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System Engine & Drivetrain EN College Name Osmania university

Assembly Main Engine Assembly


P/N Base A2001
Suffix AA
Details Complete Engine asm

ItemOrder Part Part Cost Quantity Subtotal


10 Engine ₹ 64,483.00 1 ₹ 64,483.00
20 Engine mounts ₹ 9,232.86 1 ₹ 9,232.86
30 ₹ -
40 ₹ -
Subtotal ₹ 73,715.86

MID Material Use Unit Cost Size1 Unit1 Size2


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 73,715.86
Qty. 1.00
Ext. Cost ₹ 73,715.86

Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Main Engine Assembly
P/N Base P2001
Suffix AA
Details Engine

MID Material Use Unit Cost Size1 Unit1


10 KTM Duke 390 Main Engine ₹ 162.50 390 cc
20 Rubber Washers For vibration isolation ₹ 20.00 1 unit
30

PID Process Use Unit Cost Unit Quantity


10 Wrench <= 25.4 mm Tighten Motor Mounts ₹ 97.50 unit 7
20
30
40

FID Fastener Use Unit Cost Size1 Unit1


10 Bolt, Grade 8.8 (SAE 5) Mount motor ₹ 33.70 10 mm
20 Nut Grade 8.8 (SAE 5) Mount motor ₹ 4.32 10 mm
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 64,483.64
Qty. $1.00
Ext. Cost ₹ 64,483.64

Size2 Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 63,375.00
8 ₹ 160.00

Subtotal ₹ 63,535.00

Multipler Multi Val. Sub Total


₹ 682.50

Sub Total ₹ 682.50

Size2 Unit2 Quantity Sub Total


70 mm 7 ₹ 235.90
7 ₹ 30.24

Sub Total ₹ 266.14

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Main Engine Assembly
P/N Base P2002
Suffix AA
Details Engine Mounts

MID Material Use Unit Cost Size1 Unit1 Size2


10 Steel, Mild Raw Material ₹ 146.25 4 kg
20 1" OD x 2mm Thickness SteelRaw Material ₹ 146.25 1 kg
30 Rubber Raw material ₹ 214.50 1 kg

PID Process Use Unit Cost Unit Quantity Multipler


10 Plasma cut Cutting ₹ 6.50 cm 540
20 Weld To join ₹ 9.75 cm 60.96
30 Drilling <= 25.4mm To drill holes ₹ 22.75 hole 8
40 Laser Cut To make rubber w ₹ 0.65 cm 250

FID Fastener Use Unit Cost Size1 Unit1 Size2


10 Bolt, Grade 8.8 (SAE 5) ₹ 104.82 10 mm 160
20 Nut, Grade 8.8 (SAE 5) ₹ 4.32 10 mm
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10 Welds - Welding Fixture tooling for welds ₹ 6,500.00 point 1
20
Car # 115 Asm. Cost ₹ 9,232.86
Qty. 1.00
Ext. Cost ₹ 9,232.86

Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 585.00
1 ₹ 51.18
1 ₹ 42.90
Subtotal ₹ 679.08

Multi Val. Sub Total


₹ 351.00
₹ 594.30
₹ 182.00
₹ 162.50
Sub Total 1289.80

Unit2 Quantity Sub Total


mm 7 ₹ 733.74
mm 7 ₹ 30.24

Sub Total ₹ 763.98

Fr. Incld. Subtotal


₹ 6,500.00

Sub Total ₹ 6,500.00


System Engine & Drivetrain EN College Name Osmania university
Assembly Exhaust assembly
P/N Base A2002
Suffix AA
Details KTM 390 Exhaust

ItemOrder Part Part Cost Quantity Subtotal


10 KTM 390 Muffler ₹ 525.50 1 ₹ 525.50
20 ₹ -
30 ₹ -
40 ₹ -
Subtotal ₹ 525.50

MID Material Use Unit Cost Size1 Unit1


10 Asbestos Wool To hold the insulation ₹ 80.00 1 kg
20
30
40
50

PID Process Use Unit Cost Unit Quantity


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1


10
20

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 725.50
Qty. $1.00
Ext. Cost ₹ 725.50

Size2 Unit2 Area NameArea Length Density Quantity Subtotal


2.5 ₹ 200.00

Subtotal ₹ 200.00

Multipler Multi Val. Sub Total

Sub Total ₹ -

Size2 Unit2 Quantity Sub Total

Sub Total ₹ -

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Exhaust asm
P/N Base P2003
Suffix AA
Details KTM 390 Muffler

MID Material Use Unit Cost Size1


10 Muffler Batting Packing ₹ 0.20 450
20
30 Tube end preperation for welding

PID Process Use Unit Cost Unit


10 Tubing cut Cut the exhaust pipe ₹ 26.00 cm
20 Braze Join muffler to exhaust pipe ₹ 9.75 cm
Tube end preperation for
welding
30 Prep End for joining ₹ 48.75 end

FID Fastener Use Unit Cost Size1


10
20
30
40

TID Tooling Use Unit Cost Unit


10
20
Osmania university Car # 115 Asm. Cost ₹ 525.50
Qty. $1.00
Ext. Cost ₹ 525.50

Unit1 Size2 Unit2 Area NameArea Length Density Quantity Subtotal


cm^3 1 ₹ 90.00

Subtotal ₹ 90.00

Quantity Multipler Multi Val. Sub Total


4 ₹ 104.00
24 ₹ 234.00

2 ₹ 97.50
` ₹ 435.50

Unit1 Size2 Unit2 Quantity Sub Total

Sub Total ₹ -

Quantity PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Air Intake asm
P/N Base A2003
Suffix AA
Details Complete Intake

ItemOrder Part Part Cost Quantity Subtotal


10 Air filter ₹ 2,981.21 1 ₹ 2,981.21
20 Restrictor ₹ 3,993.05 1 ₹ 3,993.05
30 Plenum and runner ₹ 11,042.50 1 ₹ 11,091.25
40
Subtotal ₹ 18,065.51

MID Material Use Unit Cost Size1 Unit1


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1


10
20

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 18,065.51
Qty. $1.00
Ext. Cost ₹ 18,065.51

Size2 Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multipler Multi Val. Sub Total

Sub Total ₹ -

Size2 Unit2 Quantity Sub Total

Sub Total ₹ -

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Air intake asm
P/N Base P2004
Suffix AA
Details Air filter

MID Material Use Unit Cost Size1 Unit1


10 air filter filter air ₹ 9.75 297 cm^2
20
30

PID Process Use Unit Cost Unit Quantity


10 Screwdriver > 1 Turn Tighten clamp ₹ 32.50 unit 1
20
30
40

FID Fastener Use Unit Cost Size1 Unit1


10 Hose Clamp, Worm Drive tighten filter to intake ₹ 45.71 50 mm
20
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 2,981.21
Qty. $1.00
Ext. Cost ₹ 2,981.21

Size2 Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 2,903.00

Subtotal ₹ 2,903.00

Multipler Multi Val. Sub Total


₹ 32.50

Sub Total ₹ 32.50

Size2 Unit2 Quantity Sub Total


1 ₹ 45.71

Sub Total ₹ 45.71

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Air intake asm
P/N Base P2005
Suffix AA
Details Restrictor

MID Material Use Unit Cost Size1 Unit1 Size2


10 aluminium Restrictor_raw ₹ 273.00 2.25 kg
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Machining Setup, Install
10 and remove To setup ₹ 84.50 unit

Drilled hole < 25.4 mm dia.


20 drill hole ₹ 22.75 hole 1
Machining
30 remove material ₹ 2.60 cm^3 1258
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 3,993.05
Qty. 1.00
Ext. Cost ₹ 3,993.05

Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 615.00

Subtotal ₹ 615.00

Multi Val. Sub Total

₹ 84.50

₹ 22.75

₹ 3,270.80

Sub Total ₹ 3,378.05

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Air intake asm
P/N Base P2006
Suffix AA
Details Plenum and runner

MID Material Use Unit Cost Size1 Unit1


10 Aluminium Plenum_raw ₹ 273.00 5 kg
20
30

PID Process Use Unit Cost Unit Quantity


Machining Setup, Install
10 and remove to setup ₹ 84.50 unit 1
20 Machining to remove material ₹ 2.60 cm^3 3000

30 welding to weld plenum,runne₹ 24.70 cm 80


40 tube ends to bend runner ₹ 48.75 per bend 1

FID Fastener Use Unit Cost Size1 Unit1


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 11,091.25
Qty. 1.00
Ext. Cost ₹ 11,091.25

Size2 Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 1,365.00

Subtotal ₹ 1,365.00

Multipler Multi Val. Sub Total

₹ 84.50
₹ 7,617.00

₹ 1,976.00
₹ 48.75
Sub Total ₹ 9,726.25

Size2 Unit2 Quantity Sub Total

Sub Total ₹ -

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel Assembly
P/N Base A2004
Suffix AA
Details Full Fuel asm.

ItemOrder Part Part Cost Quantity Subtotal


10 Fuel Pump ₹ 2,711.71 1 ₹ 2,711.71
20 Fuel Tank ₹ 2,465.28 1 ₹ 2,465.28
30 Fuel Injector ₹ 658.13 1 ₹ 658.13
40 Filler Neck ₹ 1,300.00 1 ₹ 1,300.00
50 Fuel Line ₹ 71.60 1 ₹ 71.60
60 Fuel Filter ₹ 520.00 1 ₹ 520.00
Subtotal ₹ 7,726.72

MID Material Use Unit Cost Size1 Unit1 Size2


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 7,726.72
Qty. $1.00
Ext. Cost ₹ 7,726.72

Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel Asm.
P/N Base P2007
Suffix AA
Details Fuel Pump

MID Material Use Unit Cost Size1 Unit1


Fuel Pump, Fuel Injected,
10 Gasoline Pump Fuel ₹ 2,275.00 1 mm
20
30

PID Process Use Unit Cost Unit Quantity


10 Assemble, 1 kg, Line-on-Line Assemble fuel ₹ 8.13 unit 1
20 Wrench <=25.4mm To fasten ₹ 97.50 unit 4
30
40

FID Fastener Use Unit Cost Size1 Unit1


10 Bolt, Grade 8.8 (SAE 5) Fasten Pump to tank ₹ 3.55 6 mm
20 Nut, Grade 8.8 (SAE 5) ₹ 4.32 10 mm
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 2,711.71
Qty. 1.00
Ext. Cost ₹ 2,711.71

Size2 Unit2 Area NameArea Length Density Quantity Subtotal

1 ₹ 2,275.00

Subtotal ₹ 2,275.00

Multipler Multi Val. Sub Total


₹ 8.13
₹ 390.00

Sub Total ₹ 398.13

Size2 Unit2 Quantity Sub Total


25 mm 4 ₹ 21.30
4 ₹ 17.28

Sub Total ₹ 38.58

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel asm.
P/N Base P2008
Suffix AA
Details Fuel Tank

MID Material Use Unit Cost Size1 Unit1


10 Plastic, Polyethylene Raw_material ₹ 214.50 1 kg
20
30

PID Process Use Unit Cost Unit Quantity


10 Rapid Prototype - Plastic to make fuel tank ₹ 2,080.00 kg 1

20 Drilled holes < 25.4 mm dia. to make drills ₹ 22.75 hole 7


30
40

FID Fastener Use Unit Cost Size1 Unit1


10 Bolt, Grade 8.8 (SAE 5) to fix neck ₹ 1.69 4 mm
20
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 2,465.68
Qty. $1.00
Ext. Cost ₹ 2,465.68

Size2 Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 214.50

Subtotal ₹ 214.50

Multipler Multi Val. Sub Total


₹ 2,080.00

₹ 159.25

Sub Total ₹ 2,239.25

Size2 Unit2 Quantity Sub Total


25 mm 7 ₹ 11.83

Sub Total ₹ 11.83

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel ams
P/N Base P2009
Suffix AA
Details Fuel injector

MID Material Use Unit Cost Size1 Unit1 Size2


10 Fuel Injector, Gasoline Inject Fuel ₹ 650.00 1 unit
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Assemble, 1 kg, Line-on-
10 Line Assemble fuel ₹ 8.13 unit 1
20
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 658.13
Qty. $1.00
Ext. Cost ₹ 658.13

Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 650.00

Subtotal ₹ 650.00

Multi Val. Sub Total

₹ 8.13

Sub Total ₹ 8.13

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel asm
P/N Base P2010
Suffix AA
Details Fuel line

MID Material Use Unit Cost Size1 Unit1


10 Hose, Rubber Fuel line to injector ₹ 2.70 15 mm
20
30

PID Process Use Unit Cost Unit Quantity


10 Screwdriver > 1 Turn tightem clamp ₹ 32.50 unit 1
20
30
40

FID Fastener Use Unit Cost Size1 Unit1


10 Hose Clamp, Worm Drive secure line ₹ 36.40 15 mm
20
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 71.60
Qty. $1.00
Ext. Cost ₹ 71.60

Size2 Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 2.70

Subtotal ₹ 2.70

Multipler Multi Val. Sub Total


₹ 32.50

Sub Total ₹ 32.50

Size2 Unit2 Quantity Sub Total


1 ₹ 36.40

Sub Total ₹ 36.40

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Fuel asm
P/N Base P2011
Suffix AA
Details Fuel filter

MID Material Use Unit Cost Size1 Unit1 Size2


10 Fuel Filter Filter Fuel ₹ 520.00 1 unit
20
30

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 520.00
Qty. $1.00
Ext. Cost ₹ 520.00

Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 520.00

Subtotal ₹ 520.00

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College N Osmania university
Assembly Fuel asm
P/N Base P2011
Suffix AA
Details Fuel filler neck

MID Material Use Unit Cost Size1 Unit1 Size2 Unit2 Area Name
10 aluminium ₹ 273.00 4 kg
20
30

PID Process Use Unit Cost Unit Quantity Multipler Multi Val. Sub Total
Machining Setup,
10 Install and remove ₹ 84.50 unit 1 ₹ 84.50
Drilled hole < 50.8
20 mm dia. ₹ 45.50 hole 1 ₹ 45.50

Threading, External
30 (machining) ₹ 6.50 cm 6 ₹ 39.00

Threading, Internal
40 (machining) ₹ 6.50 cm 6 ₹ 39.00
Sub Total ₹ 208.00

FID Fastener Use Unit Cost Size1 Unit1 Size2 Unit2 Quantity
10
20
30
40
Sub Total

TID Tooling Use Unit Cost Unit Quantity PVF Fr. Incld. Subtotal
10
20
Sub Total ₹ -
Car # 115 Asm. Cost ₹ 1,300.00
Qty. $1.00
Ext. Cost ₹ 1,300.00

Area Length Density Quantity Subtotal


1 ₹ 1,092.00

Subtotal ₹ 1,092.00

Sub Total

₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Differential Assembly
P/N Base A2005
Suffix AA
Details Full Differential Assembly

ItemOrder Part Part Cost Quantity Subtotal


10 Differential Housing ₹ 4,627.68 1 ₹ 4,627.68
20 Differential Internals ₹ 7,162.19 1 ₹ 7,162.19
30 Differential Mounts ₹ 1,997.42 1 ₹ 1,997.42
40 ₹ -
Subtotal ₹ 13,787.29

MID Material Use Unit Cost Size1 Unit1 Size2


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 13,787.29
Qty. $1.00
Ext. Cost ₹ 13,787.29

Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Differential asm
P/N Base P2012
Suffix AA
Details Differential Housing

MID Material Use Unit Cost Size1 Unit1 Size2


10 Aluminium Raw material ₹ 273.00 1 kg
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Machining Setup, Install
10 and remove ₹ 84.50 labor 2
30 Machining ₹ 2.60 cm^3 1370
drilled holes <25.4mm ₹ 22.75 hole 4

40 Drilled holes < 50.8 mm dia. ₹ 45.50 hole 2


50 Ratchet <= 25.4 mm ₹ 48.75 hole 4

FID Fastener Use Unit Cost Size1 Unit1 Size2


Bolt, Grade 6.8 (SAE 3) and
All Grades less than Metric
10 8.8 ₹ 55.22 12 mm 75
20 Nut, Grade 8.8 (SAE 5) ₹ 6.45 12 mm
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 4,627.68
Qty. $1.00
Ext. Cost ₹ 4,627.68

Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 273.00

Subtotal ₹ 273.00

Multi Val. Sub Total

₹ 169.00
₹ 3,562.00
₹ 91.00

₹ 91.00
₹ 195.00
Sub Total ₹ 4,108.00

Unit2 Quantity Sub Total

mm 4 ₹ 220.88
4 ₹ 25.80

Sub Total ₹ 246.68

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Differential asm
P/N Base P2013
Suffix AA
Details Differential Internals

MID Material Use Unit Cost Size1 Unit1 Size2


Differential Internals,
10 Salisbury Internal gearing ₹ 7,150.00 1 unit
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Assemble, 1 kg,
10 Interference 12.19 labor
20
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 7,162.19
Qty. $1.00
Ext. Cost ₹ 7,162.19

Unit2 Area NameArea Length Density Quantity Subtotal

1 ₹ 7,150.00

Subtotal ₹ 7,150.00

Multi Val. Sub Total

₹ 12.19

Sub Total ₹ 12.19

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Differential asm
P/N Base P2014
Suffix AA
Details Differential Mounts

MID Material Use Unit Cost Size1 Unit1 Size2


10 Steel Raw_Material ₹ 146.25 1.9 kg
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Machining Setup, Install
10 and remove to set up ₹ 84.50 unit 1
20 tube cut cutting ₹ 9.75 cm 30.48
Tube end preperation for
30 welding for profiling ₹ 48.75 end 12
40 welding to join ₹ 24.70 cm 30.48

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 1,997.42
Qty. 1.00
Ext. Cost ₹ 1,997.42

Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 277.88

Subtotal ₹ 277.88

Multi Val. Sub Total

₹ 84.50
₹ 297.18

₹ 585.00
₹ 752.86
Sub Total ₹ 1,719.54

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base A2006
Suffix AA
Details Complete drivetrain asm

ItemOrder Part Part Cost Quantity Subtotal


10 Rear sprocket ₹ 1,786.35 1 ₹ 1,786.35
20 Scatter shield ₹ 381.87 1 ₹ 381.87
30 Half shafts ₹ 1,248.65 2 ₹ 2,497.30
40 Constant velocity joints ₹ 11,700.00 2 ₹ 23,400.00
50 Chain ₹ 5,613.40 1 ₹ 5,613.40
Subtotal ₹ 33,678.92

MID Material Use Unit Cost Size1 Unit1 Size2


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost 33678.92
Qty. $1.00
Ext. Cost 33678.92

Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2015
Suffix AA
Details Rear Sprocket

MID Material Use Unit Cost Size1 Unit1


10 Steel, Mild Raw_material ₹ 146.25 1.8 kg
20
30

PID Process Use Unit Cost Unit Quantity


Machining Setup, Install
10 and remove ₹ 84.45 labor 2

20 Drilled holes < 25.4 mm dia. ₹ 22.75 hole 8


30 Machining ₹ 2.60 cm^3 50.3
40 Gear Shaping (hobbing) ₹ 32.50 cm 15.96
50 Ratchet <= 25.4 mm ₹ 48.75 unit 8

FID Fastener Use Unit Cost Size1 Unit1


10 Bolt, Grade 8.8 (SAE 5) ₹ 13.69 8 mm
20 Nut, Grade 8.8 (SAE 5) ₹ 2.90 8 mm
30
40

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 1,786.35
Qty. $1.00
Ext. Cost ₹ 1,786.35

Size2 Unit2 Area Name Area Length Density Quantity Subtotal


1 ₹ 263.25

Subtotal ₹ 263.25

Multipler Multi Val. Sub Total

₹ 168.90

₹ 182.00
₹ 130.78
₹ 518.70
₹ 390.00
Sub Total ₹ 1,390.38

Size2 Unit2 Quantity Sub Total


25 mm 8 ₹ 109.52
8 ₹ 23.20

Sub Total ₹ 132.72

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2016
Suffix AA
Details Scatter Shield

MID Material Use Unit Cost Size1 Unit1 Size2


10 Steel ₹ 146.25 1.5
20
30

PID Process Use Unit Cost Unit Quantity Multipler


10 Sheet metal bends ₹ 16.25 unit 1
20 Weld ₹ 9.75 cm 15
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 381.87
Qty. $1.00
Ext. Cost ₹ 381.87

Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 219.38

Subtotal ₹ 219.38

Multi Val. Sub Total


₹ 16.25
₹ 146.25

Sub Total ₹ 162.50

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2017
Suffix AA
Details Half Shaft

MID Material Use Unit Cost Size1 Unit1 Size2


10 Steel, Alloy ₹ 146.25 1.5 kg
20
30

PID Process Use Unit Cost Unit Quantity Multipler


Machining Setup, Install
10 and remove ₹ 84.50 labor 1
20 Gear Shaping (hobbing) ₹ 32.50 cm 6.5
30 Machining ₹ 2.60 cm^3 40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10 Pin, Cotter, Hairpin ₹ 5.20
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 624.33
Qty. 2.00
Ext. Cost 1248.65

Unit2 Area NameArea Length Density Quantity Subtotal


1 ₹ 219.38

Subtotal ₹ 219.38

Multi Val. Sub Total

₹ 84.50
₹ 211.25
₹ 104.00
Sub Total ₹ 399.75

Unit2 Quantity Sub Total


1 ₹ 5.20

Sub Total ₹ 5.20

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2018
Suffix AA
Details Constant Velocity Joint

MID Material Use Unit Cost Size1 Unit1 Size2


Constant Velocity Joint,
10 Tripod ₹ 2,925.00
20
30

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 2,925.00
Qty. 4.00
Ext. Cost 11700.00

Unit2 Area NameArea Length Density Quantity Subtotal

1 ₹ 2,925.00

Subtotal ₹ 2,925.00

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2019
Suffix AA
Details Chain

MID Material Use Unit Cost Size1 Unit1 Size2


10 Chain ₹ 3.25 1727 mm
20
30

PID Process Use Unit Cost Unit Quantity Multipler


10
20
30
40

FID Fastener Use Unit Cost Size1 Unit1 Size2


10
20
30
40

TID Tooling Use Unit Cost Unit Quantity PVF


10
20
Car # 115 Asm. Cost ₹ 5,613.40
Qty. 1.00
Ext. Cost ₹ 5,613.40

Unit2 Area NameArea Length Density Quantity Subtotal


₹ 5,613.40

Subtotal ₹ 5,613.40

Multi Val. Sub Total

Sub Total ₹ -

Unit2 Quantity Sub Total

Sub Total ₹ -

Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College N Osmania university
Assembly Gear Shifter Assembly
P/N Base A2007
Suffix AA
Details Gear Shifter Assembly

ItemOrder Part Part Cost Quantity Subtotal


10 Gear Shifter ₹ 278.16 1 ₹ 278.16
20
30 ₹ -
40 ₹ -
Subtotal ₹ 278.16

MID Material Use Unit Cost Size1 Unit1


10
20
30
40
50

PID Process Use Unit Cost Unit Quantity


10
20
30
40
50
60
70

FID Fastener Use Unit Cost Size1 Unit1


10
20

TID Tooling Use Unit Cost Unit Quantity


10
20
Car # 115 Asm. Cost ₹ 278.16
Qty. $1.00
Ext. Cost ₹ 278.16

Size2 Unit2 Area NameArea Length Density Quantity Subtotal

Subtotal ₹ -

Multipler Multi Val. Sub Total

Sub Total ₹ -

Size2 Unit2 Quantity Sub Total

Sub Total ₹ -

PVF Fr. Incld. Subtotal

Sub Total ₹ -
System Engine & Drivetrain EN College Name Osmania university
Assembly Drivetrain asm
P/N Base P2020
Suffix AA
Details Gear Shifter

MID Material Use Unit Cost Size1


10 Steel, Mild Gear Lever ₹ 146.25 1
20 Steel, Mild Hand shifter ₹ 146.25 1
30

PID Process Use Unit Cost Unit


10 Rod bend Rod is bent to get the desired angle ₹ 48.75 1 unit
20 Drilled holes < 25.4 mm dia. ₹ 22.75 hole
30
40

FID Fastener Use Unit Cost Size1


10 Bolt, Grade 8.8 (SAE 5) ₹ 13.69 8
20 Nut, Grade 8.8 (SAE 5) ₹ 2.90 8
30
40

TID Tooling Use Unit Cost Unit


10
20
Osmania university Car # 115 Asm. Cost ₹ 519.47
Qty. $1.00
Ext. Cost ₹ 519.47

Unit1 Size2 Unit2 Area NameArea Length Density Quantity Subtotal


kg 1 Rs. 146.25
kg 1 ₹ 146.25

Subtotal ₹ 292.50

Quantity Multipler Multi Val. Sub Total


1 ₹ 48.75
2 ₹ 45.50

Sub Total ₹ 94.25

Unit1 Size2 Unit2 Quantity Sub Total


mm 25 mm 8 ₹ 109.52
mm 8 ₹ 23.20

Sub Total ₹ 132.72

Quantity PVF Fr. Incld. Subtotal

Sub Total ₹ -

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