􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇

JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰２
０１４,２
１(１):４
６Ｇ５
１
􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉
􀪉

De
vel
opmen
to fMa t
hemati
calMod
elforContr
olWe
ari
n
BackupRol
lforHotStr
ip Mi
ll
R．
Ser
vin
ＧCa
stañeda１ , 　A􀆰M．Ga
rci
aＧLa
ra１ , 　R
􀆰D．Me
rcado
ＧSo
lís２ , 　C
􀆰A．Vega
ＧLebrun３
(１．UAdeC Un
ivers
ity,Coahu
ila２５２８０,Mexi
co; 　２．UANL Un
ive
rsi
ty,Nue on６６４５０,Mex
voLe ico;
３．UPAEP Unive
rsi
ty,Puebla７２４１０,Mexi
co)

Abstrat:Thep
c reci
siono fstripf la
tne s
sdependsons eve
ralf actors;we aro fr ol
lsisoneo fthe mainvariablesthat
haveinfluenceont hesu rfa
c equa li
tyo ft hes tr
i p．Thewe a roft her oll
sr epr e
sentsacomp l
exf r
ict
ioncond iton,
i
sometime st hewe ari nt heba ckupr ol
li sno tana lyzedbe causet hes tr
ipi sno tincon t
actwi ththeba ckupr oll;
howeve r,a fterseveralc ampa ignso fro l
ling,t hewe arint heba ckupr o
llbe come sdange rousbecausethepr essure
dis
tributionisno tun iform． Inve st
igationo fme chani
sm o ft hesur fa
cede teriorat
iono ftheba ckupr ol
lfort heho t
st
ripr ol
lingi sveryimpor tantf ort hedeve lopmen to ftheau t
oma t
ics t
ripshapecon t
rolsystem usedi nho tstrip
mill
s．A ma thema t
icalmode lisdeve lopedcons ideri
ngt he He r
tzianpr essured is
tributi
onbe tweentwocy l
inders
withpa rall
elaxe s．Itisus edi nr ealtimef orcalculat
ingt hewe arint heba ckupr ollandi nthismanne rt akede c
iＧ
si
onsf orpr eventingf i
n i
shedpr oductr ework i
ngordamageo fequ ipmen ts,wh i
chr esul
tina cci
dentscausedbyex Ｇ
cess
ivewe ari ntheba ckupr ol
ls．
Keywo rds:s tripflatness;ba ckupr oll;d ress;cr own;r o
llingc ampa i
gn

　　On eo fthemo stimpo rtan tprocessesi nthes tee

li nＧ rol
lsforhots
tri
p mill．
dustryist heho ts tripr olli
ng．I nt hisp roce s ,
s t he 　　Ka toeta
l． men
[
２]
t
ionedtha
tther o
llsur
faceinＧ
me chanicalc on t
actpr oduc esal oto fwe ari nt hesu rＧ curredve
rysevereandcomp l
exf r
ict
ioncondit
ions,
faceincon tactandt h isphenomenona ffectst hequa lＧ in wh ichag r
e atva ri
etyo ft ribo log i
calphenomena
i
t yoft hes tr
ip．Thes tripshapei sa ma jori nd icator cou ldappe ar．I no rde rt oi nvestiga tet heme chanism
toeva luatep roductqua li
t y．Asex terna lf actor sa re ofr ollsur face de teri
or ation,i t wa simpo rtanta t
comp li
c atedandme anso fde tectionandc ontro lte chＧ fi
r stt oa sce rt
a in wh ichf actor wa sdomi nan ;
t f urＧ
nologya reimpe r
fect,s tr
i pshapec ontr olbe come sa the rmo re,t hey con fi
rmed t hat one o ft hem and
ma jortechn icalprob lemi nt hes tripho tr oll
i ngf ield． maybet he mos timpo r
t antwa st he He rtzians tress
Thes t
ripf latnessandc r ownc on trol mode li st he be twe ent he wo rkr ol
landt heba ckupr ol ,
l wh ich
foundationo fau toma tics tr
i pshapec on trol,wh ich wa sabou ttwi c eo ft hes tressp roduc edbyt heno rＧ
isno tpe rfectandt he r ear ea lsos omep r
ob lemsne eＧ ma land t angen tials tr essa cting f r
om t he r olled
dedt obef urtherst ud i
ed ．Oneo ft hesep rob lems stri p,wh ichwa sb etwe enabou t１００ MPaand１GPa．
[１]

isthewe a rint heba ckupr oll．Theho tr oll

i ngc amＧ 　　Al so,Ka toe ta l． r eferredt heimpo rtanceo f
[２]

a
pgi nso ft heb acku p rollsa rev ery l ong , a ndt he ba ckupr oll．They s imu latedt hesur facede ter
ioraＧ
we arpr oduc edbyt he me chan icalc on tact wi tht he tioni nt heirexpe rimen t,cons ideringt hatwe a rarose
wo rkr ollisc onstantl yinc rea s
ing． fromt hef rictionbe tweent her o l
ledma te
rialandt he
　　Ba c kupr ol
lsares ubjectedt ol ar
g ewo rkv ol ume s, wo rk r o l,and t
l hatt he sur facer ougheni ng wa s
andobv iouslyt heyr equir eag reats tr engthaga inst caus edbyt hecon tactfa tiguewi tht hebackupr oll．
cracksandf l
aws．Cons ide ri
ngt hatt her oll
sa ret he 　　Me chan i
ca lp rope r
ti esr equiredbyt heho tr ol
lＧ
mo stexpens iveinpu ti nt her olli
ngp roc ess, itisimＧ ingr ollsva r ,
y depend ingont hep roc essstagei nt he
portantt oana lyze wha tc aus est her ollwe ar,and stri pline;wh ilea tt hebeg inning,usua l
lyt hedomi Ｇ
analyzet hee ffectoft heme chan icalc on tactbe twe en nan tva riableist het oughne sso ft hema teri
a l,att he

B
ior
gaphy:
R．Se
rvi
nＧCa
stañeda,Do
ctr;　E
o Ｇma
il:
romua
ldo
ser
vinc＠p
rod
i 􀆰ne
gy t􀆰mx;　Re
cei
vedDa
te:Novembe
r１９,２０１２
I
ssue１　　　　　De
vel
opmen
tofMa
thema
tic
alMode
lfo
rCon
tro
lWe
ari
nBa
ckupRo
llf
orHo
tSt
rip Mi
ll　 􀅰 ４７ 􀅰

downs tr eams t age s,t heab rasion we a rs tr eng thbe Ｇ 　　Zhange ta l． devel
op edamode lba sedone lastoＧ
[]
８

come st he mo stimpo rt an twe a

rf a ctor;t hey ieldi s plas
ticc ontactbound arye lementt he o
ry,wh ichc ould
no twe l
lde finedye ,
t be c aus et herea res eve rali nfluＧ providede tail
edi nfo rmationsucha sr ol
lingp r essure
enc ef acto r s,sucha sma sso rho tr olleds t ripl eng th dis
tributionandc ontactp ressu
r ed is
tributionb e
twe en
pr oduc edpe rmi l l
ime terso fma terialus edo rt otalo f backupr ollsandwo rkr olls．Thei n t
era c
tionbe twe en
pr oces s
edp r odu ctt on sp e rr ol
lk itp err ol
lings c h edu le． rol
lsandwo rkpiec eshou ldbeana lyzedf ora ccurateＧ
　　Expe rienc eha sdemons tratedt ha tt hewe a ri nＧ lypred i
cting me talf lowi nt hero l
lgap．Ani dealso Ｇ
cre asesqu ick l
y a f
te r pr o duci n as
g p ecifica m o u nto f lut
ion wa st oset up at hreeＧdimens ionalf initee leＧ
rolleds teelt ; her eforer, ollchangesha llbedonea fＧ men to rbounda rye lemen tmode li, nwh icht hep lasＧ
ters omespe cificp roduc tioni no rde rt op r even ta t
icd eformationo fs tr
i pande last
icd e
forma tiono fr oll
s
cat astroph i cwe ar,andf ort ha tre ason,i ti sne eded werec onside
r e
da sawho le．Oha t
ae tal． men t
ioned
[９]

toi den tifyt hepr oces seswh icha rewe aringou tt he se thatt empe r
a t e,t
ur heno rma landt angen t
ials tress
elemen ts;t heab rasioni soneo ft hegove rn ingc omＧ act
ingf romt her ollingst r
i pandt heHe rtzians tress
ponen tsandi ti si nc ludedi nt het otalo ft he we ar betwe en the wo rk r ol
land ba ckup r oll we ret he
du ringt hepr o ce ss．Hav i ngap re senc ea ss c aleso f threef ac
torsa ffectingr ollsurfacede te r
io rat
ion．
high ha rdne ssox ideandl ow e lasticit y ont heho t
１　Pr
obl
em De
scr
ipt
ion
ste e
lsur fa ce,ab ra sionc anusua llybec ons ide reda s
twoo rt hr e ewe a rbod ies３ ． Itmaybeexpe ct edt hat 　　I tisne c es
saryt odeve lopama thema tica
lmode l
[]

ther ollde t erio rationi ss ign i

fican t,be c aus e mi croＧ forc alculatingthewe a
ro fba ckuprollsthata reused
cut s, mi cr oＧfa tigue and mi cr o
Ｇ c
r acks a ref o rmed, dur ingho tr o
lli
ngc ampa ign．Th isallowsana lz
ying
wh ichwi l
ldamaget her o l
leds teelqua lity,andt h
is thebehav iorandde cidingt hecon ti
nu it
yo fproducＧ
we ardependsont heshapeandha rdne sso ft heab raＧ t
i on,con troll
ingt he momen tofrepla c
ingt her ol
ls
sive pa r ticle ,
s pr oduc i ng de forma ti ,
ons o rig ina ted forma intenanc ,
eo rtak ingt hedecis
iono fsuspended
from a mi cr oＧcu to re las tic
it yont hesu r faceandi n pr oductiont oavo i
df ai
l urest hataf
fectt hequa l
ityof
thei ns idel aye r so ft her ollbyt hec on tac t,anda sa thes t
rip andi ncreasecos tsf orco rrect
ive ma int
eＧ
cons equenc e,r e sultingi nt hef orma tion o fc ra cks． nanc ei nt heho tstrip mill．
Theadhe r enc ei saphenomenonde fineda st het rans Ｇ 　　 Ho ts t
rip millsno rma l
l yconsisto ffourr ol
ls,
ferenc eo ft hewo rkr ollt ot heba ckupr ollc aus inga twoba ckupr ollswh ichsuppo rtthewo rkloadsand
pr oduc tqua lityl oss;i ti sp roduc ed mo ree a silya t twowo rkr o
llswh icha rei nd ire
ctcon tactwitht he
ther educ ti ono ft hepa ss es,t hef irsti st heonet hat strip．Backupr ollsinaf ourＧhighs t
andf orflatprodＧ
caus esmos to ft hef ri ction,anda sac ons equenc e,a ucts have af unction t o suppo rtt he roll
ing load
gre aterwe a r,a f
t erwa r ds,t he reisl es sfri ctiona tt he transmittedtot he wo rkr ol,andt
l he wo rk rol
ls
nex tpa sse s ． roducet hestripde f ormationa sshowni nF i􀆰１．
[４]
p g
　　Caoe ta l． men t
i onedt hatr o l
lwe a rno ton l 　　Thesur f
ac eo ft heba ckupr ollsisno tind i
rect
[５]
y
det eriorat edt hequa lityo ft hes trippr ofileandf latＧ contactwi t
ht hes l ;
ab howeve ,
r t hedi r
ectcontact
ne ss,bu ta ls ode clinedt hepe rformanc eo fmi llson witht he workr ollgene ratesa we a rwh ichisrelaＧ
r ofi
l eandf l a
t ne ssc on tr ol． ChenandL ian６ p res enＧ ti
ve lysma l
lcompa red witht heonec ausedont he
[]
p
tedt hatwo rkr o l
lwe arwa s ma inlya ff
e ct edbyt he wo rkr ol
l．Be caus eo fthi ,
s t hec ampa i
gnso ft he
rollingf or ce,t her ollingl eng th,t her oll ma te ri
al backupr oll
sa rel onge rthant hoseo fthewo rkr o
lls,
andt hel eng tho fc on ta cta r c．L ie ta l． de s cri bed
[７]

thef a ctor st ha ti nfluenc edun iforml oadandr ollgap

crown,t he ma inone sbe ingpe run itwi d thr olling
for ces, tri pwi dthr, ollbend ingf o rc ,
e wo rkr olland
ba ckup r oll ma terials,d iame terso f wo rkr o lland
ba ckupr oll,andun loadedr ollgapp rofile． Inadd iＧ
ti ,
on t hef ac torst ha ti n fluenc edun loadedr o llgap
pr ofi
l ei nc luded o rigina lc on tou ro f wo rk r o l
land
ba ckupr o ll,wo rkr ollsh iftpo si
tionf orc on tinuous
var i
ab lec r ownmi l
l ,
s pa irc r ossang lef o rpa i rc r oss
mi llsandt he we arandt herma lexpans iono fwo rk F
ig􀆰１　Cha
rtshowingrol
lingload
sandf undamen
tal
rollandba ckupr oll． r
pinc
ipleo
fr oll
ingproc
ess
 􀅰 ４８ 􀅰 　　　　J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l　　　　　　　　　　　　　　Vo
l􀆰２１　

beingab letobei nas tandupt o２８d,hav ingon ly eff

ect
iveel
asti
cmodu lus;P０i st hemaximum presＧ
shortmi llshu tdownsf orasu r f
a c
ei nspection． sure;andW ist hewi dt
ho fcyl
i nder
s．
　　Whent herei snowe a rcon trol,t he mechan i
c a
l 　　Ther el
ativecurvatureradius,R ,isde
finedby
fat
igueo ft heba ckupr o l
lc angene ratesma l
lmi croＧ １ １ １
　　　 ＝ ＋ (
３)
crackswh i
chc ouldc auseas everedamage．I nt his R R１ R２
casei, ti
sne cessaryt oremovet hede fec ,
t app l
yinga whereR１andR２ r epr
esenttheradiiofea
choneo ft
he
surfa
cema chin
ing (dress
ing);howe v
e r,thisprocessreＧ cyl
inder
swh i
cha r
eoncon tact,a sshowninF i
g􀆰２．
ducescons iderably i
tsu sef ullif
ea n da ff
ects it
s perＧ
formanc e．Th isispa rti
cu larl
yas eriousma t t
erwhen
youhavei n mi ndt hatt hec ostsa ss oc
iatedwi tht he
rol
lingr oll
sa reamongt hema inexpens esinas te
elＧ
mak ingfa c
ili
t ,
y be c
aus et heya recomponen tsmanu Ｇ
facturedwi thf orgeds t
e elandi tss tructureha sh igh
al
loycon ten t．

２　Es
tab
lis
hmen
tofMod
el

　 　 Wo rk me thodo logyf ort hisr e

s earchc onsiders
thei dentificati onso fvariableswh icha ffectt hepe rＧ
formanc eandwe aro ftheba ckupr o
llsi naho ts tr
ip
tandem mi ll;t he rei salsoac ompa rison wi tho ther
researchwo rksandt heba sicc onc eptso ft het heory
ofHe rtz１０ andAr charde ta l． a r
eus ed．Asar eＧ
[ ] [
１１]
F
ig􀆰２　Co
nta
cta
reac
ons
ide
rin
gtwoc
yli
nde
rsw
ithp
ara
ll
ela
xes
sult,t hef ollowi ngsuppo rtedma thema tic a
lmode lis
propos ed． 　　Ef fecti
veelas tic
ity modulus,E ∗ ,isdef
inedby
　　I nt her ollings tripp roce ss,t her ea real o tof １ １－υ１ １－υ２
２ ２

　　　 ∗ ＝ ＋ (４)
variablest ha thavei n f
luencei nt he me chan i
calc onＧ E E１ E２
tacto ftheba ckupandwo rkr ol
ls;howeve r,f ort h
is where,E１ andE２ a rethee la
s t
icmodu lusforwo rk
analysist, hef ollowi ng variableshavebe enc onsidＧ r
ollandba ckupr oll;andυ１ andυ２a ret hePoisson′s
eredt obeana l yzed:numbe ro fr olli
ngpa sses,numＧ modulusforwo rkr ol
landba ckuproll,r e
spect
ively．
bero fr ollings tands,r ol
lingl oads,r ollbodywi dth, 　　I nt heabrasivewe arequation,app l
yingthet heＧ
totalstripl eng t ,
h c ontacta re ,
a wo rkr olld i
ame ter, oryofAr chard ,t
[
１１]
hef o
llowingformu lahasbe en
backupr o l
ld iame ter,wo rkr ollme chan icalp roperＧ e
stabl
ished:
tis(
e ela
s ticity an dh ardness mo dulu s) , backup lrol KabrLx
　　　V ＝ (５)
me chan i
c alpr ope rtie (
s elasticit
yandha r dnessmod Ｇ H
ulus),andwe a rc oeffi
cients． whe re,V i st her emoved ma t
erialvolume;Kabri s
　 　Ro l
li ngr o l
lha rdnessi st heva riab le me asured theabr asivewe arcoefficien ;
t Li stheapp l
iedl oad;
directlyi nt he wo rkingp lac ,
e andt her estso ft he xi st hetrave ledd i
stanc eandH i stheha rdnessr a
tio．
variablescons i sto fda talogg ingi nt hef acil
ity,spe Ｇ 　　I fEq 􀆰( ５)i sappliedt ot her oll
ingp r
oce ss,reＧ
cif
icallyi nt her oll
ing mi ll ,
s p r
o cessc on tro ,
l and moved ma t eri
a lvolumef rom t her o
lli st he wo rn
qualitycon trolandd ress
ingshop． ma ter
i a
landi ti sequalt ot hecon tac
ta r
eabe tween
　 　 The e la sticc ontactt heo rye s tab l
ished t he bo t
hr o
llst ime sthewo rnhe ight,Ah．App lyingt h
is
He rtz′sequa tionsf ortwoc ylinder swi thpa rall
e laxＧ principl ,
e andso lvingt hef ormu lafort hewo rn maＧ
esduet ot he c ontact pressu re be twe en t hem １０ ． th,t
[ ]
teria
lhe igh heformu lashallbe
The seequa tionsa re: KabrLx
　　　h＝ (６)
ç４
/
PR ö÷１ ２ HA
(１)
æ
　　　b＝ çç
èπE ∗ ÷ø
÷
L
∗ ö１/２ Cons ideri
ngt hat r ep resentsthep ressureo fal oad
çPE A
(２)
æ
　　　P０ ＝ çç
÷

èπWR ÷ø onag ivena r

ea,P０c anber eplacedinEq 􀆰( ６),con Ｇ
÷

whee,bi
r st hec on tacta
rcleng
th;P ist
heno rmal sideri
ng t hatt he max imum con tact pr essurei s
oad;R i
l st her e la t
ivecurva
turer
adus;E ∗ i
i st he searched;t hus,Eq 􀆰( ６)sha l
lbe
I
ssue１　　　　　De
vel
opmen
tofMa
thema
tic
alMode
lfo
rCon
tro
lWe
ari
nBa
ckupRo
llf
orHo
tSt
rip Mi
ll　 􀅰 ４９ 􀅰

KabrP０x
　　　h＝ (７) ３　Re
sul
ts
H
　　Subs titut
ingEq 􀆰( ２)i ntoEq 􀆰( ７),t hef ormula 　　I np res ents tudy,t hewe ari nt het andem mi l
l
shal
lbe ba ckup r ollsdur ing t heho tr olling p rocesses wa s
êPE
é ∗ ù１/２
calcu lated．Ma inva ri
ab lestha thavei n fl
uenc eont he
Kabr êêê x
ú

ëπ we arphe nome (
non numb erofr ollingp a sse ,
s numb ero f
ú
WR úúû
　　　h＝ (８)
H stand s,c on tacta rea,wo rkr o lld iame te r,ba ckupr ol
l
　 　Ro l
lingp ro cessi sap rocess whe r et hehigher diame ter,me chan icalp rope rtie so ft her oll
ingr olls,
hardnessma teri
a li sr o tatingandt heba s
icequation we a r coe fficien ts and r atioo f ha rdne ss be twe en
ofwe arisgene r atedf r om a mode lwhe retheha rd rolls)we rede tected,andva riab le st hatdono thave
ma t
eria
lismov inga longas tr
aigh tlinebu twithout anyimpa cto ri nfluencei nt h isphenomenonduet o
turni
ng．The r
efo rei, no rdert odeve l
opt he model, the irpoo rr ela t
iono rsign i
fic anc ewe r ed iscarded．
Eq􀆰( ８)shallbemu l
tip l
iedbyaf a ctort hata s
soci
ates 　　Themi llcons istso fs ixs t ands,us ingtwoba ckＧ
thecontacta r
cbe twe ent hetwoc yli
n ders, whichis upr ol
l sandtwo wo rkr ollse ach．The wo rkr o l
ls
D１/D２ ,whe reD１i st hed iame t
erf ort hewo rkr ol
l fromt hes tandsonet ot hreehavet hes ameme chan iＧ
andD２i st hed i
ame terf ort heba ckupr oll,insucha calp rope rties,wh i
let hewo rkr ollsf r omt hes tands
wayt hatEq 􀆰(８)sha llbe fourt os ixhavea lsot hes amep r ope r
ties．Fo rt his
êPE
é ∗ ù１/２
D１ cas e,t hemode lwa sdeve lopedi nat andemho tmi ll,
Kabr êêê x
ú

ëπ whe re,t heba ckupr ol

lsf ort hes tandnumbe rone
ú
WR úúû D２
　　　h＝ (９)
H aremadeo fc a stste e ,
l wh ilei nt hes tandsf romtwo
　　Con sider
ingt ha
tt het otallengtho fth estri
pidenti
Ｇ tos ix,t he ma te
riali ss ti
lls t eel,bu ti tf o
llowsa
fi
eda sLsi sequ ivalen tt ot hetr aveledd i
stancex, for gingp roc es s．Thede scr
i pti on o fapp l
icationso f
andapp l
ying,i nt hec on t
acta reao fthetwor ol
ls, thema t e
rial so ft her o l
lsandt he i
rown me chan ical
thes amec rit
eriaus edt odeve loptheequationinthe pr ope rtiesa r eshowni nTab l e１．
contacta re
ao ft hes lab wi t hther ol
ls,Eq􀆰( ９)can 　 　 Tab le２showst her e su ltsob ta ined whent he
beob ta i
neda s ma thema ti
c almode lisapp lieddur ingar oll
ingc amＧ
pai gn．Theva lueo fe achva ri ab let ha tha si nfluenc e
/
éê
PE ∗ ùúú１ ２ D１
Kabr êêê Ls
ëπ WR úúû D２ int her ollingp roce ssandt heone scons i
de redwi t hin
　　　h＝ (
１０)
H thedeve lopedma thema ticalmode landr ealwe ara re
　 　Thewe a
ront heba ckupr ol
lforever
yp roce
ssed alsog iven．
slabc an bec alcu l
at ed wi th Eq􀆰(１０);howeve r,a 　　Tab le２i ndicatest hatt heho ts trip mi l
li sin teＧ
roll
ing c ampaign c ons i
stso fs evera
lr ol
led sabs,
l gra tedbys i xs tandswi th１７２７ 􀆰２０ mm onr ollbody
changi ngaccor d
i ngt ot hep roduct
ionprogram;s o, wi dt h．The r ea ret hreecomb ina t
i onso fr ol
lsma te r
iＧ
t
het ota
lva lueo ft hewe a rperr ol
lingcampa i
gnc or
Ｇ als,wh ich p roduc et hre eva l ue so fabr a si
oncoe f f
iＧ
r
espondst oasumma t
iono fva l
uesa ccumulat
ingthe cien tbe twe enba ckupr o l
landwo rkr oll．Ther atioo f
wearsfromt hefirs tslabupt oani ndefi
nitenumber ha rdne sschangedependsont heva riationo fha rdＧ
ofsl ,
abs n t, he r
e for ,
e t hef ina
lequa t
ion ofthe ne ssf oreve r yr oll．Va riable ssucha sR１ andR２ a re
mathema t
icalmode lwou ldbe cons tan tsf o reve ryc ampa i
gn．Wo rkr oll
smus two rk
êPE
é ∗ ù１/２
D１ inpa irwi t
ht hes amed imens i oni no rdert ocon trol
K Lsi
ú
ab
r ê
êëπ thespe edo ft hes tri ,
p bu tf o rt heba ckupr oll ,
si ti s
ê ú
n
WR û D２
(
１１)
úú

　　　h＝∑
i＝１ H no tne c essar yt ohavet hes amed imens ion．Thet otal

Tab
le１　Ma
ina
llo
yso
fro
llsu
sedi
nho
tro
lli
ngp
roc
essandt
hei
rme
chan
ica
lpr
ope
rti
es
Ho
tmi
ll Young′
s Po
iss
on′s
Ma
ter
ial App
lic
ati
on
modu
lus/MPa rat
io
F１ F２ F３ F４ F５ F６

Casts
tee
l √ 　 　 　 　 　 １９５ ０
􀆰２９０
Ba
ckupr
oll
For
gedstee
l √ √ √ √ √ ２００ ０
􀆰３００

Highchromi
um √ √ √ 　 　 　 ２２０ ０
􀆰２９５
Wo
rkr
oll
Indef
ini
techi
ll 　 　 　 √ √ √ １８０ ０
􀆰２８０
 􀅰 ５０ 􀅰 　　　　J
our
nalo
fIr
onandS
tee
lRe
sea
rch,I
nte
rna
tiona
l　　　　　　　　　　　　　　Vo
l􀆰２１　

Tab
le２　Ca
lcu
lat
ionandc
ompa
ris
ono
fwe
ardu
ringar
oll
ingc
ampa
ignapp
lyi
ngt
hed
eve
lop
edma
thema
tic
almod
el
We
ar
W/ Kabr/ P/ R１/ R２/ E ∗/ R/ L/
S
tand H h/mm
mm (mm３􀅰kN－１􀅰m－１) N mm mm MPa mm m
Mode
l Re
al
０
􀆰９９１ ５３９
􀆰７０ １９８
􀆰６３７ ０
􀆰５３４ ０
􀆰５３０
F１ １７２７
􀆰２０ ６
􀆰７×１０－７ １９３３２ ３１４
􀆰３３ １１３
􀆰０５６９ ９５６９１８
０
􀆰９８４ ５７１
􀆰６５ ２０２
􀆰８０９ ０
􀆰５０３ ０
􀆰５１５
１
􀆰００７ ５８２
􀆰４０ ２０９
􀆰４２６ ０
􀆰５９５ ０
􀆰６３２
F２ １７２７
􀆰２０ ６
􀆰３×１０－７ １５２９８ ３２７
􀆰０２ １１４
􀆰９４４０ １３６９３０７
１
􀆰０１６ ５８８
􀆰２０ ２１０
􀆰１７２ ０
􀆰５８２ ０
􀆰６１０
１
􀆰０３９ ５８５
􀆰８５ １９９
􀆰１１２ ０
􀆰５８６ ０
􀆰６１３
F３ １７２７
􀆰２０ ６
􀆰３×１０－７ １３２１４ ３０１
􀆰６３ １１４
􀆰９４４０ １５９３２７６
１
􀆰０４７ ６１１
􀆰５０ ２０１
􀆰９９２ ０
􀆰５５３ ０
􀆰５８５
１
􀆰０４９ ５８９
􀆰５５ ２００
􀆰２３１ ０
􀆰５１５ ０
􀆰５７５
F４ １７２７
􀆰２０ ６
􀆰０×１０－７ １０７９６ ３０３
􀆰２１ １０３
􀆰４１２６ １７１４９４６
１
􀆰０６１ ６１４
􀆰１０ ２０２
􀆰９８７ ０
􀆰４８５ ０
􀆰５５０
１
􀆰０８１ ５８１
􀆰１５ ２０４
􀆰６５９ ０
􀆰５３１ ０
􀆰５４５
F５ １７２７
􀆰２０ ６
􀆰０×１０－７ ８４８３ ３１５
􀆰９１ １０３
􀆰４１２６ １９６７９０４
１
􀆰１０２ ５９１
􀆰１０ ２０５
􀆰８８０ ０
􀆰５１１ ０
􀆰５１５
１
􀆰１０５ ５８１
􀆰１５ ２０７
􀆰５６８ ０
􀆰４７５ ０
􀆰４８５
F６ １７２７
􀆰２０ ６
􀆰０×１０－７ ５７３８ ３２２
􀆰９０ １０３
􀆰４１２６ ２１５７８５０
１
􀆰１２２ ５８６
􀆰００ ２０８
􀆰１８４ ０
􀆰４６４ ０
􀆰５１５

stripl eng thL i sthesumma tiono fa llt hec oilsproＧ c aseo fho ts te els tripwhe r eba ckupr ollsa resubmi tＧ
cess eddur ingt hec omp le
t ec ampa i gn． tedt os tro ng w o rk loa ds , co nsiderationo fa llv ariaＧ
　　Theva riab lesE ∗
,h and R a r et her esultso f blesi nvo lvedi ni t sope rationandwe ari sve ryimpo rＧ
thec alculations made wi thope ra tionda ta．Fo rthe t ant． Int hi ss tudy,on l
y va r
iab lesde s cribedi nt he
caseo ft hewe ar,t he rea retwoop t
i ons:t hef irstone p ropos edma thema ticalmode lf ormu lationwe recon Ｇ
ist hewe arc a lculatedbyt he mode landt hes econd s ider ed,wh icha r et hoset hatimpa ctba ckup r o l
ls
onei st her ea lwe ar me asur ed;t hec a lcula t
ed we r we
a arp r oce sss i gn i
fi cantly． Iti sr elevan tt ocons i der
indic atest her esu l
to ft heva l ue si nt roduc edandc aＧ a
l ccumu lati vewe a ri ne achr ol
lingc ampa igna cco rdＧ
culat edpe re achva riablei nt her ollings chedu eand i
l ngt oo rde rp r oduc tionspe cifi
c a
tions．
theme asur ed we a
ri st heva l ueob tai nedi nt hed Ｇ 　　Wi
i t ht hiswe arc alcu l
a tionandt heknowl edgeo f
mens iona linspe ctiono ft hesu rfa cep ro file． thel imi tsandt hewo rkr ollt o l
e r
anc ,
e t hed ressi ng
　　Ro l
lshaveaus efulli e,ape
f ri odo ft imewhe re ma te rialandt hesubs t
ituti onso rcomp l
et er ep l
a ceＧ
theyc ans tay wo rk i ;
ng i nt hec aseo ft hes tandone men tso ft heba ckupr ol
l si nt hei dealwo rkingt ime
backup r olls,t his us efull ifei sf rom １１４９ 􀆰３５ to suppo rtedbe for ear ollchangec anbep redicted．
１０５０ 􀆰９３ mmandf rom１２５４ 􀆰１３t o１１１７ 􀆰６０ mmf or 　　The me thodo l ogyandt hede signt echn iquef or
thes tands２t o６．Af tereve r yr ollings chedu l ,
et he t hemak ingo ft hema thema ticalmode lwa sasu i
tab le
rolli swo rnupt ot hedep thc a lcula tedbyt hemode l one,be c aus ei tc anve rifyt heva ri
ab lesus edi no t her
andi sa lsod res sedont hewo rkbodyi no r dert or e
Ｇ r esea rche sus ingt he Ar cha rdt heo r ino rdert o
[
１１]
y
movet hef a t
i gued ma terial．Tak ingi nt oa ccoun tthe app l yi tt ot her o ll
ingp roce ss,a llowi ngust ounde rＧ
He rt zt heo ry ,t he me chan icalc on ta ct and t he s tandt hebehav io ro fo the rmode lsandt heex is
ti ng
[
１０]

pres sur ea res ign if

ic antf actor si nt hebehav ioro fthe so luti onsr e l
at edt ot hissub jecto fma te r
ia lr emoved
volumeo fwo rnma terialdu ri ngt her o llingp rocess． bycon ta ctbe twe enma teria lsandwe ar．
　　I nt he mak i ngo ft he mode l,i twa scons ider ed
４　Di s cuss ion ,
thatdur ingt her ollingp r oc esst heha rde r ma terial
　 　Thewe aro fba ckupr ol
lsshowni nTab le２i ndi
Ｇ p roduc emo re we art hant her esto f ma te rials,and
catest hatt heope rationva riab le si nt heho tmi l
lare t hes ames i t
ua ti oni sf oundi nt her elation wi tht he
mo r eagg ressivei nt hef i
r s
tt hr ees t andst hani nthe con t ac ta rcbe twe ent her o l
l s．Thet empe ra tureha s
lastt hr eeon e s．Th isma yb eb ecau sei nt h ef i
rstt hre
e i nfluenc ei nha rdne s sand mus tbecons ide redi nt he
stands,t her o ll
ingl oadsandt hec on ta cta r eaare mode l．The ha rdne sso ft her ollsi st akeni nt he
highe rt hant ho sei nt hel asts t ands p, l ust hec omb i
Ｇ fi el
di , no rdert ocons i
de rt hewa rmＧupexpe rienc ed
nationso fma te r
ialsshowni nTab le１p rodu cec oef
fＧ byt
i her ollsduet ot hei nfl uenc eo ft hehe att rans ferＧ
cientst hata remo rea b r
a s
iv e
si nt hef irstt hrees tands． enc ep rov idedbyt hes l
ab．
　 　 Ma thema t i
c a
l mode li saf undamen ta lt oolin 　 　 The mode le stab li
she st het otalva lueo ft he
pred icting p r oduc tion pr oces se s．I nt his pa rticula
r we ardur ingt hewho ler ol lingc ycleo rr ollingc amＧ
I
ssue１　　　　　De
vel
opmen
tofMa
thema
tic
alMode
lfo
rCon
tro
lWe
ari
nBa
ckupRo
llf
orHo
tSt
rip Mi
ll　 􀅰 ５１ 􀅰

paign,cons ideringthesummi ngupo ft hea ccumu laＧ tot

alamoun ti n millime t
er sofwe ara tt heendo fa
tedva luesoft hewe arsf orthewho lenumbe ro fus ed rol
lingcampa igni ne achba ckupr oll．Itc anbes een
(rolled)s l
abs．Th iswe a rratiodu ringa llt her olling thatthechange si nva lueso fva ri
ab l
escons ideredin
proc es
si sd i
rectlyrelatedt ot he me chan icalf atigue thi
smode lhavee f
f ectinr ollwe arc alculations．
oft heba ckupr ols,wh
l i chatac ertainl evelo fove rＧ 　　Byc alculati
ng we aramoun tsu fferedi nba ckup
loadmaygene rate microＧcrackst hata ffectt hes trip rol
l ,
s ana lternativei n max imi z
ingt ot a
ll i
fec ycleof
produc ti
onpr ocess． thi
sr ol
lsiso ffered．
　 　Ther esultsshowni nTab l
e１a rei ngoodag reeＧ 　　Asaf uture wo rk,t heau thor sp retendt ous e
men twi tht heexpe rimen ts．Caoe ta l． de scribed themode lwi thcompu tat
ionala lgorithmst oc a
librat
e
[
１２]

that,i n gene ral,t he r ol

ling pe riod o f a newl y andimp rovet hep re ci
siono ft her esults．
gro undb ackup rollsetinh ot str
ip mil
l se xcee dst wo 　　I nfact,t heba ckupr o l
lwe ard i
stributionshape
we ekso revent hreewe eks． I tisexpe ctedt hatt here (i
􀆰e􀆰 we arofr ol )
lshape ha sd i
r e
cti nfluenc eont he
i
sas ignifi
cantnon Ｇuniform we aroft heba ckupr ol
l pla
teshape,andt hewe armode le stablishedi nt hi
s
alongi tsentirelength．Ac co
r di
ngt ot heba ckupr ol
l a
pp erh asrelatively li
ttler ol
e inc o nt
r o
l l
ing flatnes
s
we arda tacoll
e c
teda ttheWI SCO１７００mmho tstrip ofthep l
ate．
mill,t heamoun to fba ckupr o
llwe arpe rr adiusa t Re
fer
enc
es:
ther ollcenterpo si
tiono ftheba r
r e
lva riesf rom２２５ [
１] 　H􀆰W．Wa ng,H􀆰L．Ch en,Q 􀆰D． Zhang,G 􀆰C．We i,S 􀆰Q．Hu ang,
to７１５μm． Me t
all
ur gicalEquipmen t( ２０００)No 􀆰１,１ Ｇ
３．
[
２] 　O．Ka to,H．Yamamo to,M．At aka,K．Naka jima,I SIJInt．３２
５　Conc
lus
ion
s (１９９２)１２１６ Ｇ１２２０．
[
３] 　S􀆰E．Lundbe g,T．Gus
r tafsson,J．Ma te r．Pro cess．Te chnol．４２
　 　 A ma thema ticalmode lf orc on tro
lli
ng we ari n (１９９４)２３９ Ｇ２９１．
ba ckupr ollf o
rho tstrip mil
lwa sdeve loped,wh ich [
４] 　R 􀆰B．Co rbet,Ro llsf o rthe Me talwo rkingI ndus tri
es,I ronand
isf urtherusedf o
rp redict
ingho tr olli
ngma chi
nef acＧ S tee
lSo ciety,Wa rrenda le,PA,１９９０．
[
５] 　J􀆰G．Cao,S 􀆰J． Liu,P． Song,T 􀆰L．Yan,Y􀆰Z． Zhou,J．Ma ter．
torsuppo rtr o
llwe ar．Ther esult
sa reingoodag reeＧ
Pr oces
s．Te chnol． ２１１ ( ２０１１)１７６８ Ｇ１７７５．
men twi ththeexpe r
imen ts． [
６] 　L 􀆰S．Chen,J 􀆰C．L ian,I ronandS teel３６ ( ２００１)No 􀆰１,６６ Ｇ６９．
　　Thed evel
op ed mathematica
lmod e
lc anb eusedt o [
７] 　H􀆰J． Li,J 􀆰Z． Xu,G􀆰D．Wang,L 􀆰J． Sh i,Y． Xiao,J． IronS teel
knowanda ssessthep er
forma nc
eo fth eroll
sa tthemi l,
l Res．Int． １７ (２０１０)No 􀆰３,２１ Ｇ２７．
[
８] 　G􀆰M． Zhang,H．Xi ao,C 􀆰H．Wang,J．
tomakeap redicti
ono ft hewe ar,andi nt h
ismanne r IronS teelRe s． In
t． １３
(２００６)No 􀆰１,２３ Ｇ２６．
to makesu i
tab lede c
isionsf ort her ighte q p t
ui men [
９] 　T．Oha t a,H． Sorano,Y． Sano,CAMP ＧISIJ４ ( １９９１)１５７２．
ope rati ,
on pr even ti
ng f in
ished p r oductr ewo rking [
１０] 　K 􀆰L． John son,Con t act Me chan
ics,Camb r
idgeUn ivers
ityPr es,
s
be causeo ft hequa lity,o rdamag ingt heequ ipmen t Cambr idge,Un i
tedKi ngdom,１９８５．
andt ooli ,
ng wh ichleadt oa c
ciden t
sc ausedbyexc esＧ [
１１] 　R 􀆰D．Ar nell,P􀆰B． Davies,J．Ha ll
ing,T 􀆰L．Whome s,Tr ibol
Ｇ
ogy,Pr inciplesan dD esi nA
g pp lications ,Th eM acm i
llanPr e
ss
sivewe arint her oll
ingr ol
ls． ,Sp
Ltd． ringerＧVe r
l agNuevaYo rk,１９９３．
　 　 Th is ma thema t
ical mode lde s cr
ibest he we ar [
１２] 　J 􀆰G．Cao,G􀆰C．We i,J．Zhang,X 􀆰L．Chen,Y􀆰Z．Zhou,J．
pro cessbehav iori npr e
cisi
onsuppo rtrollando f
fers Cent． SouthUn iv．Te chno l．１５ (２００８)２６４ Ｇ２７０．