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A 1/33
202517C 0000 JSD 1300 010

ETI BAKIR
ISSUED FOR REVIEW

JOB SPECIFICATION FOR DESIGN


PIPING SUPPORT

Jaume Morales-Llobet
Andrea Di-Perna
Juan Benitez-Infante 2022.04.04 12:57:49
2022.04.04 12:54:24 +02'00' 2022.04.04
+02'00' 13:14:06+02'00'

A 04.04.2022 IFR - Issued for Review J. BENITEZ J. MORALES A. DI PERNA

REV. DATE ISSUE PURPOSE WRITTEN BY: CHECKED BY: APPROVED BY:

REVISIONS OF THE DOCUMENT

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Job Specification for design – Piping support

HOLD LIST

HOLD N° SECTION DESCRIPTION

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Job Specification for design – Piping support

HISTORICAL REVISION CHANGE DETAILS

LOCATION OF
REV. BRIEF DESCRIPTION OF CHANGE
CHANGE

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Job Specification for design – Piping support

TABLE OF CONTENTS
INDEX

 
1.  PURPOSE OF THE DOCUMENT ................................................................................................................ 7 
2.  REFERENCE DOCUMENTS ....................................................................................................................... 7 
2.1  Codes Requirements ............................................................................................................................ .... 7 
2.2  DEFINITIONS AND ABBREVIATIONS................................................................................................. .... 7 
2.3  Project Reference Documents .............................................................................................................. .... 8 
2.4  Order of Precedence ............................................................................................................................. .... 8 
3.  terminology ................................................................................................................................................. 8 
3.1  Support Components Classification ...................................................................................................... .... 8 
3.1.1 ... Primary support ........................................................................................... 8 
3.1.2 ... Secondary support ........................................................................................... 8 
3.2  Line Classification ................................................................................................................................. .... 8 
3.2.1 ... Classified hot line ........................................................................................... 8 
3.2.2 ... Classified cold line ........................................................................................... 9 
4.  STRUCTURE OF THE PIPING SUPPORTS COLLECTION ...................................................................... 9 
4.1  Standard Piping Support Collection for Hot Lines ................................................................................ .... 9 
4.2  Special Piping Support.......................................................................................................................... .... 9 
4.3  Civil Special Piping Support .................................................................................................................. .... 9 
5.  LIMIT OF LIABILITY .................................................................................................................................. 10 
5.1  Engineering ........................................................................................................................................... .. 10 
6.  BASIC DESIGN Criteria ............................................................................................................................ 11 
6.1  General Criteria ..................................................................................................................................... .. 11 
6.2  Loads and Loading Conditions ............................................................................................................. .. 12 
6.2.1 ... Lines with stress calculation note ......................................................................................... 12 
6.2.2 ... Lines without stress calculation note ......................................................................................... 12 
6.3  Supports Displacements ....................................................................................................................... .. 14 
6.4  Design Temperature for Support Components ..................................................................................... .. 14 
6.5  Structural Attachments between Piping and Supports ......................................................................... .. 14 
6.5.1 ... General rules ......................................................................................... 14 
6.5.2 ... Pipe shoes ......................................................................................... 15 
6.5.3 ... Trunnions ......................................................................................... 15 
6.5.4 ... Protection shield ......................................................................................... 16 

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Job Specification for design – Piping support

6.6  Structural Attachments Between Supports and Structures .................................................................. .. 17 


6.6.1 ... On concrete frames or structures ......................................................................................... 17 
6.6.2 ... On steel structures and beams ......................................................................................... 17 
6.6.3 ... On paving ......................................................................................... 17 
6.6.4 ... Unpaved area ......................................................................................... 17 
6.7  PIPE SPANS ......................................................................................................................................... .. 18 
6.7.1 ... Metallic pipes spans ......................................................................................... 18 
6.7.2 ... Glass Reinforced Plastic Pipes ......................................................................................... 18 
7.  GENERAL SUPPORTS DESIGN for the project ..................................................................................... 18 
7.1  Support for Classified Hot Lines ........................................................................................................... .. 18 
7.1.1 ... General rules for diameter lines higher or equal than dn 50 ............................................................ 18 
7.1.2 ... General rules for diameter lines lower than dn 50 ........................................................................... 18 
7.1.3 ... Carbon Steel lines without P.W.H.T and Low Temperature Carbon Steel lines.............................. 19 
7.1.4 ... Stainless Steel and Nickel Alloy lines: AISI 304L, AISI 316(L), AISI 321, Super Duplex, 254Mo,
Alloy 625 (Incoloy) and Alloy 825 (Inconel) ......................................................................................... 19 
7.1.5 ... Internal Cement or PTFE lined lines ......................................................................................... 20 
7.1.6 ... Non-metallic lines ......................................................................................... 20 
7.1.7 ... Existing lines ......................................................................................... 21 
8.  SPECIFIC SUPPORTS DESIGN ............................................................................................................... 21 
8.1  Pressure Safety Valves ......................................................................................................................... .. 21 
8.2  Iron Round Rods ................................................................................................................................... .. 21 
8.3  Tie Rods Hangers ................................................................................................................................. .. 21 
8.4  Variable and Constant Spring Hangers ................................................................................................ .. 22 
8.5  Rigid Struts............................................................................................................................................ .. 22 
8.6  Shock Absorbers or Snubbers. ............................................................................................................. .. 22 
8.7  Sliding Plates ........................................................................................................................................ .. 22 
8.8  Heat Isolation Block .............................................................................................................................. .. 23 
8.9  Typical Installation Assemblies ............................................................................................................. .. 23 
8.9.1 ... Structural attachments and design between Supports and Vessels................................................ 23 
8.9.2 ... Supports near pumps, centrifugal compressors or turbines ............................................................ 23 
8.9.3 ... Powder transfer lines ......................................................................................... 23 
8.10 Lines Submitting to Water Hammer or Slug Events ............................................................................. .. 24 
8.11 Tubing ................................................................................................................................................... .. 24 
8.12 TEA and CAT lines ............................................................................................................................... .. 24 
9.  Support Materials ..................................................................................................................................... 24 
9.1  Miscellaneous Support Material ............................................................................................................ .. 24 
9.2  Supports Components .......................................................................................................................... .. 25 

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Job Specification for design – Piping support

9.3  Material certificates ............................................................................................................................... .. 25 


ATTACHMENT 1 : PROTECTION SHIELD....................................................................................................... 26 
ATTACHMENT 2 : PRINCIPLES FOR CLASSIFIED HOT LINES DN < 50. .................................................... 27 
ATTACHMENT 3 : HEIGHT PIPE SHOE FOR CLASSIFIED HOT LINES ....................................................... 28 
ATTACHMENT 4 : TYPICAL ARRANGEMENTS ON PAVING ........................................................................ 30 
ATTACHMENT 5 : TYPICAL FOR PUMP AND HEAT EXCHANGER ............................................................. 31 
ATTACHMENT 6 : GUTTER FOR tEA AND CAT LINES ................................................................................. 32 
ATTACHMENT 7 : PIPE SHOE ......................................................................................................................... 33 

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1. PURPOSE OF THE DOCUMENT


Present Job Specification for Piping Support Design 202517C-0000-JSD-1300-010 intends to specify basic
data, rules and documentation for the Design of Pipe Supports on ETI BAKIR New Phosphoric acid plant Project.
The Site is located in Samsun, Turkey.
Piping Support design is in Mechanical/Piping contractor scope. Compliance and/or deviations from the present
JSD shall be agreed between Mechanical/Piping contractor and ETI BAKIR.

2. REFERENCE DOCUMENTS

2.1 CODES REQUIREMENTS


Piping supports shall be designed, installed, fabricated and erected in complete accordance with the most recent
edition of the following reference codes:

DOCUMENT DOCUMENT TITLE


REFERENCE
ASME B31.3 Process Piping

MSS SP58 Pipe Hangers and Supports - Materials, Design and Manufacture

MSS SP69 Pipe Hangers and Support - Selection and Application

MSS SP89
Pipe Hangers and Supports - Fabrication and Installation
Practice

2.2 DEFINITIONS AND ABBREVIATIONS


Unless stated otherwise, words in capital letters have the same meaning as in the CONTRACT. The following
terms used in this document have the definition defined in table below:

TERM DEFINITION

LICENSOR TECHNIP ENERGIES

COMPANY ETI BAKIR

The following abbreviations used in this document have the meaning defined in table below:

ABBREVIATION MEANING

May
Is to be understood as giving a freedom of choice
Shall
Is to be understood as mandatory
Should
Is to be understood as strongly recommended

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2.3 PROJECT REFERENCE DOCUMENTS


The following listed specifications shall be used in conjunction with this specification:

202517C-000-CN-0007-0001 Basis of Design


202517C -0000-JSD-1300-002 Plant Layout and Piping Design
202517C -0000-JSD-1300-008 Piping Stress Analysis
202517C -0000-JSD-1300-021 Piping Classes Summary
202517C -0000-JSD-1300-022 Piping Classes Detailed

2.4 ORDER OF PRECEDENCE


In case of conflict between codes, rules, specifications and standards the following order of precedence shall
be considered:
 International codes and standards referenced into this specification
 This specification and other TECHNIP ENERGIES specifications
 Owner’s specification referenced into this specification
 Supplier’s specifications
 Industrial association standards referenced into this specification
Any conflict between the above documents shall be brought to the COMPANY’s attention and a written
clarification shall be obtained before proceeding to the manufacture or to any work.

3. TERMINOLOGY

3.1 SUPPORT COMPONENTS CLASSIFICATION

3.1.1 PRIMARY SUPPORT


Primary supports include all components which are directly connected to pipe (welded or clamped).
For example: pipe shoe, clamp, rod hanger, trunnion, etc…

3.1.2 SECONDARY SUPPORT


Secondary supports are those devices which connect the primary support to the main steel or to the ground, for
supporting pipe or group of pipes.
For example: cantilever support, ‘U’ frame, etc… These are covered in Standard Piping Support Collection under
structural supports series (SB).

3.2 LINE CLASSIFICATION

3.2.1 CLASSIFIED HOT LINE


Classified hot supports are installed on lines working under temperature between -29°C and 650°C.

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Job Specification for design – Piping support

3.2.2 CLASSIFIED COLD LINE


Classified cold supports are installed on lines working under temperature between -29°C and -45ºC.
4. STRUCTURE OF THE PIPING SUPPORTS COLLECTION
Standard supports collections are those commonly used in petrochemical plants: this range concerns all
supports on lines up to DN 1500/ 60”.
For lines above DN 1500/60”, special supports shall be designed.

4.1 STANDARD PIPING SUPPORT COLLECTION FOR HOT LINES


The Standard Piping Supports Collection for classified “HOT” lines is subdivided into subcollection according to
technical design criteria. Each subcollection is called “Series”. The complete Standard Piping Supports Hot
Collection is composed by the following supports series :
 WELDED SUPPORTS SERIES STC 1391-00
 CLAMPED SUPPORTS SERIES STC 1392-00
 HANGER & ITEMIZED SUPPORTS SERIES STC 1393-00
 STRUCTURAL SUPPORTS SERIES STC 1394-00
 SMALL DIAMETER SUPPORTS STC 1395-00

The collection structure will be detailed in :

PIPING STANDARD SUPPORTS HOT COLLECTION (STC-1390-00)


An overall view of the standard piping supports hot collection will be detailed in :
STANDARD CONSTRUCTION DRAWINGS SYNOPTICS SUPPORTS SERIES – HOT COLLECTION (STC-
1390-01).

4.2 SPECIAL PIPING SUPPORT


The special auxiliary piping supports are designed when the standard supports are not suitable.
The special supports are the supports which are not covered by the Standard Piping Support Collection and are
to be designed taking into account the configuration and load data by piping designer / support designer and
stress engineer. Special supports correspond to individual figures that need special design and a dedicated
drawing.
The use of special supports shall be minimized.
A single special support can be used as often as necessary in similar situations. In this case, the drawing of the
special support shall present, if necessary, the list of isometrics concerned and , for the calculated lines, the
number of the calculation note as well as the mark of the node.
Hot special pipe supports should be designated and listed independently of standard support collections in
special pipe support collection listed in NM-1360-100.

4.3 CIVIL SPECIAL PIPING SUPPORT


In cases of large support dimensions or supports subjected to loads exceeding the limits set in the standards, a
detailed design of these supports is going to be transferred to the Civil department for its calculation and detailed
design, to ensure its stability and its integration into the whole metal structure of the project.
These supports are called C-SPS (Civil Special Pipe Support) and basically characterized by:

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Job Specification for design – Piping support

▪ Vertical and/or horizontal dimensions greater than 2 meters or exceed the limits set in the standards.
▪ Vertical loads greater than 2000 kg. or horizontal loads greater than 500 kg.
▪ For construction feasibility and cost reasons it is preferable to include them in the supply of the metal structure
contractor.
▪ Supports that convey loads on to the pavement and must be constructed a concrete slab with or without
plate to support them by civil works contractor.

5. LIMIT OF LIABILITY
5.1 ENGINEERING
As per Technip’s scope, estimated Support position will be indicated in the isometric without type detail, only as
a identification mark for all lines with a diameter equal to DN65 and above.
Mechanical/Piping subcontractor will be in charge of study and design all Piping Supports for all lines (primary,
secondary and special supports).

TABLE 1 : LIMIT OF LIABILITY

Pipe
Type of supports Support Description
Diameter

Pipe clips, pads and Supports selected and designed during detail
gussets on vessel engineering phase by Mechanical/Piping subcontractor.

Supports selected and designed on site during


< DN 65 construction phase by piping sub-contractor; always
All except above based on the optimized use of Technip Energies
supports collections:

STC-1390-00/01 & STC-1395-00.

Estimated Support position will be indicated in the


isometric without type detail, only as a identification
mark.
≥ DN 65 All
Primary and secondary Supports selected and designed
during detail engineering phase by Mechanical/Piping
subcontractor.

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Job Specification for design – Piping support

6. BASIC DESIGN CRITERIA


The following design rules are applicable to standard and special piping supports.

6.1 GENERAL CRITERIA


 Maximum spacing of supports shall be defined in Piping Standard Supports, refer to document
STC-1390-00.
 Use of standard piping supports as per Technip Energies collection shall be maximized in order
to limit the number of support types.
 All the components of supports elements in contact with or directly welded onto the piping
(welded pipe shoe, protection shield, clamps and bracket, U-bolts, when applicable) shall be
from the same material grade or metallurgy as the supported pipe.
 All insulated lines including lines with personal insulation shall be on shoes in any position
(horizontal or vertical).
 Except in the case of anchors, all the pipe shoes shall rest on a round iron, diameter 20 mm,
welded to the structure or embedded in the concrete foundations.
 Temporary pipe supports may be used only for load conditions encountered during : erection,
hydrostatic testing, long term maintenance work, and repairs. The temporary service of such
supports shall be clearly indicated on the calculation note to ensure their removal upon
completion.
 Piping subject to frequent dismantling for standard maintenance (e.g. lines connected to heat
exchangers) or for operative requirements (e.g. installation of blind flanges) shall be provided
with supports for pipe erected and pipe dismantled positions. It shall be clearly indicated on
piping isometric drawings whether a given support is for use under all line conditions or only for
the dismantled condition.
 Secondary structural support members shall be designed on the basis of contract standards for
structural steel construction, see document STC-1390-00.
 Protection shields on the pipe shall have a vent/drain hole (unblocked) in its lower part. Filled
with grease or mastic material for service temperature lower than 300°C.
 Resting supports located in proximity to pumps, turbines or compressors shall be of adjustable
type (see attachment 5).
 For non-insulated stainless steel lines, a stainless steel flat bar shall be placed at each steel
beam under the line (see WE04 from STC-1391-00 series) in case no protection shield is
supplied at that point.
 If piping is subjected to dynamic stresses, it shall be necessary to evaluate the feasibility of using
damping supports.
 Supports shall be designed and installed to warrant free thermal expansion of pipes and to avoid
sagging and strain on equipment (according to allowable loads).
 Supports shall be designed to take into account stress analysis conditions as per JSD-1300-008.
 Spring hangers, rigid struts or shock absorbers, shall be defined by stress engineer (data sheets
with loads, movements, and so on) and submitted to purchase.
 Two phases flow lines will have special support consideration (see paragraph 8.10).

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Job Specification for design – Piping support

 Pipe supports connected to columns, vessels and heat exchangers shall not cause undue local
or overall stresses on such equipment. Admissible forces and moments shall be determined
according to the Pressure Vessel & Heat Exchangers and Mechanical Department or with
supplier acceptance.
 Support close to strain sensitive equipment (e.g. turbines, compressors…) shall consider loads
limitations as specified in the related Standard, Code or Equipment Manufacturer.
 As a rule, auxiliary pipe supports shall be connected to reinforced concrete structures by welding
to an embedded plate into the concrete or by expansion anchor bolts.
 Pipe Supports type ``clamp´´ shall be used for Pipe lines with CS+PTFE material.
 Special attention with FSQR requirements when designing pipe supports. Depending on the
FSQR risk zone, particular supports design considerations shall be implemented.

6.2 LOADS AND LOADING CONDITIONS

6.2.1 LINES WITH STRESS CALCULATION NOTE


Refer to calculation note for considered cases and loads applied to the support.

6.2.2 LINES WITHOUT STRESS CALCULATION NOTE


Supports shall be designed to withstand loads transmitted under the permanent and occasional conditions.

6.2.2.1 PERMANENT AND TEMPORARY LOADS


 Pressure effect (internal or external).
 Weight of the piping, insulation and in-line components (valves, flanges,…).
 Weight of the fluid transported during normal operation.
 Pressure thrust when pipe mechanical unity is interrupted, for example by an expansion joint.
 Thermal loads due to friction during effective or potential sliding contact between pipe and
support.
 Hydrostatic test loads.

6.2.2.2 OCCASIONAL LOADS


 Wind loads [see 202517C -0000-JSD-1300-08]
 Seismic loads [see 202517C -0000-JSD-1300-08]
 Snow loads [see 202517C -0000-JSD-1300-08]
 Safety valve loads [see 202517C -0000-JSD-1300-08]

Unless specified otherwise in local or contractual standards, load conditions, loads and admissible stress
increase shall be as indicated in the following TABLE 2.

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Job Specification for design – Piping support

TABLE 2 : LOADS ON PIPING SUPPORTS

INCREASE OF THE
ALLOWABLE STRESS
CONDITION LOADS
FOR SUPPORT
MATERIAL

1) Weight of support
2) Weight of erected pipe
12.5% increase
3) Snow and/or ice loads when incidental
Erection
loads are
4) Wind loads applied separately in two
considered
normal directions. Use of one load or other
shall depend on which gives worst
condition when summed to loads 1, 2, 3

1) Weight of support
12.5% increase
2) Weight of pipe during testing when incidental
Testing
3) Snow loads loads are
considered
4) 50% of wind loads applied separately in
two normal direction (two load cases)

1) Weight of support
2) Weight of pipe during service
3) Load due to particular operating conditions
e.g. hammering, opening of safety valves
(*), unrestrained expansion joints 12.5% increase
when incidental
Operating 4) Snow and/or ice loads
loads are
5) Thermal loads considered
6) Wind or seismic loads applied separately
in two or three normal directions. Use of
one load or other shall depend on which
gives worst condition when summed to
loads 1, 2, 3, 4, 5

(*) Loads due to opening of safety valves shall be determined according to API RP 520 “Recommended
practice for the Design and Installation of pressure-Relieving system in refineries”

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Job Specification for design – Piping support

6.3 SUPPORTS DISPLACEMENTS


Supports displacements should consider the various temperature conditions that may occur during operating,
start up, shut down :

 Design temperature of the line


 According to the site climatic data :
o Minimum ambient temperature : [see 202517C -0000-JSD-1300-08]
o Maximum ambient temperature : [see 202517C -0000-JSD-1300-08]
o Solar temperature : [see 202517C -0000-JSD-1300-08]
 Steam out temperature if specified
 Steam or electrical tracing for traced lines without circulation

For lines alternatively cold or hot, support design shall take into account the range of the total displacement.

6.4 DESIGN TEMPERATURE FOR SUPPORT COMPONENTS


The temperature to be considered in the design of supports shall be the greatest of the temperature defined in
paragraph 6.3.

At a minimum, all support components shall be designed for a temperature equal to 80°C for components
within and outside the insulation (note that TECHNIP ENERGIES Piping Supports Hot Collection STC-1390,
covers a temperature range from -29 to 342 ºC).

For operating Tº larger or equal to 250 ºC, an isolation block must be used.

6.5 STRUCTURAL ATTACHMENTS BETWEEN PIPING AND SUPPORTS

6.5.1 GENERAL RULES


•Generally pipe shoes will be welded types.

•When used, stanchions on elbows shall be minimum length from B.O.P (bottom of pipe), junction to
pavement will be of pedestal type with support base plate at ground or beam structure.

•Welded support borders shall be at least 50 mm of joining welded of pipes, bend, flange, etc...

•All components shall be welded to pipe by continuous fillet weld except other imposition. Angle
welding thickness shall be 0,8 time plate or frame thickness if not indicated. In all cases, the welding
will be carried out in accordance with the welding book.

•Pipe attachments, welded directly or clamped to the main pipe shall be same quality as pipe
specification material (incl. material certificate). It shall be specified on the piping isometrics if specific
requirements is required such as heat treatment or shop welding.

•All elements integrally welded to the pipes, such as reinforced pads, shall be drilled in order to
evacuate the gas produced during welding (see attachment 1)

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Job Specification for design – Piping support

6.5.2 PIPE SHOES


▪ All lines insulated (hot insulation or personal protection) (all DNs) shall be installed on pipe shoe.

▪ Non-insulated lines shall rest directly on support / structure profile without pipe shoe.

▪ For the following Non-insulated lines case, pipe shoe will be required:

- Slope lines: Adjustable pipe shoes shall be used to suit the slope or shimmed to suit for smaller
dimensions. Where necessary, drawings shall be marked as `SHIM TO SUIT´.

- Lines DN600 and above Pipe shoe

▪ Insulated lines shall be supported on Pipe shoes to ensure that the outside diameter of the insulation clears
the supporting steel.

▪ Insulated lines with Personnel Protection shall be supported on Pipe shoes during the isolated pipe section. In
pipe parts without insulation shall rest directly con supports.

6.5.2.1 PIPE SHOE LENGTH


As a general rule, the shoe length is defined as follows :

 Pipe shoe length will be 300 mm for thermal expansion below to 75 mm.
 Pipe shoe length will be 500 mm for thermal expansion from 75mm to 150 mm.
 For thermal expansion over 150 mm , pipe shoe length will be increased by 100 mm step.
The overall length of the shoe will not have to be lower than 2 times the total displacement
(increased of 200mm)
Refer to paragraph 6.3 for the calculation of the thermal expansion.

6.5.2.2 PIPE SHOE HEIGTH


The height of the pipe shoe will be defined according to Attachment 3, PIPE SHOE HEIGHT.

6.5.2.3 SHOES FOR GLASS REINFORCED PLASTIC PIPES


All uninsulated and insulated lines shall rest directly on Pipe shoes.

6.5.3 TRUNNIONS
 Trunnions will have an overture at the extreme site or a vent hole according to the Technip
piping support standards.
 Trunnions will be as short as possible in order to minimize tensions and bending effects.

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Job Specification for design – Piping support

6.5.4 PROTECTION SHIELD

6.5.4.1 CRITERIA
Piping reinforcement shall be provided at the support points as per the following rules :

 horizontal lines for DN ≥ 200,


 vertical lines for DN ≥ 100,
 lines connected to rotating machines (vibration conditions) whatever the diameter.
 Thin pipe walls. Pipe is considered thin-walled when :

72 with 𝐷 = outside diameter and 𝑆 = corroded thickness


Additional criteria for the installation of a protection shield are indicated in paragraph 7 (according to line
material, heat treatments or type of support).

6.5.4.2 DESIGN
Refer to attachment 1.

Protection shields welded to the pipe shall:

 Have a length at least 100mm longer than element to be welded on it (pipe shoe, profile).
For pipe shoes have a length at least equal to 400mm.
 Cover a third of the circumference of the piping
 Systematically have a air hole (unblocked) in its lower part, filled with grease or mastic
material for service temperatures less than 300°C,
 Be welded onto the piping by a continuous weld

Lines with thickness below 12.7 mm :

 Protection shields are considered as cut from the pipe and shall be same quality as pipe
specification material (incl. material certificate).
 Protection shields thickness shall be as per pipe schedule.

Lines with thickness higher or equal to 12.7 mm :

 The thickness of the protection shield shall be 12.7 mm.


 Protection shield shall be same quality as pipe specification material. Protection shield shall
be cut from pipe class material or equivalent (incl. material certificate).
 It shall be specified on the piping isometrics if specific requirements is required such as heat
treatment or shop welding.

This document and the information it contains is confidential and can be used only with the written authorization of CLIENT.

CONFIDENTIAL – Do not disclose without authorization


T.EN NUMBER Revision Page

202517C-0000-JSD-1300-010 A 17/33

Job Specification for design – Piping support

6.6 STRUCTURAL ATTACHMENTS BETWEEN SUPPORTS AND STRUCTURES

6.6.1 ON CONCRETE FRAMES OR STRUCTURES


 Insert plates will be provided on concrete beams or columns.
 When insert plates may not be provided, a support plate will be fixed by chemical anchor
bolts.
 Insert plate dimension shall be compatible with the loads and displacements of the support
to avoid contact support / concrete.
 For small bore pipes, supports can be clamped on concrete columns.

6.6.2 ON STEEL STRUCTURES AND BEAMS


 As a general rule, piping supports shall be fixed to structure by welds. In some particular
cases, piping supports shall be connected to metallic structures by bolted gussets.
 On platform, supports will be limited in loads. Support’s plate will be clamped or bolted on
grating (generally small bore lines).
 On grating, supports will be forbidden for lines with a diameter higher or equal to DN 50. For
lines with a diameter lower than 2”, the total loads of the supports will be limited to 500N/m².
 In a general way, the support must be chosen to avoid the drilling of an element of the main
steel (including beam of pipe racks and main beam of structure).
 The temperature at the contact point between the piping support and the structure will not
exceed 180°C.
 If a new structure for a support is welded or installed to an existing structure or profile, the
area where profiles of the new structure are going to be welded or installed will be cleaned
up removing fireproofing, painting and rust, if so. The aim of these tasks is to prepare the
metal surface for new proper weldings in existing structure.

6.6.3 ON PAVING
 The allowable primary loads for support on paving without reinforcement or foundation is
equal to 20 kN. If calculated loads are higher than allowable loads, they shall be submitted
to the Civil Work Department by the Support Leader for approval.
 Base support plates will be fixed to paving by means of chemical anchor bolts (see
attachment 4 type A) except for supports whose loads justify reinforcement, or foundation
with anchor bolts and insert plates by Civil Work Department (see attachment 4 type B).
 A pedestal is provided on concrete slab areas. The minimum height is fixed at 50 mm. Thus
the elevation, for the support, is +100 050 at the high point of pavement. In the retention
areas, if the supports must be above the height of retention, the height of the pedestal will
be adapted consequently.
 Pedestal on paving shall be in the scope of work of Civil Work Department (see attachment
4).

6.6.4 UNPAVED AREA


 Generally support are embedded in ground and civil work department will provide such
supports.

This document and the information it contains is confidential and can be used only with the written authorization of CLIENT.

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Job Specification for design – Piping support

 In other cases for lower loads (tracing manifolds, utilities lines, drains system,....), supports
will be provided by field during construction. In these cases concrete will be poured in a
plastic protection in excavation.

6.7 PIPE SPANS

6.7.1 METALLIC PIPES SPANS


Pipe spans shall conform to charts given at STC-1390-00.

As a limit in the hydro test condition (e.g. insulated pipe full of water), the pipe shall not deflect
more than 12.5 mm. Maximum deflection admissible according to Technip Energies piping support
standards.

6.7.2 GLASS REINFORCED PLASTIC PIPES


Pipe spans supports span shall be as per the Manufacturer’s Data and applicable Codes and
Standards. To be defined after award of contractor.

7. GENERAL SUPPORTS DESIGN FOR THE PROJECT


7.1 SUPPORT FOR CLASSIFIED HOT LINES

7.1.1 GENERAL RULES FOR DIAMETER LINES HIGHER OR EQUAL THAN DN 50


 All insulated lines will be on pipe shoes. Refer to attachment 3 for height pipe shoe.
 Non-insulated lines shall rest directly on support / structure profile without pipe shoe.

7.1.2 GENERAL RULES FOR DIAMETER LINES LOWER THAN DN 50


 All insulated lines will be on pipe shoes.
 Insulated small bore lines (except personal protection), running on pipe racks or pipe ways
and traced small bore line will be on shoes. On vertical lines, support will pass through the
insulation (see attachment 3 fig. V). Only when u-bolts are allowed. Below in this paragraph,
it is defined the criteria for u-bolts.
 Traced small bore line will be on shoes all the time. Refer to attachment 3 for height pipe
shoe.
 If possible, lines with a DN equal to 40 and smaller may use common supports.
 Tracing lines from compact manifolds may be insulated and supported together.
 Lines shall be guided at each support point, except some cases where it is necessary to
allow lateral displacement for thermal expansion. For example at change of direction after a
long running pipe, the support near the elbow shall be without guide.
 Typical installations: see attachment 3 for hot lines.
 For tubing lines, particular attention shall be paid for supporting any instrument (ex:
manometer) or fitting (ex: control valve).
 For vertical lines, vertical guides shall be used. Space between guides shall be equal to
horizontal span of similar continuous running pipe.

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T.EN NUMBER Revision Page

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Job Specification for design – Piping support

 For sloping piping, the maximum span between two adjacent supports shall be established
so that center line deflection does not exceed 1/3 of the difference of elevation between the
supports.
 Where valves or by-pass are present, piping shall be supported to facilitate operations and/or
dismantling.
 No gusseting/stiffeners are needed on small bore branch tapping (<DN50) where nipolets
are used (in line with GS RC PVA 102-00, paragraph 7.5). Exceptions shall be considered
for special requests, particular applications or for vibrating services under conditions
indicated in the following table (taken from TOTAL GS mentioned):

TABLE 3 : APPLICATION TABLE FOR GUSSETS IN VIBRATING SERVICES

7.1.3 CARBON STEEL LINES WITHOUT P.W.H.T AND LOW TEMPERATURE CARBON STEEL LINES

7.1.4 STAINLESS STEEL AND NICKEL ALLOY LINES: AISI 304L, AISI 316(L), AISI 321, SUPER DUPLEX, 254MO,
ALLOY 625 (INCOLOY) AND ALLOY 825 (INCONEL)
 Pipe shoes will be welded on a protection shield of the same material than pipe, in case of
anchor supports (STOP) and in vertical pipelines where pipe shoes or shape legs are resting
or guiding on steel structure.
 When a protection shield is welded between pipe and support components, these
components (ribs, stanchions, plates, bars,…) could be on carbon steel. Just for economic
reasons, preferably they shall be on carbon steel.
 In case of guide supports and rest supports in horizontal pipelines clamped type support is
used. The clamp shall be made of stainless steel A240-304 or equivalent material than the
pipe (see doc. STC-1390-100, SECTION 4).
 When it is used protection shield shall be shop welded to the main pipe and other
components welded on site for all diameters.
 On stops and anchors shoes will be welded on pipe with a protection shield. It is used “
clamp-type” with lugs on pipe according to loads and pipe thickness if there is not physical
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T.EN NUMBER Revision Page

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Job Specification for design – Piping support

space to install a welded pipe shoe. Protection shield shall be of the same material than the
pipe and other components could be on carbon steel. Just for economic reasons, preferably
they shall be on carbon steel.
 When a protection shield is welded on the main pipe and the support components are on
carbon steel (ribs, stanchions, plates, bars, profiles…), proceed sand blasting and painting
them before welding them on the protection shield.
 When a stainless steel clamp is installed on the main pipe, proceed sand blasting and
painting support components on carbon steel (ribs, stanchions, plates, bars, profiles…)
before welding them to the clamp.
 Take special attention on welding procedures of this materials, since if weldings are done
incorrectly, there will be corrosion problems in the future.

7.1.5 INTERNAL CEMENT OR PTFE LINED LINES


N.A.

7.1.6 NON-METALLIC LINES


• Clamped supports (see ATTACHMENT ) will be used.

• For clamped supports which work as anchors or «guide stop» a GRP ring will be laminated on
both sides from DN250 to DN700. Rings dimensions will be according to GRP Supplier Standard.
GFK rings according to material class.

• Pipe clamp include a soft band (neoprene, EPDM, NBR or similar) between pipe and support.

• Plastic lines DN50 and above shall be on clamped type pipe shoe.

• Valve loads must be considered by using valves supports.

7.1.6.1 GRP PIPE


 GRP piping lines will be supported with the purpose of confirm the pipe routing and
validate the correct supportation of the line according to the GRP Vendor guidelines and
to this Job Specification.
 Pipe properties, support design like inside diameter of the clamp and supports span shall
be as per the manufacturer’s data and applicable codes and standards.
 Supported IFD Isometric will be sent to GRP Vendor for comments and checking. The
validation shall be confirmed by GRP Supplier in order the obtain the Responsibility
regarding the support position, piping routing, support details and support
function/configuration. After GRP Supplier comments are implemented, IFC Isometric will
be issued.

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Job Specification for design – Piping support

7.1.7 EXISTING LINES


 Pipe shoe to be included only when an existing line is modified and when a new structure is
added.
 If a pipeline modification involves another pipeline, which is not going to be modified and a
new support for the non-modified pipeline is required to fulfil allowable pipe support spacing,
clamp type supports are going to be allowed in all kind of materials, including carbon steel.

8. SPECIFIC SUPPORTS DESIGN


8.1 PRESSURE SAFETY VALVES
Pipes connected to pressure safety valves (PSV) inlet and discharge shall be supported as close as possible
to the PSV, and follow :

Anchor at discharge Transversal guide at discharge


+ OR +
Weight support at inlet Anchor at inlet

 Block with 2 directions acting support (weight support hold down)


 Supports without gap
 Support shall be designed to withstand the static and dynamic loads.

Refer to JSD 1300 008 for dynamic loads to be applied.

8.2 IRON ROUND RODS


In case iron rounds rods are requested by the client. Civil department is the responsible to include this element
in all the structures and racks.

For existing structures or racks no Iron Rods will be included, in order to keep Center Line/BOP of existing
lines with no modifications.

8.3 TIE RODS HANGERS


 Tie rod hangers may be used when resting shoes are not realizable and according to stress
analysis imposition to reduce friction loads on horizontal lines.
 Tie rod hangers with thermally insulated piping are prohibited without using a thermal
isolation device between the pipe and the hanger attachment.
 Tie rods are designed to work under traction forces, they shall never be subjected to
compression.
 Minimum length of tie rod shall be calculated so that angle between cold position and hot
position does not exceed 3°. Length of tie rod shall be at least 15 times the pipes horizontal
movement.

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T.EN NUMBER Revision Page

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Job Specification for design – Piping support

 Tie rods shall be adjustable by using a turnbuckle when they’re installed on pipes 2” and
above.
 Tie rods connection ends (pipe side and structural side) have to be made by adapted items
as : welded gussets, eye nuts, clevis, pipe or beam clamps. Attachments by ball joints are
prohibited due to the risk of the ball joints jamming
 Safe loads for threaded hanger rods shall be based on the root area of the threads and
allowable stress of the material (refer to paragraph 9.1).

8.4 VARIABLE AND CONSTANT SPRING HANGERS


 The rules indicated in the paragraph relevant to the tie rods shall apply to variable and
constant spring hangers (i.e. length of tie-rod considered as distance between two hinges).
 Spring hangers shall be used when advised by piping stress department. Nevertheless,
spring hangers shall be avoided by means of particular layout.
 Spring hangers shall be used when piping connected to equipment and structures cannot
withstand load variations and movements resulting from the use of rigid support.
 Spring hangers shall not be considered as a solution when the predicted spring travel from
the cold position to the operating position (vertical) is five (5) mm or lower, except on sensitive
mechanical and rotating machines (turbines, compressors, pumps, etc.) where overloads
are limited by a Code or manufacturer limits.
 As a general rule, variable spring supports will be used when load variation between cold
position and operating position is not exceeding 20%. Over this limitation Constant Spring
supports will be preferred.

8.5 RIGID STRUTS


 Rigid struts shall be used for absorption of shocks in the event of unscheduled load at stress
analysis request to protect sensitive equipment.
 Rigid strut may be also used as stop or guide of the piping system when standard welded
lugs are unrealizable.
 Rigid struts are articulated on each side and loads reversible.

8.6 SHOCK ABSORBERS OR SNUBBERS.


 Shock absorbers or snubbers installation can only be required by stress analysis.
 These devices are designed to allow piping thermal displacements but allow to block sudden
displacements given by hammering or seismic studies.
 Snubber’s piston rod shall be connected to the pipe attachment side while its body shall be
connected to the structure.

8.7 SLIDING PLATES


Low friction plates shall be used when advised by piping stress group or Civil Work department.

The effect of friction shall be calculated based on the following :

Surfaces Friction factor

Steel to steel [see JSD 1300-08]


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T.EN NUMBER Revision Page

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Job Specification for design – Piping support

Stainless steel to PTFE [see JSD 1300-08]

PTFE to PTFE shall not be used.

Anti-friction sliding plates will be PTFE (or similar fluorocarbon resins) on stainless steel with suitable surface
finish.

As a general rule, sliding plates shall not work under loads higher than 70 DaN/Cm², and temperature on contact
surface higher than 120°C.

The minimum length of the sliding section shall be at least equal to three times the maximum displacement value
of the piping at the considered point.

8.8 HEAT ISOLATION BLOCK


 HH01 → Top>400 °C

8.9 TYPICAL INSTALLATION ASSEMBLIES

8.9.1 STRUCTURAL ATTACHMENTS AND DESIGN BETWEEN SUPPORTS AND VESSELS


 Clips for classified “HOT” vessel supports, for lines DN 50 to 600, have to be defined by
Vessel Contractor according with piping designer’s information indicated in gussets data
sheets (level, load, angle position, standard shape in junction with gusset).
 For line’s diameter or loads out of support standard ranges, definition of attachments on
vessels and support structure design will be defined by Civil Work Department.
 All pipe clips, pads and gussets on vessels shall be defined for all pipes regardless of line
diameter including utilities lines, tracing lines or instruments lines when necessary.
 For reused single clips of equipment, single bracket support design with GUIDE+HOLD
DOWN or STOP+GUIDE+HOLD DOWN is going to be accepted for vertical pipelines .

8.9.2 SUPPORTS NEAR PUMPS, CENTRIFUGAL COMPRESSORS OR TURBINES

Supports installed on piping close to nozzle connection of pumps, centrifugal compressors or turbines, shall be
adjustable type to make alignment easier. Their position shall continue to support fully the pipe work while spool
piece is disconnected during maintenance.

The lines, connected to a pump, shall be supported on the ground to avoid the use of spring boxes placed on
structure in an cantilevered position on pipe racks. This support configuration ensures an easier protection of
nozzle.

8.9.3 POWDER TRANSFER LINES

Powder transfer lines shall be supported with guides close enough one to each other to avoid vibrations. Each
straight run of powder transfer lines shall once be rigidly restrained in axial direction. All guides are required
without gap.

Strong support as rigid strut or special support type or heavy support type shall be used. Each support must be
set with reinforced pads where pipe support shoes and double trunnions are permanently welded to the piping.

An additional dynamic load must be added to static load in longitudinal axis at each support if any and must be
taken into account for the support design.

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T.EN NUMBER Revision Page

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Job Specification for design – Piping support

8.10 LINES SUBMITTING TO WATER HAMMER OR SLUG EVENTS

Refer to JSD-1300-008 for the lines submitting to dynamic loads due to water hammer or slug events.

8.11 TUBING

Lines belonging to “TUBING” class shall have a maximum horizontal or vertical span of 1200 mm, otherwise, if
it is not possible, these lines shall be supported by means of gutters (see attachment 6).

8.12 TEA AND CAT LINES

TEA and CAT lines shall be supported by means of gutters. To avoid mechanical impact damage in all places
where there is a possibility to hit these lines, a protective device shall be provided (see attachment 6)

9. SUPPORT MATERIALS

9.1 MISCELLANEOUS SUPPORT MATERIAL


 Piping supports materials shall be selected according to those listed in ASME B31.3
Appendix A or according to those foreseen in equivalent codes (DIN/EN). Refer to Project
Standard for details description of materials to be used.
 Piping supports materials shall not be used at temperatures that are not backed by Design
Codes giving allowable stress value.
 The design temperature of support members in direct contact with pipe wall shall be assumed
as equal to the temperature of the pipe carried fluid. The design temperature of support
members not in direct contact with pipe and located outside line insulation shall be assumed
as equal to ambient temperature or 1/3 the temperature of the pipe carried fluid, whichever
is higher.
 Attachments welded directly to the pipe as open profiles, reinforcing saddles or protection
shields, shall be of appropriate chemical composition according to welding requirements,
according to 202517C -0000-STC-1390-100, SECTION 4.
 Unless otherwise specified, the heat treatments required for the supports welded directly to
the process piping components are to be according to 202517C -0000-STC-1390-100,
SECTION 5.

Note: Even if not required for process and/or metallurgic requirements, the post weld heat treatment shall be
executed according to the prescriptions shown in the SECTION 5 of 202517C -0000- STC-1390-100.

 All dimensions are in mm. unless otherwise indicated.


 Elevations are referred to the same conventional elevation assumed for the plant except if
clearly specified for tangent or welding reference lines.
 Angles are in degrees, and are measured in a clock wise direction starting from conventional
north of the plant.
 Threads shall be metric system unless otherwise indicated.

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Job Specification for design – Piping support

9.2 SUPPORTS COMPONENTS


 Components to be used for fabrication of pipe supports will be described in 202517C -0000-
STC-1390-100.
 If other shape types are used for delivery reasons, supplier shall advise Technip for
agreement and shall have to adjust standards to these materials.
 Forged pieces and clamps are given only for information and may be adapted according to
a supplier catalogue, however when specified, admissible loads shall be respected
independently of supplier.
 Bolting shall consist of bolt and nut, unless otherwise indicated.
 Chemical anchor bolts shall be used for piping supports on pavement except those defined
by Civil Work Department.
 Protection shields are considered as cut from pipe.
 Pipe elements for supports welded on main pipe (including reinforced saddles, protection
pads and profiles) will be, except specific information on support isometric data sheet, as
piping classes used in this plant and taken into account with piping MTO (but are not
indicated on isometrics bill of material).
 Pipe elements for supports not welded on main pipe may be from standard schedule or
equivalent except specific requirements due to stresses or loads.
 Clamps are considered as flat bar, and they shall be the same material or equivalent than
the pipe according to 202517C-0000-STC-1390-100, SECTION 4. Other plates may be from
steel sheets.

9.3 MATERIAL CERTIFICATES


For support components, a type 2.2 certificate according to EN 10204 or ISO 10474 is sufficient if
they are assembled on pads or protection shields.

The supply principle for support elements such as commercial profiles (T, H, UPN, IPN, …)
delivered with a type 2.2 certificate intended to be assembled by welding on a component
subjected to pressure should be validated by the Notified Body.

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Job Specification for design – Piping support

ATTACHMENT 1 : PROTECTION SHIELD.

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Job Specification for design – Piping support

ATTACHMENT 2 : PRINCIPLES FOR CLASSIFIED HOT LINES DN < 50.

LINE DN ≤ 40

15 ≤ DN ≤ 40

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Job Specification for design – Piping support

ATTACHMENT 3 : HEIGHT PIPE SHOE FOR CLASSIFIED HOT LINES

 Tracing lines : All diameters


 Line ranges :

PIPE DIAM. INSULATION THICKNESS PIPE SHOE HEIGHT /


(in) (mm) PROTECTION SHIELD
(mm)
All insulation thickness except Lines on pipe rack or
1” to 1 ½ “
personal protection sleeper: 100
No pipe shoe is required
Protection shield thickness
shall be considered if
2” to 18” Without insulation (3)
required by stress analysis
or
if De/s > 72 (2)
No pipe shoe is required
20” to 24” Without insulation (3) Protection shield thickness
shall be considered
Without insulation or insulation
26” and larger 100 (1)
for personal protection (3)

26” and larger With insulation 200 (1)

2” to 24” ≤ 60 100 (1)

2” to 24” 60 < INS. THK. < 110 150 (1)

2” to 24” 110 < INS. THK. < 150 200 (1)

(1) : ALSO VALID FOR LINE WITH SLIDING PLATE ( INSULATED OR NOT ).Warning, height
including sliding components

(2) De: external pipe diameter, S: pipe thickness corroded

(3) For operating temperature > 180 °C a 100 mm height pipe shoe shall be required

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Job Specification for design – Piping support

FOR LINE WITH SLOPE, MINIMUM HEIGHT PIPE SHOE WILL BE 100 mm AND ≈300 mm

AS MAXIMUM FOR RANGE DN 50 TO 600 (EXCEPT TECHNICAL IMPOSITION)

SLOPE

 300 mm
100 mm

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Job Specification for design – Piping support

ATTACHMENT 4 : TYPICAL ARRANGEMENTS ON PAVING

( Paved area without foundation )

( Paved or unpaved area with foundation )

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Job Specification for design – Piping support

ATTACHMENT 5 : TYPICAL FOR PUMP AND HEAT EXCHANGER

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Job Specification for design – Piping support

ATTACHMENT 6 : GUTTER FOR TEA AND CAT LINES

COVER (1)
(in accessible area)

GUTTERS
(1)

FASTENING
(1)

(1) supplied and installed by piping constructeur.

GUTTERS FOR TEA AND CAT LINES

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Job Specification for design – Piping support

ATTACHMENT 7 : PIPE SHOE

A-WELDED PIPE SHOES

B- CLAMPED PIPE SHOES

For:
▪ Stainless steel lines
▪ Carbon Steel + PTFE lines
▪ Carbon Steel and as with PWHT
▪ GFK / PVC+GFK / PP+GFK / PVDF+GFK / PVC-U+GFK lines

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