Professional Documents
Culture Documents
Preparatory work
Remove the right protection bar
Removing right injection valve cover
Removing right cover for spark plug
Removing right direct ignition coil
Removing right cylinder-head cover
Removing left engine protection bar
Removing left injection valve cover
Removing left cover for spark plug
Removing left direct ignition coil
Removing left spark plug
Removing left cylinder head cover
Removing threaded plug from bore for locating pin
Core activity
(-) Checking valve clearance
Setting left cylinder to firing TDC
Unlock locating pin (No. 11 0 822) and install with TDC mark (A).
Technical data
Diameter of holes TDC hole 8 mm
for locating pin for locating
pin (A)
BDC hole 6 mm
for locating
pin (B)
Check
Result:
Lock locating pin (No. 11 0 822), turn the crankshaft a little further
and unlock the locating pin.
Slowly turn the engine until locating pin (No. 11 0 822) engages.
Check
Measuring valve clearance
Check valve clearance with feeler gauge (1) inserted between cam
follower (2) and cam (3); do not measure at the recess (arrow) of the
cam.
Technical data
Inlet valve Engine 0.10...0.17 mm
clearance cold max 35 °
C
Exhaust valve Engine 0.34...0.41 mm
clearance cold max 35 °
C
Result:
NOTICE
This graphic is available as a template for printing.
Unlock locating pin (No. 11 0 822) and install with TDC mark
(arrow).
Technical data
Diameter of holes TDC hole 8 mm
for locating pin for locating
pin (A)
BDC hole 6 mm
for locating
pin (B)
Check
Result:
Lock locating pin (No. 11 0 822), turn the crankshaft a little further
and unlock the locating pin.
Slowly turn the engine until locating pin (No. 11 0 822) engages.
Check
Measuring valve clearance
Check valve clearance with feeler gauge (1) inserted between cam
follower (2) and cam (3); do not measure at the recess (arrow) of the
cam.
Technical data
Inlet valve Engine 0.10...0.17 mm
clearance cold max 35 °
C
Exhaust valve Engine 0.34...0.41 mm
clearance cold max 35 °
C
Result:
NOTICE
This graphic is available as a template for printing.
Follow-up work
Installing right cylinder-head cover
Installing right direct ignition coil
Installing right injection-valve cover
Installing right cover for spark plug
Install the right crash bar
Installing threaded plug in bore for locating pin
Installing left cylinder-head cover
Installing left spark plug
Installing left direct ignition coil
Installing left injection-valve cover
Installing left cover for spark plug
Installing left crash bar
Checking engine oil level
Final check of work performed