You are on page 1of 30

ISO/FDIS 13709 2nd Revision (API 610 11th Edition)

Some notable new requirements

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 1
PD 273 API updates to 11th Edition - Overview
Project Targets. Project Status
Review of the impact of API 610 11th Edition Technical review has been completed.
(ISO 13709:2009) on Petroleum product Work is underway to define appropriate
portfolio. Tendering Clarifications and position
Update API Comments tools and Product statements. Database 1st draft completed.
documentation. 1st reports generated for review
Reconfigure product documentation by
product type in line with corporate standards. Next steps
Market introduction / Sales Training Finalize database. Commence product
updates. Provide Sales training
Deliverables Critical Issues
! Complete comments and clarifications by These updates are critical.
product type
HPI Segment : OHH, OHHL, OHV, OHVL, ISO 13709, 2nd Ed published Dec-2009.
SJD, SJT, HPB, J-Unit, CD, BBS, BBT/BBT-D,
GSG API 610, 11th Ed published Sept-2010
Oil and Gas Segment :
MSE, MSD, MSD2, HPcp, CP, HSB, VCRv Customers are starting to reference
General : Materials , Bearings , API 610, 11th Ed in their specifications.
Instrumentation,
New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 2
PD 273 API up-dates to 11th Edition
Status
! Additional Information

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 3
6 Basic design
6.1 General
! 6.1.15 Pumps with heads greater
than 200 m (650 ft) per stage and
with more than 225 kW (300 hp)
per stage shall be deemed high-
energy pumps and can require
special provisions to reduce vane
passing frequency vibration and
high-energy pumps definition
low-frequency vibration at reduced
flow rates.

high-energy pumps definition

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 4
6.3 Pressure casings

! 6.3.4 The tensile stress used in the design of the pressure casing
for any material shall not exceed 0,25 times the minimum
ultimate tensile strength or 0,67 times the minimum yield
strength for that material, whichever is lower, across the full
range of specified operating temperatures. For castings, the
design tensile stress values shall be multiplied by the appropriate
casting factor, as shown in Table 4.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 5
6.3 Pressure casings

! 6.3.5 The MAWP shall be at least the


maximum discharge pressure plus 10 % of
the maximum differential pressure, and
shall not be less than

For the
a) for axially next
split, edition,
one- all OH, BB1,
and two-stage,
and BB2 pumps
between-bearings withand
pumps ISOsingle-
7005-1
PN50
casing, flangessuspended
vertically will be required
pumps:toa
have rating
pressure a casing MAWP
equal to thatequivalent
of an ISO to
their
7005-2 flanges.
PN20 cast iron or ISO 7005-1 PN20
steel flange of a material grade
corresponding to that of the pressure
casing;

b) for all other pumps: a gauge pressure


rating equal to at least 4 MPa (40 bar;
600 psi) at 38 °C (100 °F)

NOTE 2 This sub-clause provides minimum


requirements consistent with designs
existing at the time of publication of this
International Standard.
New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 6
6.4 Nozzles and pressure casing connections

! 6.4.3.10 If specified, piping shall be gusseted in two orthogonal


planes to increase the rigidity of the piped connection, in
accordance with the following stipulations.

b) Gusset design shall be as shown in Figure 20.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 7
6.8 Mechanical shaft seals

! 6.8.9 Seal chambers shall be designed to provide for an additional


flush port to approximately the centre of the chamber and
extending vertically upward. If specified, this port shall be drilled
and machined for a piping connection. Tapered pipe thread
connections are not allowed.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 8
6.9 Dynamics

! 6.9.2.1 There are three general


types of torsional analyses that
are normally performed on
pumps:

a) undamped natural frequency


analysis:

b) steady-state damped response


analysis

c) transient torsional analysis:

A flow chart for the torsional


analysis is shown in Figure 29.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 9
6.9.3 Vibration

! Table 8 - Vibration limits- overhung and between-bearings pumps

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 10
6.9.3 Vibration

! Table 9- Vibration limits for vertically-suspended pumps

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 11
6.10 Bearings and bearing housings

! 6.10.1.6 Bearing system life (the calculated life of the combined


system of bearings in the pump) shall be equivalent to at least
25 000 h with continuous operation at rated conditions, and at
least 16 000 h at maximum radial and axial loads and rated
speed.
The system life shall be calculated as given in Equation (3):

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 12
6.10 Bearings and bearing housings

! Comparison of acceptance criteria API 610 10th and 610 11th

• API 610 10th


• 25,000 hours for BEP and 16,000 for maximum loading.

• API 610 11th


• 40,000 hours for BEP and 25,000 for maximum loading.

! System life comparison chart

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 13
6.12 Materials

! 6.12.1.12.2 If reduced-hardness materials are specified in


6.12.1.12.1, they shall be supplied in accordance with NACE
MR0103. NOTE NACE MR0103 applies to oil refineries, LNG
plants and chemical plants. NACE MR0103 applies to materials
potentially subject to sulfide stress-corrosion cracking.

! 6.12.1.12.3 If specified, reduced-hardness materials shall be


supplied in accordance with ISO 15156-1.
NOTE 2 ISO 15156 (all parts), which is the equivalent of ANSI/NACE
MR0175, applies to material potentially subject to sulfide and
chloride stress-corrosion cracking in oil and gas production
facilities and natural gas sweetening plants.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 14
8.2 Inspection

! 8.2.2.1

Unless otherwise
specified, pressure-
casing materials shall
be inspected in
accordance with the
requirements of
Table 14.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 15
8.3 Testing
8.3.2 Hydrostatic test

! 8.3.2.3 The test set-up and/or


apparatus shall not provide
stiffening that improves the
integrity of any joint.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 16
8.3 Testing
8.3.2 Hydrostatic test
! 8.3.2.14 Unless otherwise
specified, single-stage
overhung-pump casing
components with a radial
joint (mean gasket
diameter) 610 mm (24 in) in
diameter or less may be
hydrostatically tested as
components or
subassemblies provided
that joint design integrity
has been proven by
qualification testing for the
specific size of pump and
pressure rating in question.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 17
8.3.3 Performance test

! 8.3.3.2 The following requirements of a) through h) shall be met


while the pump is operating on the test stand and before the
performance test is performed.

! i) Unless otherwise agreed,


performance tests shall be
performed using water
at a temperature not
exceeding 55 °C (130 °F).

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 18
8.3.3 Performance test

! Modified Performance tolerances per Table 16


11th Edition
9th and 10th Edition

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 19
8.3.3 Performance test

8.3.3.4 For higher-power pumps (> 1 MW), performance tolerances


other than those in Table 16 can be appropriate.

If specified, pump
efficiency at rated flow
shall be quoted to the
tolerance given by the
purchaser and shall be
included in the pump's
rated performance.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 20
8.3.3 Performance test

! 8.3.3.6 If specified, the


performance test shall be
conducted with test stand
NPSHA controlled to no
more than 110 % of the
actual NPSHA specified on
the data sheet.

NOTE It is the purpose of


this test to evaluate pump
performance with the
specified NPSHA at pump
suction.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 21
8.3.3 Performance test

! 8.3.4.3.3 The NPSH required test shall determine the actual


NPSH required at a 3 % head drop. Unless otherwise specified or
agreed, curves shall be developed at constant flow by reducing
the NPSHA to a point where the head curves break away from
that developed with sufficient NPSHA (8.3.4.3.2) by at least 3 %.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 22
Annex A (informative)

! Specific speed and


suction-specific speed

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 23
Annex E (informative)

! Inspector's checklist
! The levels indicated in Table E.1 may be characterized as follows:
! Level 1 is typically used for pumps in general services;
! Level 2 comprises performance and material requirements and is
more stringent than level 1;
! Level 3 items should be considered for pumps in critical services.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 24
Annex K (informative)
Shaft stiffness and bearing system life
! K.1
Guideline on shaft stiffness for overhung pump types OH2 and OH3

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 25
Annex K (informative)
Shaft stiffness and bearing system life
K.2
Bearing system life considerations for
OH2, OH3, BB1, BB2 & BB3 pumps

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 26
Annex N (informative)

! Pump datasheets and electronic data exchange


! N.1 Pump datasheets
! Electronic pump datasheets are available through the link N.3.1
for SI units and the link N.3.2 for USC units.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 27
Annex N (informative)

! N.2 Electronic data exchange (EDE)


! Those interested in adopting electronic data exchange (EDE) are
encouraged to reference the EDE technology and implementation
standard, BSR/HI 50.7, for the digital transfer of centrifugal pump
data.
! This standard provides implementation details and examples
towards adopting EDE that is suitable for ANSI/API Std 610/ISO
13709 centrifugal pump data. Additional interpretive information is
also available at http://www.pumps.org/ede.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 28
Sulzer API Standard Comments Application

! http://speed.sulzer.com/desktopdefault.aspx/tabid-1009/
! The API Standard Comments Application tool has been developed to
provide comments on API 610 9th/10th (ISO 13709-2003) and API 610
11th (ISO 13709-2009) edition as apply to specific pump ranges. The
data comes from the database used to produce the API 610 tender
guideline and mandatory comments pages of the Product Manuals.

New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 29
New Product Introductions | Mick Cropper | Engineering Council 2009/11/12 | Copyright © Sulzer Pumps | slide 30

You might also like