SB-128 en

SB-128
Service Bulletin
Cylinder head
Update of W 8053 M6
Service Bulletin SB-128
Cylinder head
Update of W 8053 M6
1 Scope ................................................................................................................................................. 1
2 Purpose .............................................................................................................................................. 1
3 Maintenance interval ........................................................................................................................ 1
4 Safety information ............................................................................................................................ 2
5 Additional information ...................................................................................................................... 2
6 Required tools, equipment and materials ...................................................................................... 3
7 New maintenance work .................................................................................................................... 3
8 Required tightening torque .............................................................................................................. 7
9 Revision code .................................................................................................................................... 7
The target recipients of this document are:

Customers, distribution partners, service partners, commissioning partners, subsidiaries/branches, Jenbach
location
INNIO* proprietary information notice: CONFIDENTIAL
The information contained in this document is the proprietary information of INNIO Jenbacher GmbH & Co OG
and its subsidiaries and is disclosed in confidence. It is the property of INNIO and shall not be used, disclosed to
others or reproduced without express written consent. This includes but is not limited to use for the creation,
manufacture, development or derivation of any repairs, modifications, spare parts, designs or configuration
changes, or for obtaining government or regulatory approval to do so. If consent is given for reproduction in whole
or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction
in whole or in part.
UNCONTROLLED WHEN PRINTED OR TRANSMITTED ELECTRONICALLY
1 Scope
This Service Bulletin (SB) applies to the following Jenbacher* gas engines:
• Type 6 engines (including J624) from engine version E upwards
2 Purpose
This Service Bulletin is to inform you about the update of Maintenance Instruction W 8053 M6 in the form of a
supplement of an additional maintenance work called 'Tightening the nuts of the prechamber retaining bracket'.
The new maintenance step – specifically including a torque check and tightening the nuts only when needed –
must be carried out now and within a specified interval on the cylinder heads of the engines defined above.
A universal version (not specific to the system) of the updated Maintenance Instruction W 8053 M6 can
be downloaded from the INNIO Customer Portal. Please use the following link.
3 Maintenance interval
Maintenance work Maintenance interval Carried out by
Tightening the nuts on the prechamber retaining bracket 2000 oph 1) K 2)
Table 1: Additional maintenance work required on the cylinder heads of the engines defined above
1) For new units/repair engines, tighten the prechamber retaining bracket on all cylinder heads for the first time after the
test run (in Jenbach).
When replacing a cylinder head (in the field), tighten the prechamber retaining bracket on the replaced cylinder head
for the first time after 5 to 25 oph (operating hours).
2) This activity is to be carried out by the customer, INNIO or a company selected and authorised by INNIO.
SB-128 Index: 2 1/7

Author: Christian Bauer Release date: 26/11/2019
INNIO proprietary information: CONFIDENTIAL! Use or disclosure of data contained on this sheet is subject to the restrictions on the cover or on the first page.
Cylinder head
Update of W 8053 M6
The new maintenance work 'Tightening the nuts of the prechamber retaining bracket' must be
implemented together with the maintenance tasks 'Checking/adjusting valve clearance' and
'Measuring/monitoring valve stem projection' defined in Maintenance Instruction W 0400 M6. The
maintenance intervals required for these three maintenance tasks (after the test run, 5 to 25 operating
hours after a cylinder head replacement, after 2000 operating hours) have been coordinated. The
exception is the wear-related halving of control intervals. It is only valid for checking/adjusting the valve
clearance and measuring/documenting the valve stem projection, but not in relation to the tightening of
the prechamber retaining bracket covered here.
4 Safety information
5 Additional information
When working on Jenbacher modules, all applicable local regulations must be observed in addition to our
documentation. We would particularly like to emphasise observation of the following documents in connection
with this Service Bulletin:
• Technical Instruction TA 1100-0105: Engine shut-down
• Technical Instruction TA 1100-0111: General conditions – Operation & Maintenance
• Technical instruction TA 1902-0228-E/F/J: Tightening torques J6..-E/F/J
• Technical Instruction TA 1902-0228-G/H/K: Tightening torques J624-G/H/K
• Technical Instruction TA 2300-0001: Employee protection
• Technical Instruction TA 2300-0005: Safety instruction
• Technical Instruction TA 2300-0010: LOTO measures and LOTO kit (Lockout/Tagout)
• Maintenance Instruction W 0400 M6: Valve clearance
• Maintenance Instruction W 8053 M6: Cylinder head
SB-128 Index: 2 2/7

Cylinder head
Update of W 8053 M6
6 Required tools, equipment and materials

• Tools and work equipment for valve clearance adjustment and valve stem projection measurement
• Torque wrench ½” (required tightening torque: 40 Nm)
• Special wrench ½“ / SW17 for tightening the prechamber retaining bracket without dismantling the exhaust
valve rocker arm (part number 1246988)
SW wrench size
Figure 1: Special wrench ½” / SW17 (part number 1246988)
7 New maintenance work

The screw assembly covered in this document fixes the spark plug sleeve and the prechamber in the cylinder
head. The component that fastens the spark plug sleeve and the prechamber is called the prechamber retaining
bracket. The nuts (two pieces per cylinder head) of this prechamber retaining bracket must be checked now for
all engines defined above (see chapter 'Scope') at fixed intervals (see chapter 'Maintenance interval') for correct
tightening torque (see chapter 'Required tightening torque') and, if required, tightened when the tightening torque
is too low or has been reduced when in operation. This additional maintenance step is to be performed on both
"F" and "H" cylinder heads.
⑤
④
② ③
Figure 2: "F" cylinder head
SB-128 Index: 2 3/7

Cylinder head
Update of W 8053 M6
② ③
Figure 3: "H" cylinder head
① Cylinder head
② Inlet valve
③ Exhaust valve
④ Prechamber retaining bracket
⑤ Nut for fixing the prechamber retaining bracket
SB-128 Index: 2 4/7

Cylinder head
Update of W 8053 M6
For the new maintenance work a special wrench (½” / SW17, part number 1246988) has been developed. It allows
the prechamber retaining bracket to be tightened without dismantling the exhaust valve rocker arm (rocker arm
for the exhaust valves).
Figure 4: Tightening the prechamber retaining bracket on the "F" cylinder head
SB-128 Index: 2 5/7

Cylinder head
Update of W 8053 M6
Figure 5: Tightening the prechamber retaining bracket on the "H" cylinder head
⑥ Exhaust valve rocker arm (rocker arm for the exhaust valves)
⑦ Special wrench ½“ / SW17 (part number 1246988)
SB-128 Index: 2 6/7

Cylinder head
Update of W 8053 M6
8 Required tightening torque

Check the nuts of the prechamber retaining bracket with the torque prescribed in the Technical Instructions TA
1902-0228-E/F/J and TA 1902-0228-G/H/K and tighten if necessary.
This tightening of the prechamber retaining bracket may be performed with each (already tightened) nut
in a single work step using the full torque of 40 Nm, while tightening the prechamber in case of previously
loosened nuts (e.g. after replacing the prechamber seal) must always be done in the three-step method
defined by the Technical Instructions.
9 Revision code
Index Date Description / Revision summary
2 26.11.2019 Mistranslation in the English version of the document corrected (Spezialschlüssel = special
wrench)
1 25.10.2019 First version of this document
Table 2: Revision history
*Indicates a trademark
SB-128 Index: 2 7/7


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The target recipients of this document are:

SB-128 Index: 2 1/7

SB-128 Index: 2 2/7

6 Required tools, equipment and materials

Figure 1: Special wrench ½” / SW17 (part number 1246988)

7 New maintenance work

Figure 2: "F" cylinder head

SB-128 Index: 2 3/7

Figure 3: "H" cylinder head

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8 Required tightening torque

SB-128 Index: 2 7/7

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