLTAGE GND VOLTAGE GND VOLTAGE GND VOLTAGE GND VOLTAGE GND ZNR01J
L AC220~240V
TVR10561
1 1 50/60Hz
C02J C01J N
METAL FILM CN-TAB1
METAL FILM
47nM/275V/435D 100nM/275V/436D
Schematic Diagram

Service Manual 91
5V

BUS_ADDR
12V

VCC C01A 103 12V


IC01A
CS_LEV12
19 20 103
+
C02A CN_LEV1 R01A~R10A
A0 QE C05A 330uF/25V 1 68K
2 1 9 10
245 1 18
A1 B0
3 18 2
A2 B1 2 17 IC03A
4 17 3 LEV1 BUS_ADDR
5V

3 16 ULN2803
A3 B2 Q01A
5 16 4
KRA107M
A4 B3 4 15
6 15 5
A5 B4 5 14
7 14
6 13 1
AR01A
A6 B5 CN_LEV2
8 13 A7
4.7K,5%
A7 B6 7 12 2
9 12 A6
8 11 DC 5V
GND B7 3
10 11 A5 30K, 1W, 8EA CN-COM
4 LEV2
A4 R17S D01S
R18S 1N4007 1 A ROOM
5
A3 3 2 D02S
R01S,1K R13S R19S
C01S R20S 1N4007 B ROOM
6 A2 2
0.001 R05S 1.5K
4 1 R21S D03S
A1 25V 10K R22S 1N4007 C ROOM
3
IC01S(TLP421)
A0 R23S D04S Single ROOM (통신수신)
5V

1 CN_LEV3 R24S 1N4007 4


2 3
CS_LEV34 C02S R09S ZD01S
2 0.001 68V
CS_LEV12 1K 1 4
VCC 12V 3 25V
IC02A C03A 103
CS_LEV34 IC02S(TLP421) M/S SW1
19 20 4 LEV3
103 +
C04A M 1
A0 QE C06A
2 1 9 10 330uF/25V 5 R02S,1K
3 2
2
245 C03S R14S
A1 B0 1 18 R06S S 3
3 18 6 0.001 4 1 1.5K
17 IC04A 25V 10K
A2 B1 2 5V GND TX RX
4 17 IC03S(TLP421)
A3 B2 3 16 ULN2803 CN_CENTRAL 4 3 2 1
5 16 1 CN_LEV4 2 3
4 15 C04S R10S ZD02S
A4 B3
6 15 2 0.001 1K 1 4 68V
A5 B4 5 14 25V
7 14 3 IC04S(TLP421)
A6 B5 6 13
8 13 4 LEV4
7 12 3 2 D05S
A7 B6 R03S,1K 1N4007
9 12 5 C05S R15S
GND B7 8 11 0.001 R07S 4 1 1.5K
10 11 6 25V 10K
IC05S(TLP421)
30K, 1W
2 3
C01R C06S R11S ZD03S R25S R26S
0.01 0.001 1K 68V
1 4
25V
B

5V

IC06S(TLP421)
R02D~R05D
IC01D
CN_PRESS R01D 47K,1/4W,5% D01D 3 2 CN_FAN1
TLP421_BL R04S,1K
47K,1W,5% 1N4007 R16S

1
2
3
1 4 C07S
R08S 4 1 1.5K
1 0.001
10K
25V M/S SW3 RY_FAN1H
R08D IC07S(TLP421) 1
1K R01R,R02R FAN1
2 2 3
10K M S
2 3
5% C08S R12S ZD04S
R06D RY_FAN1L 2
PRESS

PRESS

0.001 1K 68V
1K,1/4 R07D 1 4
C01D
HIGH

25V
LOW

5% 10K 102K
2012 2012
IC08S(TLP421)
5V

M/S SW2
R03R
C02R 1K M 1
1K * 3 0.001
ZONE SW1 R01J~R03J 2
R01E
100K/3W
DC 5V 4 ON 1
S 3
5V
5V
D01N CN_FAN2
R 5 2 R02N R03N
1 4 1N4007
D01E R04E 11K/3W 11K/3W
1K 6 3
1N4148 2 3
50
49
48

47
46

45
44
43
42
41
40
39
38
37
36
35
1
OSC01B
RY_FAN2H 1
IC01E
R07E C01E
CST-8.00MTW FAN2

P46
P45
VAREF

P52
P51
P50
P47

P44
P43
P42
P41
P40
P60
TLP421

VASS

P54
P53
10K 102 10K * 3
R01B C01N ZD01N R04N R05N
R02E (1/10W)
R01N
36V,1W
RY_FAN2L 2
1M 150uF/ 50.5K/1W C02N 11K/3W 11K/3W
100K/3W 102,100V
100V
ZD02N D02N
2 S 1 4 1N4007
R05E 51 P61 36V,1W
R04J
R05J
R06J

D02E
1K
1N4148 2 3
52 P62
IC02E 53 P63
R08E C02E (YELLOW)
TLP421 R02Q,4.7K
10K 102 54 P64 5V
3 R03E R01Q
55 P65 P37 34 1K 1
100K/3W CN_4,S
3 3.6V IC01Q
56 P66 P30 33 KIA7036P C03Q
T 1 4 104
R06E P67 R03Q 2
D03E 57 P35 32 C02Q RY_4WAY1 1
1N4148 2 3
1K
10 100
C01Q
CN_3PHASE 5V 58 VDD P34 31 102 4WAY1
50V
IC03E 59
35204-0394 R09E C03E P70 P33 30
TLP421 10K
MOLEX 102 R01F 60
1K
P71 P32 29
RY_4WAY2 2
P31 28 5V
5V 4WAY2
C01F R02F C02F P30 27
1UF 10K 102 TMP87CM41F VSS 26
TEST S/W1
X
1 R04L
(TOSHIBA) OUT
X
25 R01P
1K
RY_SV1 3
IN 24 C01P
SV1
4.7K 103 R03P R04P
2012 R03L RESET 23 R02P 1K 10K
2
2012 1K 22 56K
P22
3 4
P21 21 RY_SV2
61 P72 LED01T
C02L TEST 20 SV2
(1) AUUH488C/AUUH728C/AUUH1008C

C02P
CN_HON 103 62 P73 103
P20 19 5V
63 P74
5V
64 P75
1 M
2
1 P76
3 S 2 P77
1 2 3 4
M/S SW4 3 P00 R02L GND IN OUT 5V
P01 4.7K CN_TEST
4 CN_COMP

5V

5V
C01U
2012
103
2012
5 P02
DC 5V RY_COMP1 1
R01H G R01U R02U
COMP1
Vcc
1 8 4.7K 4.7K
12.1K A2 WP
2012 2012
7 R01L
1% 2

P03
P04
P05

P07
P10

P12

P14

P16
P17
P06

P11

P13

P15
R02H,1K A1 SCL 1K 2012
DC 5V 3 6
RY_COMP2 2
A0 SDA
4 5 COMP2

10
11

13

15

17
18
12

14

16
6
7
8
9
OR1H EEPROM C01L
M24C01-BN6
103
XXX
R01G R02G R03G R04G R05G R06G
RY_COMP3 3
12.1K 6.2K 6.2K 18K 18K 18K PIPE LENGTH
1% 1% 1% 1% 1% 1% 104 C01K COMP3
IC01K LONG
1
5V (KID65004AP) 2
SHORT 3
8 9
CN_TH1 DC 12V PIPE SW RY_COMP4 4
R09G,1K 6 11 COMP4
1 RY-FAN2L
OUTAIR R01C
2 5 12
4.7K RY-FAN2H
2012
3
PIPE1
R10G,1K 4 13 C06M
4 RY-FAN1L DC310V
681 C03N

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12V C04N
3 14 IC01M D03M 100nF NF01N
CN_TH2
R11G,1K RY-FAN1H 5V 22mH/3A 100nF
KIA78L05BP NF01M 1N4007 275V

92 Synchro Air Conditioner


S/Trans 275V
1 2 O I 6,7 1
15 7805
2 1
PIPE2 RY-SV2
2 2012 1K 85uH D01M NTC01M FUSE
1 16 G ST02D-170
3 RY-SV1 C01M R01M SB360 (UF4005) 300D-9 250V/T3.15A
R12G,1K C03M C05M (UF5402) 1
R02C R06N
DISC1 220uF/50V 39 NF ZNR01N LIVE
4 C01C 104 470uF/35V 3 1M,1/2W
103 104 C02K 4,5 INR14D561K 2
CN_TH3 C02M C04M INR14D471K
R13G,1K 103 IC02M(TLP521) D D02M C09M 4 3 3
1 460uF/35V
8 9 EN 5 33uF/ NEUTRAL
DISC2
1
4 450V
2 TNY
2 R02M 266P IC03M CN-POWER
3 7 10 RY-4WAY2
BP
1 2 TNY266P
R14G,1K 3 150
DISC3
4
6 11 S
RY-4WAY1 C08M
3,7,8
JIG SW ZD01M
104
5 11V

B
A
12
RY-COMP4
C07M
4 13 RY-COMP3 1
0.01UF/400V 1
AC_N AC_L
3 14 RY-COMP2
CN_NETWORK
Schematic Diagram

2 15
RY-COMP1
1 16
2. Outdoor Unit

C01G~C06G C09G~C14G
1UF 104
50V 25V
IC02K
Schematic Diagram

Wiring Diagram
1. Cassette Type Indoor Unit 2. Duct Type Indoor Unit - BH chassis

3. Duct Type Indoor Unit-BG chassis 4. Duct Type Indoor Unit - BR chassis

5. Convertible Type Indoor Unit-VE chassis 6. Convertible Type Indoor Unit-VB chassis

WIRING DIAGRAM STEP


MOTOR
CENTRAL CONTROL
CN-DOOR

CN-CC

S/W2 CN-UD1
S/W1
DC PCB ASSY AC PCB ASSY
4

A/CL UNIT
TO OUTDOOR UNIT

RD
3

GN/YL GN/YL
CN-ACDC

CN-ACDC

BL
1(L) 2(N)

HVB
BR
FUSE
CN-HVB

CN-TH1 CN-TH2 CN-FLOAT CN-DISP CN- CN-


MOTOR DPUMP

IN-PIPE.
THERMISTOR DISPLAY OPTION
ROOM OUT-PIPE. PCB ASSY
THERMISTOR THERMISTOR FLOAT S/W

3854A20419D

Service Manual 93
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Schematic Diagram
Outdoor Unit
1. AUUH488C 2. AUUH728C

3. AUUH1008C

94 Synchro Air Conditioner


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Schematic Diagram

Components Locations

(1) Cassette Type -TE/TF/TD Chassis (2) Duct Type - BH Chassis

58

58
B

Service Manual 95
Downloaded from www.Manualslib.com manuals search engine
Schematic Diagram

(3) Duct Type -BG/BR Chassis (4) Convertible Type-VB Chassis

58

96 Synchro Air Conditioner


Downloaded from www.Manualslib.com manuals search engine
Schematic Diagram
(5) Convertible Type-VE Chassis

AC part

TOP VIEW BOTTOM VIEW

DC part
TOP VIEW BOTTOM VIEW

Service Manual 97
Downloaded from www.Manualslib.com manuals search engine
Schematic Diagram

2. Outdoor Unit
(1) AUUH488C/AUUH728C/AUUH1008C
1) Component side

R02N
R03N

AC_L
D01N
ZD04S R05N
IC08S R26S D05S
C02N
R25S

C04N
IC07S R04N

C01N
R24S AC_N
ZD03S

IC06S

C03N
R23S

D03M
N
D04S
R01N
IC05S R21S
C09M
D03S

R06N
R22S
IC04S D02N

NTC01M
ZD02S

NF01N
ZNR01N

CN_COM
R19S

ZD01N
IC03S ZD02N
D02S
R20S
IC03M
IC02S D02M
ZD01S

FUSE 250V 3.15A/8A


R18S CN_PRESS
IC01S
R06D
R17S
D01D
IC02M

D01E
C07M
S/TRANS

R04D
R03D
D01S
R01E

IC01E

CN_POWER
D02E R02E D01M
ZD01M

IC01D
IC02E

R02D
R05D
R01M
C05M

NF01M
IC03E D03E R03E

R01D
J04
J03

RY_COMP60(1)
CN_TH3

C04M
TEST_SW2
JIG_SW
C06G

R14G
RY_COMP40(1)

J09
C05G

R13G
C04G
CN_TH2

R12G IC01M
J10 J08
RY_COMP2(60)
C03G

J22

CN_COMP
R11G
EEPROM
C02G

R10G
CN_TH1

R08D

R09G
RY_COMP2(40)
C01G

C01M
C01F

R01F
ASM : 6871A20583
PWB : 6870A90246A

R01L

J05
OR2H
R02H
CN_HON

J01

J02

RY_4WAY1

R06E

R05E
RY_4WAY2
ZONE SW1

IC01Q

R04E
J17

R02Q

CN_4,S
CNLEV1

C02A

RY_SV1
CN-CENTRAL

5V
0V
RY_SV2

TX
J18

Q01A C01Q
RX
OSC01B

J07
R01P

RY_FAN1H
CNLEV2

J21

R01A
J16

R02A
CN_FAN1

J19
LED01T

R03A
J15
J20

RY_FAN1L

R04A R01S
R05A
J11
C04A

R06A
TEST_SW1

R07A
2004.05.11

R02S
CNLEV3
CNLEV4

RY_FAN2H

R08A
J14
CN_FAN2

R09A
R10A R03S
J13
RY_FAN2L

J06 R04S
J12 CN_TEST

98 Synchro Air Conditioner


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Schematic Diagram

2) Solder side

2WS-S/M 3W/S SM
S40DZ

L_CA
N20R N30R
S80CI

S62R
S50D N10D

S21R S61R S52R N40R N50R


N20C
S70CI

S42R M/S-SW1
S30DZ
S60CI

N40C
N10C
S11R

N30C
S32R

N_CA

N10FN
S40D

N60R
M30D
S51R
N10R
S50CI

S12R
S20DZ

N10RNZ

N10DZ
S30D
S40CI

S22R
S01R N20D
M90C

M10CTN
S41R
S30CI

S91R N20DZ
MOC_NC

M80C
S10DZ

S02R S20D
S20CI

M30CI

S90R

ESUF
S31R SSERP_NC
M20D
S10CI

S81R

S71R

SNART/S
D60R
M20CI

S10D
M70C

D30R
D20R
D10D
E10D
E10CI

REWOP_NC
E10R

M10D
ESAHP3_NC
E20CI

E20D M20R M10DZ

D10CI
M60C

D50R
D40R
E20R M10R
M50C
E30CI

E30D M10FN
D10R
E30R
40J
30J

D70R M40C
3HT_NC

M/S SW4
G41C
2WS_TSET

)1(06PMOC_YR
G60C

WS_GIJ

G41R
G60R G31C M30C
L30R
G50C

G31R L40R L20R M10CI


90J
G50R G21C
L20C
G21R
G40C

C20R C01C )1(04PMOC_YR


2HT_NC

G40R G11C 01J


G11R C10R
G30C

M20C
D80R

80J
G30R G01C U10C
22J

G90C

PMOC_NC
K20C
G01R U20R
G20C

G20R T10FN
MORPEE

U10R M10C )06(2PMOC_YR

G90R
1HT_NC

T10C
K20CI

G10R
G10C

F10R
F10C

F20R F20C
1
46

K10C
)04(2PMOC_YR
F1
M

L10R
O
5

4M
06

50J

H30R
IM P

E60R
P701
H2RO

H20R

8
NOH_NC

55
10J

20J

E90R J40R J30R


M 51

K10CI
T

E30C J50R J20R


E50R J60R J10R 1YAW4_YR
Q20R

D10C R10C
E80R E20C
C30Q L10C
E40R
05
1WS ENOZ

2YAW4_YR
Q10CI

E70R
54

Q30R
2

E10C
1VELNC

S,4_NC
04

52

A20C B10R
1VS_YR
R20C
53

5V
03
71J

LARTNEC-NC

Q10R
A10C 0V R10R
B10CSO

P20C

TX Q20C
R30R
RX 2VS_YR
81J

R20R Q10C
P10R
A30CI

70J

A10Q
P10C
2VELNC

12J
A10CI

A10R H1NAF_YR
61J

A20R
S50R
1NAF_NC

A30R
91J
T10DEL

S10R
51J

02J

A40R S10C
11J
A50R L1NAF_YR
A40C S30C S20C
A60C A60R S20R P30R
A50C A70R S60R P40R
41J
4VELNC

3VELNC

A30C
A80R
S40C S50C
A90R S30R H2NAF_YR
2NAF_NC

1WS_TSET
S70R
A01R
31J P20R
A10RA
A20CI

S60C S80R
A40CI

S40R
S70C
21J TSET_NC L2NAF_YR
60J
S80C

Service Manual 99
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Piping Diagrams

Piping Diagrams
1. AUUH488C
"Synchro" Duo - AUUH488C
INDOOR UNIT OUTDOOR UNIT

Reversing
Valve
Heat Heat
Exchanger Exchanger

Thermistor

High
pressure
Low s/w
pressure
s/w
Fan option
Check Check
Gas Piping
Valve Valve
ØB Thermistor
Thermistor

Accumulator
Liquid Piping
Fan
ØA

Branch kit
(Accessory)
Thermistor
INDOOR UNIT

Constant Constant
Heat Compressor 1 Compressor 2
L.E.V.
Exchanger
Service Valve
Gas(Ø 19.05mm)

Service Valve
Liquid(Ø 9.52mm)

Fan Branch kit


Gas Piping (Accessory)
ØB Indoor Unit A B
Thermistor Refrigerant Flow
(Btu/h) (mm) (mm)
Cooling
Liquid Piping 18k, 24k 6.35 12.7 Heating
ØA
30k 6.35 15.88
Note :
1.The pipes between the indoor units and the branch kits must have
same dimensions as indoor unit connections.

"Synchro" Trio - AUUH488C


OUTDOOR UNIT
INDOOR UNIT
Reversing
Heat Valve
Exchanger
Heat
Exchanger

Thermistor

High
pressure
Low s/w
Fan Gas Piping
pressure
ØB s/w
Thermistor option
Check Check
Liquid Piping Valve Valve
ØA Thermistor
INDOOR UNIT Branch kit
(Accessory) Accumulator
Fan
Heat
Exchanger

Thermistor

Constant Constant
Compressor 1 Compressor 2
Gas L.E.V.
Fan Piping
ØB Service Valve
Thermistor Gas( Ø 19.05mm)

Liquid Piping
ØA
Service Valve
INDOOR UNIT
Liquid( Ø 9.52mm)
Heat
Exchanger Branch kit
(Accessory)
Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm)
Cooling
18k 6.35 12.7 Heating
Note :
1.The pipes between the indoor units and the branch kits must have
Fan Gas Piping same dimensions as indoor unit connections.
ØB
Thermistor

Liquid Piping
ØA

100 Synchro Air Conditioner


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Piping Diagrams

"Synchro" Quartet - AUUH488C


INDOOR UNIT
Heat
OUTDOOR UNIT
Exchanger
Reversing
Valve
Heat
Exchanger
Gas
Piping
ØB
Fan
Thermistor
Thermist
or Liquid High
Piping Low pressure
INDOOR UNIT pressure s/w
ØA s/w
Heat option
Exchanger
Check Check
Valve Valve
Thermistor

Branch kit Accumulator


Gas (Accessory) Fan
Piping
Fan ØB
Thermist
or Liquid Thermistor
Piping
INDOOR UNIT ØA
Heat Constant Constant
Exchanger
Compressor 1 Compressor 2
L.E.V.

Service Valve
Gas( Ø 19.05mm)
Gas
Piping
Fan ØB Service Valve
Thermist Liquid( Ø 9.52mm)
or Liquid
Piping Branch kit
INDOOR UNIT ØA
(Accessory)
Heat
Exchanger Refrigerant Flow
Indoor Unit A B
(Btu/h) (mm) (mm) Cooling
Heating
12k 6.35 9.52
Note :
Gas Piping
1.The pipes between the indoor units and the branch kits must have
ØB same dimensions as indoor unit connections.
Fan
Thermist
or
Liquid Piping
ØA

Service Manual 101


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Piping Diagrams
2. AUUH728C
"Synchro" Duo - AUUH728C
INDOOR UNIT OUTDOOR UNIT

Reversing
Valve
Heat Heat
Exchanger Exchanger

Thermistor

High
Pressure
Low S/W
Pressure
Fan S/W
Check Check Check
Gas Piping
Valve Valve Valve
ØB Thermistor
Thermistor

Accumulator
Liquid Piping
Fan
ØA

Branch kit
(Accessory)
Thermistor
INDOOR UNIT

Constant Constant Constant


Heat Compressor 1 Compressor 2 Compressor 3
Exchanger L.E.V.
Service Valve
Gas(Ø 25.4mm)

Service Valve
Liquid(Ø 9.52mm)

Fan Branch kit


Gas Piping (Accessory)
ØB
Thermistor Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm) Cooling
Liquid Piping Heating
ØA 30k, 36k 6.35 15.88
Note :
1.The pipes between the indoor units and the branch kits must have
same dimensions as indoor unit connections.

"Synchro" Trio - AUUH728C


OUTDOOR UNIT
INDOOR UNIT
Reversing
Heat Valve
Exchanger
Heat
Exchanger

Thermistor

High
Pressure
Low S/W
Fan Gas Piping
Pressure
ØB
S/W
Thermistor Check Check Check
Liquid Piping Valve Valve Valve
ØA Thermistor
INDOOR UNIT Branch kit
(Accessory) Accumulator
Fan
Heat
Exchanger

Thermistor

Constant Constant Constant


Compressor 1 Compressor 2 Compressor 3
Gas L.E.V.
Fan Piping
ØB Service Valve
Thermistor Gas(Ø 25.4mm)

Liquid Piping
ØA
Service Valve
INDOOR UNIT
Liquid(Ø 9.52mm)
Heat
Exchanger Branch kit
(Accessory)
Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm)
Cooling
18k 6.35 12.7 Heating
24 k, 30k, 36k 6.35 15.88
Note :
Fan Gas Piping 1.The pipes between the indoor units and the branch kits must have
ØB
same dimensions as indoor unit connections.
Thermistor

Liquid Piping
ØA

102 Synchro Air Conditioner


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Piping Diagrams

"Synchro" Quartet - AUUH728C


INDOOR UNIT
Heat
OUTDOOR UNIT
Exchanger
Reversing
Valve
Heat
Exchanger
Gas
Piping
ØB
Fan
Thermistor
Thermist
or Liquid High
Piping Pressure
INDOOR UNIT ØA Low S/W
Pressure
Heat S/W
Exchanger
Check Check Check
Valve Valve Valve
Thermistor

Branch kit Accumulator


Gas (Accessory) Fan
Piping
Fan ØB
Thermist
or Liquid Thermistor
Piping
INDOOR UNIT ØA
Heat Constant Constant Constant
Exchanger Compressor 1 Compressor 2 Compressor 3
L.E.V.
Service Valve
Gas(Ø 25.4mm)
Gas
Piping
ØB Service Valve
Fan
Thermist Liquid(Ø 9.52mm)
or Liquid
Piping Branch kit
INDOOR UNIT ØA
(Accessory)
Heat
Exchanger Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm) Cooling
Heating
18k 6.35 12.7
Note :
1.The pipes between the indoor units and the branch kits must have
Gas Piping
same dimensions as indoor unit connections.
Fan ØB
Thermist
or
Liquid Piping
ØA

3. AUUH1008C
"Synchro" Duo - AUUH1008C
INDOOR UNIT OUTDOOR UNIT

Reversing
Valve
Heat Heat
Exchanger Exchanger

Thermistor

High
Pressure
Low S/W
Pressure
Fan S/W
Check Check
Gas Piping
Valve Valve
ØB Thermistor
Thermistor

Accumulator
Liquid Piping
Fan
ØA

Branch kit
(Accessory)
Thermistor
INDOOR UNIT

Constant Constant
Heat Compressor 1 Compressor 2
L.E.V.
Exchanger
Service Valve
Gas(Ø 25.4mm)

Service Valve
Liquid(Ø 12.7mm)

Fan Branch kit


Gas Piping (Accessory)
ØB Indoor Unit A B
Thermistor Refrigerant Flow
(Btu/h) (mm) (mm)
Cooling
Liquid Piping 36k 6.35 15.88 Heating
ØA
48 k, 60k 9.52 19.05
Note :
1.The pipes between the indoor units and the branch kits must have
same dimensions as indoor unit connections.

Service Manual 103


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Piping Diagrams

"Synchro" Trio - AUUH1008C OUTDOOR UNIT


INDOOR UNIT
Reversing
Heat Valve
Exchanger
Heat
Exchanger

Thermistor

High
Pressure
Low S/W
Fan Gas Piping
Pressure
ØB
S/W
Thermistor Check Check
Liquid Piping Valve Valve
ØA Thermistor
INDOOR UNIT Branch kit
(Accessory) Accumulator
Fan
Heat
Exchanger

Thermistor

Constant Constant
Compressor 1 Compressor 2
Gas L.E.V.
Fan Piping
ØB Service Valve
Thermistor Gas( Ø 25.4mm)

Liquid Piping
ØA
Service Valve
INDOOR UNIT
Liquid( Ø 12.7mm)
Heat
Exchanger Branch kit
(Accessory)
Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm)
Cooling
24 k, 30k, 36k 6.35 15.88 Heating
Note :
1.The pipes between the indoor units and the branch kits must have
Fan Gas Piping same dimensions as indoor unit connections.
ØB
Thermistor

Liquid Piping
ØA

"Synchro" Quartet - AUUH1008C


INDOOR UNIT
Heat
OUTDOOR UNIT
Exchanger
Reversing
Valve
Heat
Exchanger
Gas
Piping
ØB
Fan
Thermistor
Thermist
or Liquid High
Piping Pressure
INDOOR UNIT ØA Low S/W
Pressure
Heat S/W
Exchanger
Check Check
Valve Valve
Thermistor

Branch kit Accumulator


Gas (Accessory) Fan
Piping
Fan ØB
Thermist
or Liquid Thermistor
Piping
INDOOR UNIT ØA
Heat Constant Constant
Exchanger
Compressor 1 Compressor 2
L.E.V.

Service Valve
Gas( Ø 25.4mm)
Gas
Piping
Fan ØB Service Valve
Thermist Liquid( Ø 12.7mm)
or Liquid
Piping Branch kit
INDOOR UNIT ØA
(Accessory)
Heat
Exchanger Indoor Unit A B Refrigerant Flow
(Btu/h) (mm) (mm) Cooling
Heating
24 k 6.35 15.88
Note :
Gas Piping
1.The pipes between the indoor units and the branch kits must have
ØB same dimensions as indoor unit connections.
Fan
Thermist
or
Liquid Piping
ØA

104 Synchro Air Conditioner


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Troubleshooting Guide

Troubleshooting Guide
Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current.

Temp. difference : approx. 0°C All amount of refrigerant leaked out.


Current : less than 80% of Check refrigeration cycle.
rated current

Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor

Operating Current
Temp. difference : less than 8°C
Excessive amount of refrigerant
Current : near the rated
current

Temp. difference : over 8°C Normal

Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.

2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature


(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)

High Defective compressor Current is low.

Higher
Normal Excessive amount of High pressure does not quickly
refrigerant rise at the beginning of operation.

Insufficient amount of Current is low.


Lower Higher refrigerant(Leakage)
Clogging

Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2

2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

Service Manual 105


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Troubleshooting Guide

Electronic Parts Troubleshooting Guide

Trouble 1 The Product doesn’t operate at all.

Turn off the main power and wait until LED on outdoor PCB is off

Turn on the main power again.

Does the Operating LED of indoor unit blink Refer to the self-diagnosis function.
When Operation's ON?

Is the Connection between CN-POWER of indoor


unit and terminal block? Check the connecting state of connector

Is the Connection of cable between indoor and Check the diagram wiring on the control panel
Outdoor unit right?

Is the voltage of CN-POWER in outdoor Check the main power.


PCB ASS'Y about AC220/240V?

Check the Fuse of outdoor PCB Ass'y.


Check the connecting state of wires

Check the Auto Addressing Work Confirm Auto Addresssing work method

Replace the PCB Ass'y

* The product's operation starts at three minutes after main power turning on

106 Synchro Air Conditioner


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Troubleshooting Guide

Trouble 2 Product doesn't operate with the remote controller.

Turn on main power.

While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 3 minutes after stopped.

When the compressor stopped Indoor Fan is driven by a low speed.


At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force.)

Caused by the remote controller. Caused by other parts except


the remote controller

When the mark ( ) is displayed in LCD Check the contact of CN-DISP 1 connector
screen, replace battery.

When the detect switch (double key) inside the Check DISP PWB Ass'y
remote controller door is fault, it is impossible to -Voltage between CN1 ➀ - ➆ : DC +5V
operate temperature regulating(▲ / ▼) and wind
speed selecting.

Check the Display PWB Ass'y • Check receiver ass'y

Service Manual 107


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Troubleshooting Guide

Trouble 3 When cooling does not operate

Turn on Main Power

Operate "Cooling Mode( )" by setting the desired temperature of the


remote controller is less than one of the indoor temperature by 1°C at least.

When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.

Check the sensor for indoor temperature is attached as close as to be


effected by the temperature of Heat Exchanger(EVA).

When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.

• Check the indoor temperature sensor is disconnected or not(About 10kΩ / at 25°C).

Check Relay(RY - COMP) for driving compressor.

• When the power(About AC220V/240V) is applied to the connecting wire


terminal support transferred to compressor, PWB Ass'y is normal.
• Check the circuit related to the relay.
Check point COMP ON COMP OFF

Between two pin of DC Below DC 1V


part in relay for COMP About DC12V
(app)

108 Synchro Air Conditioner


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Troubleshooting Guide

Trouble 4 When Heating does not operate

Turn ON Main Power

Operate “Heating Mode( )” by setting the desired temperature of the


remote control is higher than one of the indoor temperature by 2°C at
least.

In heating Mode, the indoor fan operates in case the pipe temperature
is higher than 28°C.

Check the connector of intake and pipe sensor(thermistors)

• Check the indoor room temperature is disconnected or not (about


10KΩ/at 25°C).
• Check the indoor pipe temperature is disconnected or not (about
5KΩ/at 25°C).

Check the DC voltage on the PWB ASS’Y

• The details of check are as followings


• Comp Relay. • 4-Way Relay

Check point Comp ON Comp OFF Check point 4-Way ON 4-Way OFF

Between two pin Between two pin


About DC
of DC part in relay Below DC 1V of DC part in relay Below DC 1V About DC 12V
12V
for COMP. for 4-way.

Check Outdoor Unit

Service Manual 109


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Troubleshooting Guide

Trouble 5 When indoor Fan does not operate

Turn off Main power

Check the connection of CN-FAN or CN-MOTOR

Check the Fan Motor

Check the Fuse(AC250V/T2A)

Check the related circuit of indoor Fan Motor.

• The pin of Micom, and the part for driving SSR


• Check the pattern
• Check the SSR
- SSR Open: Indoor Fan Motor never operate
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.

Turn ON Main Power

Check the SSR high speed operation by remote control.


(The Indoor Fan Motor is connected)

The voltage of PIN NO 1(blue) and 3(yellow) of CN-FAN or CN-MOTOR.

About AC 160V over About AC 50V over

SSR is not damaged SSR Check

110 Synchro Air Conditioner


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Troubleshooting Guide

Trouble 6 When Vertical Louver does not operate

• Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
• If the regular torque is detected when rotating the Vertical Louver with
hands Normal

• Check the connecting condition of CN-U/D Connector


• Check the soldering condition(on PWB) of CN-U/D Connector

Check the operating circuit of the Vertical Louver

• Confirm that there is DC +12V between pin (RED) of CN-U/D and


GND.

If there are no problems after above checks

• Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver

Service Manual 111


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Troubleshooting Guide

Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Error
MPS MPS LED 1 LED 2 Indoor
Error code Description
Variable Inverter (Red) (Green) Status
00 No Error ON
01 Indoor Room Thermistor Error 1 time OFF
02 Indoor In-Piping Error 2 times OFF
03 Remote controller Error 3 times OFF
04 Drain Pump Error 4 times OFF
05 Communication Error between In and Out 5 times OFF
06 Indoor Out-Piping Error 6 times OFF

Outdoor Error
MPS MPS LED 1 LED 2 Indoor
Error Code Description
Variable Inverter (Red) (Green) Status
21 DC Peak(IPM Fault) 2 times 1 time ON
22 CT2(Max CT) 2 times 2 times OFF
23 DC Link Low Volt 2 times 3 times OFF
24 High/Low Pressure/Heatsink Switch 2 times 4 times OFF
25 Low Voltage / Over Voltage 2 times 5 times OFF
26 DC COMP Position Error 2 times 6 times OFF
27 PSC Fault Error 2 times 7 times OFF
28 DC Link High Volt 2 times 8 times OFF
32 D-Pipe High(INV) 3 times 2 times OFF
33 D-Pipe High(Normal) 3 times 3 times OFF
40 CT Sensor(open/short) 4 times OFF
41 INV. D-Pipe Thermistor Error(Open/Short) 4 times 1 times OFF
44 Outdoor Air Thermistor Error(Open/Short) 4 times 4 times OFF
45 Cond Pipe Thermistor Error(Open/Short) 4 times 5 times OFF
46 Suction Pipe Thermistor Error(Open/Short) 4 times 6 times OFF
47 Const. D-Pipe Thermistor Error(Open/Short) 4 times 7 times OFF
51 Capcity Error(High/Low) 5 times 1 times OFF
53 Signal Error(Indoor_Outdoor) 5 times 3 times OFF
54 Phase Error 5 times 4 times OFF
60 EEPROM Check Sum Error 6 times OFF
61 Cond Pipe High 6 times 1 times OFF
62 Heatsink High 6 times 2 times OFF
63 Cond Pipe Low 6 times 3 times OFF
65 Heatsink Thermistor Error(Open/Short) 6 times 5 times OFF

112 Synchro Air Conditioner


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Troubleshooting Guide

Troubleshooting CH01, CH02, CH06


Display
Title Cause of error Check point & Normal condition
code
• Open / Short
Indoor air sensor • Soldered poorly Normal resistor : 10KΩ/ at 25°C (Unplugged)
01
• Internal circuit error Normal voltage : 2.5Vdc / at 25°C (plugged)

• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
02 Indoor inlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error

• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
06 Indoor outlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error

10kΩ 2.5Vdc

Ω V

Check the resistance Check the voltage

Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. → Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB.

Service Manual 113


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Troubleshooting Guide

Troubleshooting CH03
Display
Title Cause of error Check point & Normal condition
code
• Connection of wire
Communication • Open / Short • Main PCB Volt. DC12V
03
Wired R/C • Wrong connection • Noise interference

Wired R/C Indoor Unit

12V S GND 12V S GND

12Vdc 12Vdc

V V

Check the Volt. Check the Volt.

Check Point
1. Check the wire connection. (Open / Short) → Repair the connection
2. Check the soldering state of connector. (Soldered poorly) → Repair or Change the PCB.
3. Check the volt. Of main PCB power source. (DC 12V, DC 5V) → Repair or Change the main PCB.
4. Check the installation of wired remote controller. (Noise interference) → Adjust the state of installation

114 Synchro Air Conditioner


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Troubleshooting Guide

Troubleshooting CH04

Display
Title Cause of error Check point & Normal condition
code
• The connection of wire(Drain pump/ Float switch)
Drain pump • Float switch Open. • Drain pump power input. (220V)
04
/ Float switch (Normal : short) • Drain tube installation.
• Indoor unit installation. (Inclination)

CN Float

0Ω

Check the resistance

Check Point
1. Check the wire connection. (Open, Soldered poorly) → Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) → Check the float switch.
3. Check the level of water
4. Check the volt. Of Drain pump power supply. (AC 230V) → Repair or Change the main PCB.

Service Manual 115


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Troubleshooting Guide

Troubleshooting CH05, CH53

Display
Title Cause of error Check point & Normal condition
code
• Power input AC 220V. (Outdoor, Indoor)
• The connector for transmission is disconnected.
05
• The connecting wires are misconnected.
/ Communication
• Communication poorly • The GND1,2 is not connected at main GND.
53 (Indoor → Outdoor)
• The communication line is shorted at GND.
• Transmission circuit of outdoor PCB is abnormal.
• Transmission circuit of indoor PCB is abnormal.

Check Point
1. Check the input power AC230V. (Outdoor, Indoor unit)
2. Check the communication wires are correctly connected.
→ Adjust the connection of wire
→ Confirm the wire of “Live”, “Neutral”
3. Check the resistance between communication line and GND. (Normal : Over 2MΩ)
4. Check the connector for communication is correctly
connected.
5. Check the connection of GND1, GND2, and main GND.
6. If one indoor unit is operated normally, outdoor PCB is no problem.
→ Check the another indoor unit.
* CH05 is displayed at indoor unit, CH53 is displayed at outdoor unit.

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Troubleshooting Guide

Troubleshooting CH21
Display
Title Cause of error Check point & Normal condition
code
• An instant over current in the U,V,W phase
- Comp lock
• Instant over current - The abnormal connection of U,V,W
21 DC Peak • Over Rated current • Over load condition
• Poor insulation of IPM - Overcharging of refrigerant
- Pipe length.
• Poor insulation of compressor

Comp
U Resistance(Ω) at 20°C
Inverter Constant
Ω Terminal
comp. comp.
V W U-V 0.64 0.8
V-W 0.64 0.8
W-U 0.64 0.8

Copper
Comp pipe Resistance(Ω) at 20°C
Inverter Constant
Terminal
Ω comp. comp.
U-GND 2MΩ 2MΩ
V-GND 2MΩ 2MΩ
W-GND 2MΩ 2MΩ

Check Point
1. Check the wire connection. (U,V,W)
2. Check the load condition. (Refrigerant, Pipe length, …) → Adjust the load condition
3. Check the electricity leakage of the compressor. → Normal : Over 2MΩ.
4. Check the resistance of compressor. → Normal : 0.65Ω(INV), 0.8Ω(Cons.) → No difference at each terminal.
5. Check the insulation from water at IPM part. → Check the trace of water.
6. Check the IPM circuit.

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Troubleshooting Guide

Troubleshooting CH22
Display
Title Cause of error Check point & Normal condition
code
Malfunction of compressor
21 Max. C/T Blocking of pipe
Over current (14A ) Low voltage input
Refrigerant, pipe length, blocked, …

Malfunction of current detection circuit.


C/T (Open / Short)
22 Initial current error
Internal circuit The voltage of “C01N” Is 4.0Vdc(25A) .

Check Point - +
1. Check the power source. + -
2. Check the fan operation is right.
+ -
3. Check the current.
4. Check the install condition.
5. Check the internal circuit. (C/T, Diode, Resistor)

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Troubleshooting Guide

Troubleshooting CH24, CH25

Display
Title Cause of error Check point & Normal condition
code

24 • Low / High press • Check the connection of “CN_Press”.


Press S/W Open
S/W open. • Check the components.

• Abnormal Input voltage • Check the power source.


25 Input voltage
(140Vac , 300Vac . • Check the components.

Check Point
• CH 24 • CH 25
1. Check the connection of “CN_PRESS” 1. Check the power source.
2. Check the install condition for over load. 2. Check the components
3. Check the SVC V/V open. (Trans1, B/Diode, Diode, Resistance)

4. Check the leakage of refrigerant.

Service Manual 119


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Troubleshooting Guide

Troubleshooting CH26, CH27


Display
Title Cause of error Check point & Normal condition
code

• Check the connection of comp wire “U,V,W”


DC Compressor • Compressor
26 • Malfunction of compressor
Position position detect error • Check the component of “IPM”, detection parts.

• Check the component of “IGBT” .


27 PSC Fault • Over current at “IGBT”
• Check the components.

B
E

Check Point
• CH 26 • CH 27
1. Check the connection of “U,V,W” 1. Check the component of “IGBT”
2. Check the insulation of IPM part. 2. Check the components
3. Check the compressor. (same with CH21) (IGBT, R04S, NF1, BD02S)

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Troubleshooting Guide

Troubleshooting CH32, CH33

Display
Title Cause of error Check point & Normal condition
code

D-pipe (Inverter) • Check the discharge pipe sensor for INV.


32 temp. high • Discharge sensor • Check the install condition for over load.
(105°C ) (Inverter) temp. high • Check the leakage of refrigerant.
• Check the SVC V/V open.

• Check the discharge pipe sensor for Cons.


D-pipe (Constant)
• Discharge sensor • Check the install condition for over load.
33 temp. high
(Cons.) temp. high • Check the leakage of refrigerant.
(105°C )
• Check the SVC V/V open.

P OFF COMP OFF


115°C
N/Hz down LEV OPEN
100°C
LEV OPEN
N/Hz down 95°C
NORMAL
RMAL

AUUW6060 AUUH488C/AUUH728C/AUUH1008C

Check Point
• CH 32 • CH 33
1. Check the install condition for over load. 1. Check the install condition for over load.
2. Check the SVC V/V open. 2. Check the SVC V/V open.
3. Check the leakage of refrigerant. 3. Check the leakage of refrigerant.
4. Check the constant compressor. (same with CH21)

Service Manual 121


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Troubleshooting Guide

Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65


Display
Title Cause of error Check point & Normal condition
code
• Open / Short
41 • Normal resistor : 200KΩ / at 25°C (Unplugged)
D-pipe sensor (Inverter) • Soldered poorly
• Normal voltage : 4.5Vdc / at 25°C (plugged)
• Internal circuit error

• Open / Short
44 • Soldered poorly • Normal resistor : 10KΩ / at 25°C (Unplugged)
Air sensor
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)

• Open / Short
45 Condenser Pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)

• Open / Short
Suction Pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
46
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)

• Open / Short
D-pipe sensor (Constant) • Soldered poorly • Normal resistor : 200KΩ / at 25°C (Unplugged)
47
• Internal circuit error • Normal voltage : 4.5Vdc / at 25°C (plugged)

• Open / Short
Heat sink sensor • Soldered poorly • Normal resistor : 10KΩ / at 25°C (Unplugged)
65
• Internal circuit error • Normal voltage : 2.5Vdc / at 25°C (plugged)

Check Point
1. Estimate the resistance of each sensor.(Unplugged)
2. Estimate the voltage of each sensor.(Plugged)
3. If the resistance of the sensor is 0 kΩ or ∞, then sensor is abnormal.
Ω If the voltage of the sensor is 0 V or 5Vdc, then sensor is abnormal.

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Troubleshooting Guide

Troubleshooting CH51, CH60


Display
Title Cause of error Check point & Normal condition
code
• Over Capacity
• Check the indoor unit capacity.
51 Capacity Error Combination
• Undder Capacity
• Check the combination table.
Combination

EEPROM • Check the PCB ASM P/No.


60 • Check sum error
Check sum • Check the poor soldering.

Model Min. Capacity Gross Capacity Max.Capacity


AUUH488C 25k 48k 58k
AUUH728C 37k 72k 85k
AUUH1008C 50k 100k 120k

Check Point
• CH 51 • CH 60
1. Check the indoor unit capacity. 1. Check the insertion condition of EEPROM.
2. Check the poor soldering

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Troubleshooting Guide

Troubleshooting CH54
Display
Title Cause of error Check point & Normal condition
code

54 • Check the Main power


Phase error • Phase change • Check the CN_PHASE connector

U V W

Phase_A
5.3 msec
Phase_B

Phase_C
1 1 1 0 0 0
0 0 1 1 1 0
1 0 0 0 1 1

Check Point
1. Check the Main power.
2. Check the connecting state of connector CN_3PHASE on the outdoor pcb ass'y.

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Troubleshooting Guide

Troubleshooting CH61, CH62

Display
Title Cause of error Check point & Normal condition
code

Condenser • Condenser pipe sensor


61 • Check the load condition.
pipe sensor detected high • Check the sensor of Condenser pipe sensor.
temp. high temp.(65°C)

• Heat sink sensor


Heat sink sensor • Check the fan is locked.
62 detected high
temp. high • Check the sensor of heat sink.
temp.(85°C)

Heat Sink temp.

Toff °C

T2 °C
T1 °C

COMP Frequency
Normal Normal OFF Normal
(Hz)

Check Point
• CH 61 • CH 62
1. Check the install condition for over load. 1. Check the fan is locked.
(Refrigerant, Pipe length, Blocked, …) 2. Check the Outdoor temp. is very high.

Service Manual 125


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(3-way) Valve

(3-way) Valve
3-way Valve (Liguid Side) 3-way Valve (Gas Side)

Valve cap
Valve cap
Open position
Open position Closed position
Closed position
Pin
Pin

To piping
To piping connection Service Service
connection Service Service port cap port
port cap port
To outdoor unit
To outdoor unit

Works Shaft position Service port Shaft position Service port

Shipping Closed Closed Closed Closed


(with valve cap) (with cap) (with valve cap) (with cap)

Air purging Open Open Closed Open


1. (Installation) (counter-clockwise) (push-pin or with (clockwise) (push-pin or with
vacuum pump) vacuum pump)

Operation Open Closed Open Closed


(with valve cap) (with cap) (with valve cap) (with cap)

Pumping down Closed Closed Open Open


2.
(Transfering) (clockwise) (with cap) (counter-clockwise) (connected
manifold gauge)

Evacuation Open Open Open Open


3. (Servicing) (connected (connected
manifold gauge) manifold gauge)

Gas charging Open Closed Open Open


4. (Servicing) (with cap) (with charging
cylinder)

Pressure check Open Open Open Open


5. (Servicing) (connected (connected
manifold gauge) manifold gauge)

Gas releasing Open Open Open Open


6. (Servicing) (connected (connected
manifold gauge) manifold gauge)

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(3-way) Valve
(1) Pumping down

Indoor unit Liquid side


Open Outdoor unit
3-Way
valve

Gas side

Closed
3-Way
valve

Lo
CLOSE CLOSE

Purge the air

• Procedure
For pumping down,firstly short the Low Pressure 6. Operate the air conditioner at the cooling cycle
s/w at the outside and then operate below proce- and stop it when the gauge indicates 1kg/cm g. 2

dure.(except AUUH488B) 7. Immediately set the gas side valve to the closed
1. Confirm that both the gas side and liquid side position.
valves are set to the open position. - Do this quickly so that the gauge ends up indi-
- Remove the valve stem caps and confirm that cating 1kg/ g.
the valve stems are in the raised position.
8. Disconnect the charge set, and mount the liquid
- Be sure to use a hexagonal wrench to operate side and gas side valve caps and the service
the valve stems. port nut.
2. Operate the unit for 10 to 15 minutes. - Use torque wrench to tighten the service port
nut to a torque of 1.8kg.m.(4.2kg.m/5.5kg.m)
3. Stop operation and wait for 3 minutes, then con-
nect the manifold gauge to the service port of - Be sure to check for gas leakage.
the gas side valve.
- Connect the hose of the gauge with the push
pin to the service port.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.

• Be sure to short pressure S/W. otherwise Low pressure S/W detect low pressure skete and stops the compressor.

Service Manual 127


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(3-way) Valve
(2) Evacuation
(All amount of refrigerant leaked)

Indoor unit Liquid side


Outdoor unit
2-Way
valve Open

Gas side

3-Way
valve Open

Vacuum pump
Lo
OPEN CLOSE

• Procedure
1. Confirm that both the liguid side valve and gas 6. Disconnect the charge hose from the vacuum
side valve are set to the opened position. pump.
- Vacuum pump oil.
2. Connect the vaccum pump to the center hose of
If the vacuum pump oil becomes dirty or deplet-
the manifold gauge.
ed,replenish as needed.
3. Connect the service port of the gas side valve to
7. Mount the valve caps and the service port caps.
the low side of the gauge.
4. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).
5. Close the Low handle of the gauge turn off the
vacuum pump, and confirm that the gauge nee-
dle does not move(approximately 5 minutes
after turning off the vacuum pump).

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(3-way) Valve
(3) Gas Charging
(After Evacuation)

Indoor unit Liquid side


Open Outdoor unit
2-Way
valve

Gas side

Open
3-Way
Check valve valve
Charging
cylinder

Lo
(1) OPEN CLOSE

• Procedure
1. Connect the gauge to the charging cylinder.
4. Immediately disconnect the charge hose from
- Connect the charge hose which you disconnect-
the gas side valve's service port.
ed from the vacuum pump to the valve at the
bottom of the cylinder.
This is different from previous procedures.
- If you are using a gas cylinder, also use a scale
Because you are charging with liquid refrigerant
and reverse the cylinder so that the system can
from the gas side, absolutely do not attempt to
be charged with liquid.
charge with larger amounts of liquid refrigerant
2. Purge the air from the charge hose. while operating the air conditioner.
- Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
- Stopping partway will allow the gas to be dis-
the air. (Be careful of the liquid refrigerant). The
charged.
procedure is the same if using a gas cylinder.
- If the system has been charged with liquid
3. Open the low handle on the gauge and charge refrigerant while operating the air conditioner
the system with liquid refrigerant. turn off the air conditioner before disconnecting
- If the system can not be charged with the speci- the hose.
fied amount of refrigerant, it can be charged
5. Mount the valve stem nuts and the service port
with a little at a time (approximately 150g each
nut.
time) while operating the air conditioner in the
- Use torque wrench to tighten the service port
cooling cycle; however, one time is not suffi-
nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
cient, wait approximately 1 minute and then
- Be sure to check for gas leakage.
repeat the procedure(pumping down-pin).

Service Manual 129


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Function

Function-Ceiling Cassette Type

The function of main control


■ Auto Swing Control
• This function is to swing the louver up and down automatically.

■ Soft-Dry Operation
• The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of
already being set to the best speed for Dry Operation by microcontroller control.

■ Cooling Mode Operation


• When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote con-
troller and the operation diagram is as following

Intake Air Temperature

Thermo. On
(SET TEMPERATURE +0.5°C)

Thermo. Off
(SET TEMPERATURE -0.5°C) More than More than
3 minutes 3 minutes

Selected Selected Selected


INDOOR FAN Low Low
Speed Speed Speed

■ Swirl Swing Control Vane 2


Vane 2, 4 is almost vane closed while vane1, 3 is opened.
Vane 1, 3 and vane 2,4 turn over minutely

Vane 1 Vane 3

Vane 4

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Function
■ Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.

Indoor unit
35°C
Heat-Exchanger
temperature
32°C
A
29°C

21°C
17°C

Intake Air Temperature


3min
B Low fan during 10sec
Setting Temperature
+3°C
(Thermo OFF)

Setting Temperature
(Thermo ON)
Minimum
1min 3min 1min

COMP ON OFF ON
Outdoor fan ON OFF ON

Lo Setting Setting Setting


Indoor fan Off Low Low fan Low fan Low Off Off Low fan
spped spped spped
4way valve ON

■ Hot-start Control
The indoor fan does no rotate until the evaporator piping temperature will be reached to 21°C.
The operation diagram is as following.

Pipe
temperature

32 °C
29 °C
23 °C
21 °C

17 °C
LO
LOW

Indoor fan SELECTED


OFF LOW FAN
LOW LOLOW
speed
COMP ON

Service Manual 131


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Function

Function-Ceiling Duct Type


The function of main control
■ Soft-Dry Operation
• The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of
already being set to the best speed for Dry Operation by microcontroller control.

■ Cooling Mode Operation


• When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote con-
troller and the operation diagram is as following.

Intake Air Temperature

SET TEMPERATURE +0.5°C


(Thermo. ON)

SET TEMPERATURE -0.5°C


(Thermo. OFF) More than More than
3 minutes 3 minutes

INDOOR FAN Selecting Low Selecting Low Selecting


fan speed fan speed fan speed

COMPRESSOR ON OFF ON OFF ON

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Function
■ Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.

Indoor unit
40°C
Heat-Exchanger
temperature
33°C
A
30°C

27°C
20°C

Intake Air Temperature


3min
B Low fan during 10sec
Setting Temperature
+3°C
(Thermo OFF)

Setting Temperature
(Thermo ON)
Minimum
1min 3min 1min

COMP ON OFF ON
Outdoor fan ON OFF ON
Lo Setting Setting Setting
Indoor fan Off Low Low fan Low fan Low Off Off Low fan
spped spped spped
4way valve ON

• Compressor-off interval : - A While the indoor Heat-Exchanger temperature is higher than 40°C, fan operates
at low speed, when it becomes lower than 40°C fan stops.
- B For eluminating latent heat-loss, fan operates at low speed for 10 seconds periodically.

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Function
■ Hot-Start Control
• The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 27°C.

• The operation diagram is as following.

Indoor unit
Heat-Exchanger
temperature
33°C
27°C

20°C
1min 1min

Compressor ON
Outdoor fan ON
Indoor fan Setting fan Setting fan
Off Low spped Off Low spped
4way Valve ON

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Function

Function-Ceiling & Floor


The function of main control
■ Soft-Dry Operation
• The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of
already being set to the best speed for Dry Operation by microcontroller control.

■ Cooling Mode Operation


• When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote con-
troller and the operation diagram is as following.

Intake Air Temperature

SET TEMPERATURE +0.5°C


(Thermo. ON)

SET TEMPERATURE -0.5°C


(Thermo. OFF) More than More than
3 minutes 3 minutes

INDOOR FAN Selecting Low Selecting Low Selecting


fan speed fan speed fan speed

COMPRESSOR ON OFF ON OFF ON

Service Manual 135


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Function
■ Heating Mode Operation
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.

Indoor unit
35°C
Heat-Exchanger
temperature
32°C
A
29°C

21°C
17°C

Intake Air Temperature


3min
B Low fan during 10sec
Setting Temperature
+3°C
(Thermo OFF)

Setting Temperature
(Thermo ON)
Minimum
1min 3min 1min

COMP ON OFF ON
Outdoor fan ON OFF ON

Lo Setting Setting Setting


Indoor fan Off Low Low fan Low fan Low Off Off Low fan
spped spped spped
4way valve ON

• Compressor-off interval : - A While the indoor Heat-Exchanger temperature is higher than 35°C, fan operates
at low speed, when it becomes lower than 35°C fan stops.
- B For eluminating latent heat-loss, fan operates at low speed for 10 seconds
periodically.

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Function
■ Hot-Start Control
• The indoor fan does not rotate until the indoor unit Hex-Exchanger temperature reaches 21°C.

• The operation diagram is as following.

Indoor unit
Heat-Exchanger
temperature
32°C
21°C

17°C
1min

Compressor ON
Outdoor fan ON
Indoor fan Setting fan Setting fan
Off Low spped Low spped
4way Valve ON

Service Manual 137


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Outdoor Units

Outdoor Units (AUUH-)


1. Basic control
1.1 Normal operation

Cooling mode Heating mode Stop state

Compressor Step Control Step Control Stop

Fan Phase control Phase control After 30sec, Off


Target Suction super heat and Target Suction super heat and
EEV After 60sec, Full Opne
Discharge Temp. Control Discharge Temp. Control

4 way valve Off On After 30sec, Off(Heating)

1.2 Compressor control


(1) Step Control : COMP Operation Step will be determined on the load according to the difference
between indoor Temp.and outdoor Temp.

- The general load → Operating in Standard Step


- Below the specified load → Operating in lower one step than standard step.
- The Hysterisis → Operating in a previous step .

COMP STEP1 STEP2 STEP3


Capacity(Btu/h) MODE
B COMP A COMP B COMP A COMP B+A COMP

Cooling ●
48k a a
Heating ●

Cooling ●
72k b b+b
Heating ●

Cooling ●
100k c c
Heating ●

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Outdoor Units
(2) Operation field for Temp.

Cooling

Outdoor Temp.

28°C
27°C

Standard
25°C
Step
24°C
Hysterisis

1 Step Down

21°C 22°C 23°C 24°C Indoor Temp.

Heating

Outdoor Temp.
27°C

26°C

1 Step Down
22°C

21°C
Hysterisis

Standard
Step
15°C
15°C 27°C 30°C Indoor Temp.
❈ The standard field
→ Operating COMP standard step.

❈ Hysterisis field?
→ When [1_comp_operating_field] move [the standard field] owing to the change of temperature, or the
opposite situation.
The comp will be operated in the previous step.

❈ 1STEP DOWN field?


Operating step is lower one step than standard step.

Service Manual 139


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Outdoor Units
1.3 EEV Control
1) The base(the first stage) open_degree’s establishment
The base open_degree is established [the standard open_degree classified by indoor_Type and capacity ]
that corrected to the indoor/outdoor Temp.

2) Starting Control (LEV target open_degree arrival process after starting Comp)
(1) LEV is arrived the previous decided open_degree within 30 seconds after starting COMP.
(2) The open-degree is increased to target_degree in proportion to Comp operation time.
❈ The starting control°Øs time is within 120 seconds after COMP operation

3) Normal Control
: The condensor's degree of superheat control + Compressor Discharge-Temp. Control
(1) Cooling mode
In cooling mode, normal control regulates EEV pulse that continues to fixed value for Superheat Temp. of
the operating indoor unit.
Control subject : The pipe Temp. of outdoor_unit
T_Target : The pipe Temp. of indoor_unit + The degree of superheat

(2) Heating mode


In heating mode. It is used the degree of superheat control that be regular the difference with Compressor
Suction pipe-Temp. (ACCUM) and pipe Temp. of outdoor_unit
The degree of superheat = Compressor Suction pipe_Temp. (ACCUM) – The pipe Temp. of
outdoor_unit

Control subject : The suction_pipe of indoor_unit


T_Target : The pipe Temp. of outdoor_unit + The degree of superheat

(3) EEV control


a. Superheating control (Cooling Mode)
- Superheating : T superheating = Tout – Tin = 2°C
- LEV pulse up : T superheating > 2°C
- LEV pulse down : T superheating < 2°C
b. Target Temperature Control (Cooling mode)
- In case, outdoor temperature > 39°C
- Target superheating : T target = Tin = 18°C
- LEV pulse up : T target < 18°C
- LEV pulse down : T target > 18°C
c. Target Temperature Control (Heating mode)
- LEV pulse up : T target > Tout
- LEV pulse down : T target < Tout
d. LEV pulse change Value
8 pulse (P1-P0 > 4°C)
4 pulse (4°C ≥ P1-P0 > 3°C)
2 pulse (3°C ≥ P1-P0 > 1°C)

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Outdoor Units
(4) Compressor Discharge-Temp. Control
After 1 min. of normal control, if it is satisfied with fomula below, it starts to control of Comp. Discharge
Temp.
Cooling mode : The present degree of superheat ≤ 3 (Option)
Heating mode : The target degree of superheat < 0 , The present degree of superheat ≤ 0 (Option)
The present degree of superheat ≥ 0, The present degree of superheat ≤ 5 (Option)
❈ The target degree of superheat is decided for indoor_unit and operation mode.
❈ The target Temp. of discharge pipe is decided for indoor_unit, outdoor_unit and Comp operation Step, the
difference indoor and outdoor.

1.4 Fan control


1) STANDARD STEP : Stop, Operation (2 Step)
2) Phase control : The low Temp.of outdoor (=Cooling), The high Temp. of outdoor
(=heating)
→ Control fan On/Off, or Decrease the volume of fan's wind.
(1) COOLING

Air
circulation FULL SPEED Phase control OFF FULL SPEED

SPEED SLOPE
(OPTION)

40
%
OFF

SET POINT Outdoor Fan Outdoor Fan


: Outdoor Temp. OFF Temp. ON Temp.
or Outdoor pipe Temp. (OPTION) (OPTION)
(OPTION)

(2) HEATING

Air OFF
FULL SPEED FULL SPEED
circulation

OFF
Outdoor Fan Outdoor Fan
OFF Temp. OFF Temp.
or Outdoor pipe or Outdoor pipe
Temp. (OPTION) Temp. (OPTION)

Service Manual 141


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Outdoor Units
1.5 Reversing Valve Control
1. The first situation of reversing valve maintains off(cooling) (Before that The power turns on the set of
outdoor_unit and indoor_unit )
2. While the Cooling and Defrosting Process the Reversing valve control is OFF and during the Heating
Process the Reversing valve control is ON
3. When the defrosting is started, unit follows the defrost algorithm.
4. In case the mode is changed from heating to cooling ,the outdoor unit resets (OFF → 3 minutes → ON),
The Reversing valve is changed after that the comp of outdoor_unit will be Off for 30 seconds.
5. If the indoor units switched OFF by the REMOCON in the heating mode, The Reversing valve will be
stopped after that the comp of outdoor unit will be OFF for 30 seconds.
6. In case of the comp is stopped according to the Thermo off signal in the heating mode, the outdoor
units maintain the heating mode.

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Outdoor Units

2. Special control
2.1 Defrost control
: In case the temperature of the outdoor unit heat exchanger falls continuously this function will prevent
heat exchanger from freezing.
2.1.1 Defrost PROCESS Starting conditions
1) Only Operates in the heating mode.
2) The defrost timer (The first time : outdoor unit is turned on ,the minimum for defrost operation to start is
over 45~120 minutes.
3) The compressor operates continuously for over ten minutes
4) Outdoor pope maintains a temperature of below -5°C for 4 minutes . (If the time of accumulated
defrost operation is over 90 minutes, maintain below -3°C)
5) When the above 1)~4) conditions be satisfied, Defrost operation will be start.

2.1.2 Defrost cycle time


1) Defrost process starting conditions is decided after 45(30)~120min. according to the outdoor Temp.
2) Defrost process stop conditions is decided after 4min.
3) Defrost process stops at maximum 9 min.

2.1.3 Defrost PROCESS


1) The previous situation of outdoor unit maintains for 20 second just before changing defrost control.
2) The LEV phase of indoor unit open to the 500 phase(=full open)
4) Changing the cooling mode of 4WAY VALVE → Direct the fan of indoor unit to stop. (4WAY VALVE is
operated to convert the process to cooling irrespective of the cycle’s start/stop.
5) Stand by for 5 second.
6) The FAN of outdoor unit is OFF
7) Defrost PROCESS starts.
8) If the pipe Temp.of outdoor unit is above 12°C in Defrost mode, operate the fan of outdoor_unit.
If it is under 8°C in Defrost mode, stop the fan of outdoor_unit. if it is between 9°C and 11°C, the out-
door_unit maintains the previous situation.
9) Defrost PROCESS stop conditions
→ Pipe temperature of the outdoor_unit is above 12°C for 150 minutes or defrosting operation starts
after 6~9 minutes.
10) When these conditions be satisfied,Defrost operation will be maintained for 20 seconds
11) LEV initialization, the FAN of outdoor unit is ON, 4WAY_VALVE switched to heating mode, the FAN
of indoor_unit stops the OFF situation.
12) Defrost PROCESS complete.

*. 8), 9) conditions is only applied to continuous operating CYCLE.

Service Manual 143


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Outdoor Units
2.2 Oil control
: COMP OIL Equalizing Control (48k, 72k)
: To equalize the oil level in each Compressors.

1) COMP OIL Equalizing Logic


1. When the running time of solo operation of the specific COMP is over 1 hour.
The other compressor will be operated at least for 30 seconds
2. The running time of single operation of the specific COMP includes the time of the COMP ON/OFF

2) The COMP OIL Equalizing Logic is not working in the Defrost mode.

3) When the COMP OIL Equalizing Control of the outdoor unit is started.
1. The outdoor-unit transmits a message of [COMP OIL Equalizing Control] to the indoor_unit in 2 min-
utes.
2. After the maximum 5 seconds the indoor unit ignores the message for 2 minutes as per the LOW
Temp.sensing function.

2min

OIL Equalizing Control mode

60min 30sec

❈ The LOW Temp.sensing function :


If the piping Temp. of outdoor_unit is under the –2°C,
This function will wait for 2 minutes before starting the COMP OIL Equalizing Logic.

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Outdoor Units

3. Protection control
3.1 Discharge Temperature control

Discharge pipe Temperature

COMP OFF
115°C

LEV OPEN (50PULSE/MIN )


100°C
LEV OPEN (30PULSE/MIN )
95°C
COMP ON

3.1.1 The outline of Discharge Temperature control


This function prevents the damage of COMP according to EEV Comp On/Off control.
- The EEV Comp On/Off control is predicted the Temp. of COMP according to the Temperature of the
Discharge pipe.

3.1.2 The particular contents of Discharge Temperature control


1) The Discharge Temp.of the outdoor_unit_COMP(COMP TOTAL DISCHARGE SENSOR) ≥ 95°C
: LEV OPEN (30PULSE/MIN )
2) The Discharge Temp.of the outdoor_unit_COMP(COMP TOTAL DISCHARGE SENSOR) ≥ 100°C
: LEV OPEN (50PULSE/MIN )
3) The Discharge Temp.of the outdoor_unit_COMP(COMP TOTAL DISCHARGE SENSOR) < 95°C
:LEV control according to regular control logic
4) The Discharge Temp.of the outdoor_unit_COMP(COMP TOTAL DISCHARGE SENSOR) ≥ 115°C
: Stop the COMP at once and remains stopped for 3 minutes.
: sign the Error code (Error Mode 33).
5) System will stop if this situation occurs 10 times in 1 hour and error code will be generated.

❈ Control Temp. and LEV Pulse can be different for each model.

Service Manual 145


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Outdoor Units
3.2 Outdoor pipe Temperature control
- Outdoor pipe Temperature(condensation Temp.) is over 58 (or 60)°C according to overlord in Cooling
mode, the COMP will be switched is OFF.
- Error code (CH61) will be generated if this situation occurs 5times (or 10times) in 40 minutes (or 1 hour).
- The Error code will be cleared if this situation occurs lower than 4times(or 9times) in 40 minutes (or 1
hour).

3.3 Abnormal temperature sensing function


3.3.1 The outline of Abnormal temperature sensing function
→ Sense the error in advance according to temperature sensor’s Open /Short.
→ Prevent the abnormal operation according to abnormal sensing Temp.

3.3.2 The particular contents of Abnormal temperature sensing function


1) System will stop and display the error code if this situation occurs irrespective of system
ON/OFF.
Sensor type Open Data Short Data Error Mode
Outdoor Temp. -48°C 93°C 44
The Cond. pipe of Outdoor -48°C 93°C 45
The suction .pipe of Outdoor -48°C 93°C 48
The Discharge of Outdoor -13°C 150°C 47

3.4 High/Low Pressure Switch Function


1) If the outdoor_unit has the continuous incoming signal of power Cycle according to the operation of
High/Low Pressure Switch, System will stop at once and restart after 3minutes (Not working in
Defrosting mode)
2) System will stop if this situation operates 10 times in 1 hour and error, Error code(Error Mode 24) will
be displayed. (If the power reset, this function will also reset.)

146 Synchro Air Conditioner


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Exploded View & Replacement Parts List

Exploded View & Replacement Parts List


1. Indoor Unit
Ceiling Cassette Type
TE chassis
249941
266090

249951

263230-3 263230-2 263230-1

268714

159830

354211

352118 35211A

158591
266012

330870

Service Manual 147


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Exploded View & Replacement Parts List

130411

W0CZZ

346810

359012

130911-1

267110-2

130911-2

267110-1

148 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List(Cassette Type - TE Chasis)

LOCATION PART No. SVC


DESCRIPTION
No. ATNH126ELFC ATNH186ELFC CODE

130411 BASE ASSY,WELD(INDOOR) 3041A10013A 3041A10013A R


130911-1 CABINET ASSEMBLY,INDOOR 3091A10023C 3091A10023C R
130911-2 CABINET ASSEMBLY,INDOOR 3091A10023D 3091A10023D R
158591 PUMP ASSEMBLY,WATER 5859A20001R 5859A20001R R
159830 AIR CLEANER ASSEMBLY 5983A10002A 5983A10002A R
249941 CONTROL BOX, INDOOR 4994A10014A 4994A10014A R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A14001P 4995A14001Z R
263230-1 THERMISTOR ASSEMBLY 6323AQ3226F 6323AQ3226F R
263230-2 THERMISTOR ASSEMBLY 6323AQ3226T 6323AQ3226T R
263230-3 THERMISTOR ASSEMBLY 6323A10002A 6323A10002A R
266012 SWITCH ASSY,FLOAT 6601A20001M 6601A20001M R
266090 H.V ASSY 6609A20005C 6609A20005C R
267110-1 REMOTE CONTROLLER ASSEMBLY 6711A20096H 6711A20096H R
267110-2 REMOTE CONTROLLER ASSEMBLY 6711A20076J 6711A20076J R
268714 PWB(PCB)ASSEMBLY MAIN 6871A10370C 6871A10370D R
330870 DRAIN PAN ASSEMBLY 3087A10002A 3087A10002A R
346810 MOTOR ASSY,SINGLE 4681AC2026E 4681AC2026C R
35211A TUBE ASSEMBLY,SUCTION 5211A20243M 5211A20243N R
352118 TUBE ASSEMBLY,MENIFOLD 5211A20241S 5211A20241R R
354211 EVAPORATOR ASSEMBLY,BENDING 5421A10006A 5421A10006A R
359012 FAN,TURBO 5900A10004A 5900A10004A R
W0CZZ CAPACITOR,DRAWING 3H00660N 3H00660N R

Service Manual 149


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Exploded View & Replacement Parts List
TF chassis

349490
266090

263230-3 263230-2 263230-1

249951

268714 354211-2

354211-1

159830

352118-2
552111
352118-1

158591
266012

330870

150 Synchro Air Conditioner


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Exploded View & Replacement Parts List

130411

W0CZZ

346810

359012

130911-2

130911-1
267110-2 267110-1

Service Manual 151


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Exploded View & Replacement Parts List
Parts List(Cassette Type - TE Chasis)

LOCATION PART No. SVC


DESCRIPTION
No. ATNH246FLFC ATNH306FLFC CODE

130411 BASE ASSEMBLY,WELD(INDOOR) 3041A10030B 3041A10030B R


130911-1 CABINET ASSEMBLY,INDOOR 3091A10051C 3091A10051C R
130911-2 CABINET ASSEMBLY,INDOOR 3091A10051D 3091A10051D R
158591 PUMP ASSEMBLY,WATER 5859A20001S 5859A20001S R
159830 AIR CLEANER ASSEMBLY 5983A10002A 5983A10002A R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A10131K 4995A10131J R
263230-1 THERMISTOR ASSEMBLY 6323AQ3226Y 6323AQ3226Y R
263230-2 THERMISTOR ASSEMBLY 6323AQ3226E 6323AQ3226E R
263230-3 THERMISTOR ASSEMBLY 6323A10002A 6323A10002A R
266012 SWITCH ASSY,FLOAT 6601A20001N 6601A20001N R
266090 H.V ASSY 6609A20005E 6609A20005E R
267110-1 REMOTE CONTROLLER ASSEMBLY 6711A20096H 6711A20096H R
267110-2 REMOTE CONTROLLER ASSEMBLY 6711A20076J 6711A20076J R
268714 PWB(PCB)ASSEMBLY MAIN 6871A10370E 6871A10370F R
330870 DRAIN PAN ASSEMBLY 3087A10010B 3087A10010B R
346810 MOTOR ASSEMBLY,INDOOR 4681A20051Z 4681A20051W R
352118-1 TUBE ASSEMBLY,MENIFOLD 5211A20251Q 5211A20251K R
352118-2 TUBE ASSEMBLY,MENIFOLD 5211A20251K 5211A20251U R
354211-1 EVAPORATOR ASSEMBLY,BENDING 5421A10016G 5421A10016G R
354211-2 EVAPORATOR ASSEMBLY,BENDING 5421A10016H 5421A10016H R
359012 FAN ASSEMBLY,TURBO 5901A10036A 5901A10036A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A21137C 5211A21137C R
W0CZZ CAPACITOR,DRAWING 3H00660M 3H00660M R

152 Synchro Air Conditioner


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Exploded View & Replacement Parts List
TD chassis

263230-3 263230-2 263230-1

349490

249951
266090

268714
159830

354211-2
130411
354211-1

55211-2
552111
352118-1

330870

158591
266012

Service Manual 153


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Exploded View & Replacement Parts List

130411

W0CZZ

346810

359012

130911-2

130911-3

267110-2

130911-4

130911-1

267110-1 352150-2

154 Synchro Air Conditioner


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Parts List(Cassette-TD Chassis)

LOCATION PART No. SVC


DESCRIPTION
No. ATNH366DLFC ATNH486DLFC ATNH606DLFC CODE

130411 BASE ASSEMBLY,WELD(INDOOR) 3041A10016A 3041A10016A 3041A10016A R


130911-1 CABINET ASSEMBLY,INDOOR 3091A20034A 3091A20034A 3091A20034A R
130911-2 CABINET ASSEMBLY,INDOOR 3091A20034B 3091A20034B 3091A20034B R
130911-3 CABINET ASSEMBLY,INDOOR 3091A20035A 3091A20035A 3091A20035A R
130911-4 CABINET ASSEMBLY,INDOOR 3091A20035B 3091A20035B 3091A20035B R
158591 PUMP ASSEMBLY,WATER 5859A20001T 5859A20001T 5859A20001T R
159830 AIR CLEANER ASSEMBLY 5983A10003D 5983A10003D 5983A10003D R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A22010L 4995A22010M 4995A22010P R
263230-1 THERMISTOR ASSEMBLY 6323A30002A 6323A30002A 6323A30002A R
263230-2 THERMISTOR ASSEMBLY 6323AQ3226T 6323AQ3226T 6323AQ3226T R
263230-3 THERMISTOR ASSEMBLY 6323A10002B 6323A10002B 6323A10002B R
266012 SWITCH ASSY,FLOAT 6601A20001P 6601A20001P 6601A20001P R
266090 H.V ASSY 6609A20005H 6609A20005H 6609A20005H R
267110-1 REMOTE CONTROLLER ASSEMBLY 6711A20096H 6711A20096H 6711A20096H R
267110-2 REMOTE CONTROLLER ASSEMBLY 6711A20076J 6711A20076J 6711A20076J R
268714 PWB(PCB)ASSEMBLY MAIN 6871A10370G 6871A10370H 6871A10370J R
330870 DRAIN PAN ASSEMBLY 3087A10006A 3087A10006A 3087A10006A R
346810 MOTOR ASSEMBLY,INDOOR 4681A20006Z EAU31304701 EAU31304702 R
349490 CONTROL BOX ASSY,INDOOR 4995A20168A 4995A20168A 4995A20168A R
352118-1 TUBE ASSEMBLY,MENIFOLD 5211A20251R 5211A20251W 5211A20251W R
352118-2 TUBE ASSEMBLY,MENIFOLD 5211A20251B 5211A20251B 5211A20251B R
352150 DRAIN ASSY,TUBE 5251A20002B 5251A20002B 5251A20002B R
354211-1 EVAPORATOR ASSEMBLY,BENDING 5421A10016A 5421A10016A 5421A10016A R
354211-2 EVAPORATOR ASSEMBLY,BENDING 5421A10016B 5421A10016B 5421A10016B R
359012 FAN ASSEMBLY,TURBO 5900A10003B 5900A10003B 5900A10003B R
552111 TUBE ASSEMBLY,CAPILLARY 5211A20316S 5211A20316R 5211A20316R R
W0CZZ CAPACITOR,DRAWING 3H00660N 3H00660M 3H00660M R

Service Manual 155


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Exploded View & Replacement Parts List

BH/BG Chassis
359012

346810

359012-1

336610-1
336610-2

W0CZZ

249951
354210

152302 268714

263230-1
263230-2
263230-3
552111 267110

352118

330860

156 Synchro Air Conditioner


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Exploded View & Replacement Parts List

Parts List(DUCT-BH,BG Chassis)

LOCATION PART No. SVC


DESCRIPTION
No. ABNH186HLAC ABNH246HLAC ABNH306GLAC ABNH366GLAC CODE

152302 FILTER(MECH),A/C 5230A30001M 5230A30001M 5230A30001L 5230A30001L R


249951 CONTROL BOX ASSEMBLY,INDOOR 4995A14002S 4995A14002V 4995A14002T 4995A14002U R
263230-1 THERMISTOR ASSEMBLY 6323AQ3226G 6323AQ3226G 6323AQ3226G 6323AQ3226G R
263230-2 THERMISTOR ASSEMBLY 6323AQ3214E 6323AQ3214E 6323AQ3214E 6323AQ3214E R
263230-3 THERMISTOR ASSEMBLY 6323AQ3226V 6323AQ3226V 6323AQ3226V 6323AQ3226V R
267110 REMOTE CONTROLLER ASSEMBLY 6711A10008D 6711A10008D 6711A10008D 6711A10008D R
268714 PWB(PCB) ASSEMBLY,MAIN 6871A00089C 6871A00089D 6871A00090B 6871A00090C R
330860 DRAIN PAN ASSEMBLY 3087A10008B 3087A10008B 3087A10008A 3087A10008A R
336610-1 HOUSING(MECH),WRAPPER 3660A20017A 3660A20017A 3660A20019A 3660A20019A R
336610-2 HOUSING(MECH),WRAPPER 3660A20018A 3660A20018A 3660A20020A 3660A20020A R
346810 MOTOR ASSEMBLY,INDOOR 4681A10013C 4681A10013C 4681A10013J 4681A10013J R
352118 TUBE ASSEMBLY,MENIFOLD 5211A20465G 5211A20465G 5211A20416J 5211A20416J R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20100A 5421A20100A 5421A10027A 5421A10027A R
359012-1 FAN ASSEMBLY,BLOWER 5901A10026A 5901A10026A 5901A10026A 5901A10026A R
359012 FAN ASSEMBLY,BLOWER 5901A10028B 5901A10028B 5901A10028J 5901A10028A R
552111 TUBE ASSEMBLY,CAPILLARY 5211A20466M 5211A20466N 5211A20693E 5211A20693E R
W0CZZ CAPACITOR,DRAWING 2A00986D 2A00986D 2A00986D 2A00986D R

Service Manual 157


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Exploded View & Replacement Parts List
BR chassis
359012

346810

359012-1

336610-1
336610-2

W0CZZ

249951

268714

354210

152302

352111
263230-1
263230-2
263230-3
552111 267110

352118

330860

158 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List(DUCT-BR Chassis)

LOCATION PART No. SVC


DESCRIPTION
No. ABNH486RLAC ABNH606RLAC CODE

152302 FILTER(MECH),A/C 5230A30017A 5230A30017A R


249951 CONTROL BOX ASSEMBLY,INDOOR 4995A14002W 4995A14002X R
26230-1 THERMISTOR ASSEMBLY 6323AQ3226G 6323AQ3226G R
26230-2 THERMISTOR ASSEMBLY 6323AQ3214E 6323AQ3214E R
26230-3 THERMISTOR ASSEMBLY 6323AQ3226V 6323AQ3226V R
267110 REMOTE CONTROLLER ASSEMBLY 6711A10008D 6711A10008D R
268714 PWB(PCB) ASSEMBLY,MAIN 6871A00090D 6871A00090E R
330870 DRAIN PAN ASSEMBLY 3087A20025A 3087A20025A R
336610-1 HOUSING(MECH),WRAPPER 3660A20044A 3660A20044A R
336610-2 HOUSING(MECH),WRAPPER 3660A20045A 3660A20045A R
346810 MOTOR ASSEMBLY,INDOOR 4681A10032A 4681A10032A R
352118 TUBE ASSEMBLY,MENIFOLD 5211A21333A 5211A21334A R
354210 EVAPORATOR ASSEMBLY,FIRST 5421A20212B 5421A20210B R
359012-1 FAN ASSEMBLY,BLOWER 5901A10051A 5901A10051A R
359012 FAN ASSEMBLY,BLOWER 5901A10053A 5901A10053A R
352114 TUBE ASSEMBLY,DISTRIBUTOR 5211A21416A 5211A21417A R
W0CZZ CAPACITOR,DRAWING 0CZZA20001B 0CZZA20001B R

Service Manual 159


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Exploded View & Replacement Parts List

Ceiling & Floor Type


Convertible Type (VE chassis)

137211 135310

268712 147581

152302

135313
146811

733010
131410

267110

W0CZZ
330870
266000

135500

346810
263230-1 131410

354212
35211B
268715
352150
268716
W4810 263230-2
266000
359011
342800 249951

330780

159830 266090

160 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Part List (Convertible-VE chassis)

LOCATION PART No.


DESCRIPTION REMARKS
No. AVNH126ELAC
137211 PANEL ASSEMBLY,FRONT 3721A10092A R
146811 MOTOR ASSEMBLY,STEP 4681A20055A R
147581 LOUVER,HORIZONTAL 4758A10006A R
152302 FILTER(MECH),A/C 5230A10009A R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A20356H R
263230-1 THERMISITOR ASSEMBLY 6323A20004T R
263230-2 THERMISITOR ASSEMBLY 6323AQ3226V R
266000 SWITCH,PUSH 6600AP2059B R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20096K R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20390D R
268715 PWB(PCB) ASSEMBLY,MAIN(AC) 6871A20359B R
268716 PWB(PCB) ASSEMBLY,MAIN(DC) 6871A20358H R
330780 CUT OFF 3078A20001A R
330870 DRAIN PAN ASSEMBLY 3087A10018A R
342800 BEARING 4280A20004A R
346810 MOTOR ASSEMBLY,INDOOR 4681A20131A R
35211B TUBE ASSEMBLY,TUBING 5211A21217B R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211A25012B R
352116 TUBE ASSEMBLY,EVAPORATOR OUT 5211A22007B R
352150 HOSE ASSEMBLY,DRIAN 5251AR2575Q R
354212 EVAPORATOR ASSEMBLY,FINAL 5421A10044B R
359011 FAN ASSEMBLY,CROSS FLOW 5901A20008E R
733010 PLATE ASSEMBLY,INSTALL 3301A10002A R
W0CZZ CAPACITOR,DRAWING 3H00671A R
W4810 BRACKET 4810A21019A R
131410 CHASSIS ASSEMBLY 3141A10009A R
135500 COVER 3550A30201A R
135310 GRILLE ASSEMBLY,DIFFUSER 3531A10248A R
135313 GRILLE ASSEMBLY,INLET 3531A10247A R

Service Manual 161


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135310

263230-1
146811
263230-2

159911 263230-3

346810
130911

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159912 166000

162 Synchro Air Conditioner


Convertible Type (VB chassis)

352150 235450

237900 268712 W0CZZ


Exploded View & Replacement Parts List

268711

249951
352115
267110

137211 354210
35211A

135314

359010
330870

135303 152302

342800
Exploded View & Replacement Parts List
Parts List(Convertible-VB Chassis)

LOCATION PART No.


DESCRIPTION REMARKS
No. AVNH186BLAC AVNH246BLAC AVNH306BLAC
130911 CABINET ASSEMBLY 3091AP2533A 3091AP2533A 3091AP2533A R
135303 GRILLE,INLET 5236AP1236A 5236AP1236A 5236AP1236A R
135310 GRILLE ASSEMBLY,DIFFUSER 3531A10272D 3531A10272D 3531A10272D R
135314 GRILLE ASSEMBLY,INLET SUB 5237AP2817B 5237AP2817B 5237AP2817B R
137211 PANEL ASSEMBLY,FRONT 3720AP2767P 3720AP2767B 3720AP2767B R
146811 MOTOR ASSEMBLY,STEP 4681A20055A 4681A20055A 4681A20055A R
152302 FILTER(MECH),A/C 5230AP7093A 5230AP7093A 5230AP7093A R
159911 VANE ASSEMBLY,HORIZONTAL(UPPER) 5991AP2867B 5991AP2867B 5991AP2867B R
159912 VANE ASSEMBLY,HORIZONTAL(LOWER) 5991AP7334C 5991AP7334C 5991AP7334C R
266000 SWITCH,PUSH 6600AP2059A 6600AP2059A 6600AP2059A R
235450 DISPLAY ASSEMBLY 3545AP7224E 3545AP7224E 3545AP7224E R
237900 WINDOW,DISPLAY 3790AP7080A 3790AP7080A 3790AP7080A R
249951 CONTROL BOX ASSEMBLY,INDOOR 4995A10172D 4995A10172E 4995A10172F R
263230-1 THERMISTOR ASSEMBLY 6323A30002C 6323A30002C 6323A30002C R
263230-2 THERMISTOR ASSEMBLY 6323AQ3226Y 6323AQ3226Y 6323AQ3226Y R
263230-3 THERMISTOR ASSEMBLY 6323A30004D 6323A30004D 6323A30004D R
267110 REMOTE CONTROLLER ASSEMBLY 6711A20096K 6711A20096K 6711A20096K R
268711 PWB(PCB) ASSEMBLY,MAIN 6871A10186B 6871A10186C 6871A10186D R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871AQ3263B 6871AQ3263B 6871AQ3263B R
330870 DRAIN PAN ASSEMBLY 3087AP7233A 3087AP7233A 3087AP7233A R
342800 BEARING 3H02821B 3H02821B 3H02821B R
346810 MOTOR ASSEMBLY,INDOOR 4681AP2306M 4681AP2306N 4681AP2306P R
35211A TUBE ASSEMBLY,SUCTION INDOOR 5211AP2813G 5211AP2813H 5211AP2813J R
352115 TUBE ASSEMBLY,EVAPORATOR IN 5211AP2810Q 5211AP2810R 5211AP2810R R
352150 HOSE ASSEMBLY,DRAIN 5251AP2460B 5251AP2460B 5251AP2460B R
354210 EVAPORATOR ASSEMBLY,FIRST 5421AP2812B 5421AP2812A 5421AP2812A R
359010 FAN ASSEMBLY,CROSS FLOW 5901AR2351E 5901AR2351E 5901AR2351E R
W0CZZ CAPACITOR DRAWING 3H00671A 3H00671A 3H00671A R

Service Manual 163


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Exploded View & Replacement Parts List
2. Outdoor Unit
AUUH488C

552203-2
561410

561411

552203-1
437212

649950
668711

554160

430411
554031
554031

546810

137212

435511
559010
435512

263230-1

263230-2
435301

437210

164 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List(AUUH488C)
LOCATION PART No.
DESCRIPTION REMARKS
No. AUUH488C
135301 GRILLE,DISCHARGE 3530AP1225D R
137213 PANEL ASSEMBLY,SIDE 3721A20229A R
430411 BASE ASSEMBLY,WELD 3041A20047F R
435511 COVER ASSY,CONTROL 3A01293X R
435512 COVER ASSEMBLY,TOP 3550AP1213B R
437210 PANEL ASSEMBLY,FRONT 3720AP1212B R
437212 PANEL ASSEMBLY,REAR 3720AP1202C R
546810 MOTOR ASSEMBLY,OUTDOOR 4681A20028J R
552203-1 VALVE,SERVICE 5220A20001E R
552203-2 VALVE,SERVICE 2A00499L R
554031 CONDENSER ASSEMBLY,BENT 5403A20215A R
554160 COMPRESSOR SET 2520UXGY2BA R
559010 FAN ASSEMBLY,PROPELLER 5901A10032A R
561410 COIL ASSEMBLY,REVERSING 6141AR3733R R
561411 COIL ASSEMBLY,EXPANSION 6141A20011W R
649950 CONTROL BOX ASSEMBLY,OUTDOOR 4995A10228A R
663230-1 THERMISTOR ASSEMBLY 6323A20020X R
663230-2 THERMISTOR ASSEMBLY 6323A20020Z R
668711 PCB(PWB) ASSEMBLY,MAIN 6871A21317E R

Service Manual 165


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Exploded View & Replacement Parts List
AUUH728C

435311

349490

137213-1

435313
559010

552113-2 549610

552113-1
546810

554030-2

552115

554030-1
435310

554030-4

552112 554030-3

W52104
437412

447910-1
447910-2

552114
137213-2
552117-1
552117-2
552117-3
437211
668711
55211G 552114-1
552114-2 561410
552116
649950
561411
668713
330870

567480-6 567480-5 567480-4


552203-1
W6631 430410
552203-2 554160
Sub PCB D-tube Air

166 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List(AUUH728C)

LOCATION PART No.


DESCRIPTION REMARKS
No. AUUH728C
137213-1 Panel Assembly,Side 3721A10120B R
137213-2 Panel Assembly,Side 3721A10120D R
567480-4 Thermistor,NTC (Condenser, Air) 6323A20020Y R
567480-5 Thermistor,NTC (Discharge, Suction) 6323A20020Z R
567480-6 Thermistor,NTC (PCB Assembly Sub) 3Q35015S R
330870 Pan Assembly,Drain 3087A10023C R
349490 Orifice Assembly 4949A10010A R
430410 Base Assembly,Outdoor 3041A10058G R
435310 Grille Assembly,Front(Outdoor) 3531A10266D R
435311 Grille Assembly,Discharge(Outdoor) 3531A20211B R
435313 Grille Assembly,Rear(Outdoor) 3531A11004D R
437211 Panel Assembly,Front(Outdoor) 3721A11009B R
437212 Panel Assembly,Rear(Outdoor) 3721A10108C R
447910-1 Barrier Assembly,Outdoor 4791A10022A R
447910-2 Barrier Assembly,Outdoor 4791A20035A R
546810 Motor Assembly,AC,Outdoor 4681A10014H R
548490 Accumulator Assembly 4849A13001B R
549610 Bracket Assembly,Motor(Outdoor) 4961A20028A R
552203-1 Valve,Service 2A00469K R
552203-2 Valve,Service 5220A20034B R
554030-1 Condenser Assembly,First 5403A21003E R
554030-2 Condenser Assembly,First 5403A21003F R
554030-3 Condenser Assembly,First 5403A21003G R
554030-4 Condenser Assembly,First 5403A21003X R
552114 Tube Assembly,Discharge(Outdoor) AJR33492501 R
552114-1 Tube Assembly,Discharge(Outdoor) AJR33524701 R
552114-2 Tube Assembly,Discharge(Outdoor) 5210A23344A R
55211G Tube Assembly,Expansion AJR33496501 R
552116 Tube Assembly,Reverse 5211A03018A R
552117-1 Tube Assembly,Suction ( A ) AJR33504701 R
552117-2 Tube Assembly,Suction ( B ) AJR33504601 R
552117-3 Tube Assembly,Suction ( C ) AJR33504501 R
552113-1 Tube Assembly,Condenser(Out) 5211A03014C R
552113-2 Tube Assembly,Condenser(Out) 5211A03015A R
552115 Tube Assembly,Menifold 5211A03019A R
552112 Tube Assembly,Condenser(In) 5211A10480D R
W52104 Tube Assembly,Coupling 5211A21205A R
554160 Compressor 5416A90042A R
559010 Fan Assembly,Propeller 5901A10029A R
561410 Coil Assembly, Reversing valve 6141A20010N R
561411 Coil Assembly, Expansion valve 6141A20011W R
649950 Case Assembly,Control(Outdoor) 4995A10170E R
668711 PCB Assembly,Main 6871A21317C R
668713 PCB Assembly,Sub 6871A20130V R
W6631 Connector, Assembly 6631A20207G R

Service Manual 167


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Exploded View & Replacement Parts List
AUUH1008C
435311

349940
137213-1
435313

559010
546810
549610

554030-1

554030-2

554030-3

447910-1
435310
447910-2 437412

55211G

55211G

554030-4

552203-1 330870
552203-2 554160
430410
658740 668711

263230-2 263230-1

561411 561410
137213-2
437211

168 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List(AUUH1008C)

LOCATION PART No.


DESCRIPTION REMARKS
No. AUUH1008C
137213-1 PANEL ASSEMBLY,SIDE 3721A10120B R
137213-2 PANEL ASSEMBLY,SIDE 3721A10120A R
263230-1 THERMISTOR ASSEMBLY 6323A20020Y R
263230-2 THERMISTOR ASSEMBLY 6323A20020Z R
330870 DRAIN PAN ASSEMBLY 3087A10017C R
349940 ORIFICE ASSEMBLY 4949A10008A R
430410 BASE ASSEMBLY,OUTDOOR 3041A10049E R
435310 GRILLE ASSEMBLY,FRONT 3531A10266B R
435311 GRILLE ASSEMBLY,DISCHARGE 3531A20211B R
435313 GRILLE ASSEMBLY,REAR 3531A11004B R
437211 PANEL ASSEMBLY,FRONT 3721A10107E R
437212 PANEL ASSEMBLY,REAR 3721A10108A R
447910-1 BARRIER ASSEMBLY,OUTDOOR 4791A10022A R
447910-2 BARRIER ASSEMBLY,OUTDOOR 4791A10023A R
546810 MOTOR ASSEMBLY,OUTDOOR 4681A10014H R
549610 MOUNT ASSEMBLY,MOTOR 4961A20028A R
552203-1 VALVE,SERVICE 2A00469K R
552203-2 VALVE,SERVICE 5220A20034B R
554030-1 CONDENSER ASSEMBLY,FIRST 5403A21003C R
554030-2 CONDENSER ASSEMBLY,FIRST 5403A21003D R
554030-3 CONDENSER ASSEMBLY,FIRST 5403A21003W R
554030-4 CONDENSER ASSEMBLY,FIRST 5403A21003B R
554160 COMPRESSOR 2520UBAY2AA R
559010 FAN ASSEMBLY,PROPELLER 5901A10029A R
561410 COIL ASSEMBLY,REVERSING VALVE 6141A20010N R
561411 COIL ASSEMBLY,EXPANSION 6141A20011W R
649950 CONTROL BOX ASSEMBLY,OUTDOOR 4995A10170D R
668711 PWB(PCB)ASSEMBLY,MAIN 6871A21317D R
55211G TUBE ASSEMBLY,EXPANSION 5211A03004A R
552200 VALVE,EXPANSION BODY 5220A90013A R

Service Manual 169


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Exploded View & Replacement Parts List
PT-HEC1

268712

146811

152312

135314

137211
135802

170 Synchro Air Conditioner


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Exploded View & Replacement Parts List
PT-HFC

268712

146811

152312

135314
137211

Service Manual 171


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Exploded View & Replacement Parts List
PT-HDC1

146811 268712

152312

135314

135802
137211

172 Synchro Air Conditioner


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Exploded View & Replacement Parts List
Parts List
Part No.
LOCATION
DESCRIPTION REMARKS
No. PT-HEC1

137211 PANEL ASSEMBLY,FRONT(INDOOR) 3721A10105N R


135314 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A10059A R
135312 FILTER ASSY,AIR CLEANER 5231A10005A R
146811 MOTOR ASSEMBLY,STEP 4681A20055A R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20096J R
135802 DOOR 3580A20005A R

Part No.
LOCATION
DESCRIPTION REMARKS
No. PT-HFC

137211 PANEL ASSEMBLY,FRONT(INDOOR) 3721A10072E R


135314 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A10211C R
135312 FILTER ASSY,AIR CLEANER 5231A10012A R
146811 MOTOR ASSEMBLY,STEP 4681A20055A R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20096J R

Part No.
LOCATION
DESCRIPTION REMARKS
No. PT-HDC1

137211 PANEL ASSEMBLY,FRONT(INDOOR) 3721A10106Z R


135314 GRILLE ASSEMBLY,FRONT(INDOOR) 3531A10066A R
135312 FILTER ASSY,AIR CLEANER 5231A10004A R
146811 MOTOR ASSEMBLY,STEP 4681A20055A R
268712 PWB(PCB) ASSEMBLY,DISPLAY 6871A20096J R
135802 DOOR 3580A20005A R

Service Manual 173


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P/No.: 3828A22009R Printed in Korea

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