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Arab J Sci Eng (2014) 39:1701–1708

DOI 10.1007/s13369-013-0733-8

RESEARCH ARTICLE - CIVIL ENGINEERING

Fresh and Hardened Properties of Sustainable Concrete


Using Recycled Household Greywater
Maha Alqam · Ahmad Jamrah ·
Bayan Abd Al-Hafith · Razan Al-Zubi ·
Nawar Al-Shamari

Received: 5 May 2012 / Accepted: 10 July 2013 / Published online: 26 September 2013
© King Fahd University of Petroleum and Minerals 2013

Abstract This study investigates the production of sustain-


able concrete mixes using recycled household greywater.
Batches consisting of different mixes of cement pastes, mor-
tar specimens, and concrete specimens were produced and
tested for both fresh and hardened properties. The main vari-
able was the type of water used for mixing and curing. The
study showed that the use of greywater had little or no effect
on the setting times of cement pastes, while the average work-
ability of fresh concrete was slightly increased. The study
also showed that the compressive strength of sustainable con-
crete was within 90 % of the standard control mix. Generally
speaking, the combined results of compressive strength, split-
ting strength and drying shrinkage of the batches cured using
greywater and mixed with either potable or greywater were
within acceptable limits, provided that greywater conforms
to the limits imposed by the applicable Codes and Standards
typically imposed on potable water used in concrete.

Keywords Sustainable concrete · Greywater ·


Setting time · Workability · Compressive strength · 1 Introduction
Splitting strength · Drying shrinkage
Water is a major ingredient in concrete production due to the
major role it plays in hydration of cement and workability
of fresh concrete [1]. Traditionally, potable water has been
exclusively used in the mixing and curing of concrete [1,
2]. Many attempts have been made to produce sustainable
concrete mixes using sea water under certain environmental
and exposure conditions [3–5].
The use of greywater in concrete production is allowed
based on its content of total solids, chlorides, and sulfates as
set by ASTM C1602. In fact, ASTM does not set any limits
M. Alqam (B) · A. Jamrah · B. Abd Al-Hafith · R. Al-Zubi · regarding the amounts of oils present in the mixing water.
N. Al-Shamari
This finding is extremely significant to concrete production
Department of Civil Engineering, The University of Jordan,
Amman 11942, Jordan industry due to the potential savings in the use of fresh water,
e-mail: m.alqam@ju.edu.jo especially in countries with limited fresh water supplies.

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1702 Arab J Sci Eng (2014) 39:1701–1708

For countries with limited water resources, the continuous reported using several greywater treatment stages, including
search for alternative water types used to produce sustain- sedimentation filtration, biological treatment, clearing stage,
able concrete mixes remains a challenge. With the drastic and a final UV disinfection stage.
weather changes due to global warming and the significant Combined greywater and rainwater reuse has been investi-
drop in yearly water fall and water accumulation in ground gated recently as an alternative water resource with the objec-
and man-made reservoirs, countries such as Jordan has been tives of water savings. Kim et al. [18] investigated possi-
especially affected, resulting in further straining the limited ble treatment methods applicable to greywater and rainwater
water resources. The reuse of polluted and/or treated water prior to reuse in office buildings in South Korea.
in the mixing and/or curing of sustainable concrete mixes Su et al. [19] investigated the effect of wash water and
has proved to be a significant cost saving measure in many underground water on properties of mortar and sustainable
countries with limited water resources, as evident by various concrete. The wash water employed in the study originated
studies [6,7]. from mixer washout operations in a ready-mixed concrete
Greywater, also known as grey wastewater, is simply char- plant in central Taiwan. The concrete ingredients included
acterized as being “soapy” and is normally discharged from mixing water, cement, fine and coarse aggregates, superplas-
outputs such as bathtubs, showers, washing basins, and wash- ticizer and mineral admixtures with different proportions.
ing machines, but not from toilets [8,9]. Wastewater that orig- The mortar ingredients had a mix proportion (weight ratio)
inates from toilets is typically referred to as black water. The of 0.485: 1: 2.75. The study concluded that the type of water
quality of greywater is generally lower than potable water used insignificantly affected the initial setting time of fresh
(i.e., drinking water), but is higher than black water. Jamrah mortar, while the final setting time was similar for all types
et al. [10] reported that the quantities of greywater generated of mixing water. In addition, the 7- and 28-day compressive
in the capital of Jordan, Amman, averaged 70 % of the total strength measurements of all mortar specimens were within
potable water consumption in households. He further cited the acceptable 90 % limit specified by the ASTM. Su et al.
that greywater originating from showers accounted for 24 % [19] concluded that: (a) the slump of concrete specimens
of the total greywater generated in typical households. He was similar irrespective of the type of water used; and (b)
pointed out that this is only exceeded by greywater gener- the compressive strength measurements indicated that con-
ated in sinks, which accounted for 35 % of the total greywa- crete mixed with wash and groundwater yielded higher com-
ter generated. Hodges [11], Eriksson et al. [12], and Jamrah pressive strength than that mixed with potable water. This
et al. [13] reported that greywater comprises 50 to 83 percent increase in compressive strength attributed to the presence
of residential potable water. of solid particles in wash water which may have contributed
The general practice of using greywater as an alternative to increasing the concrete strength.
to fresh water has been investigated by Gual et al. [14] to flush Sandrolini and Franzoni [20] investigated the use of recy-
toilets in a hotel in Mallorca, Spain, where greywater efflu- cled waste wash water obtained from a medium-size ready-
ents were discharged from showers and hand-washing basins. mixed concrete plant in Italy, in the mixing of concrete and
In carrying out his investigation, Gual et al. [14] attempted to mortars. The concrete mix had a water/cement ratio of 0.57,
pretreat greywater through the use of regulated chlorination and included wash water, fine and coarse aggregates. The
with sodium hypochlorite, and a two-step filtration process: study concluded that the compressive strength of concrete
a nylon filter followed by a sand filter. The treated greywater and mortar specimens prepared with recycled water yielded
was then mixed with the osmosis reject and was chlorinated. compressive strength results higher than 96 % of those pre-
Similarly, March et al. [15] investigated the reuse of greywa- pared with potable water (i.e. control specimens). In addition,
ter for toilet flushing in a hotel in Palma Beach, Spain. The flexural strength measurements on concrete and mortar spec-
authors reused greywater that originated from bathtubs and imens prepared with recycled water produced a mean 28-day
hand-washing basins, and was treated using the conventional flexural strength higher than 90 % of those prepared with dis-
treatment of filtration, sedimentation and disinfection. tilled water. Sandrolini and Franzoni [20] concluded that the
Goddard [16] reported the reuse of greywater in the devel- use of recycled water resulted in a slight reduction in the
opment of the 236 apartment project in Melbourne, Australia, water/cement ratio, and as a result, the workability of fresh
known as the D’LUX Development. The developer adopted concrete. Their findings also revealed possible improvement
a greywater supply network for all apartment toilets and in durability due to the reduction in capillary water absorp-
sub-surface garden irrigation system. tion of concrete and microporosity of mortar, which was
Nolde [17] reported the use of greywater in multi-story attributed to the fine-filler action resulting from fine solids
buildings for over ten years in Berlin, Germany. He used grey- and the reduction in water/cement ratio.
water that originated from bathtubs, showers, hand washing Lobo and Mullings [21] reported the possible use of
basins and washing machines, with the exception of waste- water reused from concrete production operations in ready
water originating from kitchen sinks and toilets. Nolde [17] mix plants. The study was intended to simulate a practical

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Arab J Sci Eng (2014) 39:1701–1708 1703

situation to the reuse of recycled water slurry. The first phase a bi-weekly basis, and were stored at a temperature of 4 ◦ C for
of their study was to quantify the basic effects of using recy- 5 h to allow for settlement of solids prior to use and analysis.
cled water on fresh and hardened concrete properties. They Care was taken to maintain the quality of the collected sam-
concluded that using recycled water with a solid content at ples by following the applicable procedures regarding storage
or less than the ASTM C 94 set limit should comply with time and method of analysis in accordance with the standard
the mixing water criteria for strength and setting time in the methods for the examination of water and wastewater [22].
standard. However, they noticed that recycled water aged to Greywater household and control (i.e., potable water) sam-
7 days seemed to have marginally detrimental effects. At the ples were analyzed for pH, solids, electrical conductivity,
higher solids content, 4-h-old slurries had a minimal effect on alkalinity, chloride, sulfate, biochemical and chemical oxy-
the setting time and water demand of the concrete mixtures. gen demands, and FOG (fat, oil and grease). The average of
Setting time and strength for these batches were similar to two samples was reported as per Table 1.
control. Table 1 indicates that the durability of concrete produced
The use of household greywater in sustainable concrete with greywater will not be adversely affected due to chlo-
production is a subject that has not received enough attention rides and sulfates, as levels of those constituents are within
by researchers in this field. In addition, very little literature is the limits specified by ASTM C1602 for mixing water. Fur-
available about the use of non-fresh water in concrete produc- thermore, the Table shows that content of the total solids is
tion. The advantages are numerous and include water con- within the ASTM C1602 limits.
servation in countries with limited water resources, and the Both coarse and fine aggregates were used in the mix. The
production of environmentally-friendly concrete mixes. The coarse aggregates were crushed limestone comprised of two
objective of this study is to investigate the potential of grey- maximum aggregate sizes of 19 and 12.5 mm. The fine aggre-
water reuse for concrete production, with special emphasis on gates consisted of crushed limestone with a maximum size
household greywater. The greywater employed in this study of 4.75 mm and standard sand. The quality and grading of
originated from showers in typical households in Amman. aggregates and standard sand used were in compliance with
ASTM C 33 and ASTM C 778 requirements. Unit weight
was measured for the aggregates according to ASTM C 29/
2 Experimental Program C29M, while percent absorption and saturated surface dry
(SSD) specific gravity were measured according to ASTM
2.1 Materials C 127 and ASTM C 128. Results are shown in Table 2. In
addition, the particle size distribution of each source of these
Ten greywater samples were collected from random house- aggregates is shown in Fig. 1. The sieve analysis was con-
hold showers over a period of 5 weeks. The household grey- ducted following the procedure described in ASTM C 136.
water samples were analyzed for various physical, chemical, The type of cement used in this study consisted of local
and biological quality parameters. Samples were collected on Type I Pozzolanic Portland cement made by inter-grinding

Table 1 Quality parameters of water samples


Parameter Unit Results Limits (ASTM C1602)

Potable water Greywater


Average Range

pH unit less 7.8 7.3 7.0–7.7 –


Total solids mg/l 442 980 755–1,253 50,000
Dissolved solids mg/l 403 840 670–1,040 –
Suspended solids mg/l – 140 85–213 –
Electrical conductivity (EC) (dS/m) 0.63 0.89 0.81–0.97 –
Alkalinity mg/l CaCO3 222 135 110–165 –
Chloride mg/l 172 265 155–390 1,000
Sulfate mg/l – 95 70–135 3,000
BOD5 mg O2 /l – 100 88–145 –
COD mg O2 /l – 640 426–750 –
FOG mg/l – 152 120–205 –

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Table 2 Physical properties of


Property Coarse aggregate Fine aggregate
aggregates
19 mm aggregates 12.5 mm aggregates 4.75 mm aggregates Standard sand

Unit weight (kN/m3 ) 13.9 14.5 16.2 16.7


% Absorption 3.5 3.9 5.3 1.6
Specific gravity (SSD) 2.67 2.65 2.64 2.62

Fig. 1 Particle size distribution


for coarse and fine aggregates

Table 3 Composition of cement


and pozzolan Chemical composition Cement percent by weight Pozzolan percent by weight

SiO2 22.6 44.8


Al2 O3 5.3 13.4
Fe2 O3 5.1 14.1
CaO 56.8 12.3
MgO 3.2 9.4
SO3 2.1 0.3
K2 O 0.9 1.4
Loss on ignition 1.9 1.2

fine natural pozzolan with Portland cement, and was in con- in ASTM C 187, was prepared in accordance with ASTM C
formance with ASTM C 150 and ASTM C 618 requirements. 305. The w/c ratio used for the cement paste was 0.31.
The percent of pozzolan used in the cement averaged 18 % A batch of 1,500 g of standard sand and 750 g of cement
(by weight). Neville [1] reported that a pozzolan is a siliceous were mixed with water, as described in ASTM C 305, to
or siliceous and aluminous material that possesses little or no produce mortar mixes with an average flow value of 110 ± 5.
cementing property. However, and in the presence of mois- The flow was determined following the procedure described
ture, fine pozzolan reacts with lime released by the Portland in ASTM C 14. The w/c ratio used for the mortar mix was
cement particles to form compounds with cementitious prop- 0.56.
erties. The chemical compositions of Portland cement and A mix proportion was designed according to the ACI
pozzolan are shown in Table 3. 211.1-91 [23] method for normal weight aggregate concrete
with a w/c ratio of 0.61. The following proportions were used
2.2 Mix Proportions in one cubic meter of concrete: 350 kg of cement, 213 kg of
water, 527 kg of the 19 mm coarse aggregate, 527 kg of
A cement paste consisting of 650 g of cement and a percent- the 12.5 mm coarse aggregate, 350 kg of the 4.74 mm fine
age of water required for normal consistency, as described aggregate, and 350 kg of the standard sand.

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Arab J Sci Eng (2014) 39:1701–1708 1705

Fig. 2 Experimental program


setup
EXPERIMENTAL PROGRAM

Phase 1 – PP Phase 2 – PG Phase 3 – GP Phase 4 – GG


(Control Mix); MIXING - MIXING - MIXING -
MIXING - Potable Potable water Greywater Greywater
water CURING – CURING – CURING –
CURING – Potable Greywater Potable water Greywater
water

2.3 Test Methods crete for each mix were carried out according to ASTM C
143 requirements.
For the purpose of achieving the objectives of this study, a
program consisting of four phases of testing was carried out 3 Results and Discussion
as shown in Fig. 2. All phases included the testing of cement
pastes (with the exception of curing), mortar specimens, and 3.1 Fresh Properties
concrete specimens. The only difference between the differ-
ent phases was the type of mixing and curing waters used 3.1.1 Setting Times
(i.e., potable vs. greywater). The average daily room temper-
ature was 24 ◦ C and the average daily relative humidity was An average of four samples was taken to measure initial and
50 %. final setting times of cement pastes. Results indicate that the
The first phase of experiments utilized potable water for average initial setting time of cement pastes prepared using
both mixing and curing stages (PP). The second phase uti- potable and greywater was, respectively, 165 and 140 min. In
lized potable water for mixing and greywater for curing addition, the average final setting time of cement pastes pre-
(PG), while the third phase utilized greywater for mixing and pared with potable and greywater water was, respectively,
potable water for curing (GP). For the fourth phase, greywa- 450 and 440 min. The slight difference observed can be
ter was used for both mixing and curing (GG). regarded as being negligible, and illustrates that the use
Four cement paste samples were prepared with potable of greywater has minimal effect on the final setting times
water and four other samples were prepared with house- of cement. The negligible effect of greywater on setting
hold greywater. The temperature of the mixing water was time suggests that its use in lieu of using potable water is
23 ◦ C. Tests for initial and final setting times were carried acceptable.
out according to ASTM C 191 by means of the Vicat needle.
Four mortar prisms with a 25-mm square cross-section and
3.1.2 Workability
285 mm in length were prepared and tested for each phase of
the experimental program, molded and cured in accordance
Slump tests were used to measure the workability of the fresh
with ASTM C 192/C 192M. The specimens were moist-cured
concrete mixes for each phase using the average of six sam-
in the molds for 24 h then removed and water-cured for 48 h.
ples that were within 5 mm from the reported average. Results
The length change due to drying shrinkage was measured at
indicate that average workability of fresh concrete prepared
7, 14, 21 and 28 days for each specimen according to ASTM
with potable water was 65 mm, while the ones prepared with
C 596.
greywater was slightly increased to 70 mm. The reported
Three concrete specimens of 150-mm cubes were pre-
slight increase in slump results may be explained by the pres-
pared and cured according to BS EN 12390-1:2000 and BS
ence of household detergents in greywater. Detergents tend
EN 12390-2:2000. The cubes were then tested for compres-
to decrease the surface tension of water, which leads to an
sive strength at 7, 14, 28 and 60 days according to BS EN
increase in the amount of water relative to the total surface
12390-3:2002 for each phase. In addition, three concrete
of solids.
specimens of 75-mm diameter and 150-mm length cylinders
were prepared and cured according to ASTM C 192/C 192M. 3.2 Hardened Properties
The cylinders were then tested for splitting tensile strength
at 7, and 28 days according to ASTM C 496/C 496M for 3.2.1 Compressive Strength
each phase. All cubes and cylinders were moist-cured in the
molds for 24 h then removed and water-cured at 24 ◦ C until Figure 3 shows the compressive strength of concrete as a
tested. Slump tests to monitor the Workability of fresh con- function of age for each phase. The figure presents the aver-

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Fig. 3 Compressive strength of

32.5
32.0

32.0
31.0

31.0
Compressive strength (MPa)
concrete as a function of age for 35.0

28.0

28.0
27.0

27.0
26.0
each phase 30.0

25.0
24.5

24.0
23.0
22.0

21.5
25.0 PP
20.0
PG
15.0
GP
10.0
GG
5.0
0.0
7 days 14 days 28 days 60 days
Age (days)

Splitting strength (MPa)


age test result for the three specimens, with each sample being 3.00

2.40

2.35

2.20
1.95
within 3 % of the reported average value. The figure shows 2.50

1.60
that the compressive strength and strength development of 2.00 PP

1.20

1.15
1.20
PG
concrete are not adversely affected by the use of greywater 1.50
GP
in concrete production. 1.00 GG
Figure 3 shows that the compressive strengths of the PG 0.50
phase at 7, 14, 28 and 60 days were, respectively, 11, 8, 18, 0.00
and 5 % higher than the compressive strengths of the control 7 days 28 days
phase. This indicated that an average of almost 10 % strength Age (days)
gain can be achieved by merely curing the normal concrete
Fig. 4 Splitting strength of concrete as a function of age for each phase
(made with potable water) with reused greywater.
For the GP and GG phases, the study showed that the
compressive strength of concrete was not adversely affected
by the use of greywater in the concrete mix, irrespective of
the type of water used for curing. Here, it is noted that the 3.2.2 Splitting Strength
strength of the concrete samples mixed using greywater was
within the 90 % acceptance criterion of compressive strength The splitting tensile strength test makes use of a cylinder
of the standard mix as outlined by BS EN 1008:2002 and specimen subjected to a load to cause splitting of the speci-
ASTM C1602, and in some instances, was up to 17 % higher men. Figure 4 shows the average value of the splitting tensile
as shown in Fig. 3 for the GG specimens tested at 14 days. tests of three samples as a function of age for each phase.
In fact, and since greywater contains quantities of soap and The three samples were within 2 % of the reported average
other effluent substance, soap (and the bubbles it creates) value.
acts as an air entrainment agent, which one would expect to As per Fig. 4, the splitting tensile strength at 7 days
cause an adverse effect on compressive strength. However, was almost unchanged for the PG and GP phases, but was
the current study shows that since the compressive strength 36 % higher for the GG phase when compared to the PP
was within the acceptable limits set by BS EN and ASTM, phase. However, this difference reduced to within 92 %
the presence of soap as an air entraining agent is insignificant of the control phase when the splitting tensile strength
in comparison to the total volume of greywater used. was tested at 28 days, suggesting a temporary early ten-
Referring to Fig. 3, the PG and GG phases showed that the sile strength gain for concrete mixes cured and mixed using
use of greywater for curing resulted in the 7, 14, and 28-day greywater.
compressive strengths to be (on average) 10 % higher than Figure 4 also shows that the use of greywater in concrete
that of the PP phase when either potable water or greywater production results in a splitting strength higher than 90 %
was used for mixing. of splitting strength of the control mix when used for curing
As evident by Fig. 3, the tests showed that as concrete that follows mixing with either potable or greywater. This
ages up to 60 days, the effect of using greywater in concrete suggests that the effects of the chemicals present in greywater
mixes diminishes, and the measured compressive strengths (such as soap, effluent substances, etc.) are temporary and
converge to within 2 % of the PP phase. will diminish with time.

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Arab J Sci Eng (2014) 39:1701–1708 1707

Fig. 5 Drying shrinkage of


concrete as a function of age for
each phase

3.2.3 Drying Shrinkage at 7 days was within 98 % of the compressive strength


of the standard control phase, and in some instances, was
Figure 5 shows the drying shrinkage results of the mortar up to 17 % higher for the GG phase tested at 14 days.
samples as a function of age for each phase. In general, the 3. For the PG and GG phases, the use of greywater for curing
effect of using greywater on the drying shrinkage test results resulted in the 7, 14, and 28-day compressive strengths
showed a gradual reduction in the measurement of the total to be (on average) 10 % higher than that of the control
length change. The reduction was more pronounced when mix when either potable water or greywater was used for
greywater was used in the mix (i.e., the GP and GG phases), mixing.
with the GG phase showing the largest percent reduction in 4. The tests showed that as concrete ages up to 60 days,
drying shrinkage, as evident in Fig. 5. The average length the effect of chemicals present in greywater on the com-
change for the GG mixes was approximately 34 % of that pressive strength diminishes, rendering the results to be
measured for the control mixes at 7, 14, 21, and 28 days. around 98 % of the control phase.
However, the use of greywater for curing that follows mixing 5. The splitting tensile strength at 7 days was almost
with potable water (i.e., the PG phase) resulted in length unchanged for the PG and GP mixes, but was 36 %
changes that are comparable to the standard control mix. higher for the GG phase when compared to the con-
trol phase. However, the difference converged to approx-
imately 92 % of the control mix when the splitting tensile
4 Conclusions strength was tested at 28 days, suggesting the diminishing
effect of chemicals present in greywater with time.
In this study, the use of household greywater as an alterna- 6. The use of greywater has the potential of reducing dry-
tive water source for the production of sustainable concrete ing shrinkage in concrete mixes since the average length
mixes was investigated. Test results of compressive strength, change for the GG mixes was approximately 34 % of that
splitting tensile strength and drying shrinkage were found measured for the control mixes at 7, 14, 21, and 28 days.
acceptable when greywater was used for mixing and curing, The reduction was more pronounced in the GP and GG
provided that the limits set by the relevant Codes and speci- phases, with the GG phase showing the largest percent
fications for mixing water in concrete are adhered to. reduction in drying shrinkage.
The following conclusions were reached:

1. The effect of greywater was insignificant on the setting References


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