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Abstract: Masonry walls resist both in-plane and out-of-plane forces through the bond between the brick unit and mortar. Moisture content
or saturation level of the brick unit at the time of construction is one of the key contributing factors in bond strength. Absorption of water from
mortar by brick alters the development of a mechanical key that establishes the bond strength. In this study, the effect of the moisture content
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of bricks, at the time of construction, on shear and tensile bond strength is investigated for fired clay and fly ash bricks. The results of this
study indicate that around a 75% saturation level of the brick unit yields the highest values of shear and tensile bond strength of clay and fly
ash brick masonry with cement mortar. Adequate prewetting of brick units at the time of construction will ensure the desired moisture content
and subsequently help to achieve a good bond strength. DOI: 10.1061/(ASCE)MT.1943-5533.0002866. © 2019 American Society of Civil
Engineers.
Author keywords: Shear bond strength; Tensile bond strength; Moisture content; Brick masonry.
the studies on masonry bond strength reported here considered fired (eastern India) and used in the present study. Fly ash bricks were
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clay brick masonry. An extensive literature review revealed no prepared based on Indian industry practices using fly ash, sand, and
similar studies for fly ash brick (FAB) masonry. Palmer and Hall cement at a proportion of 60∶30∶10 (fly ash:sand:cement) by
(1931) studied compressed clay block–lime mortar masonry and weight. The physical properties of both the CB and the FAB used
reported superior durability of the bond at 80% block saturation. in the present study are evaluated and presented in Table 1. The fine
However, no conclusive results were obtained by Palmer and Hall aggregate used in this study was natural river sand with a specific
(1931) on the bond strength. Rao et al. (1996) and Venkatarama gravity of 2.68, a fineness modulus of 2.2, and water absorption
Reddy and Gupta (2005) showed a relation between flexural of 0.8% (by weight). The particle size gradation of the natural sand
bond strength of fired clay brick and soil–cement block masonry conforming to ASTM C144-18 (ASTM 2018) is presented in
specimens with the moisture content of masonry units based on Table 2. Portland slag cement with a specific gravity of 2.95 was
experimental studies. A similar investigation for shear bond used to prepare the masonry mortar. Three different grades of the
strength—the most critical masonry property—for fired clay and mortars CM1 (weak mortar with a cement-to-sand ratio of 1∶6),
fly ash brick masonry is not reported in the published literature. CM2 (medium mortar with a cement-to-sand ratio of 1∶4.5), and
Therefore, the main objective of this paper is to study the influence CM3 (strong mortar with a cement-to-sand ratio of 1∶3) were used
of brick saturation level, during construction, on the shear and ten- in this study. The mortar compressive strength was obtained by test-
sile bond strength of fired clay and fly ash brick masonry forms. ing standard 50-mm cubes as per ASTM C-109 (ASTM 2016), as
shown in Table 3.
Stack bonded masonry triplets were used for the shear bond
Research Significance test, while cross-shaped masonry couplets were used for the tensile
The moisture content in brick at the time of construction depends bond test. The specimens were made using three grades (CM1,
on various factors, including weather conditions. The moisture con- CM2, and CM3) of mortar and two types of brick variant (CB,
tent or saturation level of a brick unit at the time of construction FAB). The bricks were joined by a uniform mortar layer of thick-
plays a key role in brick–mortar interactions, which significantly ness 8–10 mm.
affects the development of bond strength. Dry bricks are likely The moisture content of the brick unit prior to construction is
to absorb more water from the mortar, disturbing its hydration the factor of importance in this experiment. The brick units were
process, which will cause a reduction in mortar strength and, ulti- soaked in water for different durations to attain a different percent-
mately, a loss in bond strength. On the other hand, saturated bricks age of saturation moisture content. The saturation moisture content
block pores and prevent water absorption from mortar. This ham- of clay brick and fly ash brick was found to be 16.69% and 16.79%,
pers the establishment of the mechanical connection between brick respectively. Based on the percentage of saturation, the brick units
and mortar, eventually reducing the bond strength. Also, it is a
common practice in the construction industry to use dry bricks
Table 2. Grading of natural sand used to prepare masonry mortar
without prewetting them. Because bond strength is the governing
property that determines the safety of any masonry structure, it is Percentage passing
essential to develop guidelines for appropriate brick saturation or Sieve size (mm) Test result ASTM C144-18 requirements
prewetting level to achieve the desired bond strength. Although a
4.75 100 100
few published studies report on the effects of brick moisture content
2.36 96.3 95–100
on the flexural bond strength of fired clay bricks and soil–cement 1.18 75.5 70–100
blocks, similar studies on shear bond strength and fly ash brick 0.6 44.9 40–75
masonry have not received adequate attention. Shear bond strength 0.3 20.6 10–35
is considered to be the single most important parameter that con- 0.15 3.4 2–15
trols the behavior of brick masonry structure, especially under lat- 0.075 0 0–5
eral load. This paper is the first attempt to quantitatively correlate
shear bond strength with the moisture content of masonry units,
including the properties of fly ash brick masonry.
Table 3. Compressive strength of mortar after 28 days of curing
Mortar grades
Specimen Preparation Property CM1 CM2 CM3
Bricks, cement, and sand are the primary materials used for Cement∶sand 1∶6 1∶4.5 1∶3
the preparation of the masonry specimens used in the experiment Water/cement ratio 0.8 0.55 0.45
here. The constituent materials were tested before preparation of Mean (MPa) 6.96 11.18 22.54
the masonry specimens. Commercially available fired CBs and Standard deviation (MPa) 1.03 1.60 3.19
Coefficient of variation 0.15 0.14 0.14
FABs (230 × 110 × 75 mm) were obtained from Rourkela, Odisha
obtain the moisture level. In the case of Set C, the brick units are couplets were prepared using Sets A, B, C, and D bricks, desig-
presoaked in water, and the moisture level is maintained at 75% of nated as CA, CB, CC, and CD, respectively. The couplets were
saturation moisture content (moisture content of 12.52% for clay enclosed by an airtight covering immediately after construction and
brick and 12.58% for fly ash brick). Set D represents fully saturated kept covered for 7 days. The covers were then removed, and the
brick units with 100% saturation moisture content. The duration of couplets were stored in laboratory air at a relative humidity of at
prewetting required to achieve a different level of saturation mois- least 50%. Fig. 3 shows the fly ash masonry specimens constructed
ture content is calculated statistically and presented in Table 4. for the experimental investigation of shear and tensile bonds. Fig. 4
Fig. 1 shows a typical photograph of brick prewetting before speci- shows a schematic representation of the test setup for shear and
men preparation. The prewetting duration and the level of moisture flexural bond testing.
content are not precisely controlled because these are challenging
to follow at a construction site. Also, the prewetting duration de-
termined in this study may vary depending on the level of initial
moisture content and other intrinsic properties of the selected brick,
although the initial moisture content varies based on the weather
and other factors. The procedure adopted in this study is simple
and can be used at a construction site without sophisticated
instruments.
Three masonry specimens were prepared for each combination
of brick variant (CB and FAB), mortar grade (CM1, CM2, and
CM3), and saturation level of bricks (A, B, C, and D). In total,
36 clay brick triplets and 36 fly ash brick triplets were prepared
for the shear bond strength test. Masonry triplets were prepared
Fig. 1. Brick prewetting before construction: (a) clay brick; and (b) fly ash brick.
Fig. 3. Masonry specimens before testing: (a) masonry triplets; and (b) masonry couplets.
Test Results
Fig. 5. Masonry triplet positioned in testing machine: (a) before failure; and (b) after failure.
Fig. 6. Crossed-brick test assembly positioned in testing machine: (a) before failure; and (b) after failure.
Table 5. Mean shear bond strength (MPa) of clay brick masonry triplets Table 6. Mean shear bond strength (MPa) of fly ash brick masonry triplets
Mortar grade Mortar grade
Brick saturation level (%) CM1 CM2 CM3 Brick saturation level (%) CM1 CM2 CM3
25 (A) 0.082 0.097 0.127 25 (A) 0.075 0.088 0.118
50 (B) 0.111 0.129 0.162 50 (B) 0.112 0.133 0.171
75 (C) 0.118 0.162 0.204 75 (C) 0.129 0.168 0.232
100 (D) 0.065 0.078 0.085 100 (D) 0.068 0.082 0.092
0.00
A B C D Table 8. Mean tensile bond strength (MPa) fly ash brick masonry couplets
Specimen Set
Mortar grade
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Brick saturation
Fig. 7. Mean shear bond strength of clay brick masonry triplets. level (%) CM1 CM2 CM3
25 (A) 0.060 0.078 0.091
50 (B) 0.071 0.080 0.106
0.25
75 (C) 0.081 0.092 0.122
CM1 CM2 CM3
Shear Bond Strength (MPa)
0.15
0.15
0.05 0.10
0.00
A B C D
0.05
Specimen Set
Fig. 8. Mean shear bond strength of fly ash brick masonry triplets.
0.00
A B C D
Specimen Set
0.25
CM1
Shear Bond Strength (MPa)
Fig. 11. Mean tensile bond strength of clay brick masonry couplets.
0.20 CM2
CM3
0.15
0.15
0.10
Tensile Bond Strength (MPa)
Fig. 9. Variation of shear bond strength of clay brick triplet with brick
moisture content.
0.00
A B C D
Specimen Set
0.25
CM1
Shear Bond Strength (MPa)
Fig. 12. Mean tensile bond strength of fly ash brick masonry couplets.
0.20 CM2
CM3
0.15
masonry couplets. The variation of tensile bond strength with the
0.10 moisture content of the unit brick at the time of construction is pre-
sented in Figs. 13 and 14 for CB and FAB masonry couplets,
0.05 respectively.
When fresh mortar is laid on a brick surface, capillary suction
0.00 occurs, transmitting water from mortar to brick. This results in an
0 5 10 15 20 inadequate amount of water available for hydration, affecting bond
Moisture content (%) strength development in the brick–mortar interface. The hydration
process of the cement compounds in the mortar leads to the forma-
Fig. 10. Variation of shear bond strength of fly ash brick triplet with
tion of calcium-silicate-hydrate gel products, which develop bond
brick moisture content.
strength at the brick–mortar interface. If the brick units are too dry
Fig. 13. Variation of tensile bond strength of clay brick couplets with Shear Bond Test
brick moisture content. Different failure patterns of masonry triplets were observed during
the testing period. According to previous studies [Lumantarna et al.
2014; Pavia and Hanley 2010; Venkatarama Reddy and Gupta
0.14 2005; Sarangapani et al. 2005; BS EN 1052-3 (BSI 2002)], a test
CM1 specimen should have one of the following different types of fail-
Tensile Bond Strength (MPa)
0.12 ure: (a) within brick and mortar bond areas, either on one or divided
CM2
0.10 CM3 between two brick faces; (b) within the mortar; (c) within the brick;
and (d) crushing and splitting failure of the brick through the mortar
0.08
joint. The failure pattern in a triplet depends upon the brick
0.06 strength, mortar strength, and the interlocking bond strength be-
0.04 tween brick and mortar.
The failure patterns observed in the present study were limited
0.02 to the first three types. Failure within the brick and mortar bond
0.00 areas was the most common type of failure observed. A typical
0 5 10 15 20 example of this type of failure mode is shown in Fig. 15. Inadequate
Moisture content (%) bonding within the brick and mortar is the primary cause of this
kind of failure. Such a failure pattern mostly occurs in the case
Fig. 14. Variation of tensile bond strength of fly ash brick couplets
of specimens prepared using brick units of Set D. Also, the triplets
with moisture content.
prepared with some of the other sets of brick and lower-grade mor-
tar (CM1 and CM2) results in this type failure mode.
Failure within mortar joints was observed in most of the triplets
(as in the case of Set A), the pore structure of the brick tends to prepared with Set A bricks and the lowest-grade mortar (CM1).
extract moisture from adjoining mortar, causing dewatering of the This may be attributed to the decrease in strength of the mortar
mortar. When the saturation level increases in Sets B and C, the due to the high capillary suction of dry bricks, resulting in a low
transfer of moisture from mortar to brick also decreases. As a result, moisture content available in mortar for hydration. Fig. 16 shows a
the amount of cement hydration increases, enhancing the bond typical failure pattern of a mortar joint.
strength. For brick saturation level beyond this point (as in the case A few instances of failure were observed within the brick units
of Set D), the pores of the bricks are entirely occupied with water, of specimens with brick from Set C and a higher grade of mortar
leaving no chance for bricks to interact with mortar, which leads to (CM3). Optimum moisture content and strong mortar result in a
Fig. 15. Failure within brick and mortar bond area: (a) on one brick face; and (b) divided between two brick faces.
Fig. 16. Failure within mortar joint. Fig. 18. Bond failure within brick mortar interface.
strong interfacial bond with brick. If the combined bond and mortar
strength exceeds the brick strength, then failure will take place Conclusion
within the brick. Fig. 17 shows a typical such failure pattern.
In this study, several experiments were conducted to investigate the
influence of moisture content in unit bricks at the time of construc-
Tensile Bond Test tion on the shear and tensile bond strength of brick masonry. The
Two different failure patterns are observed in the masonry couplet brick units were soaked in water to achieve different levels of sat-
during the tensile bond test. Failure within the brick and mortar uration (25%, 50%, 75%, and 100%). The test specimens were pre-
bond area was found to be the most common type of failure, as pared using both clay and fly ash bricks with three grades of mortar.
shown in Fig. 18. Inadequate bonding within the brick and mortar From the results it can be concluded that the moisture content of the
is the chief reason for this kind of failure. Such a failure pattern was bricks at the time of construction along with the mortar strength and
common in all specimens prepared using bricks of Set D. A few brick strength significantly affected the bond strength of the ma-
specimens made of bricks from other sets and a lower grade of mor- sonry. Specimens constructed using strong mortar showed better
tar (CM1 and CM2) were also found to have this failure mode. bond strength than specimens with weak mortar. The variation
Failure within the brick unit is observed in some of the couplets in the moisture content of the brick units directly impacted the bond
made of Set C bricks, as shown in Fig. 19. This type of failure is strength of the brick masonry. The test results revealed that at
attributed to the weak brick and strong bond combination. Because around 75% saturation level of the brick units, the highest shear
Set C bricks offer a strong bond and do not interfere with the and tensile bond strength was achieved among all sets of specimens
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