TEST PACKAGE INFORMATION SHEET

1. Pipeline Details
Length OD Wall Thk Approx. Hydro test
Pipeline From To Grade Service
(km) (mm) (mm) Volume (M3) Pressure

48" Crude 17.48, API-5L-X

LFP PLEM 9.06 1219.2 19.05 & 9952.79 Crude 77 bar g
Pipeline 1 65
20.62

48" Crude 17.48, API-5L-X

LFP PLEM 9.06 1219.2 19.05 & 9952.79 Crude 77 bar g
Pipeline 2 65
20.62
Other ** Subsea PLEM, SPM, 24” under buoy hoes and 20”/24” Floating Hoses.
Facilities /
** Pipeline Bend Max Wall thickness =23.83 mm
info

2. Scope of Work
 Pipeline flooding, Cleaning & Gauging.
 Pipeline Hydrotesting
 System Leak Testing
 Dewatering Operation.

3. Pre commissioning Limits

3.1 Limits
Pipeline Flooding, Cleaning and Gauging

Pipeline Description From To

Temporary Scraper Launcher Temporary Subsea Scraper
48” Pipeline PL-1
at LFP Receiver at Offshore end
Temporary Scraper Launcher Temporary Subsea Scraper
48” Pipeline PL-2
at LFP Receiver at Offshore end
Remarks:
Refer to the Drawing TAPS-W305-BL-001 Battery Limit for the FCG of 48” Offshore Pipelines in annexure
4
Refer to the Markup P& ID in annexure 9

Pipeline Hydrotesting

Description From To
Hydro testing of Combine 48"
Offshore pipelines 1 & 2 including Test Blind on PL-1 end at LFP Test Blind on PL-1 end at LFP
PLEM & Tie-in Spools
Remarks:
24” 300# (RTJ) HV (hand operated) valves shall be blinded.
FV1,FV2.FV3.FV4.FV5.AND FV6 Valves shall be kept in half open position prior hydrotesting
commencement.
Refer to the Drawing TAPS-W305-BL-002 Battery Limit for the HT of 48” Offshore Pipelines and valve
position status during hydrotest in annexure 4
Refer to the Markup P& ID in annexure 9
 Leak Testing

Description From To
Leak testing of Submarine Hoses Test Blind on the floating hose
Test Blind on the floating hose 2
+ SPM + Floating hoses -1
Remarks
24” 300# (RTJ) HV (hand operated) valves (2 Nos F5,F6) shall be in closed position.
FV1, FV2.FV3.FV4. valves shall be in half open position position
Refer to the Drawing TAPS-W305-BL-004 Battery Limit for the Leak test of and for valve position status of
PLEM during leak test in annexure 4
Refer to the Markup P& ID in annexure 9 for valve status of SPM during the leak test.
**Leak Test shall be performed against the closed vales of the PLEM.
Dewatering Operation

Description From To
Temporary Scraper launcher Temporary scraper receiver at LFP
Dewatering of complete Section
at LFP of PL-1 of PL-2
Remarks
FV1,FV2 in full open position prior dewatering activity.
F5, F6 remains in closed position prior dewatering activity.
FV3,FV4, Valves shall be kept in half open position prior to Dewatering activity
Refer to Drawing TAPS-W305-DW-ES-001 in annexure 4 for battery limits of the dewatering activity and
for the valve status of the PLEM during dewatering activity.

3.2 Scraper Train for FCG of pipelines

1. Free Flooding of filtered treated Sea water equivalent to 500 linear meter length of Pipeline(500 Cu.M)
2. Bi-Di Cleaning Scraper – magnetic brush (Scraper-1)
3. Filtered treated seawater equivalent to 2% of Pipeline Volume shall be pumped, which is approx. 199.5
Cu.M
4. Bi-Di Batch Scraper (Scraper-2)
5. Filtered treated seawater equivalent to 2% of Pipeline Volume shall be pumped, which is approx. 199.5
Cu.M
6. Bi-Di Cleaning Scraper – magnetic brush(Scraper-3)
7. Filtered treated seawater equivalent to 2% of Pipeline shall be pumped, which is approx. 199.5 Cu.M
8. Bi-Di Gauge Scraper with Pinger (Scraper-4)
9. Treated Filtered Sea water mixed with sea dye till all the scrapers receives at subsea receiver.

3.3 Pressurization Details

Approx OD Wall Thk Approx Hydro

Pipeline Details Length Grade Service test
(mm) (mm) Volume (M3)
(km) Pressure

48" Crude Offshore

Pipeline 1 + Tie-In Spools
17.48, 19.05 API-5L-
for Pipeline 1 + PLEM + 19 1219.2 21,888 Crude 77barg
& 20.62 X 65
Tie-In Spools for Pipeline
2 +48" Crude Offshore
Pipeline 2

LFP

PLEM
 80% of 90% of 95% of 100% of Strength Tightness
Pressurization 35
the test the test the test the test test Test
Cycle Bar
pressure pressure Pressure pressure Period Pressure
Pressurization
rate should
1 1 1 0.5 0.5 - -
not exceed
(Bar/Min)
Pressure at
Lowest Point
(Subsea PLEM 35.0
61.6 / 69.3 / 73.1 / 77.0 / 77.0 / 73.1 /
end) due to /
893.2 1004.85 1060.75 1116.0 1116.0 1060.75
elevation 507.5
difference
(Bar / PSIG)
Pressure to be
maintained at
onshore end 32.4
59.0 / 66.7 / 70.5 / 74.4 / 74.4 / 70.5 /
due to /
855.5 967.1 1022.2 1078.8 1078.8 1022.2
elevation 469.8
difference
(Bar / PSIG)
Holding time 1
2 Hours 2 Hours 2 Hours 2 Hours 2 Hours 24 Hours
hour

3.4 System Leak Test Pressurization Cycle

Turn
50% of 80% of 100% of Leak 50% of 100% of
Pressurization table
the test the test the test test the test the test
Cycle test
pressure pressure pressure Period pressure pressure
preiod
Pressurization
1 1 0.5 - - 1 -
rate (Bar/Min)
Pressure at
Lowest Point
(Subsea PLEM
9.5 / 15.2 / 19.0 / 19.0 / 9.5 / 19.0 / 19.0 /
end) due to
137.75 220.4 275.5 275.5 137.75 275.5 275.59
elevation
difference
(Bar / PSIG)
Pressure to be
maintained at
onboard
floating hoses 6.9 / 12.6 / 16.4 / 16.4 / 12.6 / 16.4 / 16.4 /
end due to 469.8 182.7 237.8 237.8 182.7 237.8 237.8
elevation
difference
(Bar / PSIG)
Holding time 2
1 hour 2 Hours 2 Hours 1 Hours - -
Hours
10. Dewatering Scraper Train
1. Bi-Di Batch scraper (Scraper-1)
2. Propel the scraper up to 200 linear meters which is equivalent to a volume of 199.5 Cu.M using fresh
water.
3. Bi-Di Batch Scraper (Scraper-2)
4. Propel the scraper up to 200 linear meters which is equivalent to water volume of 199.5 Cu.M using oil
free compressed air.
5. Bi-Di Batch Scraper – magnetic brush(Scraper-3)
6. Propel the scraper up to 200 linear meters which is equivalent to a water volume of 199.5 Cu.M using
oil free compressed air.
7. Bi-Di Batch Scraper with Pinger (Scraper-4)
8. Propel all 4 scrapers using the oil free compressed air till all the 4 scrapers reaches to the temporary
receiver at the LFP of PL-2.