BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-002 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7M/ SA-194 GR 2HM BOLTING MATERIAL

A. Scope : This Inspection and test plan covers the minimum testing requirements for SA-193 Gr B7M/
SA-194 Gr 2HM bolting material
B. Reference Docs : Standard- ASME BPVC sec IIA- SA-193 Gr B7M/ SA-194 Gr 2HM / PO/PR/ Job specifications
and approved documents.

Inspection & Test Requirements for Manufacturer

Scope of
Reference inspection
Sl Characteristics/ Type Quantum of
Stage/ Activity standard/ Record
No of check check Supplie
Acceptance Norms TPIA
r
Test H H
Marking and ASME BPVC sec IIA-
Raw material certificate,
1 correlation with test 100% SA193 Gr B7M/ SA
inspection inspection
certificate 194 Gr 2HM
report
Chemical composition ASME BPVC sec IIA- R R
one sample Inspection
/ Macro/ Mechanical SA193 Gr B7M/ SA
per heat report
Raw material Properties 194 Gr 2HM
2
inspection ASME BPVC sec IIA- H H
Inspection
Spectro analysis 100% SA193 Gr B7M/ SA
report
194 Gr 2HM
Inspection R R
Heat treatment cycle ASME BPVC sec IIA- report/
100%
3 Heat treatment (time and SA193 Gr B7M/ SA Heat
temperature) 194 Gr 2HM treatment
charts
Thread Rolling, ASME BPVC sec IIA- H H
In Process Inspection
4 Forging Of Nuts, 100% SA193 Gr B7M/ SA
Inspection report
Machining 194 Gr 2HM
Heat of R R
material/ ASME BPVC sec IIA-
Selection of Inspection
5 Test piece marking Heat SA193 Gr B7M/ SA
samples report
treatment 194 Gr 2HM
charge/size
As per PO/ASME H H
Nondestructive BPVC sec IIA- SA193 Inspection
6 Hardness Testing 100%
testing Gr B7M/ SA 194 Gr report
2HM / ASME Sec V
Mechanical properties ASME BPVC sec IIA- R R
Destructive One sample Inspection
7 YS, UTS, RA, SA193 Gr B7M/ SA
testing per heat report
Elongation ,Proof Load 194 Gr 2HM
As per PO/ASME H H
BPVC sec IIA- SA193
Positive material
Gr B7M/ SA 194 Gr
8 PMI identification (only for 100% PMI report
2HM
AS & SS components)
As Per EIL Spec. 6-
81-0001
Visual marking, colour 100% by As per PO/ H H
coding and supplier and Stamping Of Inspection
9 Final inspection
dimensional check, at random Accepted Bolting report
Final Stamping by TPIA Material

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 2 of 4

 BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-002 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7M/ SA-194 GR 2HM BOLTING MATERIAL

Scope of
Reference inspection
Sl Characteristics/ Type Quantum of
Stage/ Activity standard/ Record
No of check check Supplie
Acceptance Norms TPIA
r
100% by H H
Verification of
Coating (If supplier and As per PO / PR / Inspection
10 galvanized coating &
Applicable) at 10% by Applicable Standard report
galvanizing thickness
TPIA
Test W W
Verification of
certificate
material test As per PO / PR /
Documentation (EN 10204
11 certificate, test report, 100% Material
& Release 3.2),
inspection reports & specification
Reports,
Issue of Release Note
IRN

Inspection & Test Requirements for Traders /Stockist

Reference Scope of
Sl Characteristi
Quantum standard and inspection
N Stage / Activity cs / Type of Record
of check Acceptance
o check Supplier TPIA
norms
ASME BPVC sec
MTC review for the physical
IIA- SA193 Gr
1 and chemical test, heat Verify MTC 100% Mill TC R R
B7M/ SA 194 Gr
treatment, NDT
2HM
Physical co-relation of MTC ASME BPVC sec
Verify Heat Mill TC & TPI
Heat no./Batch no. to the Each Heat IIA- SA193 Gr
2 no./Batch no. Inspection P RW
fasteners under scope of No. / Lot B7M/ SA 194 Gr
to the MTC report
supply. 2HM
Chemical
composition /
One ASME BPVC sec
Macro/
Sample selection & Check Sample IIA- SA193 Gr
3 Mechanical Test report H W
Testing per Heat / B7M/ SA 194 Gr
Properties/In
Per Size 2HM
ternal
soundness
100% by
ASME BPVC sec
Dimensional checking supplier Dimensional
Measuremen IIA- SA193 Gr
4 (including Threads Check by and at inspection P RW
t B7M/ SA 194 Gr
GO-NOGO gauge) 10% by report
2HM.
TPIA
Visible
surface
defect / 100% by ASME BPVC sec
Visual inspection and
Corrosion. supplier IIA- SA193 Gr Internal
Verification of Marking of
5 and at B7M/ SA 194 Gr Inspection P RW
Material spec./ Grade /
Verification 10% by 2HM / Std. engg. report
Heat No. / Lot No. / Size etc.
with respect TPIA Practice / PO
to Test
Certificate

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 3 of 4

 BHARAT PETROLEUM CORPORATION LIMITED, KOCHI REFINERY

ADVISORY SERVICES DEPARTMENT File No: KR.AS.INSP.9.03:900:08:2

QUALITY ASSURANCE PLAN Doc No: BPCL/KR/AS-ITP-002 Rev : 0

INSPECTION TEST PLAN FOR SA-193 GR B7M/ SA-194 GR 2HM BOLTING MATERIAL

Reference Scope of
Sl Characteristi
Quantum standard and inspection
N Stage / Activity cs / Type of Record
of check Acceptance
o check Supplier TPIA
norms
Positive
100% by
material As per PO/ ASME
supplier
identification BPVC sec IIA-
6 PMI and at PMI report P RW
(only for AS & SA193 Gr B7M/
10% by
SS SA 194 Gr 2HM
TPIA
components)
Verification
of galvanized
P.O./ Std. engg. Inspection
7 Coating (If Applicable) coating & Each item H RW
practice Report
galvanizing
thickness
Separate
TPIA stamping on all stamping for the
Each item Inspection
8 certified items of the Verification whole lot and for H H
of PO Report
inspected lot under the PO. the actual
witnessed items.
Verification
of Inspection As per PO / PR / Test
9 Documentation & Release Reports, MTC 100% Material certificate -- H
& Issue of specification Reports, IRN
Release Note

Legend

H - Hold (Do not proceed without approval), P-Perform, RW - Random Witness (As specified or 10% (min.1 No. of
each size and type of Bulk item), R-review, W-Witness (Give due notice, work may proceed after scheduled date).

Notes
1. This ITP contains the minimum inspection requirements. Vendor to comply all other requirements (if any) as per PO / PR.
2. In case of raw material supplied by sub suppliers/vendors; chemical composition / Macro/ Mechanical Properties/internal
soundness/ spectro analysis shall be performed by them and shall be witnessed by supplier as mentioned in Sl No-2
2. Hardness for studs/nuts shall be in range of 200-235 BHN (Max limit shall be 235 BHN). Hardness for nut shall be in the range of
159 to 235 BHN. ( Sample nut after Heat treatment shall be min 159 BHN)
3. Raw material or finished fastener macro etch examination to be verified by TPIA
4. B7M bolt and 2HM nuts metallurgy must be punched on both ends of the studs and at the two end faces of nuts on both ends of
the studs and at two locations on the nuts.
5. All bolts shall be properly lubricated prior to dispatch/ supplying

BPCL-KR/Advisory Services/ QAP/ File No: KR.AS.INSP.9.03:900:08:2 Page 4 of 4