Concrete Works - Ras Laffan

INSPECTION TEST PLAN (ITP)
Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Reference : Method Statement for Concrete Works (Reinforcement, Formwork & Concreting) Date : 11/11/2013
Legends: P - Perform the Activity; I - Inspection; W - Witness; H - Hold point; R - Review; S - Surveilance; AFC - Approved for Construction.
Quantum Inspection Authority

SL. Method of
Parameters to checked Controlling documents of check / Acceptance criteria Verification documents
NO. check
Test L&T LSC QP
1.0 Reinforcement Bar
Appd. Material Submittal

for every
(3433-HGE-1-15-0002 *QP Spec (Sect. 3
100 tonnes
Rev.A), Test Certificate Clause 3.27.1) Proj. Mill Test Certificate,Insp.
Approved type of rebar comply with Inspection / of each
1.1 & *QP Spec (Sect. 3 Spec (3433-HGERL-1- Request (Material W W/R W/R
specification. Verification diameter/
Clause 3.27.1) Proj. 14-0004 Rev. A Cl. 2.5), Receiving Report)
per batch
Spec (3433-HGERL-1-14- BS 4449
delivered
0004 Rev. A CL. 2.5)
AFC Drawings '3433-

HGERL-1-66-0001-
001,'3433-HGERL-1-66-
*QP Spec (Sect. 3
0001-002,'3433-HGERL- Inspection Request &
Size, diameter, spacing and rebar Clause 3.28), Proj. Spec
1.2 1-66-0001-003, *QP Inspection 100% Checklist (3433-HGERL-1- W W W
arrangement. (3433-HGERL-1-14-
Spec (Sect. 3 Clause 25-0003-F01)
0004 Rev.A CL. 2.5.2)
3.28) Proj. Spec (3433-
HGERL-1-14-0004
Rev.A CL. 2.5.2)
Page 2 of 18


SL. Method of
NO. check
Test L&T LSC QP
Approved Method of
Statement, AFC
drawings '3433-HGERL-
1-66-0001-001, '3433- *QP Civil Spec. (Sect. 3
HGERL-1-66-0001-002, Clause 3.26 & 3.28.1)
Checklist (3433-HGERL-1-
1.3 Cover, binding wires and spacers. '3433-HGERL-1-66-0001- Inspection 100% ,Proj. Spec (3433- I I R
25-0003-F01)
003, *QP Civil Spec. HGERL-1-14-0004 Rev.
(Sect. 3 Clause 3.26 & A CL. 2.5.3 ),
3.28.1) ,Proj. Spec (3433-
HGERL-1-14-0004 Rev.
A CL. 2.5.2)
Page 3 of 18


SL. Method of
NO. check
Test L&T LSC QP
AFC drawing AFC

Drawings '3433-HGERL-
1-66-0001-001,'3433-
HGERL-1-66-0001-
002,'3433-HGERL-1-66- *QP Civil Spec. (Sect. 3
0001-003, Bar Bending Clause 3.28), Proj. Spec Checklist (3433-HGERL-1-
1.4 Lap length and provision of chair. Inspection 100% I I R
Schedules (3433-HGERL- (3433-HGERL-1-14- 25-0003-F01)
1-35-0001) & *QP Civil 0004 CL. 2.5.2)
Spec. (Sect. 3 Clause
3.28), Proj. Spec (3433-
A CL. 2.5.2)
2.0 Formwork
Approved Method
Statement, QCS, *QP *QP Civil Spec (Sect. 3
Type of form, supporting
Civil Spec (Sect. 3 Inspection / Clause 3.23.1) Proj. Approved Method
2.1 arrangements & design of 100% I S/R R
Clause 3.23.1) Proj. Verification Spec (3433-HGERL-1- Statement & Drawing
formworks.
Spec (3433-HGERL-1-14- 14-0004 Rev.A CL. 7.1)
0004 Rev. A CL. 7.1)
Page 4 of 18


SL. Method of
NO. check
Test L&T LSC QP
AFC Drawings '3433-

HGERL-1-66-0001-
001,'3433-HGERL-1-66-
0001-002,'3433-HGERL- QP Civil Spec (Sect. 3
1-66-0001-003, Clause3.23.1) ,
Checklist (3433-HGERL-1-
2.2 Setting out and alignment. Approved Method Survey 100% Proj. Spec (3433- I S/R R
25-0003-F02)
Statement , QCS, *QP HGERL-1-14-0004 Rev.
Civil Spec (Sect. 3 A CL. 7.1)
Clause3.23.1),Proj. Spec
(3433-HGERL-1-14-0004
Rev. A CL 7.1)
Appd. Material Submittal

(3433-HGE-15-0052
*QP Civil Spec (Sect. 3
Rev.A), QCS, *QP Civil
Form release agent and shuttering Inspection / Clause 3.23.1) Proj. Checklist (3433-HGERL-1-
2.3 Spec (Sect. 3 Clause 100% I S R
surfaces. Verification Spec (3433-HGERL-1- 25-0003-F02)
3.23.1) , Proj. Spec
14-0004 Rev. A CL. 7.1)
(3433-HGERL-1-14-0004
Rev. A CL. 7.1)
Page 5 of 18


SL. Method of
NO. check
Test L&T LSC QP
AFC Drawings '3433-

HGERL-1-66-0001-
001,'3433-HGERL-1-66-
0001-002,'3433-HGERL-
1-66-0001-003, QP Civil Spec (Sect. 3
Approved Method Clause 3.23.7 &3.29) Inspection Request &
Shutter placement & arrangement as
2.4 Statement (3433-HGE-1- Inspection 100% Proj. Spec (3433- Checklist (3433-HGERL-1- W W W
per design of formworks.
19-0001), QCS 2010, HGERL-1-14-0004 Rev. 25-0003-F02)
*QP Civil Spec (Sect. 3 A CL. 7.1)
Clause 3.23.7 &3.29),
Proj. Spec (3433-HGERL-
1-14-0004 Rev. A CL.
7.1)
Page 6 of 18


SL. Method of
NO. check
Test L&T LSC QP
AFC Drawings '3433-

HGERL-1-66-0001-
001,'3433-HGERL-1-66-
0001-002,'3433-HGERL-
1-66-0001-003,
QP Civil Spec (Sect. 3
Approved Method
Clause 3.23.2 & 7, Inspection Request &
Shutter dimension, cross section, line Statement (3433-HGE-1-
2.5 Inspection 100% Clause 3.29), Proj. Spec Checklist (3433-HGERL-1- W W W
and level. 19-0001), QCS 2010
(3433-HGERL-1-14- 25-0003-F02)
Sec. 5 Part 9, QP Civil
0004 Rev. A CL 7.1)
Spec (Sect. 3 Clause
3.23.2 & 7, Clause 3.29)
,Proj. Spec (3433-
A CL. 7.1)
3.0 Concrete (Material Requirements)
For each
*QP Specification Clause Batching Plant
3.1 Approval of Concrete Source concrete Client Approval Pre Qualification document R H R
1.34.2 visit
supplier
Page 7 of 18


SL. Method of
NO. check
Test L&T LSC QP

Clause 3.1 to 3.8) Proj.
Spec (3433-HGERL-1-14- For each
Clause 3.1 to 3.8) Proj.
3.2 Approval of Mix design 0004 Rev. A CL. 3.0), Lab test grade of Lab test reports R H R
Spec (3433-HGERL-1-
QCS 2010, Sec. 5 Part concrete
14-0004 Rev. A CL. 3.0)
5, QCS 2010 Sec. 1 Part
8 Cl.8.16
3 trial mix
for each mix
design, 6
Clause 3.9) Proj. Spec
nos. *QP Civil Spec (Sect. 3
(3433-HGERL-1-14-0004
150x150x15 Clause 3.9) Proj. Spec Lab test reports, QP
3.3 Approval of Trial mix Rev. A CL. 3.9), QCS Cube test W H R
0 mm cubes (3433-HGERL-1-14- Approval
2010, Sec. 5 Part 5,
each mix (3 0004 Rev. A CL. 3.9)
QCS 2010 Sec. 1 Part 8
for 7 days &
Cl.8.16
3 for 28
days)
4.0 Pre-Pour Inspection
Page 8 of 18


SL. Method of
NO. check
Test L&T LSC QP
Approved Method
Statement (3433-HGE-1-
19-0001), AFC Drawings
'3433-HGERL-1-66-0001-
For each *QP Spec. (Sect. 3 Checklist (3433-HGERL-1-
4.1 Alignment, Level & Orientation 001,'3433-HGERL-1-66- Survey I I/R R
pour Clause 3.23.7) 25-0003-F03)
0001-002,'3433-HGERL-
1-66-0001-003, *QP
Spec. (Sect. 3 Clause
3.23.7)
Page 9 of 18


SL. Method of
NO. check
Test L&T LSC QP
Approved Method
19-0001), AFC Drawings
'3433-HGERL-1-66-0001- *QP Civil Spec (Sect. 3
Embedded items, i.e. sleeves, joints,
001,'3433-HGERL-1-66- Clause 3.23 & 3.28)
water stops, achor bolts & all other Inspection / For each Checklist (3433-HGERL-1-
4.2 0001-002,'3433-HGERL- Proj. Spec (3433- I I R
embedments related/prior to Verification pour 25-0003-F03)
1-66-0001-003, *QP Civil HGERL-1-14-0004 Rev.
concrete pouring
Spec (Sect. 3 Clause A CL 2.8)
3.23 & 3.28) Proj. Spec
(3433-HGERL-1-14-0004
Rev. A CL. 2.8)
Page 10 of 18


SL. Method of
NO. check
Test L&T LSC QP
AFC Drawings '3433-

HGERL-1-66-0001-
001,'3433-HGERL-1-66-
0001-002,'3433-HGERL- Insp. Request,Checklist
For each Clause 3.18) Proj. Spec
4.3 Pre-Pour Inspection 1-66-0001-003, *QP Civil Inspection (3433-HGERL-1-25-0003- W H W
pour (3433-HGERL-1-14-
Spec (Sect. 3 Clause F03)
0004 Rev. A CL. 2.8)
3.18) Proj. Spec (3433-
B CL. 2.8)
5.0 Concrete pouring
Page 11 of 18


SL. Method of
NO. check
Test L&T LSC QP
1 test per
load or as
*QP Civil Spec (Sect. 3 *QP Civil Spec (Sect. 3
per 10m³ for
Clause 3.10 & 3.11), Clause 3.10 & 3.11) , Concrete Pour Card/
5.1 Concrete Slump & Temperature Field Testing the first W W R
QCS 2010 Sec. 5 Part 6 QCS 2010 Sec. 5 Part 6 Record
50m³, then 1
Clause 6.4 & 6.6 Clause 6.4 & 6.6
slump
thereafter
min. of 6
cubes for
each pour,
*QP Civil Spec (Sect. 3 *QP Civil Spec (Sect. 3
for large
Clause 3.10 & 3.11), Clause 3.10 & 3.11) , Concrete Pour Card/
5.2 Concrete Cube Sampling Sampling pour, 6 W S R
QCS 2010 Sec. 5 Part 6 QCS 2010 Sec. 5 Part 6 Record
cubes for
Clause 6.4 & 6.5 Clause 6.4 & 6.5
every 50m³
or part of
50m³
6.0 Post-Pour Inspection
Approved Method
19-0001) , *QP Civil For each
Clause 3.25) Proj. Spec Checklist (3433-HGERL-1-
6.1 Finishes Spec (Sect. 3 Clause Visual structure I S R
(3433-HGERL-1-14- 25-0003-F04)
3.25) Proj. Spec (3433- poured
0004 Rev. A CL. 8.5)
A CL. 8.5)
Page 12 of 18


SL. Method of
NO. check
Test L&T LSC QP
Approved Method
19-0001), *QP Civil Spec For each
Visual / Clause 3.24) Proj. Spec Checklist (3433-HGERL-1-
6.2 Striking/Stripping of Formworks (Sect. 3 Clause 3.21.2), structure I S R
Verification (3433-HGERL-1-14- 25-0003-F04)
Proj. Spec (3433-HGERL- poured
0004 Rev. A CL 7.10)
1-14-0004 Rev. A CL.
7.10 )
Approved Method
19-0001), *QP Civil Spec For each
Honey comb, surface cracks & touch Clause 3.30) Proj. Spec Checklist (3433-HGERL-1-
6.3 (Sect. 3 Clause 3.21.2), Visual structure H W W
up (3433-HGERL-1-14- 25-0003-F04)
Proj. Spec (3433-HGERL- poured
0004 Rev. A CL. 10.0)
1-14-0004 Rev. A CL
10.0)
Approved Method
19-0001) , *QP Civil For each
Clause 3.21.2), Proj. Checklist (3433-HGERL-1-
6.4 Curing of Concrete Spec (Sect. 3 Clause Visual structure I S R
Spec (3433-HGERL-1- 25-0003-F04)
3.21.2), Proj. Spec (3433- poured
14-0004 Rev. A CL. 9.0)
A CL. 9.0)
Page 13 of 18
EPIC for Power Supply Project
through Submarine Cables
from Ras Laffan to Halul
3433-HGERL-1-25-0003-
CONTRACT NUMBER GC11106800 DOC. NO.
F01
PROJECT NUMBER 3433 REV. A
CLIENT QATAR PETROLEUM DATE 11/11/2013
CONTRACTOR LSC&S/ L&T Page: 1 of 1
REINFORCEMENT WORK CHECKLIST

IR REF NO:
LOCATION: STRUCTURE:
ACTIVITY:
DRAWING/DOC. REF NO:
S.NO. DESCRIPTION NA Y/N REMARKS

1 Method Statement / ITP approved and being followed?
2 HSE risks and requirements recognised and documented?
Check that reinforcement has been placed as per approved drawing
3
and specification.
4 Check rebar’s type, size and spacing.
5 Check lap length and provision of chair.
6 Check for cover, binding wires and spacers.
Comment/s:
ORGN. L&T LSC&S QP

SIGNATURE
NAME
DATE
Page 15 of 18
3433-HGERL-1-25-0003-
F02
FORMWORK CHECKLIST
IR REF NO:
ACTIVITY:

3 Formwork was checked for proper dimension, line, level and plumb.
Check formwork stability, tightness, braced and tied to prevent
4
leakage of concrete slurry.
Check formwork release agent applied and ensure surface was
5
properly cleaned.
Check all Civil & MEP embedded items, joints etc. are in position as
6
per approved drawing and specification.
Comment/s:
ORGN. L&T LSC&S QP
SIGNATURE
NAME
DATE
Page 16 of 18
3433-HGERL-1-25-0003-
F03
CONCRETE PRE-POUR CHECKLIST

IR REF NO:
ACTIVITY:

3 Verify if concrete complies with approved design mix.
All setting out verified, including concrete level and all dimensions
4
checked and correct within tolerance.
Check that formwork installation and reinforcement has been placed &
5
checked as per approved drawing and specification.
Check that existing concrete surface has been hacked, joints has been
6
prepared properly.
7 Is shuttering and formwork cleaned and stored properly?
8 Are there sufficient vibrators and tools?
9 Ensure sleeves, inserts etc. as applicable.
10 Ensure formation level is achieved w.r.t. benchmark for blinding.
11 Location of concrete pump has been checked prior to casting.
Comment/s:
ORGN. L&T LSC&S QP
SIGNATURE
NAME
DATE
Page 17 of 18
3433-HGERL-1-25-0003-
F04
CONCRETE POST-POUR CHECKLIST

IR REF NO:
ACTIVITY:

Minimum period for stripping formwork has been achieved in
3
accordance with the specification?
4 Curing period fulfils the minimum requirement?
In case of honey comb/repair, approved repair material has been
5
used?
Comment/s:
ORGN. L&T LSC&S QP

SIGNATURE
NAME
DATE
Page 18 of 18

Concrete Works - Ras Laffan

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INSPECTION TEST PLAN (ITP)

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

1.0 Reinforcement Bar

Appd. Material Submittal

AFC Drawings '3433-

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

AFC drawing AFC

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

AFC Drawings '3433-

Appd. Material Submittal

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

AFC Drawings '3433-

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

AFC Drawings '3433-

3.0 Concrete (Material Requirements)

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

*QP Civil Spec (Sect. 3

4.0 Pre-Pour Inspection

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

AFC Drawings '3433-

5.0 Concrete pouring

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

6.0 Post-Pour Inspection

Activity: CONCRETE WORKS (RAS LAFFAN) ITP No: 3433-HGERL-1-25-0003 Rev. A

Quantum Inspection Authority

REINFORCEMENT WORK CHECKLIST

S.NO. DESCRIPTION NA Y/N REMARKS

ORGN. L&T LSC&S QP

S.NO. DESCRIPTION NA Y/N REMARKS

ORGN. L&T LSC&S QP

CONCRETE PRE-POUR CHECKLIST

S.NO. DESCRIPTION NA Y/N REMARKS

ORGN. L&T LSC&S QP

CONCRETE POST-POUR CHECKLIST

S.NO. DESCRIPTION NA Y/N REMARKS

ORGN. L&T LSC&S QP

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