05-Aug-2019

CONFIDENTIAL
© 2019 ALL Rights Reserved.
Sheng Hung Chiu
A. Program Feature
B. Demo Cases
http://vueweb.s3-website.us-
east-2.amazonaws.com/#/
C. Professional Version
Shenk’s Pump MTO APP

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嘔心瀝血，引人入勝 ——《紐約時報》 激勵人心 ——《經濟學人》

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 不需輸入全部12個判斷即可快速篩選，條件越多精度越高。(Basic & Advanced Mode)
 選型依據經驗法則及法規的業界實情，非傳統單一廠商型錄(Envelope)的選型方法。類
API專家系統概念，具有參考選項與建議結果兩種輸出，培養工程師思考判斷能力。
 明確化不適選型作為 : Please consult with AE type person，減少AE負擔。
 完整的 OH_BB_VS 全系列選型，適用FEED，FEED Verification，Value Engineering 與請購
書分類，也與軸封選型程式相輔相成。
 表格化程式建立快速，更新 Criteria 與維護容易。
 兼顧水馬力計算，已擴充至比速度等進階版運算，達成估算重量(MTO)的目標。
 網頁與 APP 兩種排版兼容，隨時隨地享用。

Vendor Catalogue
Envelope Sample
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 BB2，VS6 範圍要切分多細有多細，並可各別調整範圍
 OH1，OH2，OH6 and VS4 則用功率做乘積限制
 OH6 內建流率限制

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 Licensor BEP (Basic Engineering Design) Data Sheet

選轉速才能計算比速度，與效率，NPSHR，重量息息相關

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 Please refer to P&ID

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 Please refer to the following chart
Speed, Flowrate, Single or Double Suction

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 檢討 Vertical Pump是否有必要性，沒選 Sump Service 就預設不推薦VS
Type，工程師必須先檢視 Plant Layout 和 P&ID
 為什麼要計算水馬力?
 所有選擇是那些?
 必填欄位，限制越少越不留白!
 原則上不選高轉速就不預設OH6選型
 Turbine Driver的轉速限制
 多段還是單段葉片較好? – 比速度
 高轉速還是低轉速較好?
 避免輸入衝突  NPSH Margin Ample 不需要Sump Service 也不會設計罐式
(can)

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 1. High Pressure Boiler Feed Water Pump BB5 or BB3
 2. Low Temperature Pump VS6
 3. Low NPSH Margin Sump Pump VS4 or VS6
 4. High Temperature Pump BB2 or BB5
 5. Cooling Water Pump BB1 and VS1
 6. ANSI OH1 Pump – Power limit
 7. API OH2 Pump – Power limit
 8. API OH6 Pump – Flowrate limit
 9. 別鬧了，選不到 …
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 BB5 is a better selection for the service considering high pressure as per API 610. There are no chances
of leakage through barrel pump design (radially split). As per Clause No. 6.3.9 of API 610, Radially Split
Casing (BB5 Type) is required for liquids at a specific rated discharge pressure.
 BB3 Pump (axially split) configuration will require heavy bolting and a flat gasket to seal the axial joint
between the casing halves. The joint design is critical in high-pressure BFW pumps. As the pump pressure
increases, the joint bolting becomes more heavily loaded.

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 BB3 with diffuser design is not recommended due to sensitiveness to temperature
change could cause alignment issue. BB3 with volute design is recommended,
where the impellers are stacked in opposite direction to balance the hydraulic.

 However, due to high cost of casting and manufacturing of BB3 pumps, BB5 diffuser
design becomes more attractive due to higher demand, which helps bringing down
the costs. BB5 impellers can be stacked back-to-back (like BB3 volute design) or in-
line where all impeller facing the same direction.

 BB5 is a much stronger design than BB3 mechanically, can handle much higher
pressure than BB3 because BB5 pump outer casing and nozzles are forged whereas
with BB3, they're casted so they're limited in strength. BB3 pump may have problem
with MAWP at near shut-off with a steam turbine driver because its trip speed is set
at 10% above rated speed.

 A BB5 pump relies on a balancing drum to compensate the thrust force for
positioning the rotor axially and to control Lomakin affect; this design has been
proven to be very reliable and preferred. BB5 balancing line can be installed with a
flow meter to monitor internal wear for service, whereas it's not always available with
a BB3. BB5 rotor is fairly easy to remove-install with a sliding guide rail in a short
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In case of low operating temperature (ex. -138 degC), an OH2 is not recommended due to thermal contraction
causing misalignment and Gas Chamber designed for isolation of mechanical seal from the pumping liquid is
nealy impossible. With a vertical pump, misalignment is not an issue, and a proven design for isolation gas
chambers can be used to capture boiled off gas which rises naturally in the vertical direction that can be used
as a barrier/isolator or balancing force for equalizing the pessure in the seal chamber. A VS6 has better
efficiency than a horizontal OH2 (30% vs 50%), VS6 pump is also much easier for insulation due to its
symetrical shape for energy conservation.

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 以下條件即使做得到，VS6也不是好選型，故不推薦。
但如果勾選Sump Service -> Wet Pit Not Available，則會直接選VS6。

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 NPSH Margin –> Insufficient
 Sump Service –> Wet pit

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 若不看溫度，BB1也可以做得到，但高溫建議Radial Split Casing

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 Both BB1 and BB2 pump type selections are available for this service. However, BB1
type is acceptable as per plant layout considering elevation of quench tower and
pipe rack. In addition pump efficiency of BB1 is higher than BB2 which will lead to
lower power consumption and operating cost.

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 There are pros and cons for each. BB2 will be much cleaner for piping run
in vertical direction than BB1 in horizontal direction with 5D straight run on
suction side, so that it provides more free space. Lifting of BB1 rotor is
easier than for BB2. Accessing to mechanical seal is little easier for BB1
than BB2. Both pump will have double suction impeller. Pressure rating,
mechanical integrity and hydraulic coverage are about the same. In certain
capacity, there is a very small cost difference between BB1 & BB2.

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Common Cooling Water Pump API 610 or PIP RESP003H Horizontal
Centrifugal Pump for Water Service ?
Vertical or Horizontal?
Why Low Speed?

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 OH6 pump is suitable for low flow (5-91 m3/hr) with high head (500 m)
services

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It's apparent to be low flow high head centrifugal pump, potential vendors would be Sundyne,
Weir Roto-jet, Flowserve. It is compared multi-stage pump against Sundyne LMV-311 and Roto
Jet D-375 and found either Sundyne or Roto-Jet would have better hydraulic fits than the
conventional multi-stage centrifugal pump and much more efficient, 36% vs 53%.

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• Low Density Fluid
• Ample NPSH Margin and Low Low Temperature
• Turbine Driven BB1 Pump Gear Requirement
• Sealless Pump
• Detail of Applicable Standard

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 Spec. Engineer or Machinery Engineer

 PIP RESP73H-97 - Application of ASME B73.1M and SES Specification

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 各廠商對 Pump Type 強項不同，只使用同一廠商軟體判斷失準

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部門現有程式

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 感謝曾經提供諮詢與測試意見的神隊友
- Lobo, Ann, HC, Jacq., Cation, JT, June, CY

 已達成目標:
- 自動估計重量MTO (已知Type，配合轉速和功率計算)
- 比速度計算 – 可估計最佳效率的轉速與幫浦葉片形狀

 可擴充項目
- 過濾不適合離心式的條件
- 自動輸出最佳轉速、效率、軸馬力
- 自動產生性能曲線

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 Please send the feedback to :
wandervoge@gmail.com

免責聲明
 請勿做任何不當使用，嚴禁擴散至開發中國家，避免敵方電子作戰干擾
工程設計。

 此程式包含之建議及資料僅供參考用，任何使用程式的人士，須自行承
擔買錯設備的一切風險，開發者一概不負擔盈虧的責任。

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